SP-1090 PDO Instrument Signal Lines

Petroleum Development Oman L.L.C.
UNRESTRICTED Document ID: SP-1090

December 2005 Filing key:
DEP 32.37.20.10-PDO
INSTRUMENT SIGNAL LINES
December 2005
DEP 32.37.20.10 – GEN

May 2004
DESIGN AND ENGINEERING PRACTICE
Keywords: DEP, cable, tubing, signal, specification.

This document is the property of Petroleum Development Oman, LLC. Neither the whole nor any part of this document may
be disclosed to others or reproduced, stored in a retrieval system, or transmitted in any form by any means (electronic,
mechanical, reprographic recording or otherwise) without prior written consent of the owner.
Version 2 DEP 32.37.20.10-
PDOINSTRUMENT SIGNAL LINES
"Original sighted and signed by above signatory"
The following is a brief summary of the 4 most recent revisions to this document. Details of
all revisions prior to these are held on file by the issuing department.
Version No. Date Author Scope / Remarks

Version 1.0 December 2000 UES/11 Original DEP 32.37.20.10-GEN modified (shown
as shaded) to suit PDO business environment.
Categorised as “Specification” as per the new
standard PDO Policy Cascade format.
Version 2.0 Dec 2005 M.Shujauddin/ Shell DEP 32.37.20.10-GEN May 2004 modified
Salim Al Hinai (shown as shaded) to suit PDO business
environment and based on previous PDO DEP
32.37.20.10-PDO (SP-1092) and Panel review
comments.
November 2005 Page 2 SP-1090

Version 2 DEP 32.37.20.10-
PREFACE
DEPs (Design and Engineering Practice) publications reflect the views, at the time of publication, of:
Shell Global Solutions International B.V. (Shell GSI)
and
Shell International Exploration and Production B.V. (SIEP)
and
Shell International Chemicals B.V. (SIC)
and
other Service Companies.
They are based on the experience acquired during their involvement with the design, construction, operation and
maintenance of processing units and facilities, and they are supplemented with the experience of Group Operating
companies. Where appropriate they are based on, or reference is made to, international, regional, national and industry
standards.
The objective is to set the recommended standard for good design and engineering practice applied by Group
companies operating an oil refinery, gas handling installation, chemical plant, oil and gas production facility, or any other
such facility, and thereby to achieve maximum technical and economic benefit from standardization.
The information set forth in these publications is provided to users for their consideration and decision to implement.
This is of particular importance where DEPs may not cover every requirement or diversity of condition at each locality.
The system of DEPs is expected to be sufficiently flexible to allow individual operating companies to adapt the
information set forth in DEPs to their own environment and requirements.
When Contractors or Manufacturers/Suppliers use DEPs they shall be solely responsible for the quality of work and the
attainment of the required design and engineering standards. In particular, for those requirements not specifically
covered, the Principal will expect them to follow those design and engineering practices which will achieve the same
level of integrity as reflected in the DEPs. If in doubt, the Contractor or Manufacturer/Supplier shall, without detracting
from his own responsibility, consult the Principal or its technical advisor.
The right to use DEPs is granted by Shell GSI, SIEP or SIC, in most cases under Service Agreements primarily with
companies of the Royal Dutch/Shell Group and other companies receiving technical advice and services from
Shell GSI, SIEP, SIC or another Group Service Company. Consequently, three categories of users of DEPs can be
distinguished:
1) Operating companies having a Service Agreement with Shell GSI, SIEP, SIC or other Service Company. The
use of DEPs by these operating companies is subject in all respects to the terms and conditions of the relevant
Service Agreement.
2) Other parties who are authorized to use DEPs subject to appropriate contractual arrangements (whether as part
of a Service Agreement or otherwise).
3) Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2)
which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said
users comply with the relevant standards.
Subject to any particular terms and conditions as may be set forth in specific agreements with users, Shell GSI, SIEP
and SIC disclaim any liability of whatsoever nature for any damage (including injury or death) suffered by any company
or person whomsoever as a result of or in connection with the use, application or implementation of any DEP,
combination of DEPs or any part thereof, even if it is wholly or partly caused by negligence on the part of Shell GSI,
SIEP or other Service Company. The benefit of this disclaimer shall inure in all respects to Shell GSI, SIEP, SIC and/or
any company affiliated to these companies that may issue DEPs or require the use of DEPs.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, DEPs shall
not, without the prior written consent of Shell GSI and SIEP, be disclosed by users to any company or person
whomsoever and the DEPs shall be used exclusively for the purpose for which they have been provided to the user.
They shall be returned after use, including any copies which shall only be made by users with the express prior written
consent of Shell GSI, SIEP or SIC. The copyright of DEPs vests in Shell GSI and SIEP. Users shall arrange for DEPs to
be held in safe custody and Shell GSI, SIEP or SIC may at any time require information satisfactory to them in order to
ascertain how users implement this requirement.
All administrative queries should be directed to the DEP Administrator in Shell GSI.

Version 2 DEP 32.37.20.10-
TABLE OF CONTENTS
1. INTRODUCTION................................................................................................... 5
1.1 SCOPE.................................................................................................................. 5
1.2 DISTRIBUTION, APPLICABILITY AND REGULATORY CONSIDERATIONS......5
1.3 DEFINITIONS AND ABBREVIATIONS.................................................................5
1.4 CROSS REFERENCES........................................................................................8
1.5 SUMMARY OF MAIN CHANGES.........................................................................8
1.6 COMMENTS ON THIS DEP.................................................................................8
2. ELECTRIC CABLING............................................................................................9
2.1 GENERAL............................................................................................................. 9
2.2 SIGNAL SEGREGATION IN MULTICORE CABLES............................................9
2.3 SELECTION AND SPECIFICATION OF INSTRUMENT CABLES......................10
2.4 CABLES FOR DIGITAL AND VIDEO SIGNALS..................................................12
2.5 CABLES FOR SPECIAL APPLICATIONS..........................................................12
2.6 PROTECTION OF CABLES AGAINST FIRE DAMAGE.....................................12
2.7 FIBRE OPTIC CABLES (signal level class 6).....................................................13
2.8 SYSTEM CABLING............................................................................................. 13
3. CABLE SEGREGATION, ROUTING AND INSTALLATION................................14
3.1 CABLE SEGREGATION.....................................................................................14
3.2 ROUTING............................................................................................................ 14
3.3 JUNCTION BOXES FOR MULTICORE CABLES...............................................15
3.4 CABLE GLANDS................................................................................................. 15
3.5 TRUNKING AND TRAYS....................................................................................16
3.6 TRENCHES........................................................................................................ 17
3.7 CABLE PULLING AND INSTALLATION ASPECTS............................................18
3.8 CONTROL ROOM/AUXILIARY AREAS..............................................................18
4. EARTHING AND BONDING...............................................................................20
4.1 GENERAL........................................................................................................... 20
4.2 CONNECTIONS TO THE EARTHING SYSTEMS..............................................20
4.3 EARTHING OF INTRINSICALLY SAFE CIRCUITRY.........................................21
4.4 EARTHING OF CAVITY FLOORS......................................................................21
5. LIGHTNING PROTECTION OF INSTRUMENTATION.......................................22
5.1 GENERAL........................................................................................................... 22
5.2 INSTRUMENTATION AND CABLING IN THE FIELD.........................................22
6. PNEUMATIC TUBING.........................................................................................23
6.1 GENERAL........................................................................................................... 23
6.2 SELECTION AND SPECIFICATION OF TUBING...............................................23
6.3 JUNCTION BOXES FOR MULTICORE TUBING................................................23
6.4 INSTALLATION................................................................................................... 24
7. IDENTIFICATION AND MARKING......................................................................25
7.1 IDENTIFICATION OF SYSTEM CABLES...........................................................25
7.2 IDENTIFICATION OF SINGLE CABLES/TUBING..............................................25
7.3 IDENTIFICATION OF MULTICORES AND JUNCTION BOXES.........................26
7.4 MARKING........................................................................................................... 27
8. REFERENCES.................................................................................................... 28
APPENDICES
APPENDIX 1 DISTANCE BETWEEN CABLE TRENCHES.............................................31

APPENDIX 2 ARRANGEMENT OF CABLE TRENCHES................................................32
APPENDIX 3 TYPICAL EARTHING AT FAR/CCR..........................................................34
APPENDIX 4 TYPICAL EARTHING OF INSTRUMENT SIGNAL CABLES IN THE FIELD35
APPENDIX 5 TYPICAL EARTHING OF INSTRUMENT SIGNAL CABLES IN THE MDF36

