Professional Documents
Culture Documents
S e t u p M a n ua l
1. Introduction ---------------------------------------------------------------------------------------------- 1
2.Contents -------------------------------------------------------------------------------------------------------------- 1
3. Installation requirements ------------------------------------------------------------------------------------- 2
3.1 Power supply requirements ------------------------------------------------------------------------------ 2
3.2 Recommended conditions --------------------------------------------------------------------------------- 2
3.3 Reservoirs requirements-------------------------------------------------------------------------------- 3
3.4 Layout (Water purification system is available only in Japan.) ------------------ 3
4. Installation procedure flow diagram ---------------------------------------------------------------------- 4
5. Unpacking ---------------------------------------------------------------------------------------------------------- 5
6. Confirmation of the contents in the box ----------------------------------------------------------------- 9
7. Removal of the fixing material --------------------------------------------------------------------------- 10
8. Preparation of reservoir ------------------------------------------------------------------------------------- 14
8.1 Separate collection reservoir -------------------------------------------------------------------------- 14
9. Preparation of detergents ----------------------------------------------------------------------------------- 15
9.1 Acid detergent solution ---------------------------------------------------------------------------------- 15
9.2 Alkaline detergent solution ---------------------------------------------------------------------------- 18
10. Connection with water purification system -------------------------------------------------------- 20
11. Connection of drainage line ------------------------------------------------------------------------------ 21
12. Connection with PC------------------------------------------------------------------------------------------ 24
13. Connection of the power supply cable ---------------------------------------------------------------- 25
13-1. Shipment state of the AC cable-------------------------------------------------------------------- 25
13-2. Connection ------------------------------------------------------------------------------------------------ 26
14.Software install ---------------------------------------------------------------------------------------------- 27
14.1 Disk1 installation ------------------------------------------------------------------------------------- 27
14.2 Disk2 installation ------------------------------------------------------------------------------------- 28
15. Application of electric power ----------------------------------------------------------------------------- 33
16. Movement check ---------------------------------------------------------------------------------------------- 35
17. Input temp parameter -------------------------------------------------------------------------------------- 36
18. Function tests of each unit. ------------------------------------------------------------------------------- 37
18.1 Temperature control ---------------------------------------------------------------------------------- 37
18.2 Sample probe position (STM) confirmation -------------------------------------------------- 39
18.3 Reagent probe position (RTM1,2) confirmation -------------------------------------------- 43
18.4 Washing nozzle position confirmation --------------------------------------------------------- 46
18.5 Mixing unit-1,2 (MU-1,2) position confirmation ------------------------------------------- 47
18.6 Barcode reader adjustment ------------------------------------------------------------------------ 48
19. Priming ----------------------------------------------------------------------------------------------------------- 49
20. Auto-gain and cell check ----------------------------------------------------------------------------------- 51
21. Test run ---------------------------------------------------------------------------------------------------------- 53
21.1 Item parameter setting. ---------------------------------------------------------------------------- 53
21.2 Reagent position setting ---------------------------------------------------------------------------- 55
21.3 Calibration setting ------------------------------------------------------------------------------------ 57
21.4 Order ------------------------------------------------------------------------------------------------------- 57
21.5 Sample and reagent setting ----------------------------------------------------------------------- 58
21.6 Test run start ------------------------------------------------------------------------------------------- 58
22. Shutdown -------------------------------------------------------------------------------------------------------- 59
23. ISE unit setting --------------------------------------------------------------------------------------------- 60
23.1 The structure of the ISE unit is shown below. ----------------------------------------------- 60
23.2 ISE setup preparation ------------------------------------------------------------------------------- 72
23.3 ISE unit setting ---------------------------------------------------------------------------------------- 72
1
Setup Manual
2
1. Introduction
2.Contents
(5) Tools
1
Setup Manual
3. Installation requirements
50 cm
the followings.
ANALYZER
50 cm 50cm
FRONT
100 cm
2
3.3 Reservoirs requirements
(1) Separate Collection Reservoir, Water Reservoir must be set below the
instrument level.
(2) Both Acidic and Alkaline cleaning solution reservoirs must be set the
designated position.
