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ANTI-BLAST WALL CONSTRUCTION

AROUND WORK BASE

PROCEDURE DOC. NO.: CMIT-220046-000-QUA- 10.60 - Rev. A PAGE 1 OF 25


0001

ANTI-BLAST WALL CONSTRUCTION AROUND WORK


BASE

Civil Inspection and Test Plan

0 Issued for Construction 2023-09-25 Ali Saleh

REV. DESCRIPTION DATE PREP’D CHK’D REV’D APP’D

1
Contents

1.0 Earth Work ------------------------------------------------------------------ 4


2.0 Concrete Work -------------------------------------------------------------- 7
3.0 Grouting ---------------------------------------------------------------------- 13

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BUZ-checklist -1-1 Inspection checklist Earthwork Excavation … ………. ..…14
BUZ-checklist -1-2 Inspection checklist Earthwork Backfilling ………….....…….15
BUZ-checklist -1-3 Inspection checklist formwork &reinforcing steel ………..…...16
BUZ-checklist -1-4 Inspection checklist concrete pouring ………………………..17
BUZ-checklist -1-5 Inspection checklist anchor bolt& embedded items …………18
BUZ-checklist -1-6 Inspection checklist Grouting ……………….…...19
BUZ-checklist -1-6 Inspection checklist coating……………….…...20

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BEAN ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE
DISCIPLINE:CIVIL DESCRIPTION OF WORK : CIVIL WORK SITE INSPECTION & TEST PLAN CMIT-220046-000-QUA- 10.60 -0001

COMMENTS DEFINITION OF INSPECTION AND TEST PLAN SYMBOLS APPLICABLE TO ALL SIGNATORIES

Bean= Bean Al-Amar company


PMT = Project Management Team
PMC = Project Management Consultant

“H” - HOLD: A point beyond which work shall not proceed without formal approval by the appropriate inspection. Contractor shall
notify the COMPANY / PMC and raise RFI.

“W” - WITNESS: A point beyond which work may proceed without formal documented approval by any of the inspection.
Achievement of “W” points shall be notified to PMC in accordance with the contract.

"S" - SURVEILLANCE: A point where CPECC and others may carry out surveillance of work in progress and documentation associated on
an unscheduled basis, with no notification required by any party and without amendment to the scheduled
production program.

“R” - REVIEW: The documents are to be submitted to the appropriate inspection for review by PMC. Note that where a document is
subject to CPECC/PMC approval, work shall not proceed until CPECC/PMC approval is given.

REMARKS:

3
Bean ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE
SITE INSPECTION CMIT-220046-000-
DISCIPLINE:CIVIL DESCRIPTION OF WORK: EARTH WORKS
& TEST PLAN QUA- 10.60 -0001
Date: Prepared By: Bean QC DEPARTMENT Approved By: Bean QC DEPARTMENT
Item Inspection Activity and Acceptance Verifying RESPONSIBILITY
ACTIVITY
No. Specific Check Point Criteria, Code & Document CONTRA PMC PMT
Area Standard CTOR
1 Earth works Construction drawings
1.1 All drawings shall conform Construction procedures W R R
to latest approved edition. of civil engineering

1.2 All backfilling materials shall


conform to design drawings. Any Construction drawings BUZ-Checklist-1-1
H R R
backfilling materials which are Construction procedures BUZ-Checklist-1-2
unsuitable shall be individually of civil engineering
piled.
Construction drawings
1.3 All excavation shall be Construction procedures
H S S
performed either by machines or by of civil engineering
hand in a safe manner.

1.4 Materials, such as deleterious


material, trees, roots and Construction drawings W S S
vegetations etc. that are not Construction procedures
suitable for backfilling, shall be of civil engineering
removed from site and delivered to
the designated area.
Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S –Surveillance R–
Review

4
Bean ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE
SITE INSPECTION
DISCIPLINE: CIVIL DESCRIPTION OF WORK: EARTH WORKS CMIT-220046-000-
& TEST PLAN QUA- 10.60 -0001

Date: Prepared By: Bean QC DEPARTMENT Approved By: Bean QC


DEPARTMENT
Ite Inspection Activity and Acceptance Verifying RESPONSIBILITY
ACTIVITY
m Specific Check Point Criteria, Code & Document CONTRAC PMC PMT
No. Area Standard TOR
1.5 Filling material shall be of Construction drawings H W W
optimum water content and shall Construction
procedures of civil
be compacted in layers. After engineering
that, field density tests shall be
performed.
BUZ-Checklist-1-1
BUZ-Checklist-1-2
Construction drawings
1.6 MDD & Sieve Analysis for the Construction H R R
soil to be backfilled. procedures of civil
engineering

1.7 Foundation shall be compacted. Construction drawings


Any places where are over- Construction
excavated shall be backfilled to procedures of civil H W W
designed level and compacted engineering
accordingly.