Version 2 DEP 32.37.20.10-
1. INTRODUCTION
1.1 SCOPE
This DEP specifies requirements and gives recommendations for the design and
engineering of instrument signal lines, with immunity from electromagnetic interference as
appropriate. It covers design, material selection and installation methods for cabling the
signal lines of the different systems. Cabling for transmitting digital and video signals is also
covered in this DEP.
In the context of this DEP, instrument signal lines include:
a) Electric signal lines (paths), including thermo-electric voltage lines from
thermocouples; lines from transmitters to their receiving instruments, auxiliaries, logic
systems, controllers etc. and the lines from these to the relevant actuating elements
such as solenoid valves, converters, transducers or control valves.
b) Pneumatic signal lines (paths) from pneumatic transmitters to their receiving
instruments, auxiliaries, controllers and the lines from these to the relevant final control
elements.
Signal lines for similar applications such as fire and gas detection and protection systems,
plant communication systems, CCTV systems, plant information systems, maintenance
management systems and plant security systems are also within the scope of this DEP.
This DEP is a revision of DEP of the same number dated October 1990, modified (shown
as shaded) to suit PDO business environment and based on previous PDO DEP
32.37.20.10-PDO (SP-1092). See (1.5) for an explanation of the differences between the
two editions.
This DEP also incorporates the relevant requirements of DEP 32.37.20.31-Gen. (Systems
Cabling) which is now withdrawn.
1.2 DISTRIBUTION, APPLICABILITY AND REGULATORY CONSIDERATIONS

Unless otherwise authorised by PDO Shell GSI and SIEP, the distribution of this DEP is
confined to companies forming part of the Royal Dutch/Shell Group or managed by a Group
company.
This DEP is intended for use in PDO oil refineries, chemical plants, gas plants and
exploration and production facilities as well as distribution storage depots and installations.
When DEPs are applied, a Management of Change (MOC) process should be
implemented; this is of particular importance when existing facilities are to be modified.
If national and/or local regulations exist in which some of the requirements are more
stringent than in this DEP, the Contractor shall determine by careful scrutiny which of the
requirements are the more stringent and which combination of requirements will be
acceptable as regards safety, economic and legal aspects. In all cases the Contractor shall
inform PDO the Principal of any deviation from the requirements of this DEP which is
considered to be necessary in order to comply with national and/or local regulations. PDO
The Principal may then negotiate with the authorities concerned with the object of obtaining
agreement to follow this DEP as closely as possible.
1.3 DEFINITIONS AND ABBREVIATIONS
1.3.1 General definitions

The Contractor is the party which carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project or operation of a
facility. PDO The Principal may undertake all or part of the duties of the Contractor.
The Manufacturer/Supplier is the party which manufactures or supplies equipment and
services to perform the duties specified by the Contractor.

Version 2 DEP 32.37.20.10-
The Principal is the party (PDO) which initiates the project and ultimately pays for its
design and construction. PDO The Principal will generally specify the technical
requirements. PDO The Principal may also include an agent or consultant authorised to act
for, and on behalf of, PDO the Principal.
The word shall indicate a requirement.
The word should indicate a recommendation.
1.3.2 Specific definitions

Bonding The act of connecting together exposed conductive parts and
extraneous conductive parts of apparatus, systems or installations
that are at essentially the same potential (IEC TR 61000-5-2).
Cable ladder Above-ground, ladder-type cable tray without cover.
Cavity floor Computer floor or false floor.
Instrument earth Dedicated earth for instrument systems.
Safety earth Plant safety earth.
Sealing fitting Conduit fitting which, when filled with a suitable sealing compound,
prevents transportation of flammable substances through the
conduit.
Tray Above-ground, open cable support system, such as U-shaped
flat-bottomed or ladder type.
Trench Underground cable routing system provided with a mechanical
protection on top of the cables.
Trunking Above-ground, U-shaped cable support system with cover. It is
flat-bottomed and has a top cover secured by cover clips/fasteners.
Note: “TRUNKING” to read ‘heavy duty galvanised mild steel tray’ of
the perforated type without a top cover.
This shall apply to the whole of this DEP.

Version 2 DEP 32.37.20.10-
1.3.3 Abbreviations
AL/HDPE/PA Aluminium / high density polyethylene / polyamide (nylon), that
combines overall metal screening with inner sheathing. The
aluminium acts as metal screen and moisture barrier. HDPE and PA
act as chemical barriers, while PA provides also protection against
termite attacks. AL/HDPE/PA is a low cost and lightweight alternative
for lead sheathing.
CCR Central Control Room
CCTV Closed Circuit Television
CFDH Corporate Functional Discipline Head
DCS Distributed Control System
EM Electro magnetic
EMC Electro magnetic compatibility
EMI Electro magnetic interference
FAR Field Auxiliary Room
GRP Glass fibre reinforced polyester
HDPE High density polyethylene used as outer sheathing.
HDPE as outer sheathing has a good chemical resistance and water
tightness, but is flammable (acts as torch) and stiff. Furthermore,
HDPE is only UV-resistant, if it is of black colour and contains carbon
black.
IPF Instrumented protective function
IPS Instrumented protective system
IS Intrinsically Safe
MDF Main distribution frame
MESC Material and Equipment Standards and Code
MS Metal screen (with drain wire)
PE Polyethylene, used as conductor insulation or inner sheathing.
PEI Polyethylene insulation
PES Polyethylene sheathing
PLC Programmable Logic Controller
PVC Polyvinyl chloride used as outer sheathing.
PVC as outer sheathing is UV-resistant, flame retardant and
commercially attractive.
PVCS Polyvinyl chloride sheathed
ROV Remotely-operated valve
RTD Resistance Temperature Detector
SS Stainless Steel
SWA Steel wire armouring
SWB Steel wire braiding
XLPEI Cross linked polyethylene insulation

Version 2 DEP 32.37.20.10-
1.4 CROSS REFERENCES

Where cross references to other parts of this DEP are made, the referenced section
number is shown in brackets. Other documents referenced in this DEP are listed in (8).
1.5 SUMMARY OF MAIN CHANGES

This DEP is a revision of DEP of the same number dated October 1990, modified (shown
as shaded) to suit PDO business environment and based on previous PDO DEP
32.37.20.10-PDO (SP-1092).
The original DEP has been amended as follows: Items (words, sentences, etc.) not relevant
to PDO have been stricken out (the text has been purposely left in order to see what was
there before). Example: maximum.
New items (words, sentences, etc.) particular for PDO requirements have been inserted
shaded (as this paragraph).
Where reference is made to “-Gen” DEP’s, this shall be read as “-PDO” DEP’s if this
document has been issued.
The main non-editorial changes are summarised below:
Section Change
2.2, Table 1 Correction made to the maximum VA of signal level class 4.
New signal class 6 for fibre optic cable added.
2.3.2.3 Requirement of fibre optic cable construction given.
2.7 Requirement of fibre optic cable selection, installation and testing
given.
2.8 Requirement of system cabling incorporated.
3.1 Pneumatic tubing and signal level classes 5 and 6 cables are allowed
to be installed with electric cables.
8. Reference to DEP 32.71.00.30-Gen. (Structured Cabling System for
Telecommunications) added.
1.6 COMMENTS ON THIS DEP

Comments on this DEP may be sent to UES (PDO) the DEP Administrator at
standards@shell.com.
Shell staff may also post comments on this DEP on the Surface Global Network (SGN)
under the Standards/DEP 32.37.20.10-Gen. folder. The DEP Administrator and DEP Author
monitor these folders on a regular basis.