Water tank
Separate
Collection
Reservoir
Separate
Collection
Reservoir
Water tank
<Back view>
Layout
3
Setup Manual
8. Preparation of reservoir
9. Preparation of detergents
12.Connection with PC
14.Software install
16.Movement check
19.Priming
21.Test run
22.Shutdown
4
5. Unpacking
5.3. Open the lid of the outer box and take out two supporting stands.
5
Setup Manual
6
5.7. Remove 6 cushions at the bottom of the analyzer.
Lift the analyzer a little. Remove the cushions.
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Setup Manual
5.9. Push the analyzer and get the analyzer down from the container.
5.10. Check the movement of front doors. Confirm the working of fixing magnets
on the upper and down parts after take the instrument out.
Upper part
magnets
Down part
magnets
8
5.11. Check the movement of six casters at the bottom. Confirm the instrument fixing
by two adjusters.
6.1. Open the left of front door and take out the accessory box.
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Setup Manual
Open the top cover of the analyzer and remove 7 fixing materials and fixing tapes.
Reagent probe2
ISE probe
7.1. Remove the fixing parts of sample probe and ISE probe.
10
7.2. Remove the fixing parts of reagent probes (R1, R2).
Fixing unit of
CWS
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Setup Manual
7.5 Check the lines of sample probe, R1 R2 probes, ISE probe and stirrers.
12
7.7 Check the section plate on the RGT.
CWS
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Setup Manual
8. Preparation of reservoir
Float switch
14
9. Preparation of detergents
15
Setup Manual
Remove the cap when aspirate the detergent, replace the cap
after aspiration.
Teflon tube
PVC tube
Air trap
16
4) Remove the air from WSP.
Upper Connector
○
X (l arge di ameter)
Lower Connector
(s ma l l di ameter)
○
Y Connect pos i tion
for s yri nge
The plug is
attached back
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Setup Manual
18
Acid side Alkaline side
Acid Alkaline
detergent detergent
bottle bottle
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Setup Manual
(2) Connect the blue tube to a “WATER2” connecter of the rear of the analyzer.
Blue tube
4×6
(3) Connect a blue tube to “WATER2” connecter of the inside of the rear panel and
connect the other side of the tube to a bottom of a degasser.
20
11.Connection of drainage line
Please discard the separate collection liquid and other waste liquid according
with environment regulations.
1. When you collect the separate collection liquid and other waste liquid in a separate
collection reservoir in a mass.
1) Set the separate collection reservoir in the left side, insert the separate collection
tube “WASTE2A”, “WASTE2B” and waste line tubes “WASTE1A”、”WASTE1B”.
2) Insert the cooling waste line tube to the separate collection reservoir.
Set the separate collection reservoir in the lower left side, insert the separate
collection tube and waste line tube into the separate collection reservoir.
*In this case, do not soak the tubing line tip of cooling unit in liquid.
When it is soaked, the water leaking happens by the remaining water which is
not drained from cooling unit.
*When the tank become full, an error message is shown.
Please discard the contents of the tank.
Separate
Cooling unit waste collection
line tube. reservoir
21
Setup Manual
2. When you collect only the separate collection liquid in a separate collection reservoir
and discard other waste liquid in the outside of the analyzer.
1) Set the separate collection reservoir in the lower left part of the inside of the
analyzer and insert a separate collection tube.
2) Connect a drainage tube to “WASTE2A” “WASTE2B” connecter of rear panel.
* In this case, do not soak the tubing line tip of cooling unit in liquid.
When it is soaked, the water leaking happens by the remaining water which is
not drained from cooling unit.
*When the tank become full, an error message is shown.
Please discard the contents of the tank.
Separate
collection
reservoir
Cooling unit waste
line tube.
22
WASTE1A and WASTE1B connecter
3. When you discard the separate collection liquid and other waste liquid in the outside
of the analyzer.
“WASTE1A” “WASTE1B”
and
“WASTE2A” “WASTE2B”
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Setup Manual
12.Connection with PC
Don’t forget to turn OFF the analyzer before connection between PC and the
analyzer.
*Please use RS232C straight cable for connection between the analyzer and the PC
and the printer.
24
13.Connection of the power supply cable
Do not touch the power supply cable to avoiding the electrical accident.
