Project : 132/11kV WADI ABA SALEEL-1 S/S DOC. NO.

DATE

Contractor : L & T Qatar

End User : KAHRAMAA DESIGNED CHECKED APPROVED
Title : Roof UDY MIM VRP

193
Project : 132/11kV WADI ABA SALEEL-1 S/S Input date : 5/1/2023
Proj. Std. file name: GANTRY GIRDER DESIGN Unit / Equip. No. : GIS ROOM
Prep. By/ Chkd. By: SAR Document No. : GTC/735A/2015
Title : DESIGN OF GANTRY GIRDER AS PER EN1993-1-1:2005
USER TO INPUT DATA IN ALL CELLS WITH PALE BLUE BACKGROUND
(APPLICABLE SOFTWARE MICROSOFT EXCEL)

1.0 INPUT DATA

1.1 GENERAL DATA
Unit : SUB STATION BUILDING

1.2 DESIGN DATA

Crane capacity = 50 KN
Self weight of crane girder = 17 KN
Self weight of crab,electric motor,hook etc. = 3.6 KN
Minimum approach of crab to gantry ( a ) = 0.613 M
Wheel base ( B ) = 2 M
Total Number of Wheels (N) = 2
Span of the Crane girder ( L1 ) = 7.80 M
Span of the Gantry Girder ( L2 ) = 5.53 M
Self weight of rail section = 0.117 KN/M (0.03x0.05x78.5)
Height of Rail section above gantry girder = 0.03 M
Grade of steel ( fy ) = 275 N/mm^2
Design Strength of Steel for Web (fy) = 275 N/mm^2 BS EN 1993-1-1:2005,TABLE-3.1 )
Elastic modulus of steel ( E ) = 200000 N/mm^2
Crane operation ( 1-Manual / 2- Electric ) = 2

DESIGN LOAD FACTORS DEAD CLV CLH

LOAD CASE:1 1.35DL+1.35CLV+1.35CLH 1.35 1.35 1.35
LOAD CASE:2 1.35DL+1.5CLV 1.35 1.5
LOAD CASE:3 1.35DL+1.5CLH 1.35 1.5

2.0 SOLUTION :

2.2 MAXIMUM BENDING MOMENT :

For maximum BM , one of the wheel should be at a distance one fourth of wheel base from centre
of c/c distance between columns and occurs below it.
0.86 KN/M
37.30 KN 37.30 KN
C D

VC = 44.05 KN VD = 30.55 KN
0.5 M 2.544
1.5 M 2.265 M

Static wheel load = 25.00 KN

Adding 25% impact allowance = 31.25 KN
Self weight of gantry girder = 0.74 KN/M
Self weight of rail = 0.12 KN/M
Horizontal Transverse surge load from the crane (CLHs) = 6.21 KN
(10% of wt.of crab+wt. lifted on the crane)
Horizontal Transverse wheel load due to crabbing (CLHc) = 0.00 KN
(0.025*L1*Wus/B)
CRV DEAD
BMmax = VD*( l/2 - 0.25*B )-(WL^2*0.125) = 69.21 3.29 KN-M
Surge Crabbing
Bending Moment due to Force Across the Rail = 5.76 0.00 KN-M

2.3 MAXIMUM SHEAR FORCE :

For maximum SF , one of the wheel should be at support and occurs below it.
0.86 KN/M
37.30 KN 37.30 kN
C D

VC = 61.11 KN VD = 13.49 KN
5.09 2.24593
2m 4m
CRV DEAD
Vertical Shear = 61.11 2.38 KN
Surge Crabbing
Horizontal shear = 5.09 0.00 KN

194
Project : 132/11kV WADI ABA SALEEL-1 S/S Input date : 5/1/2023
Proj. Std. file name: GANTRY GIRDER DESIGN Unit / Equip. No. : GIS ROOM
Prep. By/ Chkd. By: SAR Document No. : GTC/735A/2015
Title : DESIGN OF GANTRY GIRDER AS PER EN1993-1-1:2005

2.4 CROSS SECTION OF GANTRY GIRDER SELECTED :

Section modulus required W req = BMmax / fy = 2.52E+05 mm^3

Since gantry girder is laterally unsupported , as a initial trial increase W by 25%.