Version 2 DEP 32.37.20.10-
2. ELECTRIC CABLING
2.1 GENERAL
Single cables are used for signal transmission from field instruments to field mounted
junction boxes. Multicore cabling will subsequently transmit the signals from the junction
box to an MDF in the CCR or FAR.
Wherever possible and consistent with the design of other plant facilities, multicore cabling
should be routed underground because it then has inherent protection against fire and
mechanical damage. However, above-ground cabling is acceptable; subject to PDO’s the
Principal's approval, provided a definite cost advantage can be demonstrated, or where it is
the standard local practice.
Outdoor, above-ground and underground cables shall be provided with steel wire braiding
(SWB) or steel wire armouring (SWA) to protect them against mechanical damage and for
EMC reasons, even if they are installed in trenches / trunking or on cable trays. Where
chemical or moisture attack is possible and HDPE sheathing is not provided, underground
cabling shall be additionally provided with a chemical/moisture barrier.
2.2 SIGNAL SEGREGATION IN MULTICORE CABLES

When electric signals are assigned to multicore cables, the following signal segregation
rules shall be followed:
 Intrinsically safe and non-intrinsically safe signals shall be segregated as required by
IEC 60079-14.
 Segregation on the basis of cabling requirements may be required.
Example: Thermocouple signals require extension cabling and thus can only be combined in one cable with
signals from thermocouples of the same type.
 For practical reasons, segregation between disciplines is recommended (e.g. no signal
cabling for Instrumentation and Electrical in one multicore cable).
 The supply and return conductors of a signal shall be contained in the same cable pair.
 Segregation on the basis of signal level classes shall be applied as shown in Table 1 to
achieve EMC.
Table 1 Classification of instrument signal levels

SIGNAL SIGNAL TYPE EXAMPLES
LEVEL
CLASS
1 Low energy digital systems Computer bus signals including
Foundation Fieldbus H1 segments
Analogue low level (mV signals) Thermocouples
Analogue medium level (approx. IV) Resistance temperature
measurements, analysers
2 Analogue high level Electronic instrumentation loops
[e.g. 1-10 V(dc), 4-20 mA]
Binary low level [below 24 V(dc) Actuating logic systems, annunciators
and below 0.5 VA]
Digital low level (pulse train) Turbine meters, proximity sensors
3 Digital high level (pulse train) Tank gauging system
Proximitors for machine monitoring Vibration sensors
4 On-off medium level 24 V(dc) solenoids (note 2)
(< 50 V or > 0.5 VA, <40 VA)
5 High level signals > 50 VAC and 110 V(dc) solenoids (note 2)
DC power signals higher than
class 4
Power supply cables (240 VAC) Power supply cables to instrument
cabinets and field instruments
6 Digital ( fibre optic) Communication bus

Version 2 DEP 32.37.20.10-
NOTES: 1. The classification is based on the use of cables with metal screen for signal level classes 1, 2
and 3.
2. The classification is based on de-coupled solenoids to limit induction. DC solenoids shall be
de-coupled with shunt diodes and AC solenoids with RC networks, connected directly across the
solenoid terminals.
In addition to the above segregation rules for multicore cabling, functional segregation may
be desirable shall be achieved for operability and maintainability reasons (e.g. segregation
between process units or and segregated cabling for fire and gas systems). It should also
be considered to functionally segregate binary low level and analogue high level signals.
The design shall cater for spare capacity in multicore cabling. When the design is finalised,
10 % to 15 % at least 20% of the installed cabling capacity shall be available in each signal
level class and plant area to accommodate unforeseen future plant modifications.
2.3 SELECTION AND SPECIFICATION OF INSTRUMENT CABLES
2.3.1 Conductors
Solid insulated conductors should be used for instrument field cables except for some
special applications. The minimum conductor diameter shall be 1.13 mm for single signal
cables and 0.8 mm for multicore signal cables. The maximum permissible current rating
and allowable voltage drop criteria shall be observed in selecting signal cables and larger
conductor diameters may be required to reduce the voltage drop. Stranded wires are
permitted for internal wiring inside cabinets; for connections in screw type terminals, wire
crimp pins/lugs shall be applied
2
NOTES: 1. Cables having conductors of 0.8 mm diameter (cross section approx. 0.5 mm ) have a maximum
continuous current rating of 1 A per core. The fuse rating for these cables shall not exceed 4 A.
The voltage drop in signal cabling shall be calculated and the available voltage at the terminals of
field instruments shall be checked against the minimum requirements. If the allowable voltage
drop is exceeded, a larger conductor diameter and/or a higher supply voltage shall be selected.
2. Crimped-on wire pins/lugs shall provide a gas-tight (corrosion free) connection between the crimp
pin/lug and conductor in the signal cable.
3. Solid conductors should not be provided with crimp-on wire pins/lugs.
For thermocouple signals, the conductors shall consist of pairs of dissimilar materials with
the correct thermo-electric voltage as a function of temperature, based on IEC 60584-3. For
all other signals, the conductor material shall be copper.
For resistance thermometer elements, the conductor resistance shall be compatible with
the requirements as specified by the Manufacturer of the resistance thermometer elements
and/or the instrument.
Signal wires shall be twisted in pairs. The use of quad cables requires approval by PDO the
Principal.
2.3.2 Cable Construction
2.3.2.1 Cable construction for signal level classes 1/2/3

Instrument signal cabling for signal level classes 1, 2 and 3 of Table 1 (2.2) shall be
specified with a metal screen and drain wire. Multicore cabling shall be provided with a
collective screen; individual pair screening should only be applied if specifically needed for
the application.
Where possible, underground cabling shall be provided with an AL/HDPE/PA inner
sheathing, as a moisture/chemical barrier, in preference to lead sheathing.
Cable capacitance and inductance shall not invalidate the requirements for intrinsically safe
or non-incendive (switched) circuits.

Version 2 DEP 32.37.20.10-
Unless special cabling construction requirements apply, the following cables types are
recommended:
Table 2 Recommended cable types for signals level classes 1/2/3/4 (note 1)
Type 1 Type 2 Type 3 Type 4

Type ID PE-MS-PVC PE-MS-PE- PE-AL/HDPE/ XLPEI-MS-
(note 2) SWB-PVC PA-SWA-HDPE SWA-PVCS
XLPEI-PVCS
XLPEI-MS- XLPEI-SWA-
SWA-PVCS PVCS
Application Instrument Above-ground Underground Foundation
power supply cabling in a cabling in a Fieldbus
cables indoor plant plant compatible
use in a cabling in a
(note 8)
protected EM plant
environment,
such as
CCR/FAR
Conductor XLPEI PE (note XLPEI PE (note XLPEI PE (note XLPEI (note 3)
insulation 3) 3) 3)
Screen MS MS MS (note-10)
AL/HDPE/PA
Inner sheath - PE -
Mechanical - SWB SWA SWA SWA

protection
Oversheath PVC PVCS PVC PVCS PVC PVCS PVCS
NOTES: 1. Cable types correspond with those mentioned in PDO standard drawing STD 5-0605-001 & 002.
MESC specifications 68.51/001 and 68.71/001.
2. Identification of cable construction is from the centre to the outside.
3. Cross-linked polyethylene (XLPE XLPEI) may shall be used as alternative insulation material, see
MESC specifications 68.51/001 and 68.71/001.
4. Cables of table 2 are not suitable for direct connection to a low impedance source, e.g. the public
mains electricity supply.
5. For full specifications of the recommended cable types, see PDO standard drawing STD 5-0605-
001 & 002. MESC specification 68.51/001 and 68.71/001. Other cable constructions may be
applied within the constraints of this DEP.
6. For multicore cellular PE-insulated telecommunication cables, based on BS 3573, see MESC
specification 68.68/001.
7. Note deleted
8. If larger conductors are required and no screen, for example solenoid valve cables.
9. For the abbreviations, see (1.3.3).
10. Type-4 cable shall be provided with individual pair screen & overall screen.
2.3.2.2 Cable construction for signal level classes 4 and 5

Cables for signal level classes 4 and 5 of Table 1 (2.2) shall follow the requirements for low
voltage cables, as defined in DEP 33.64.10.10-Gen. The conductor cross section for signal
2
level classes 4 and 5 shall be at least 2.5 mm .

Version 2 DEP 32.37.20.10-
2.3.2.3 Cable construction for signal level class 6

Cables for signal level classes 6 Table 1 (2.2) shall follow the requirements for fibre optic
cables as specified in DEP 32.71.00.30-Gen the standards listed below:
- For structured cabling system for LAN & voice (PABX) systems, see DEP 32.71.00.30-Gen
- For Duct and Direct Buried Fibre Optic Cables (Single Mode and Multimode), see SP-2002
- For the Dielectric Self Supporting (ADSS) fibre optic cables, see SP-1265
2.3.2.4 Cable construction for Foundation Fieldbus H1 segment signals

Cables for Foundation Fieldbus H1 segment signals shall follow the requirements for
Foundation Fieldbus H1 as specified in ISA SA 50. Type-A cable as per ISA SA 50 shall be
used for direct run cables from Foundation Fieldbus H1 segment to the system cabinet. In
cases where, there are numerous Foundation Fieldbus H1 segments are combined in one
multipair and run through field junction box, then Type-B cable as per ISA SA 50 shall be
used.
2.4 CABLES FOR DIGITAL AND VIDEO SIGNALS

Microprocessor-based digital instrumentation and CCTV systems may require special
cables to transmit the associated digital and video signal paths.
Digital signals can be carried by screened twisted pair cables, coaxial cables or fibre optic
cables, depending on the system requirements. The choice is usually dictated by bandwidth
and layout requirements.
Wherever relevant (e.g. long cable runs via lightning-unprotected areas), fibre optic cabling
shall be considered for digital and video signal paths (e.g. between a CCR and FAR) to
take advantage of the large bandwidth capability, inherent EM immunity and inherent
intrinsic safety offered by such cabling.
2.5 CABLES FOR SPECIAL APPLICATIONS