Enlarged view
拡大
AC power supply cable is directly connected with Analyzer and the length of the cable
is 5 meter. The tip of the cable is peeled like the above figure.
The electric cable of 50i must be connected to distribution board, and NEVER use 3P
or 2P plug.
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Setup Manual
13-2. Connection
This machine is connected directly with a switchboard because consumption electricity
is 1200VA (1.2kVA) .
Voltage Connection
AC100V Breaker terminal is more than 15A
AC115V Breaker terminal is more than 13A
AC230V Breaker terminal is more than 7A
*1 When you connect other device along with Analyzer Superior with switchboard,
please consider consumption electricity.
*2 Please attach Fuse-free breaker and C class ground terminal to the switchboard
box inside. (less than 10Ω)
*3 Please connect a ground wire of Analyzer with a ground terminal of the
switchboard box.
*4 The distance between the machine and the switchboard box is less than 5 meter.
*5 Please confirm the voltage of breaker terminal which is within ±10% for each power supply
before connect the Analyzer Superior.
Switchboard
1. L (LIVE)
2. N (Neutral)
Ground
26
14.Software install
27
Setup Manual
4). Please read “Software license agreement” and click “I accept the terms of
the license agreement”.
28
*If the number is “5000290212”, please input like the following photo.
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Setup Manual
30
14.3 OS setting
Date separator;
Select one from “-”(hyphen) , “/” (slash)
or “.”(period)
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Setup Manual
32
15.Application of electric power
Main screen
4). Turn ON the system power switch at the right side panel.
When measuring the ISE calibration :
Please wait turn ON the system switch until finish the ISE calibration
measurement (10 min.).
33
Setup Manual
The ISE calibration results will disappear if turn ON the system switch
during ISE calibration.
Main screen
34
16. Movement check
Click
Main screen
- Each mechanical unit moves to the home position and then goes back to
the start position.
- During initialization the status monitor shows [INIT].
35
Setup Manual
Temp parameter sheet is attached in the back of the front right door.
This section is for checking the temperature control function and confirming
the relative position between probes and cuvettes.
Click
Main screen
Click “Temp”
Maintenance screen
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Setup Manual
4). The normal temperature of the reaction tray (RCT) and the
washing water pre-heater (WSH) are the following.
- Reaction tray (RCT) : around 37 ±0.3℃
- Washing water pre-heater (WSH) : around 38 ±4.0℃
If the values are out of normal range, turn the system power off
and restart once again to operate, following the above mentioned
1 - 3.
Before VE After VE
Front view
38
18.2 Sample probe position (STM) confirmation
Check the positions of the sample probe, the sample cup and the
reaction cuvette by the following procedure.
CWS
MU1 MU2
STM
RTM1
RTM2
2). Click Ready button at lower part of the screen to initialize the
system.
Click
Main screen
3). After initialization, check the position of the sample probe by the manual
operation.
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Setup Manual
Click
Maintenance screen
(2). Click M.Function button in the Maintenance screen.
Then the Manual operation screen appears.
Click
(3). Check that the tip of the sample probe, when it is initialized, is
in the center of the washing trough position. (Move the probe
down by pressing the arm lightly.)
- If the tip of the sample probe is not in the trough center, bend
the probe by fingers.
Sample trough
40
(4). Click “STM” in the manual function screen.
Check that the tip of the sample probe is in the center of the outside
sample cup.
(5). Next, check the position of the sample probe by the following
procedure.
3. STM Rotate Reaction cell + RUN
16. STM Up/Down DOWN Reaction cell PUSH + RUN
Check that the sample probe tip is in the center of the reaction cuvette.
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Setup Manual
(7). Next, to check the position of the inside the sample cup of sample
probe, move the STF. Select STF from unit list.
(8). Then select STM from unit list and back to the STM function
screen.
7. STM Rotate Sample Middle + RUN
19. STM UP/DOWN DOWN CUP + RUN
Check that the tip of the sample probe is in the center of the inside
sample cup.
42
18.3 Reagent probe position (RTM1,2) confirmation
Check the positions of the reagent probe (RTM1,2).