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review

5
Bean ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE
SITE INSPECTION
DISCIPLINE:CIVIL DESCRIPTION OF WORK: EARTH WORKS CMIT-220046-000-
& TEST PLAN QUA- 10.60 -0001

Date: Prepared By: Bean QC DEPARTMENT Approved By: Bean QC DEPARTMENT


Item Inspection Activity and Acceptance Verifying RESPONSIB
ACTIVITY ILITY
No. Specific Criteria, Document
Check Point Area Code & Standard CONTRAC PMC PMT
TOR
1.8 While excavation is being done, Construction drawings W S S
care shall be exercised to avoid Construction
procedures of civil
damaging existing underground engineering
utilities.

1.9 Excavation shall be done with Construction W S S


drawings
sufficient working space. BUZ-Checklist-1-1
Construction
procedures of civil BUZ-Checklist-1-2
1.10 Chances of movement of engineering
required material within site shall
be reduced. Safety operation on W S S
excavation site shall be ensured.
Construction
Do not pile too much excavated drawings
material on both sides of pipe Construction
trench so as to avoid over loading. procedures of civil
engineering

1.11 Materials that cannot be used


Construction drawings
shall be delivered to the designated Construction W S S
area. procedures of civil
engineering

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R–
Review

6
Bean ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE
SITE INSPECTION
DISCIPLINE:CIVIL DESCRIPTION OF WORK: CONCRETE WORKS CMIT-220046-000-QUA-
& TEST PLAN 10.60 -0001
Date: Prepared By: Bean QC DEPARTMENT Approved By: Bean QC DEPARTMENT
Ite Inspection Activity and Acceptance Verifying RESPONSIBILITY
ACTIVITY
m Specific Check Point Criteria, Code & Document CONTRAC PMC PMT
No. Area Standard TOR
2 2 concrete 2.1.1 Batch Plant Qualification & Construction drawings
work Trial Mix Design Construction H R R
procedures of civil
engineering

2.1concrete Construction drawings H W W


material and 2.1.2 Blinding Concrete and Construction
BUZ-Checklist-1-3
mixing design Water Proofing material shall procedures of civil
engineering BUZ-Checklist-1-4
conform to approved drawing and
specifications.
Construction drawings H W W
2.2.1 Spacers, clean, align and Construction
2.2formwork level formwork edges shall conform procedures of civil
engineering
latest edition of approved drawings.

Construction drawings
2.2.2 Materials should be Construction W S
approved and are in good procedures of civil s
engineering
conditions.

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review

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Bean ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE
SITE INSPECTION
DISCIPLINE:CIVIL DESCRIPTION OF WORK: CONCRETE WORKS CMIT-220046-000-
& TEST PLAN QUA- 10.60 -0001
Date: Prepared By: Bean QC DEPARTMENT Approved By: Bean QC DEPARTMENT
Ite Inspection Activity and Acceptance Verifying RESPONSIBILITY
ACTIVITY
m Specific Check Point Criteria, Code & Document CONTRA PMC PMT
No. Area Standard CTOR
2.2.3 Reinforcement concrete Construction drawings
cover shall conform to approved Construction W W W
procedures of civil
drawings and specifications. engineering

2.2.4 Contact surface between Construction drawings


BUZ-Checklist-1-3 W S S
form- work and concrete shall be Construction
procedures of civil BUZ-Checklist-1-4
smooth without any deficiencies engineering
or unevenness.

W S S
2.2.5 Clean-out shall be Construction drawings
Construction
available on form-work. procedures of civil
engineering

2.2.6 Formwork shall be firmly Construction drawings H W W


supported and movement of Construction
procedures of civil
formwork shall be avoided while engineering
casting concrete.
Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review

8
Bean ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE
SITE
DISCIPLINE:CIVIL DESCRIPTION OF WORK: CONCRETE WORKS CMIT-220046-000-QUA-
INSPECTION
10.60 -0001
& TEST PLAN
Date: Prepared By: Bean QC DEPARTMENT Approved By: Bean QC DEPARTMENT
Item Inspection Activity and Acceptance Verifying RESPONSIBILITY
ACTIVITY
No. Specific Check Point Criteria, Code & Document CONTRACT PMC PMT
Area Standard OR
2.2.7 Release agent used for Construction drawings W S S
formwork shall conform to design Construction
procedures of civil
requirements. engineering