Special cabling and/or earthing requirements may apply to signal transmission outside the
standard 4-20 mA range. This may be the case with inline flow meters with remote
electronics, machine monitoring devices, analyser systems, systems for fire and gas
detection and protection and other devices with non-standard output signals.
The Manufacturer’s instructions with regard to cable selection, routing, termination and
earthing shall be followed.
The routing of special cabling in one unbroken length from the transmitting to the receiving
instrument, i.e. bypassing the junction box and MDF, should be considered.
2.6 PROTECTION OF CABLES AGAINST FIRE DAMAGE

In general, above-ground cabling shall be routed via low fire risk areas. However, some
cabling may be exposed to fires. The cabling for certain critical duties, such as cabling in
fire protection, process isolation (ROVs) and normally de-energised depressurising duty,
shall maintain circuit integrity for a limited period of time after commencement of a fire to
reduce or limit the consequences of the fire.
For cabling associated with fire safety and fire protection, see DEP 80.47.10.12-Gen,
DEP 80.47.10.30-Gen. And DEP 80.47.10.31-Gen.
For cabling associated with hydraulic systems for remote operation of shut-off valves, see
DEP 31.36.10.30-Gen.
For cabling associated with depressurising systems, see DEP 32.45.10.10-Gen.
Protection against fire damage may be achieved by special cabling or by fire resistant
covering. For the selection of cabling requiring protection against fire damage, reference is
made to DEP 33.64.10.10-Gen and MESC 68.46, 68.48 and 68.55 series.

Version 2 DEP 32.37.20.10-
If chemical spillage is likely to occur during fire conditions, fire resistant cabling shall also
be resistant to chemical attack.
2.7 FIBRE OPTIC CABLES (signal level class 6)

The selection, installation and testing of fibre optic cables shall comply with the applicable
requirements of DEP 32.71.00.30-Gen. except identification and marking (7) the standards
listed below:
- For structured cabling system for LAN & voice (PABX) systems, see DEP 32.71.00.30-Gen
- For Duct and Direct Buried Fibre Optic Cables (Single Mode and Multimode), see SP-2002
- For the Dielectric Self Supporting (ADSS) fibre optic cables, see SP-1265
2.8 SYSTEM CABLING

To reduce the time required at the construction site for the installation and testing of
systems employing electric instrument signals, and to avoid wiring errors when large
numbers of conductors have to be connected, the interconnections shall be made by
prefabricated ‘system cables’ whenever possible, in the control and auxiliary rooms.
The use of DCS and IPS Manufacturers’ standard cabling systems for termination of I/O
signals is recommended.
System cabling separate from the DCS and IPS Manufacturer shall be supplied with plugs
as per vendor list and shall be manufactured in accordance with Manufacturer
recommended procedures and with Manufacturer recommended tools. Test certificates
shall be available for these system cables.

Version 2 DEP 32.37.20.10-
3. CABLE SEGREGATION, ROUTING AND INSTALLATION
3.1 CABLE SEGREGATION

When instrument cables for electric signals are combined in trenches/trunking and on cable
trays, the following cable segregation rules shall apply:
 Redundant cabling for critical services shall be physically segregated and follow
separate cable routes in the field and in the CCR/FAR (e.g. redundant highways for the
DCS and redundant signal cabling for normally de-energised IPF functions, such as
depressurising systems).
 Intrinsically safe and non-intrinsically safe cabling shall only be segregated if so dictated
by IEC 60079-14.
 Cables of signal level class 5 (Table 1) shall be segregated from cables for signal level
classes 1 through 4. Cables for signal level classes 1 through 4 may be combined in the
same trench/trunking and on the same cable tray without physical separation.
NOTE: Cables of signal level class 5 are to be considered as electric cables.
 Pneumatic tubing and cables of signal level classes 5 and 6 may be combined with any
types of electric instrument signal cable.
3.2 ROUTING
The optimum cable routing and junction box locations are related to plant layout and can
only be determined after equipment and piping layouts have been finalised.
Single cables connect field instruments to junction boxes and shall be supported and
protected against mechanical damage by cable trunking, cable trays, steel angles, pipe,
beams etc. as appropriate. Conduits should not be allowed used. Cables shall not be
supported from process equipment or piping.
When the above-ground routing for cables is selected, the following aspects shall be
considered:
 Constructability and cost: make optimum use of structures for process equipment, pipe
racks etc. The need for special passages/ducts and crossings will also affect the route
selection.
 Required cable length and associated cost.
 EMC aspects: apply cable segregation (3.1) and do not route cabling through areas
classified as severe EM environments; if feasible, route cabling through areas that are
protected against direct lightning strikes. Cable routing along and in the direct vicinity of
earthed steel structures and piping will reduce electromagnetic interference.
 Avoid obstructing other users: layout shall not obstruct traffic or interfere with the
accessibility of process equipment (pumps, compressors, motors, heat exchanger
bundles, etc.).
 Accessibility: layout shall guarantee sufficient access for cable pulling and maintenance.
 Prevent cable damage: the layout shall be selected so that the cables are not prone to
damage. This involves at least the following:
 Cabling shall be routed through low fire risk areas.
 Cabling shall not be routed in the vicinity of sample points, drains, vents, hot pipes
and hot surfaces.
 Where riser points are liable to damage by traffic, they shall be protected by free
standing, sturdy mechanical structures.

Version 2 DEP 32.37.20.10-
For multicore cabling, underground routing is preferred as it provides excellent protection

against mechanical and fire damage. The route selection for underground cable trenches
shall take the following rules into consideration:
 Maintain a safe distance from power and lighting cables. For separation distances, see
Appendix 1. When power cables intersect instrument signal cables, the crossing shall be
at right angles, with a minimum separation distance of 0.3 m.
 Trenches shall be kept away from buried hot surfaces (e.g. pipes) so that the properties
of the cable shall not be adversely affected. The minimum separation distance shall be
0.2 m plus 0.1 m for every 100 °C temperature of the non-insulated surface.
The conceptual design for the cable routing shall be submitted to PDO the Principal for
approval.
3.3 JUNCTION BOXES FOR MULTICORE CABLES

Junction boxes shall be located in low fire risk locations that are either electrically safe or
classified as Zone 2. Furthermore, they shall be located close to the instruments they
serve, to keep the single cable runs short (typically 15 to 20 m).
In the plant, GRP or stainless steel junction boxes should be applied in accordance with
PDO standard drawing STD 5-0801-035 & 036. For signal levels classes 1, 2 and 3 of
Table 1 (2.2), see Standard Drawing S 37.603.
Junction boxes should be supplied complete with terminals and accessories such as
mounting rails, end plates, earth bolts, drain plug, gland plates, glands etc. All cables shall
be provided with metallic glands located at the bottom of the junction box.
All terminals in junction boxes shall have facilities to protect them from accidental
loosening. Terminals in intrinsically safe circuits shall be of light blue colour, terminals in
non-intrinsically safe circuits shall be of the Ex ’e’ type and shall not be of blue colour.
The minimum degree of protection for junction boxes (containing terminals only) shall be
IP 65 as specified in IEC 60529.
3.4 CABLE GLANDS

Metallic Brass cable glands shall be used for electric signal cabling entering the housing of
field instruments and junction boxes, to provide:
 A means to attach and secure the cable end;
 the type of protection to avoid ignition of a surrounding explosive atmosphere, as
appropriate, according to the requirements of IEC 60079-14 or EN 50014 (if applicable),
e.g. Ex ‘d’ glands are required for Ex ‘d’ enclosures;
 The required degree of ingress protection (IP code according to IEC 60529) of the
instrument or junction box enclosure;
 An earthing connection for cable armouring/braiding and, if applicable, the metallic
sheathing. EMC requires the cable armouring/braiding to be earthed onto the
instrument/junction box housing via the metal gland by a robust, circumferential
(360 degrees) connection at low impedance. Glands constructed in accordance with
BS 6121-1 types C/D/E or BS 6121-3 types CK/EK provide such an earthing connection.
Cable glands shall be flameproof Eex-d and suitable for the size and type of cable to be
installed, in accordance with PDO standard drawing STD 5-0605-002 (MESC
68.80.58.73X.1). Certified adapters or reducers shall be used if required to fit the
instrument.
NOTE: 1. For instruments that are not designed for cable entry by a metal cable gland (e.g. proximitors with
flying leads), the Manufacturer’s installation instructions should be followed.
2. Many cable gland suppliers provide metal glands with dual certification (Ex ‘d’ and Ex ’e’). The use
of these types of glands may be considered for all applications for reasons of uniformity and
variety control.