R1 trough
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Setup Manual
3) The procedure after the above mentioned “1. R1 probe position checking”.
4) Check that the R1 probe tip is in the center of the reagent bottle.
5) Check that the RTM1 tip is in the center of the reaction cell.
44
6) Check the height of R1 probe on the RCT.
7) Next, to check the position of R2 probe, move the RGT. Select RGT
from unit list.
5. RGT2 Position + RUN
8) Then select RTM2 from unit list and goes to the RTM2 function screen.
5. RTM2 Rotate Bottle (OUT) + RUN
16. RTM2 Up/Down Down Reagent Min Stroke + RUN
Check that the tip of the RTM2 is in the center of the reagent bottle.
45
Setup Manual
CWS
Washing
nozzle
Position confirmation of washing nozzle
46
18.5 Mixing unit-1,2 (MU-1,2) position confirmation
Mixing unit-1,2 position confirmation is done by the following
procedure.
The following explanation is given, assuming that the system
Initialization is completed.
For the manual operation, refer to “The position confirmation on the m
anual operation screen” in 17.2.
MU1
MU2
Stirrer
47
Setup Manual
Insert from
the side
Confirm the stirrer
can’t pull out
Stirrer tuning
tool
Insert until the back
Height tuning
tool
18.6 Barcode reader adjustment
Please refer to Appendix 4.
48
19.Priming
Prime operation is to fill the water supply line with pure water.
Click
Maintenance screen
Click “Prim”
4. Check that every water supply line is filled with water and there is no
Leaking of water from the sample probe, the reagent probe and the
washing nozzle.
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Setup Manual
50
20. Auto-gain and cell check
The Auto gain (adjustment of the intensity of light) requires after priming.
Need to check the CWS tubing which has no air bubbles.
Measure the Auto gain after 15 min from the lamp On.
following is shown.
Click “Auto-gain”
Maintenance screen
② Clicking Auto-gain button , the following screen is shown.
Click “Start”
Auto-gain screen
③Clicking Start button, Auto-gain starts.
④ Confirm the range of each values 28000~54000 after Auto-gain measurement.
Please try again if the values are out of ranges after checking the air bubble in
CWS, reaction cell and lamp conditions.
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Setup Manual
⑤ Click Save .
⑥ Return to Maintenance screen by clicking Close button.
⑦ Click Ready .
⑧ Click Cell check. The cell check screen is shown.
Click “Start”
52
21. Test run
Main screen
21.1 Item parameter setting.
Click Item button and set the item parameter.
1) Select number “1” of item number to make “test” parameterin.
2) Input the first page of the item parameter screen with the
followings.
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Setup Manual
54
And click Save button and then Return button to go back to
the Main Control screen.
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Setup Manual
6) Double-clicking TEST item form the Item List, the test count of reagent
is filled. Click Save button.
56
21.3 Calibration setting
Open Calibration screen at the upper right of screen. The current round
is displayed. Input “0” in the blank absormance manually and hit Enter
key.
Click
21.4 Order
Click Order button in Main screen, and perform the order entry.
1) Input “1” in Tray number. Input “1” in Sample number.
2) Input “10” in # of Asp.
3) Click “TEST”, so the check mark appears on the left of it.
Click
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Setup Manual
4) Click G.Order button and then G.Order dialog box comes on.
5) Input “6” for End Sample No. and click OK button.
Click.
2) Put 500 micro litter of saline solution (0.9% NaCL) or de-ionized water
into six sample cups respectively, and set them to No.1 to No.6
positions on No.1 sample tray.
Perform the initialization of the system by clicking Ready button in the Main
screen.
3) If all the test results printed out are within the range of ±20
and the system stops automatically, the test run is considered to be
completed successfully.
- If the values are out of the range, repeat the priming.
58
22. Shutdown
End of operation and power OFF will be done, following the procedure
below.
Click
Click
3. Turn OFF the system switch at the right side of the system.
- Even if you turn off the above system switch, the reagent cooling
system is still running.
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Setup Manual
60
No. Name Code Contents
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Setup Manual
1) Connector panel
62
2) Pump and valve panel
② Pump tube hook ━ Hook the mini-fitting, fix the pump tube.
