HFY3-3720-STR-ITP-0001 - 1 Steel Structure Inspection and Test Plan-Code A

PetroChina Halfaya
Approval Code 0 Remarks

Here
Code A Approved.
Revise & resubmit. Work may proceed subject

Code B to the incorporation of changes indicated.
Rejected. To be revised & resubmitted.

Codec
Work may not proceed.
Code D Reference and information only.
Elawad Hassan 10.6.2019

Approval Authority Signature Date
Any comments made do not relieve the contractor/ vendor and/ or their
sub-<:ontractors of their responsibilities to meet the requirements of the
Contract.
PROVISION OF EPCC FOR
WATER INJECTION BOOSTING STATION UPGRADE
STEEL STRUCTURE INSPECTION AND TEST PLAN
CONTENTS
SYMBOL DEFINITION……………………………………………………….3
QUALITY INSPECTION PLAN

Material inspection……………………………………………………………. 4
Approval of WPS & PQR……………………………………………………….4
Welder performance test……………………………………………………….5
Shop prefabricated elements acceptance……………………………………….6
Prefabrication of components on site …………………………………………...7
Foundation acceptance…………………………………………………………9
Field erection and assembly for steel structure……………….…………….…11
Field connecting of steel structure……………..………………………………13
Foundation grouting…………………………………………………………..15
OHTL steel tower inspection………………………………………………....16
INSPECTION CHECK LIST

HFY-Checklist-3-8-1 Steel Structure ….……………………………………..18
HFY-Checklist-3-8-1-1 Shop prefabricated elements acceptance….……..20
HFY-Checklist-3-8-1-2 Material on site…….……………………….…….…21
HFY-Checklist-3-8-1-3 Pre-fabrication of components on site………………22
HFY-Checklist-3-8-1-4 Foundation acceptance…………………………..…23
HFY-Checklist-3-8-1-5 Field erection and assembly for steel structure….…24
HFY-Checklist-3-8-1-6 Field connecting of steel structure……………….…25
HFY-Checklist-3-8-1-7 Foundation grouting…………………………………26
HFY-Checklist-3-8-2 OHTL steel tower inspection…………………….…27
INSPECTION RECORD FORM

FORM-SS-01 Foundation inspection record………………………….…28
FORM-SS-02 Column installation record………………………. ………29
FORM-SS-03 Beam installation record……………………………….…31
FORM-SS-04 High strength bolt connection Inspection record…………32
FORM-SS-05 Structure steel column basement check record...…………33
FORM-SS-06 OHTL steel tower inspection record...……………………34
2
PROVISION OF EPCC FOR WATER INJECTION BOOSTING STATION UPGRADE
DISCIPLINE:
STEEL STRUCTURE DESCRIPTION OF WORK : STEEL STRUCTURE SITE INSPECTION & TEST PLAN HFY3-3720-STR-ITP-0001
COMMENTS SYMBOL DEFINITION
CONTRACTOR=China Petroleum Engineering Construction Corporation

PMC= Project Management Consultant
“H” - HOLD: A point the subsequent activities of which can not proceed unless a formal prior notification by inspectorate
concerned has been received.
“W” - WITNESS: A point the subsequent activities of which can be proceed if no prior notification by inspectorate has been received.
"S" - SURVEILLANCE: A point the activities of which and related documents can be inspected randomly by CPECC and persons concerned
without prior notification.
“R” - REVIEW: The documents shall be submitted to persons concerned and only after these documents have been reviewed and
approved by CPECC or PMC, the relevant activities can proceed.
“C”- CERTIFICATION: The relevant certificates or evidence documents shall be provided.
REMARKS:
3
DISCIPLINE:
STEEL STRUCTURE DESCRIPTION OF WORK: STEEL STRUCTURAL SITE INSPECTION & TEST PLAN HFY3-3720-STR-ITP-0001
Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

Inspection Activity and Specific Acceptance Criteria, Verifying RESPONSIBILITY
Item No. ACTIVITY
Check Point Area Code & Standard Document CONTRACTOR PMC
1 Material 1.1 Ensure the material received on site 1.Applicable MR 1.Checklist 3-8-1
Inspection is approved by PMC and without any 2.Manufacturer 2.Checklist 3-8-1-2 W W
damage. instruction 3.Material certificate
1.2 Ensure the welding material is stored 1. Manufacturer 1.Checklist 3-8-1

W W
in good condition. instruction 2.Checklist 3-8-1-2
1.3 Ensure high strength bolts (HSB), 1. Manufacturer