Version 2 DEP 32.37.20.10-
3. The practice of using a ‘litze’ wire between the cable armouring/braiding and the safety earth
connection of the instrument/junction box should not be adopted as it is not suitable for the large
equalising currents in the armouring/braiding. Furthermore, this technique brings magnetic fields
inside the cable, instrument and junction box that were intended to be ‘Faraday cages’.
4. Cable glands for SWB cabling shall be constructed so that the grip force cannot be reduced by
settling of the braiding after installation.
5. Where cable glands should grip on steel wire braiding, this shall be specified explicitly, as most
clamping rings are designed for steel wire armouring.
Where brass glands are used in atmospheres which attack the brass, stainless steel glands
shall be used. Cable gland shrouds shall not be used.
Cable glands on plant instruments should preferably be located at the bottom, never at the
top, to prevent ingress of water. Where cable glands are installed in the side wall of the
instruments, the cables shall enter from below. Cables coming from above shall first drop to
below the elevation of the gland. The entry thread of the cable glands should preferably be
ISO metric. Cables shall be clamped just below the cable glands to prevent excessive force
on the cable gland.
A special case applies if cable glands are used for electric signal cables entering potentially
hydrocarbon filled spaces (e.g. flying leads of vibration probes on rotating equipment). In
addition to the above requirements, these glands shall be of a blocking type to prevent oil
leakage from the inner casing to the outside environment.
3.5 TRUNKING AND TRAYS

Cable trunking and cable trays are intended to provide a protected routing for multicore
cables from the trenches to the junction boxes. They may also contain single cables,
running from an instrument to a junction box.
The trunking/tray shall be of metal construction and the sections shall be connected to each
other and to instruments/junction boxes/structures by short connections at low impedance.
For EMC a purpose, closed metal trunking is preferred to open, U-shaped cable trays.
Cable trays of the ladder type have limited EMC quality. For guidance on this subject, see
IEC TR 61000-5-2, clause 7.
NOTE: The shielding capability of metal trunking serves to achieve the required level of EMC. Non-metal
trunking does not contribute towards EMC and is therefore not recommended. The trunking design
shall be in accordance with the latest SIOP/SIEP requirements. PDO The Principal will inform the
Contractor of the applicable requirements.
Trunking/trays shall be firmly supported by structures. The strength and spacing of the
supports shall take into account the weight of the cables they are designed to carry. The
trunking shall be internally smooth, and bolts shall be installed with the head inside and the
nut outside. The cable exits from trunking should be protected by plastic or metal bushings.
Trunking constructions shall be in accordance with PDO standard drawing STD-5-0801-003
to 010 & 016 S 37.604. Trunking/trays can be made of stainless steel, galvanised mild steel
or painted mild steel. Galvanized steel shall not be used for cable trunking/trays or other
supporting materials in the vicinity of stainless steel process equipment or piping in a fire
risk area.
Note: In the event of a fire, molten zinc from galvanized metal parts may drop onto stainless steel process
equipment or piping, thus causing liquid metal embrittlement.
In order to prevent galvanic corrosion, non-ferrous metals shall not be in direct contact with
trunking, supports etc. EMC requirements do not allow the use of insulating methods.
Welding of trunking/tray supports may be welded to structures may be considered where it
is not possible to clamp onto nearest structure.
The trunking/trays shall be positioned so that cables can be laid from the side of the run,
instead of being pulled through consecutive holes. The free space above the trunking/tray
shall be at least 0.3 m for small trays (maximum nominal width of 100 mm if accessible
from one side, and 200 mm if accessible from both sides) and 0.5 m for wide trays.

Version 2 DEP 32.37.20.10-
To minimise mechanical stress, cabling shall be suitably fixed to trunking/trays with

UV-resistant ties, especially in the vertical runs.
Trunking and trays shall be suitably sized for the number of cables they are required to
carry. The final design shall cater for a minimum spare space of 30%.
Based on an average cable overall diameter of 25 mm for SWA multicore cables, Table 3
below gives the guidance on the number of cables that can be accommodated by the
trunking, leaving 30% spare space for the installation of future cables.
Table 3 Number of multicore cables in trunking, leaving 30 % spare space
Nominal width (mm) 50 100 150 200 250 300
Nominal height (mm) 50 100 100 100 100 100
Number of multicore cables 1 8 14 19 25 30
The curvature of trunking/tray bends and branches shall be selected so that the permissible
bending radius of the cables is not exceeded. Where trunking/trays enter buildings, special
measures to be taken to support the cables and to prevent ingress of water or gas.
The trunking/tray design shall be submitted to PDO the Principal for approval.
‘Kicker’ (protection) plates shall be installed where tray passes through floored areas.
3.6 TRENCHES
Underground instrument signal cables shall be laid in dedicated trenches and their routing
shall be indicated by above-ground markers. Cross-sectional drawings of trenches shall
show the location and laying pattern of each group of cables.
The trenches shall have such a depth that the signal cables are not damaged by traffic
passing over them. Where possible, the bottom of the trench shall be kept above the
ground water level, to avoid cable deterioration. For general construction details for
trenches in paved and unpaved areas, refer to PDO standard drawing STD-5-0801-017,
Appendix 2 and Standard Drawings S 19.001, S 19.002 and S 68.009. The distance
between cables, as indicated on Standard Drawing S 68.009, does not apply to instrument
cables of signal level classes 1 through 4: they may be laid without spacing.
The bottom of the trench shall not have a slope of more than 10 degrees and the transition
of horizontal surfaces shall have a smooth curvature. Where trenches for signal cables
pass under roads or below other cable trenches or pipes, protective DN 100 or DN 150
pipes or concrete ducting shall be provided to facilitate future cable laying. Such
pipes/ducting shall be capped or plugged at the ends.
Particularly for cables entering buildings, a detailed proposal shall be made by the
Contractor in accordance with PDO standard drawings STD 2-0302 and STD 2-0304 with
particular attention with respect to supporting the cables to prevent cable damage by soil
settlement over a prolonged period. All cable entries into buildings shall be effectively
sealed against the ingress of water and dust. Cable entries shall be sized to allow the future
installation of at least 20% more of each type of cable.
NOTES: 1. Backfilling of the trenches shall be carried out with sand, free of stones to grade 2-5 mm, and shall
contain no contaminants which may cause deterioration of the cable.
2. The top cable layer shall be covered with protective material, such as tiles, to provide mechanical
protection. Alternatively plastic cover plates may be applied provided the same degree of
protection is obtained.
3. The procedure for jointing cables underground shall be submitted for approval to PDO the
Principal, detailing as a minimum the materials to be used, work method, supervision, inspection,
testing and labelling.
Where large quantities of signal cables cross or branch off, the trench depth shall be
increased locally.
The curvature of the corners in trenches shall be selected so that the permissible bending
radius of the cables is not exceeded.

Version 2 DEP 32.37.20.10-
3.7 CABLE PULLING AND INSTALLATION ASPECTS

To prevent cable damage, cables shall not be pulled at ambient temperatures below 5 °C.
All cables in a particular trench shall be pulled in one consecutive and uninterrupted
operation. When interruption is unavoidable, the trench shall be covered temporarily with
steel plates. All cores (including spares) of multicore cables shall be terminated in
appropriate terminals at both ends.
Cables shall be installed in one unbroken length between two termination points.
NOTE: For optimum cable usage and to prevent wastage, a cable drum and cable number take-off schedule
shall be prepared. This is best prepared by the construction Contractor during the construction phase.
The cables shall be laid with sufficient slack (especially at rising points) to prevent stress, in
particular where trenches are made in soft soil.
All above-ground cables not installed in trunking or on trays shall be suitably supported and
clamped, especially at the end. Instrument cables shall not be clamped to equipment,
process piping, handrails, access ladders, structural steel etc.
Near the plant mounted instrument, a cable slack of at least 0.5 m shall be provided to
facilitate termination/disconnection.
Cables connected to instruments in which there may be an internal release of flammable
medium shall be sealed off with a fitting to prevent liquid/gas transport.
During plant welding operations, the electronics of adjacent instruments will be damaged if
all or part of the welding current flows through the instrument. During plant construction,
electric cabling should only be connected to instruments after completion of welding
activities, preferably just prior to loop testing.
For fibre optic cables, the Manufacturer's instructions shall be followed with respect to
termination, allowable bending radius and pulling force.
Cable trunking, trays and trenches shall be designed so that cable laying and cable pulling
is possible within the allowable mechanical properties of the cable. The cable
Manufacturer’s specifications shall be followed with respect to the minimum bending radius
and pulling force of the cables.
3.8 CONTROL ROOM/AUXILIARY AREAS

The control room and auxiliary areas shall be fitted with cavity floors, designed to allow for
cable segregation. The cabling shall enter the buildings in accordance with PDO standard
drawings STD 2 0302 and STD 2-0304, through proper sleeves that are made fire resistant
and waterproof and are in compliance with EMC requirements.
NOTE: The limited access under the cavity floor makes the installation of cable trays impractical. Cables
should be segregated in bundles on the basis of the segregation rules given in (3.1).
When the design is finalised, the cable entry in buildings shall have at least 20% spare
space for each type of cable to accommodate additional cables for unforeseen future plant
modifications.
When a cellar type of auxiliary room is used with the control room above it, the
interconnecting cabling shall be routed through riser cabinets, connecting the cavity floors
of these rooms.
All signal, power and earthing cables shall be routed and connected via the cavity floor and
shall enter cabinets from the bottom. Cabinets/racks may shall not be placed against the
walls of auxiliary rooms when their design has taken this into account.
The bottom of the cabinets shall be sealed to prevent dust entry from the cavity floor into
the cabinets.