2.2.8 Debris shall be removed Construction drawings W S S


from forms. Construction
procedures of civil
engineering
2.3 Steel bar 2.3.1 Steel bars provided by supplier Construction drawings BUZ-Checklist-1-3
construction shall conform to the requirements of Construction BUZ-Checklist-1-4 H W W
design drawings. procedures of civil
engineering
2.3.2 Steel bar shall have correct
Construction drawings
size, shape, spacers and bent Construction
H W W
radius conforming to design procedures of civil
requirements. engineering
2.3.3 Steel bar installation shall be Construction drawings
according to approved design Construction H W W
drawings and shall be firmly tied. procedures of civil
engineering
Steel bar shall be supported in an
approved way.

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review

9
Bean ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE
SITE INSPECTION
DISCIPLINE:CIVIL DESCRIPTION OF WORK: CONCRETE WORKS CMIT-220046-000-
& TEST PLAN
QUA- 10.60 -0001

Date: Prepared By: Bean QC DEPARTMENT Approved By: Bean QC DEPARTMENT

Item Inspection Activity and Acceptance Verifying RESPONSIBILITY


ACTIVITY
No. Specific Check Point Criteria, Code & Document CONTRACT PMC PMT
Area Standard OR
2.3.4 All embedded items shall Construction drawings H W W
conform to the requirements of Construction
procedures of civil
design drawings, and shall be engineering
checked and approved.
BUZ-Checklist-1-3
2.4.1 Concrete grade and Slump, Construction drawings H W W
Construction BUZ-Checklist-1-4
2.4 Concrete temperature & vibration shall procedures of civil
Pouring and conform the approved drawing and engineering
Cube Casting specification.

2.4.2 The size, elevation & Construction drawings


coordinates of Anchor Bolts & Construction
Embedded items installation procedures of civil H W W
shall conform the drawing and engineering
specification.

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review

10
Bean ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE
SITE INSPECTION &
DISCIPLINE:CIVI DESCRIPTION OF WORK: CONCRETE WORKS CMIT-220046-000-
TEST PLAN QUA- 10.60 -0001
L
Date: Prepared By: Bean QC DEPARTMENT Approved By: Bean QC
DEPARTMENT
Item Inspection Activity and Acceptance Verifying RESPONSIBILITY
ACTIVI
No. Specific Check Point Criteria, Code & Document CONTRACT PMC PMT
TY OR
Area Standard
2.4.3 During concrete pouring, Construction drawings H W W
concrete cube specimens should Construction
procedures of civil
be prepared on site. engineering

2.4.4 To complete the preparation Construction drawings


BUZ-Checklist-1-3
of specimens and tests, Construction W S S
procedures of civil BUZ-Checklist-1-4
compressive strength shall be engineering
tested with cube specimens.

2.4.5 It is not allow to adding Construction drawings


Construction
water to concrete to change its procedures of civil
W W W
slump on site. engineering

2.4.6 Concrete shall be placed Construction drawings


Construction
with proper equipment and pouring procedures of civil
W W W
heights shall be according to engineering
specified requirements.
Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S –Surveillance R –Review

11
Bean ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE
SITE INSPECTION
DISCIPLINE:CIVIL DESCRIPTION OF WORK: CONCRETE WORKS CMIT-220046-000-
& TEST PLAN QUA- 10.60 -0001

Date: Prepared By: Bean QC DEPARTMENT Approved By: Bean QC DEPARTMENT

Item Inspection Activity and Acceptance Verifying RESPONSIBILITY


ACTIVITY
No. Specific Check Point Criteria, Code & Document CONTRACT PMC PMT
Area Standard OR
2.4.7 Concrete vibration shall be Construction drawings W S S
performed in accordance with Construction
procedures of civil
construction specification and engineering
design requirements.

2.4.8 Concrete shall be cured with Construction drawings W S S


Construction BUZ-Checklist-1-3
with water or other curing procedures of civil BUZ-Checklist-1-4
compound for 7 days. engineering

Construction drawings H
2.5 2.5.1 Underground part of concrete Construction S S
Foundation shall be painted bitumen procedures of civil
Coating anticorrosion layer. engineering

Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review

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Bean ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE
SITE CMIT-220046-000-QUA-
DISCIPLINE:CIVIL DESCRIPTION OF WORK: GROUTING INSPECTION 10.60 -0001
& TEST PLAN
Date: Prepared By: Bean QC DEPARTMENT Approved By: Bean QC DEPARTMENT
Item Inspection Activity and Acceptance Verifying RESPONSIBILITY
ACTIVITY
No. Specific Check Point Criteria, Code & Document CONTRA PMC PMT
Area Standard CTOR
4.1 Ensure the material for grouting as W R R
per the project specification and
approved by the OWNER. Material
certificate attached. W W W
4.2 Ensure the Formwork (water-tight)
for grouting is in good condition as
requirement. W R R
4.3 Ensure the equipment/anchor bolts
3 3 Grouting is installed as per the approved
BUZ-Checklist-1-6
drawings, and accepted by QC and Construction drawings
the OWNER/PMC before grouting. Construction
4.4 Ensure the area/pockets for procedures of civil W R R
engineering
grouting is clean and fully wet for
cement grouting material without any
foreign materials. The surface is
prepared as per the specification as W R R
applicable.
4.5 Ensure the grouting is mixed and
placed as per the vendor W R R
recommendation and specification.
4.6 Ensure a good curing is maintained. R
4.7 Cube Crushing for 7 days & 28 days W R
only ones for the material to check it.
Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review
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Missan Oil Field Infrastructure Projects

Inspection Record

EARTHWORK-EXCAVATION:

Project ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE

Check list No BUZ-Checklist-1-1

Inspection Location
Drawing No. / Revison

RFI No.

Inspection evaluation result


No. Inspection item
Qualified Disqualified N/A

Availability of DWG:
1
AFC drawing & Spec available at site

Surveying:
2
Survey setting-out done and excavated area marked.

Water Logging:
3
Area prevented from surface water.
Barrication & Safety Signs:
4 Barriers and safety signs provided around Excavation
area
Decision of Dumping Area:
5 Dumping Area for excavated materials decided and
accepted.
De- Watering:
6 Dewatering system installed and ground water
discharged to approve area.
Depth & Profile:
7 Excavation done according to the depths and profiles
shown in the Drawing.
Over Excavation:
8 Over excavation treated as fill with approved material in
layers and do compaction Fill blinding for structures.
Protection for deep excavation provided include one /
9
all of the following: Slope, Side Bracing, Sheet Pile.

Conclusion of Acceptance Inspection:

PMT/PMC
Contractor
Discipline engineer: Discipline engineer:

Date: Date:

14
Missan Oil Field Infrastructure Projects

Inspection Record

EARTHWORK-BACKFILLING
INSPECTION NO:

Project ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE

Check list No BUZ-Checklist-1-2

Inspection Location
Drawing No. / Revison

RFI No.

Inspection evaluation result


No. Inspection item
Qualified Disqualified N/A

Availability of AFC DWG:


1
AFC drawing & Spec available at site
Removal of Muddy Soil:
2 Muddy I Slushy soil need to be removed. De-Watering
may need if water table is high.
Elevation & Evenness:
3 Survey works for alignment, evenness, and elevations of
the previous and new layers done and checked.
Compaction of Previous Layer:
4 Previous layer compaction test done and passed.
Report attached.
Qualified & Accepted Soil:
General fill imported from tested and accepted borrow
5
pits (Procter test done) and free from vegetation, organic
materials & rubbish.
Moisture Contents:
6
The fill moister well controlled within the optimum MC.
Conclusion of Acceptance Inspection:

PMT/PMC
Contractor
Discipline engineer: Discipline engineer:

Date: Date:

15
Missan Oil Field Infrastructure Projects

Inspection Record

Formwork & Reinforcing Steel


INSPECTION NO:

Project ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE

Check list No BUZ-Checklist-1-3

Inspection Location

Drawing No. / Revison

RFI No.

Inspection evaluation result


No. Inspection item
Qualified Disqualified N/A

Concrete Cover & Cleanliness


1 Ensure the concrete cover as per drawing / spec Ensure
that the rebar are clean and not rusty
Rebar Size & Spacing:
2 Is rebar size & spacing as per DWG?
Rigidity & Anchorage of Formwork:
1. Formwork is rigidly anchored with supports, bracing,
tie-rods and scaffolding to prevent movement during
3 concrete pouring.
2. Formwork sufficiently tight to prevent leakage.
3. Tie-rod holes shall be filled with approved material to
fill.
Surface Condition:
Form surface shall be smooth, cleaned of dirt, mortar
4
etc. Irregularities / damages in forms shall not exceed 3
mm.
Dimension Tolerance:
5 Ensure dimensions are as per AFC Dwg and within
tolerance limits
Alignment & Plumbness:
6 Ensure that horizontal alignment & Vertical plumbness
as per drawing
Conclusion of Acceptance Inspection:

PMT/PMC
Contractor
Discipline engineer: Discipline engineer:

Date: D a t e

16
Missan Oil Field Infrastructure Projects

Inspection Record

Concrete Pouring
INSPECTION NO:

Project ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE

Check list No BUZ-Checklist-1-4

Inspection Location

Drawing No. / Revison

RFI No.

