COMPLAINT
GENERAL DIAGNOSIS GUIDE
INSPECT
CAUSE
Ol LEAK.
To Correctly Identify Oil
Leaks, Perform the Following
Procedure:
1. Clean all residual oil from
the transmission with elec:
tramotive cleanser or equiv.
alent.
2. Dust the transmission with
leak tracing powder or spray
foot powder.
3. Bring the engine to normal
‘operating temperature,
4. Turn the engine off and
let the vehicle set for
thirty minutes
5 . Check for leaks.
1. ot Pan
2. TV. Cable Connector
3. Fill Tube
4. Electrical Connector
5. Manual Shaft
6 . Governor Cover
7 . Speedo Fitting
8. Servo Cover
9. Cooler Fittings
10. Converter Assembly
11. Vent
12.011 Pump Assembly
13 Rear Extension
— Low bolt torque.
= Cut or damaged oil pan gasket,
= Connector cocked and interfering with
mount.
= Connector cracked.
= Seal missing, cut or damaged.
— Fill tube cracked or damaged.
~ Seal missing, cut, or damaged
= Electrical connector cracked.
Seal missing, cut or damaged.
= Manual shaft nicked or damaged.
— Manual shaft seal assembly missing, cut
or damaged,
= Gaps in sealant. (Remove & Reseal.)
— Low bolt torque.
= Seal missing, cut or damaged,
= Porosity,
= Sharp edges on case cut “O" ring seal
— Low torque.
= Cracked fitting,
— Hub or seam weld leak.
= Oil overt
= Engine coolant in transmission oil
= Low bolt torque.
= Cut or damaged oil pump to case se:
= Damaged seal, (Restricted drainback pas:
sage.)
= Porosity,
= Damaged extension to case seal
= Porosity
= Damaged cil seal assembly,
LEAK DIAGNOSIS GUIDEATSG Technical Service Information
REVERSE INPUT HOUSING IDENTIFICATION
EARLY 1987 ONLY!
1, DOES NOT USE BELLVILLE PLATE IN
THE CLUTCH PACK. 54
HAS BALL CAPSULE IN HOUSING.
+ USES STEEL PISTON.
4, REQUIRES PUMP COVER WITH .095"
HOLE BETWEEN THE SEALING RINGS.
5. HAS LARGE SQUARE HOLE BETWEEN THE
SEALING RINGS IN THE HOUSING.
LATE 1987-1992 ONLY!
1, USES A BELLVILLE PLATE IN
THE CLUTCH PACK.
2. BALL CAPSULE ELIMINATED IN HOUSING.
3. USES CAST ALUMINUM PISTON.
4, REQUIRES PUMP COVER WITH .215"
HOLE BETWEEN THE SEALING RINGS.
5. HAS ROUND .095" ORIFICE HOLE BETWEEN
THE SEALING RINGS IN HOUSING.
1993 MODEL ONLY!
1, USES A BELLVILLE PLATE IN
THE CLUTCH PACK.
2. BALL CAPSULE ELIMINATED IN HOUSING.
3. USES CAST ALUMINUM PISTON.
4, REQUIRES PUMP COVER WITH .215"
HOLE BETWEEN THE SEALING RINGS.
5. HAS LARGE SQUARE HOLE BETWEEN THE
SEALING RINGS IN HOUSING.
6. REQUIRES 1993 CHECKBALL LOCATIONS)
IN VALVE BODY, AND USES THREE.
SEE CHECKBALL LOCATIONS SECTION
OF THIS MANUAL.
Figure 149
AUTOMATIC TRANSMISSION SERVICE GROUP
84