Version 2 DEP 32.37.20.10-
Signal marshalling shall take place in MDF cabinets only; system cabling shall interconnect
MDFs and instrument cabinets. An MDF cabinet typically consists of:
- Rows of test/disconnect terminals for termination of field cables;
- rows of socket boards into which auxiliary room wiring is connected via system cables;
- Cross wiring between field terminals and socket board terminals for signal marshalling.
Remote input/output cards of systems such as DCS may also be located in MDFs.
Thermocouple compensation cable shall be used up to the device where the cold junction
compensation resides (usually the input card).
Instrument cabinets shall be designed to terminate the full capacity (including spare
capacity) of the cabinet on system cables, organised in a logical fashion (input/output card
channels modularly into system cables). Thus any input or output from any instrument
cabinet shall be marshalled at the MDFs only. The final design of instrument cabinets shall
provide a minimum of 20% spare capacity.
Cable glands are not required for cable terminations in control/auxiliary room cabinets.
Cables shall be suitably anchored with clamps and fixtures to take their weight and for EMC
purposes, before they are connected to terminals or sockets.

Version 2 DEP 32.37.20.10-
4. EARTHING AND BONDING
4.1 GENERAL
Earthing systems are the responsibility of the Electrical Engineering discipline and
provisions for earthing are covered by DEP 33.64.10.10-Gen.
This Section identifies aspects affecting personnel safety and proper functioning of
instruments and instrument systems.
The number of earthing types should be limited to two three, i.e.:
- Safety earth (armouring, yellow/green)
- Instrument earth (screening, pure green)
- FF Segments earth (“FF segment” screening, pure green)
For a typical configuration of a safety earth and instrument earth system at the FAR/CCR,
refer to PDO standard drawing STD 5-0801-013 S 68.030 and Appendix 3. Instrument
earth cables shall connect the instrument earth bar to MDFs and instrument cabinets, using
one cable for each MDF/cabinet. The cross-sectional area of these cables shall be at least
2
6 mm and the terminal insulation colour shall be yellow/black. Each instrument earth cable
shall be properly identified at the side of the instrument earth bar, showing the MDF/cabinet
number it is connected to.
NOTE: Earthing bolts shall have a diameter of at least 10 mm.
Some Manufacturers require a dedicated earth: Manufacturers' recommendations on the

arrangement of earthing and maximum allowable resistance to earth should be followed.
Requirements for earthing and bonding of enclosures containing electric and electronic
components may be dictated by local regulations (e.g. European standards associated with
CE-marking). Where this is not the case, international standards such as IEC TR 61000-5-2
should be followed.
4.2 CONNECTIONS TO THE EARTHING SYSTEMS
4.2.1 Connections to instrument earth

Screens of instrument signal cables shall be connected to the instrument earth by the 'star'
method. Screens shall be insulated from cable armouring/braiding/metal sheathing,
instrument enclosures and metal structures. Refer to Appendices 3 through 5.
Screens shall be earthed at one point only:
 For screened cables between the field and the CCR or FAR, utilized for carrying signal
level classes 1 through 4 Table 1 (2.2), the screens shall be earthed at the MDF and for
screened cables between the field and the CCR or FAR utilized for carrying Foundation
Fieldbus H1 signals, the screens shall be earthed at the Foundation Fieldbus system
cabinet. The screen shall be insulated at the field instrument side. Dedicated terminals
in junction boxes shall connect the screens of single and multicore cables. These
terminals shall be insulated from safety earth.
NOTE: 1. Most field instruments do not have insulated connection facilities for the screen. The screen shall
be insulated with a protective sleeve and left unconnected, with the same length as the signal
wires. This creates the possibility for checking interconnections between the two earth systems.
2. For (special) screened cabling running directly from the field instrument to the receiving
instrument (i.e. bypassing junction box and MDF), the screen shall be earthed at the receiving
instrument end only.
3. In cases where the field instrument is directly mounted on the nozzle of a cathodically protected
vessel/tank, insulated adaptor shall be installed at the cable entry of such field instrument.
Additionally, the installation of insulating gasket + sleeves between the mating flanges of such
field device and vessel/tank nozzle, to isolate the cathodic protection system from the earthing
system shall also be carried out.

Version 2 DEP 32.37.20.10-
 For screened cables between the CCR and FAR, the screens shall be earthed at the
MDF in the CCR.
 For screened system cabling running inside the FAR or CCR, the screens shall be
earthed at the MDF.
 If screened cabling is run between two MDFs or between two instrument cabinets, the
'star' method requires the screen to be earthed at one of the MDFs/cabinets only.
In cases where signal lines are screened and do not enter the control building (e.g. QMI
equipment with mains supply and earth wire) screens shall be earthed only at the point
where the mains supply is connected.
4.2.2 Connections to safety earth

Steel wire armouring, steel wire braiding and metal sheathing of cables shall be connected
to safety earth, at least at both ends.
For typical safety earthing installation details, refer to PDO standard drawing STD 5-0801-
013 and Appendices 3 through 5.
Instrument housings, junction boxes, local panels and local cabinets shall be bonded to
cable trunking/steel angles etc. In addition, earthing or mounting bolts of instrument
housings shall be fitted with two shark rings to allow low resistance bonding to plant
structures/safety earth. Junction boxes, local panels and local cabinets shall be provided
with earthing bolts to enable a proper earthing connection to plant structures/safety earth.
It shall be checked that earthing of steel wire armouring of cables does not affect the
correct functioning of cathodic protection systems such as on tanks / buried vessel (see
also 4.2.1 note-3).
Any outside earthing connection shall comply with IEC 60079-0.
4.3 EARTHING OF INTRINSICALLY SAFE CIRCUITRY

Safety barriers should preferably be connected to safety earth or alternatively to a
dedicated earth bar, connected to safety earth.
4.4 EARTHING OF CAVITY FLOORS

A 1.20 m x 1.20 m safety earth grid is required for cavity floors, consisting of bare copper
2
stranded wires with a minimum cross section of 16 mm , connected to the cavity floor
construction. The grid shall be connected to the safety earth ring at a maximum spacing of
5 m.

Version 2 DEP 32.37.20.10-
5. LIGHTNING PROTECTION OF INSTRUMENTATION
5.1 GENERAL
The lightning protection for instruments described in this Section assumes that plants are
equipped with lightning protection as specified in DEP 33.64.10.10-Gen.
Protective measures shall not adversely affect the protection of the instrument or
instrument system against ignition of a surrounding explosive atmosphere.
Protective measures against lightning are subject to the approval of PDO the Principal.
5.2 INSTRUMENTATION AND CABLING IN THE FIELD
5.2.1 Instruments and cabling inside "Protected" areas

Where feasible, instruments and cables should be located/routed so that some degree of
protection is obtained from earthed structural steel and dedicated lightning conductors.
Instruments and cabling installed in such a "protected" area are protected against direct
discharges to earth.
If common installation practices are followed, such as the use of twisted conductor pairs,
screening, armouring/braiding and proper earthing, no additional protection should be
required to abate the induction effect.
5.2.2 Instruments and cabling outside "Protected" areas

During detailed engineering, instruments and cabling located outside protected areas
(5.2.1) shall be identified, as lightning protection is required in addition to the common
installation practices mentioned in (5.2.1). This may include instruments and cabling
located at high points (e.g. instruments on the top of process equipment, cabling installed
on top of pipe racks) or in open areas (e.g. tank farms).
Instruments located outside protected areas and instruments connected to cables that are
routed outside protected areas shall be provided with protective lightning arrestors at both
ends of the transmission line.
NOTES: 1. a lightning arrestor shall consist of a gas tube/varistor/zener diode combination approved by PDO
the Principal. Devices with fuses shall not be applied.
2. For field instruments such as tank level gauges, telemetry systems, local multiplexers, etc. advice
on lightning protection should be obtained from the instrument Manufacturer.
Long communication lines should preferably use fibre optic cabling. If coaxial or twisted pair
cabling is applied, galvanic isolation should be used.