③ Pinch valve PV Open and close the flow line.
④ Pinch valve head ━ Parts for open and close the pinch valve tube.
⑤ Spring housing ━ Control the pressure by spring.
⑥ Tube pressure ━ Press pump tube to roller housing.
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Setup Manual
3) Electrode
64
4) PCBs
Control PCB
Driver PCB
65
Setup Manual
66
5) Nozzle arm
67
Setup Manual
6) Nozzle unit
68
69
Setup Manual
7) Flow
Liquid ground
line
Electrode
Calib.
Waste pot
li
70
8) Tubes
Tube kind and length [mm]
71
Setup Manual
Check ISE レ
② Check レ ISE
③ Click Save .
④ Click “Exit” and turn OFF and ON the instrument power switch.
72
Pan screw with cross hole
M3x8L(4)
Fig. 1
Hook
Fig. 2
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Setup Manual
Spring housing
Spring housing “Set”
“Set”
Spring housing
“Set”
Seal tape
Seal tape(both side)
Notice :
1) Do not touch the metal part.
2) Remove the seals before setup. Remove the seal paste if it covers the hole.
74
Metal part
Connecting plate
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Setup Manual
3. Calibrator setting
Set the Calibrator 1 and 2.
Connect the caps to Cal1 and Cal2., hang the calibrator packs.
4. Waste line
Confirm the waste line tube connect to the waste bottle.
Position setting
76
⑥Click Position setting button. The password input dialog will appear.
Click OK. The Nozzle position setting screen appears.
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Setup Manual
The pulse value of stop position and the sensing level for liquid level
sensor are able to input in this screen
Note: Please make a memo to keeping the original value before changing.
Click
Click
Click
④ Motor parameter setting dialogue box appears in the center of the screen
78
The following menu is shown.
Motor Para : The offset pulse value for INIT position is able
to change.
Pump Para : Do not change any values.
Stop Position : Stop position is able to change for each unit.
Action Para : The “level para” input for level sensor PCB is able
to use.
Dilution Para : Do not change any values.
⑤ Setting screen for motor control parameter. The offset pulse value for
INIT position is able to change. Click “Save” after changing the value.
⑥Setting screen for each pump parameter. Do not change any values.
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Setup Manual
⑦ Setting screen for unit stop position. The units RCT, STF, STM, RTM,
RGT, MU1, MU2, CWS and ISE are able to change the stop position.
Click “SAVE” after changing the value.
⑧ Setting screen for action parameter. Use input the parameter for level
sensor PCB. Do not change other values.
Input procedure for level sensor PCB.
1. Open “Action Para” setting screen.
1) Click “System” in menu screen.
2) Click “Configuration” button.
3) Click “OK”.
4) Click “Motor parameter setting”.
5) Click “Action Para” button.
2. Click “Save”. The sensitivity and delay values input the level
sensor PCB.
80
⑨Setting screen for dilution volume. Do not change any values.
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Setup Manual
Please check all the tubes connected firmly to CWS, RTM, STM and ISE. If those
tubes aren’t connected properly, air will be permeated and the result of measurement
will not be correct.
STM
RTM*
82
ISE*
*Please make sure to disconnect the level sensor cable from the PCB.
Please check all tubes connected to the electronic valves. If the tubes are not
connected deeply, the waste liquid will be leaked by the connection part.
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Setup Manual
3. The tubes of WSH shouldn’t be disconnected and the screws shouldn’t be loose.
The tubes connected to WSH should be inserted deeply because if the tubes are not
inserted correctly, air will be permeated and the results of measurement will not be
correct.
4. The tubes of WSP shouldn’t be disconnected and the screw shouldn’t be loose.
The tubes connected to WSP are fixed by a screw. If the screw is loosened, the
solution and water will be leaked. Please tighten the screw carefully.
84
5. The PCBs are inserted correctly.1
Please check all the cables and connectors are firmly adjusted.
There are a lot of cables connected to the PCBs. If those connecters aren’t connected
correctly, you cannot measure properly. Some error message will be appeared.
× ○
1 If you don’t know how to open the cover of PCB, please refer to Service manual.
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Setup Manual
Please check all tubes connected to SP, RP and PWP. If the tubes are loosened, air
will be permeated.