3.15E+05 mm^3
Try
74.30 KG/M
UB 457X191X74
0.00 KG/M
190.40
UB 457X191X74 14.50
Ab = 9460.00 mm2. W ely 1460000mm^3
h = 457.00 mm. W elz 176000mm^3
b = 190.40 mm. W ply 1650000mm^3
tw = 9.00 mm. W plz 272000mm^3 9 457.00
Tf = 14.50 mm.
Iy = 333000000.00 mm4.
Iz = 16700000.00 mm4.
ryy = 42.00 mm. 14.50
Root radius = 12.00 mm.
190.4

Distance of NEUTRAL AXIS from top of compression flange (yc) :

yc = 228.50mm
yt = 228.50mm

2.5 PROPERTIES OF THE I SECTION :

Moment of Inertia about Major axis Iy = 3.33E+08 mm^4

Moment of Inertia about Minor axis Iz = 1.7E+07 mm^4

Area of section (A) = 9460.00 mm^2

Elastic modulus in compression region (W ely) = 1.5E+06 mm^3
Plactic modulus in compression region (W ply) = 1.7E+06 mm^3
Plactic modulus in compression region (W plz) = 2.7E+05 mm^3

2.6 DEFLECTION CHECK :

For maximum deflection we have the following arrangement i.e. wheels should be equidistant from
the center of the span
0.86 KN/M
37.30 KN 37.30 KN
C D

b (L -2b) b
1.765 2 1.765

Permissible Vertical Deflection = 9.22 mm

Permissible Horizontal Deflection = 11.06 mm

Vertical Deflection = PL^3( 0.75b/L -(b/L)^3 ) + 5*w*l^4

6E(Iy) 384E(Iy)
3.42 mm ( SAFE )

Horizontal Deflection = PL^3( 0.75b/L -(b/L)^3 )

6E(Iy)
5.42 mm ( SAFE )

2.7 DESIGN FORCES

DESIGN MOMENT DESIGN SHEAR
LOAD CASE:1 1.35DL+1.35CLV+1.35CLH 97.87 7.78 85.71 6.87
LOAD CASE:2 1.35DL+1.5CLV 108.25 0.00 94.88 0.00
LOAD CASE:3 1.35DL+1.5CLH 0.00 8.64 0.00 7.63

195
Project : 132/11kV WADI ABA SALEEL-1 S/S Input date : 5/1/2023
Proj. Std. file name: GANTRY GIRDER DESIGN Unit / Equip. No. : GIS ROOM
Prep. By/ Chkd. By: SAR Document No. : GTC/735A/2015
Title : DESIGN OF GANTRY GIRDER AS PER EN1993-1-1:2005

3 DESIGN CHECKS

3.1 CHECK FOR SECTION CLASS :

ε 0.92
c/tw 47.56 < 66.24 (72ε )
Web Belongs to Class-1
c/tf 5.43 < 8.28 (9ε ) Class-1
Flange Belongs to Class-1

3.2 CHECK FOR BENDING STRESSES :

Check for Bending Tensile Stresses

fy permissible = 275.00 N/mm^2 (BS EN 1993-1-1:2005,TABLE-3.1)

fs actual = MEdmax*yt = 74.28 N/mm^2 ( SAFE )

Iy

3.3 Check for Combined Bending Compressive Stresses

Moment Capacity along major axis = (Wply)*fy/ϒMo = 453.75 kNm

Moment Capacity along minorr axis = (Wplz)*fy/ϒMo = 74.80 kNm
Axial Resisting force = (ATf)*fy/ϒMo = 759.22 kN
NED + My,ED + Mz,ED
<= 1.0 (BS EN 1993-1-1:2005,Eqn-6.2)
NRD + My,RD + Mz,RD

CHECK FOR COMBINED EFFECT = 0.36 <= 1.0

( SAFE )

3.4 Check for Lateral Torsional Buckling

(BS EN 1993-1-1:2005,CL-6.3.2.3)
Assuming the Compression flange is laterally restrained at the column
Effective length of the compression flange kL = 5530 m

Appropriate section modulus (for Class I or 2 cross-sections) W y = Wpl,y = 1.7E+06 mm^3

Torsion constant IT = = 494499.6 mm4

Warping constant IW = Iz*hm2/4 = 8.17E+11 mm4

C1 = 1.04 Ref text book
Shear Modulus G = 81000 N/mm^2
Mcr = C1 * (π2EIZ) * IW + (Kl2GIT) = 3.3E+08 Nmm
KL2 IZ (π2EIZ)

λLT = W y*fy = 1.174

Mcr
h/b = 2.400
For Buckling curve b αLT = 0.34
λLT,0 = 0.4
φLT = 0.5*(1+(αLT(λLT - 0.20)+λLT2) = 1.354
χ LT = 1 = 0.493
φLT + φLT2 - λLT2