Version 2 DEP 32.37.20.10-
6. PNEUMATIC TUBING
6.1 GENERAL
Single tubing shall be used for signal transmission from field instruments to field mounted
junction boxes. They shall be routed above ground through low fire risk regions and shall
be provided with some form of protection against mechanical damage. Multicore tubing will
subsequently transmit the signals from the junction box to an MDF in the CCR or FAR.
Wherever possible and consistent with the design of other plant facilities, multicore tubing
should be routed underground because it then has inherent protection against fire and
mechanical damage. However, the use of above-ground tubing is acceptable; subject to
PDO’s the Principal's approval, provided a definite cost advantage can be demonstrated, or
where it is standard local practice.
The design shall cater for spare capacity in multicore tubing. When the design is finalised,
10-15% of the installed tubing capacity shall be available to accommodate unforeseen
future plant modifications.
Tubing in fire protection and depressurising duties requires protection against fire damage.
The design intent of (2.6) and (3) for electric signal lines apply equally to pneumatic signal
lines, except for electrical aspects.
6.2 SELECTION AND SPECIFICATION OF TUBING

All tubing cores shall have an outside diameter of either 6 mm or 0.25 inch, as advised by
PDO the Principal. For recommended tubing types, see Table 4 below.
Table 4 Recommended tubing types
Type Service Tube Sheath Outer MESC numbers

(note 1) material colour 6 mm OD 0.25 inch OD
Single Indoor PE - Black 74.86.60.101.1 74.86.60.001.1

Copper - - 74.66.22.264.1 74.66.22.244.1
SS 78.48.50.033.1
Outdoor Copper PVC Black 74.66.22.364.1 74.66.22.354.1
above SS 78.48.50.033.1
ground
only
7-core Indoor PE PVC Black 74.86.60.250.1 74.86.60.225.1
Copper PVC Black 74.66.22.607.1 74.66.22.407.1
Outdoor PE PVC and Black 74.86.60.260.1 74.86.60.230.1
above lead
and (note 2)
under-
ground Copper PVC Black 74.66.22.407.1
NOTES: 1. Indoor service includes field cubicles and enclosed field panels.
2. Lead sheathing may be replaced by another type of suitable sheathing.
3. For abbreviations, see (1.3.3)
6.3 JUNCTION BOXES FOR MULTICORE TUBING

Pneumatic junction boxes shall be located in low fire risk locations and close to the
instruments they serve, to keep the single tubing runs short (typically 15 to 20 m).
Tubing shall enter via adapter plates. Any transition from plastic to copper tubing shall be
accomplished by means of bulk head connectors mounted on the side walls of the junction
box.

Version 2 DEP 32.37.20.10-
6.4 INSTALLATION
All fittings shall be SS or brass or plastic, of the compression type and be suitable for the
size and material of the tubing. Refer to MESC series 76.39.xx.xxx.1 & 76.40.xx.xxx.1.
Where air lines leave trunking, bulkhead unions shall be applied. If feasible the bulkhead
unions should be of the angle type. If tubing serves instruments without instrument air
supply (e.g. to a control valve not having a positioner or booster), the tubing shall be
clamped to a 25 mm dummy pipe or angle iron firmly attached to a structure.
In case where the field instrument is directly mounted on the nozzle of a cathodically
protected vessel/tank, insulated tube fittings such as insulated union shall be installed in the
tubing hook-up for electrical isolation.

Version 2 DEP 32.37.20.10-
7. IDENTIFICATION AND MARKING
7.1 IDENTIFICATION OF SYSTEM CABLES

Each system cable (see DEP 32.37.20.31-Gen.) should have a unique identification of the
format:
c-SC-x ABC W/DEF X/YY-ZZZZ
Whereby
'c’ A two-digit number used to identify the relevant MDF.
'SC' Abbreviation for System Cable.
‘x’ A three-digit number used to identify the system cable
termination board/block number at the MDF.
“ABC W” is the ‘source’ cabinet (W is cabinet sequence number).

“DEF X” is the ‘destination’ cabinet (X is cabinet sequence number).
“YY” is the unit numbering (optional).
“ZZZZ” is the unique 4 or 5 digit sequence number.
Example:“SDE1/IPS1/40-6104”
Typical abbreviations (ABC & DEF) for various cabinets are:
DCS Distributed Control System

ESD Emergency Shut Down
FCS Field bus Control System
FGS Fire, Gas and Smoke detection and protection system
IFB High Integrity Pressure Protection System
IPS Instrumented protective system.
PLC Programmable Logic Controller
RTU Remote Terminal Unit
SDE Signal Distribution Cabinet - Electrical
SDEi Signal Distribution Cabinet – Electrical Intrinsically Safe
SCADA Supervisory Control and Data Acquisition
7.2 IDENTIFICATION OF SINGLE CABLES/TUBING

Cable number sequences shall, unless otherwise specified, be allocated by PDO.
Field cable sequence numbering shall consist of four digits plus hyphen and shall be
grouped as follows:
5001 – 6000 or 15001-16000 or 25001-26000 Vendor supplied cables on packages/skids.
6001 – 7000 or 16001-17000 or 26001-27000 System cables and multicore cables
7001 – 8000 or 17001-18000 or 27001-28000 Field signal cables.
8001 – 9000 or 18001-19000 or 28001-29000 Temperature cables (RTD or T/C).

Version 2 DEP 32.37.20.10-
The cable sequence number shall be preceded by a letter identifying its service or type of
cable:
P- for pneumatic signal cables
T- for temperature measurement cables (thermocouple extension cable only)
E- For other electrical signal cables such as IPS’s, F & G detection, measuring
elements, transmitters, transducers and other electric or electronic instruments.
S- for special purposes (field cables only) such as off plot cables
X- for special cables such as fibre optic cables, coaxial cables, etc.
D- For data transmission cables such as telecommunication, data transmission, LAN
systems, etc.
Q- for quality measuring signal cables
For cables used for intrinsically safe signals the letter E or T shall be followed by a small
letter ‘i’
Power supply cables, e.g. to the system cabinets from the electrical distribution board, shall
have a dedicated numbering system
Each single cable or tube should have a unique identification, linked to the associated
instrument, e.g. 120FT-101 and 120FCV-101 are single cables in loop 120F-101 for the
transmitter and control valve respectively.
7.3 IDENTIFICATION OF MULTICORES AND JUNCTION BOXES

Each instrument multicore signal cable, other than a system cable, and multicore
pneumatic tubing should have a unique identification of the same format as described in
7.2.
a-bi-y
Junction boxes should have a unique identification of the format:
a-Jbi-y
Whereby:
'a' A two or three digit number is used to identify the process unit. It
should be similar to the ‘a’ used for instrument tag number
assignment, see DEP 32.31.00.32-Gen.
‘J’ Abbreviation for junction box
'b' Letter code to identify the service and/or signal type, as follows:
D Cabling for Data transmission, such as telecommunication, data

transmission lines, LAN systems, etc.
E Electric multicore cabling, except system cabling and cabling
covered by one of the other codes. This includes
multicore cabling for signals to/from measuring elements,
transmitters, transducers, valve positioners, and solenoid operated
valves.
P Pneumatic tubing.
Q Cabling for Quality measurement signals.
S Field cabling for Special applications, such as off-plot cables.
T Thermocouple extension cabling.
X Special cabling such as fibre optic cables, coaxial cables, etc.
‘i’ Letter ‘I’, to be used only if the cabling contains intrinsically safe
circuits.