Each unit is fixed by three or four black screws. If the screws are loosened, please
tighten by Phillips head screwdriver.
2 If you don’t know how to open the front cover, please refer to Service manual.
3 If you don’t know how to open the upper plane, please refer to Service manual.
86
9. The pillars for fixing all screws shouldn’t be loose.
All black screws are fixed to the gold metal pillar. Please tighten the pillar and the
black screws altogether screws. Even if you tighten only the black screws, the pillar
will not be fixed.
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Setup Manual
88
Appendix 3 (Rear panel)
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Setup Manual
1. Go to “Manual Function”.
2. Initializes STF
3. Input 37 at the STF barcode position number ( 13. STF BARCODE POSITION).
1. Initialization
4. Set tube with sample barcode label at the position number 37 of STF.
The barcode label should be placed in front of the barcode reader.
Barcode reader
5. Unscrew the two indicated screws and take out the upper panel.
Screws
Upper panel
6. Loosen the two indicated screws and make the barcode reader movable.
90
7. Keep pushing “TEST” button until LED turns on the light and change its mode.
(stop pushing it as quickly as the LED turns on the light)
Barcode reader
Screws
8. When the mode changes, you can check the conditions of the laser light of barcode.
The photo below indicates the bad conditions.
9. Adjust the position of barcode reader. When it will be best position, all the LED
light turn on.
Tighten the screws when it is in the best position.
After adjustment, push the “TEST” button once and it will be normal mode.
10. Check the STF barcode position number 1, 55 and 19 after the adjustment by
using number 37. The method of check is same as you did.
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Setup Manual
1. Press “Ready”
2. Manual Function - RGT1 and select No.6
92
4. Barcode Reader: Press [TEST] button for 5 seconds.
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Setup Manual
Appendix 6
(Setting of STM down stop position for using a micro cup on the tube.)
When you use the micro cup on the tube, please set the down stop position for
STM to adapt the using tube.
STM stop position (STM Up/Down) Pulse setting for a micro cup on the tube.
94
20140611
1. In case that you don’t use the analyzer for one week.
※ We recommend to do “Special wash 1” and “Special wash 2” to clean up the
detergent lines and cells.
1) Set 30% acid in detergent position No.1 and 15% alkaline detergent in
detergent position No.2 for sample, R1 and R2 probes.
3) Click “Special Wash1” and “Special Wash2” button. Special Wash will be started.
(About 26 minutes.) 90 cuvettes are washed in the same procedure as measurement,
The “Special Wash 1” is used for acid detergent line.
The “Special Wash 2” is used for alkaline detergent line.
Please select proper acid or alkaline detergent wash for contamination type if you use to
cancel the contamination.
2. In case that you don’t use the analyzer for a long time
1) Remove the alkaline and acid detergent bottles and set the de-ionized
water to each bottles.
*Set the tube cap with level sensors into the de-ionized water bottles.
*In the inside of the left side front door, there are the detergent bottles.
Front view
4) Click “Special Wash 1” button. Special wash will be started (About 26 minutes).
5) Click "Special Wash 2" button. Special wash will be started (About 26 minutes).
* All the detergent lines are filled by de-ionized water after “Special Wash 1 and
Wash 2”.
7) Keep on putting the tube cap with level sensor into the de-ionized water until the
analyzer will be started.
1) Remove the de-ionized water bottles and set the alkaline and acid detergent
bottles.
* Set the tube cap with level sensors into the detergent bottles.
NOTICE Be careful not to misplace the alkaline detergent and the acid
detergents.
Front View
2) Set 30% acid detergent in detergent position No.1 and 15% alkaline
detergent in detergent position No.2 for sample, R1 and R2 probes .
4) Click "Special Wash 1" button for acid detergent line. Special wash will be started
(About 26 minutes). 90 cuvettes are washed in the same procedure as
measurement,
5) Click "Special Wash 2" button for alkaline detergent line. Special wash will be
started (About 26 minutes). 90 cuvettes are washed in the same procedure as
measurement,
* Each detergent lines are filled by acid and alkaline detergent after “Special
Wash 1 and Wash 2”