Mb,Rd = χ LT*Wy*fy/ϒMo = 223.70 kNm

Med <= 1.0 = 0.49
Mb,Rd
Bending capacity along major axis = 223.70 kNm
Bending capacity along minor axis = 36.88 kNm
Axial Resisting force 340.27 kN

NED + My,ED + Mz,ED

<= 1.0 (BS EN 1993-1-1:2005,Eqn-6.2)
NRD + My,RD + Mz,RD

CHECK FOR REDUCED COMBINED EFFECT = 0.74 <= 1.0

( SAFE )

196
Project : 132/11kV WADI ABA SALEEL-1 S/S Input date : 5/1/2023
Proj. Std. file name: GANTRY GIRDER DESIGN Unit / Equip. No. : GIS ROOM
Prep. By/ Chkd. By: SAR Document No. : GTC/735A/2015
Title : DESIGN OF GANTRY GIRDER AS PER EN1993-1-1:2005

3.5 SHEAR CHECK : (BS EN 1993-1-1:2005,Eqn-6.18)

Shear Area Av = A - 2BfTf + (tw+2r)*Tf But not less than η*hw*tw = 4416.9 sqmm
η = 1
Vpl,Rd = Av x fy = 701.28 KN
√3 x ϒmo
( SAFE )

3.6 CHECK FOR WEB BUCKLING

if hw / tw 72 *ε / η then shear buckling check not required (BS EN 1993-1-1:2005,Eqn-6.22)

hw / tw = 50.78
72 *ε / η = 66.24

(Shear buckling check not required)

SUMMARY OF GANTRY GIRDER DESIGN

INPUT DATA
CAPACITY OF CRANE = 50 KN
WEIGHT OF TROLLEY WITH CRANE GIRDER = 20.6 KN
WHEEL BASE = 2 m
SPAN OF THE GANTRY GIRDER = 5.53 m
MINIMUM APPROACH = 0.613 m

OUTPUT DATA
SELECTED SECTION OF GANTRY GIRDER = UB 457X191X74
DESIGN BENDING MOMENT = 108.25
DESIGN SHEAR = 94.88
PERMISSIBLE BENDING MOMENTS = 223.70
PERMISSIBLE SHEAR CAPACITY = 701.28
PERMISSIBLE DEFLECTION = 9.22

DESIGN CHECKS
CHECK FOR DEFLECTION = ( SAFE )
CHECK FOR BENDING TENSILE STRESS = ( SAFE )
CHECK FOR BENDING COMPRESSIVE STRESS = ( SAFE )
CHECK FOR LATERAL TORSIONAL BUCKLING = ( SAFE )
CHECK FOR SHEAR = ( SAFE )

197
Project : 132/11kV WADI ABA SALEEL-1 S/S Input date : 5/1/2023
Proj. Std. file name: GANTRY GIRDER DESIGN Unit / Equip. No. : GIS ROOM
Prep. By/ Chkd. By: SAR Document No. : GTC/735A/2015
Title : DESIGN OF GANTRY GIRDER AS PER EN1993-1-1:2005

Check for Anchoring Length

Dia of anchor bolt = 20 mm

No of anchor bolts = 4

Length of anchor bolts provided = 300 mm

2
Fck = 28 N/mm

2
Fctm = 2.77 N/mm

2
Fctk ,0.05 = 1.939 N/mm

Concrete tensile strength Fctd αct*fctk,0.05/ϒC = 1.3 N/mm2

ultimate bond stress Fbd 2.25*η1*η2*fctd = 2.925 N/mm2

design stress of the bar σsd = 75.5 N/mm2

basic required anchorage length, lb,rqd (φ/4)*(σsd/fbd) = 129.06 mm < 300 mm

( SAFE )

CHECK FOR TENSION CAPACITY OF ANCHOR BOLT:

k2 = 0.9
ϒM2 = 1.25 Table 2.1 of EC 3, Part 1-8
fub (For grade 8.8 bolts) = 800 N/mm2 Table 3.4 of EC 3, Part 1-8
2
As = 235.62 mm
Tension capacity of bolt Ft,Rd k2fubAs / ϒM2 = 135.72 kN > 23.7 kN
( SAFE )
CHECK FOR SHEAR CAPACITY OF ANCHOR BOLT:

αV (For grade 8.8 bolts) = 0.6

ϒM2 = 1.25 Table 2.1 of EC 3, Part 1-8
fub (For grade 8.8 bolts) = 800 N/mm2 Table 3.4 of EC 3, Part 1-8
2
As = 235.62 mm
Shear capacity of bolt Fv,Rd αV*fub*As / ϒM2 = 90.48 kN > 23.7 kN
( SAFE )
4-J Bolts of 20mm dia are provided

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