Version 2 DEP 32.37.20.10-
‘y’ Same A three digit serial number that is allocated for the multicore
cable leading from the respective junction box (see 7.2, from series
6001 – 7000 or 16001-17000 or 26001-27000, whichever is
allocated for the applicable multicore), starting from 101 for each
unique ‘a-b’/’a-Jb’ combination. The serial number is related to the
junction box number.
Example:
In unit 1200, a junction box is installed with intrinsically safe circuitry. The junction box is
identified as 120-JEi-123 12-JEi-6005 and using the same serial number of the leading
multicore cable, allocated by PDO; in this case multicore cable serial number is 6005 as
120-Ei-123.
7.4 MARKING
Signal conductors should be individually marked on each termination side with the pair/core
number and corresponding terminal number. Additionally the first and the last core in the
cable shall be marked with the cable number.
Markers shall be in accordance with PDO standard drawing STD 5-0801-015.
NOTE: If multicore cables are fitted which have a colour coding according to BS 5308-1/2 or another standard
numbering, e.g. according to IEC 60304, the Principal may waive the requirement for marking the
individual conductors.
Instrument tubing shall be marked with the instrument tag number at the point of connection
to the multitube.
Junction boxes shall be identified with an engraved nameplate of synthetic material. For
details of nameplate requirements, refer to DEP 32.31.00.32-Gen. and Standard Drawing
S 37.601.
Cable and tubing markers shall show at least the cable/tubing number.
Underground cables and tubing shall be marked at intervals of approximately 5 m by
means of lead or stainless steel strips aluminium markers as per PDO standard drawing
STD 5-0801-014. For long cable stretches (e.g. alongside roads or in tank farms), marking
at 10 to 15 m intervals may be sufficient.
Above-ground cables and tubing should be marked at their termination points (outside the
instrument and junction box) with a suitable label of engraved or embossed material.
All cables shall have nylon markers in accordance with PDO standard drawings STD 5-
0801-014 located close to the cable glands and points of entry into buildings, cabinets, etc.,
in a clearly visible position.
Cables for intrinsically safe circuits shall be marked blue at both ends, e.g. with UV
resistant adhesive tape or UV resistant crimp sleeves covering at least 30 cm of the cable
length. This marker should be located just below the cable gland.
Note: Marking by painting is not allowed.

Version 2 DEP 32.37.20.10-
8. REFERENCES
In this DEP reference is made to the following publications:

NOTES: 1. Unless specifically designated by date, the latest issue of each publication shall be used (together
with any amendments/supplements/revisions thereof).
2. The DEPs and most referenced external standards are available for Shell users on the SWW
(Shell Wide Web) at address http://sww.shell.com/standards.
PDO STANDARDS
Field Bus Control Systems SP-1245
Specification for Duct and Direct Buried fibre Optic SP-2002
Cables (Single Mode and Multimode)
Specification for ADSS Fibre Optic Cables and key SP-1265
accessories
SHELL STANDARDS
Index to standard Drawings DEP 00.00.06.06-Gen.
Hydraulic systems for remote operation of shut-off valves DEP 31.36.10.30-Gen.
Instruments for measurement and control DEP 32.31.00.32-PDO.
Instrumentation for depressuring systems DEP 32.45.10.10-Gen.
Structured Cabling System for Telecommunications DEP 32.71.00.30-Gen.
Electrical engineering guidelines DEP 33.64.10.10-Gen.
Water-based fire protection systems for offshore facilities DEP 80.47.10.12-Gen.
Assessment of the fire safety of onshore installations DEP 80.47.10.30-Gen.
Active fire protection systems and equipment for onshore DEP 80.47.10.31-Gen.
facilities
Material and Equipment Standards and Code MESC
PDO STANDARD DRAWINGS

General arrangement signal distribution cabinets STD 5 0602 sheet 1, 2 & 3
Instrument cables STD 5 0605 sheet 1 & 2
Instrument Cable & piping installation details STD 5 0801 sheet 3 to 36
Cable entry control building STD 2 0302 & 3
SHELL STANDARD DRAWINGS
NOTE: The latest edition of Standard Drawings can be

found in DEP 00.00.06.06-Gen.
Electric and instrument cable trenches in concrete S 19.001

paved areas
Cable routing in unpaved, brick-paved or tiled S 19.002
areas and crossing roads
Instrument nameplates S 37.601
Junction box construction S 37.603

Version 2 DEP 32.37.20.10-
SHELL STANDARD DRAWINGS

Instrument cable trunking S 37.604
Typical arrangements of cable trenches in plant S 68.009
areas
Typical earthing arrangements for substations, S 68.030
control buildings and field auxiliary rooms and
associated typical mounting details.
BRITISH STANDARDS
Specification for polyolefin copper conductor BS 3573
telecommunication cables.
Instrumentation cables -
Part 1: Specification for polyethylene insulated BS 5308-1
cables.
Part 2: Specification for PVC insulated cables. BS 5308-2
Mechanical cable glands -
Part 1: Specification for metallic glands BS 6121-1
Part 3: Special corrosion resistant glands BS 6121-3
Issued by:
British Standards Institution
389 Chiswick High Road
London W4 4AL
United Kingdom
EUROPEAN STANDARDS
Electrical apparatus for potentially explosive
atmospheres:
General requirements EN 50014
Issued by:
CENELEC, European Committee for
Electrotechnical Standardization
Rue de Stassart 35
B-1050 Brussels
Belgium
INTERNATIONAL STANDARDS
Electrical apparatus for explosive gas atmospheres
-
Part 0 : General requirements IEC 60079-0
Part 14: Electrical installations in hazardous IEC 60079-14
areas (other than mines)
Standard colours for insulation for low-frequency IEC 60304
cables and wires
Degrees of protection provided by enclosures (IP IEC 60529
Code)
Thermocouples
Part 3: Extension and compensating cables - IEC 60584-3
Tolerances and identification system

Version 2 DEP 32.37.20.10-
INTERNATIONAL STANDARDS
Electro Magnetic Compatibility (EMC) -
Part 5: Installation and mitigation guidelines
Section 2: Earthing and cabling IEC TR 61000-5-2
ISA STANDARDS
Signal compatibility of electrical instruments ISA SP50
Issued by:
The Instrumentation, Systems, and Automation Society
67 Alexander Drive, Research Triangle park,
NC 27709 USA
Copies can also be obtained from national standards organizations

Version 2 DEP 32.37.20.10-
APPENDIX 1 DISTANCE BETWEEN CABLE TRENCHES

Version 2 DEP 32.37.20.10-
APPENDIX 2 ARRANGEMENT OF CABLE TRENCHES

Version 2 DEP 32.37.20.10-

Version 2 DEP 32.37.20.10-
APPENDIX 3 TYPICAL EARTHING AT FAR/CCR

Version 2 DEP 32.37.20.10-PDO
APPENDIX 4 TYPICAL EARTHING OF INSTRUMENT SIGNAL CABLES IN THE FIELD

SWA
NOTE-1
Note 1: Instrument Housing shall be earthed via mounting hardware/supporting structure

APPENDIX 5 TYPICAL EARTHING OF INSTRUMENT SIGNAL CABLES IN THE MDF

SP-1090 PDO Instrument Signal Lines

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UNRESTRICTED Document ID: SP-1090

DEP 32.37.20.10 – GEN

DESIGN AND ENGINEERING PRACTICE

Keywords: DEP, cable, tubing, signal, specification.

"Original sighted and signed by above signatory"

Version No. Date Author Scope / Remarks

November 2005 Page 2 SP-1090

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APPENDIX 1 DISTANCE BETWEEN CABLE TRENCHES.............................................31

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1.2 DISTRIBUTION, APPLICABILITY AND REGULATORY CONSIDERATIONS

1.3 DEFINITIONS AND ABBREVIATIONS

1.3.1 General definitions

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1.3.2 Specific definitions

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1.4 CROSS REFERENCES

1.5 SUMMARY OF MAIN CHANGES

1.6 COMMENTS ON THIS DEP

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2.2 SIGNAL SEGREGATION IN MULTICORE CABLES

Table 1 Classification of instrument signal levels

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2.3 SELECTION AND SPECIFICATION OF INSTRUMENT CABLES

2.3.2 Cable Construction

2.3.2.1 Cable construction for signal level classes 1/2/3

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Type 1 Type 2 Type 3 Type 4

Mechanical - SWB SWA SWA SWA

2.3.2.2 Cable construction for signal level classes 4 and 5

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2.3.2.3 Cable construction for signal level class 6

2.3.2.4 Cable construction for Foundation Fieldbus H1 segment signals

2.4 CABLES FOR DIGITAL AND VIDEO SIGNALS

2.5 CABLES FOR SPECIAL APPLICATIONS

2.6 PROTECTION OF CABLES AGAINST FIRE DAMAGE

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2.7 FIBRE OPTIC CABLES (signal level class 6)

2.8 SYSTEM CABLING

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3. CABLE SEGREGATION, ROUTING AND INSTALLATION

3.1 CABLE SEGREGATION

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For multicore cabling, underground routing is preferred as it provides excellent protection

3.3 JUNCTION BOXES FOR MULTICORE CABLES

3.4 CABLE GLANDS

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3.5 TRUNKING AND TRAYS

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To minimise mechanical stress, cabling shall be suitably fixed to trunking/trays with

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3.7 CABLE PULLING AND INSTALLATION ASPECTS

3.8 CONTROL ROOM/AUXILIARY AREAS

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4. EARTHING AND BONDING

Some Manufacturers require a dedicated earth: Manufacturers' recommendations on the

4.2 CONNECTIONS TO THE EARTHING SYSTEMS

4.2.1 Connections to instrument earth

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4.2.2 Connections to safety earth

Any outside earthing connection shall comply with IEC 60079-0.