Inspection evaluation result


No. Inspection item
Qualified Disqualified N/A

Mix Design & Batch Plant Control:


Ensure that the supplied concrete is as per approved mix
1
design. And the batch plant devices are calibrated
Batch Plant Visit done?
Concrete Temperature in Hot Weather:
2 Check Concrete Temperature should not be more than
35 degree
Conduits, Conductor, Pipe & other Embedded
Items: Embedded Items of other disciplines (conduits,
3
grounding etc.) have been checked by related discipline
engineers.
Slump:
4 Monitoring workability of concrete and water/cement
ratio ( slump test)
Pouring Height / Segregation:
Concrete must be poured with proper equipment and
5
pouring height shall not be more than 2 meters to avoid
any segregation.
Concrete Finish:
Concrete shall be given a surface float Finish as per
6
drawing/specs. In hot weather shall be started as soon as
pouring is complete
Conclusion of Acceptance Inspection:

PMT/PMC
Contractor
Discipline engineer: Discipline engineer:

Date: Date:

17
Missan Oil Field Infrastructure Projects

Inspection Record

Anchor Bolts & Embedded Items


INSPECTION NO:

Project ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE

Check list No BUZ-Checklist-1-5

Inspection Location

Drawing No. / Revison

RFI No.

Inspection evaluation result


No. Inspection item
Qualified Disqualified N/A

Material Check:
Check the Anchor Bolts & Embedded Items are of
1 approved material. 1. Anchor Bolts shall conform to :
ASTM F1554
2. Other Embedded items shall conform to : ASTM A36.

Type & Size:


2 Verify the Size & Shape of anchor bolts are as per
drawing.
Thread Protection:
3 Check the Grease/Plastic Cap has been applied on the
threads of Anchor Bolts
Dimensional Check
4 Check the Elevation, Coordination & Projection of
Anchor Bolts as per drawing.
Rigidity & Anchorage of Embedded Items:
1. Ensure all embedded items are securely anchored so
that no movement during concrete pouring.
5
2. Anchor Bolts shall be rigidly secured with template at
top. Anchor Bolts shall also be securely fastened at
bottom
Conclusion of Acceptance Inspection:

PMT/PMC
Contractor
Discipline engineer: Discipline engineer:

Date: Date:

18
Missan Oil Field Infrastructure Projects

Inspection Record

Grouting Works
INSPECTION NO:

Project ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE

Check list No BUZ-Checklist-1-6

Inspection Location

Drawing No. / Revison

RFI No.

Inspection evaluation result


No. Inspection item
Qualified Disqualified N/A

Material Inspection:
1
Is the Grout Material Approved

Availability of AFC DWG:


2
Ensure IFC Drawings available at site.
Approval of Discipline Engineer Prior to Grout
Placement:
3 Installation of Stationary, Rotating Equipment, Base
Plates, Electrical Embedment.
Is it Checked and signed by discipline Eng.?
Laitance Removal:
4 Surface is chipped to remove laitance and expose the
aggregate.
24 Hr Soaking & Cleanliness:
Ensure the area / pockets for grouting is Clean and fully
5
Soaked for 24 Hrs. Double Check manufacturer
instructions for soaking time.
Temperature Check:
6 Check Ambient & Grout Temperature is O.K as per
Manufacturer Recommendations.
Conclusion of Acceptance Inspection:
All the inspection items are qualified. Agree to start the next work.

PMT/PMC
Contractor
Discipline engineer: Discipline engineer:

Date: Date:

19
Missan Oil Field Infrastructure Projects

Inspection Record

Coating

Project ANTI-BLAST WALL CONSTRUCTION AROUND WORK BASE

Check list No BUZ-Checklist-1-7

Inspection Location

Drawing No. / Revison

RFI No.

Inspection evaluation result


No. Inspection item
Qualified Disqualified N/A

Before the construction, the first grass on the surface of


1 the gray skin with a knife to remove, with a broom to
dust, sand and other debris clean.
If oil, apply wire brush and sandpaper to brush off.
2 The base surface must be flat, the depression should be
filled with cement putty.

When painted bitumen, the temperature of concrete


3
surface should be satisfy vendor request.

Anti-coating without a drum, cracking, Alice and other


4
defects.

Conclusion of Acceptance Inspection:


All the inspection items are qualified. Agree to start the next work.

PMT/PMC
Contractor
Discipline engineer: Discipline engineer:

Date: Date:

20

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