1.Checklist 3-8-1
nuts and washers are stored in good instruction W W
2.Checklist 3-8-1-2
condition, and without any damage. 2.ASTM A490/A563/F436
1.4 Check torque values for pre-tension

of HSB received on site by vendor
document review, which should conform 1.Checklist 3-8-1
1.HFY-GEN-CIV-SPC-0008
to the approved SP. Ensure the inertial 2.Checklist 3-8-1-2 W W
2.ASTM A490
coefficient of friction of high strength bolt 3.Vender´s documents
(HSB) is retested as per approved SP
and code.
1.5 Ensure paint material is stored in 1.Checklist 3-8-1

1.HFY-GEN-CIV-SPC-0008 W W
good condition as per approved SP. 2.Checklist 3-8-1-2
1. Manufacturer
1.6 Ensure fire-proofing material is stored 1.Checklist 3-8-1
instruction W W
in good condition as per approved SP. 2.Checklist 3-8-1-2
2. Approved drawings
2 Approval of
WPS & PQR Check have approved WPS & PQR 1.HFY-GEN-CIV-SPC-0008 Approved WPS & PQR W W
Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R-Review C-Certification
4
DISCIPLINE:

Item No. ACTIVITY
3 Welder 3.1 In the supervision of the owner or 1.ASME Ⅸ
Performance PMC, the welding methods, samples 2. HFY-GEN-CIV-SPC- 1.Checklist 3-8-1-8
Test W W
materials, welding materials, specimen 0008 2.Vender’s documents
forms and welding elements are tested. 3. AWS 1.1
3.2 The welding engineer shall identify 1.ASME Ⅸ

the welders to be qualified for the 2. HFY-GEN-CIV-SPC- 1.Checklist 3-8-1-8
W W
execution of work. This information shall 0008 2.Vender’s documents
be forwarded to the QC department. 3. AWS 1.1
3.3 Welder qualification tests shall be

performed by the welder in compliance
with the approved Welding Procedure
1.ASME Ⅸ
Specification. At the end of the root pass,
2. HFY-GEN-CIV-SPC- 1.Checklist 3-8-1-8
the test upon shall be inspected by W W
0008 2.Vender’s documents
CPECC QC. If acceptable, the welder
3. AWS 1.1
shall complete the welding of test coupon
and stamp mark with his barge number
or other identification.
3.4 All welders performance tests shall

be witnessed by PMC/PMT, and the 1.ASME Ⅸ
welder qualification record shall be 2. HFY-GEN-CIV-SPC- 1.Checklist 3-8-1-8
W W
submitted to the PMC/PMT for their 0008 2.Vender’s documents
acceptance prior to using the welder for 3. AWS 1.1
any production work.
Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R-Review C-Certification
5
DISCIPLINE:

Item No. ACTIVITY
4 Shop
prefabricated 4.1 Ensure the material used by vender 1. Checklist 3-8-1-1
elements 1.Applicable MR W W
is as per the approved material MR. 2.Vender´s documents
acceptance
4.2 Check the tolerances of shop
prefabricated elements by vender, which 1.HFY-GEN-CIV-SPC-0008 1. Checklist 3-8-1-1
W W
are as per approved SP and approved 2.Approved drawings 2.Vender´s documents
drawings.
4.3 Check the quantities of shop

1. Checklist 3-8-1-1
prefabricated elements by vender, which 1.Approved drawings W W
2.Vender´s documents
conform to approved drawings.
4.4 Check weld profile of shop

prefabricated elements by vender, which 1.HFY-GEN-CIV-SPC-0008
1. Checklist 3-8-1-1 W W
is as per approved SP and approved 2.Approved drawings
drawings.
4.5 Check painting of shop prefabricated 1.HFY-GEN-CIV-SPC-0008

elements by vender, which is as per 2.HFY-GEN-CP-SPC-0001 W W
2.Vender´s documents
approved SP and approved drawings. 3.Approved drawings
4.6 Check erection drawing and erection

marking system of shop prefabricated 1.HFY-GEN-CIV-SPC-0008 1. Checklist 3-8-1-1
W W
elements by vender, which are as per 2.Approved drawings 2.Vender´s documents
approved SP and approved drawings.
Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review C-Certification
6
DISCIPLINE:

Item No. ACTIVITY
5 Prefabrication
5.1 Ensure material conforms to the
of 1.HFY-GEN-CIV-SPC-0008
requirements as per approved 1. Checklist 3-8-1-3 W W
components 2.Approved drawings
specification and drawings.
on site
5.2 Ensure marking-off conforms to the
requirements as per approved SP and 1. Checklist 3-8-1-3 W W
2.Approved drawings
approved drawings.
5.3 Ensure cutting conforms to the

2.Approved drawings
approved drawings.
5.4 Ensure holes conform to the

2.Approved drawings
approved drawings.
5.5 Ensure the tolerances of

prefabricated components at site are as 1.HFY-GEN-CIV-SPC-0008
per approved SP and approved 2.Approved drawings
drawings.
5.6 Perform visual inspection of site

welds as per the approved WPS and 1. Checklist 3-8-1-3 W W
2.Approved drawings
drawings.
7
DISCIPLINE:

Item Inspection Activity and Specific Acceptance Criteria, Verifying RESPONSIBILITY
ACTIVITY
No. Check Point Area Code & Standard Document CONTRACTOR PMC
5 Prefabrication
of components 5.7 Ensure field priming is applied as per 2.Manufacturer 1. Checklist 3-8-1-3 W W
on site the approved specification.
instruction
5.8 Ensure erection marking system of

prefabricated components on site is as 1.HFY-GEN-CIV-SPC-0008
per approved SP and approved 2.Approved drawings
drawings.
8
DISCIPLINE:

Item No. ACTIVITY
6 Foundation 1.Checklist 3-8-1
6.1 Ensure all civil QC records related to
acceptance 2. Checklist 3-8-1-4
the structure foundation are signed off by 1.Approved civil drawings W W
3.Related civil QC
CPECC/Owner.
records
6.2 Perform a visual inspection to ensure 1.Checklist 3-8-1

1.Approved civil drawings W W
the foundation without any damage. 2. Checklist 3-8-1-4
6.3 Ensure diameter of anchor bolts

embedded conforms to the requirements 1.Approved civil drawings 1. Checklist 3-8-1-4 W W
of approved drawings.
6.4 Ensure the cross center line and

1.Approved civil drawings 1. Checklist 3-8-1-4 W W
datum line are marked on the foundation.
6.5 Ensure irregularity of foundation

center point from longitudinal and 1. Checklist 3-8-1-4
transverse axial center line conforms to 2. Form-SS-01
the requirement of approved drawings.
6.6 Ensure center to center distance of

anchor bolts embedded conforms to the 1.Approved civil drawings W W
2. Form-SS-01
requirements of approved drawings.
9
DISCIPLINE:

Item No. ACTIVITY
6 Foundation 6.7 Ensure top elevation of foundation,
acceptance not including second grouting layer, 1. Checklist 3-8-1-4
conforms to the requirement of approved 2. Form-SS-01
drawings.
6.8 Ensure protrudent length of anchor

bolts embedded conforms to the 1.Approved civil drawings 1. Checklist 3-8-1-4 W W
requirement of approved drawings.
6.9 Ensure elevation and level of bearing

plates conform to the requirement of 1.Approved civil drawings W W
2. Form-SS-01
approved drawings.
6.10 Ensure surface of foundation is

1.Approved civil drawings 1. Checklist 3-8-1-4 W W
cleared out.
6.11 The foundation is released for 1. Checklist 3-8-1-4

steelwork erection and assembly. 2. Form-SS-01
10
DISCIPLINE:

Item No. ACTIVITY
7 Field erection 7.1 Ensure the elevation tolerances of 1.Checklist 3-8-1
and assembly column bases are as per approved SP
2.Approved drawings
for steel and approved drawings. 3. Form-SS-02
structure 7.2 Ensure irregularity of column base 1.Checklist 3-8-1
from center line conforms to the 2. Checklist 3-8-1-5 W W
requirement of approved SP. 3. Form-SS-02
7.3 Ensure parts, components or 1.Checklist 3-8-1
elements of steelwork have been primed 1.HFY-GEN-CIV-SPC-0008 2. Checklist 3-8-1-5 W W
at least before erection and assembly. 3. Form-SS-02
7.4 Ensure column plumb, applicable to
1.Checklist 3-8-1
transverse and longitudinal direction, is 1.HFY-GEN-CIV-SPC-0008
as per approved SP and approved 2.Approved drawings
3. Form-SS-02
drawings.
7.5 Ensure deviation of the beam ends 1.Checklist 3-8-1
elevation is as per approved SP and 2. Checklist 3-8-1-5 W W
2.Approved drawings
approved drawings. 3. Form-SS-02
7.6 Ensure all anchor bolts are tightened
1.HFY-GEN-CIV-SPC-0008 1.Checklist 3-8-1
correctly after columns have been W W
2.Approved drawings 2. Checklist 3-8-1-5
positioned, plumbed and inspected.
7.7 Ensure horizontal and vertical bracing
erected and assembled are as per W W
11
DISCIPLINE:

Item No. ACTIVITY
7 Field erection
7.8 Ensure trusses erected and
and assembly assembled are as per approved SP and 1.HFY-GEN-CIV-SPC-0008 1.Checklist 3-8-1
W W
for steel 2.Approved drawings 2. Checklist 3-8-1-5
approved drawings.
structure
7.9 Ensure crane girders erected and
assembled are as per approved SP and W W
approved drawings.
7.10 Ensure platforms, stairways and

ladders erected and assembled are as 1.HFY-GEN-CIV-SPC-0008 1.Checklist 3-8-1
W W
per approved SP and approved 2.Approved drawings 2. Checklist 3-8-1-5
drawings.
7.11 Ensure all temporary supports and
bracing are removed after permanent 1.HFY-GEN-CIV-SPC-0008 1.Checklist 3-8-1
W W
members and connections have been 2.Approved drawings 2. Checklist 3-8-1-5
completed and inspected.
7.12 Torqueing of anchor bolts & bolts:
Mt=K*Po*d*10-3 （N.M）
Po: Pre tension （N）; K: Ratio for
screwed forced; d: Nominal diameter;
Po＝σ0*As; σ0=（0.5~0.7）σs W W
Torqueing for M30 anchor is
434.6~608.4 N.M
Torqueing for M36 anchor is
802.4~1123.3 N.M
Definitions of Inspection & Test plan Symbols: H -Hold W -Witness Point S -Surveillance R –Review C- Certification
12
DISCIPLINE:

Item No. ACTIVITY
8 Field
8.1 Ensure the correct size and type of
connecting of bolts are used in field connection as per 1.HFY-GEN-CIV-SPC-0008 1. Checklist 3-8-1-6 W W
steel 2.Approved drawings
structure
8.2 Ensure the bolt is tightened from the
1.HFY-GEN-CIV-SPC-0008 1. Checklist 3-8-1-6 W W
centre outwards one by one.
8.3 Ensure enlarging or cutting of bolt

holes for correcting fabricating errors is 1.HFY-GEN-CIV-SPC-0008 1. Checklist 3-8-1-6 W W
as per approved SP .
8.4 Ensure the conventional coefficient of

friction of high strength bolt(HSB) is 1.HFY-GEN-CIV-SPC-0008 W W
2.Retested report
retested as per approved SP.
8.5 Ensure temporary bolts are used for
temporary connection and replaced to
permanent bolts only after correction of 1.HFY-GEN-CIV-SPC-0008 1. Checklist 3-8-1-6 W W
deviation to the steelwork has been
made.
8.6 Ensure calibration of torque 1.HFY-GEN-CIV-SPC-0008 1. Checklist 3-8-1-6

W W
wrenches is as per ASTM A490 2.ASTM A490 2.Verified report
13
DISCIPLINE:

Item No. ACTIVITY
8 Field
8.7 Ensure the torque value of torque
connecting of wrench, which is adjusted before daily 1.HFY-GEN-CIV-SPC-0008 1. Checklist 3-8-1-6 W W
steel work, conforms to approved SP.
structure
8.8 Ensure final bolt tightening is made
only after checking the accuracy of the 1.HFY-GEN-CIV-SPC-0008 1. Checklist 3-8-1-6 W W
assembled frames.
8.9 Ensure final tightening torques of

high strength bolts are rechecked as per 1.HFY-GEN-CIV-SPC-0008 W W
2.FORM-SS-04
approved SP.
14
DISCIPLINE:

Item No. ACTIVITY
9 Foundation 9.1 Ensure erection and assembly of
grouting columns and first story beams, including 1.HFY-GEN-CIV-SPC-0012
horizontal and vertical bracing with them, 2.Approved drawings
have been completed and acceptable.
9.2 Ensure foundation grouting area has

1.HFY-GEN-CIV-SPC-0012 1. Checklist 3-8-1-7 W W
been cleaned out as per approved SP.
9.3 Check the structure steel column

basement to ensure all requirements are 1.HFY-GEN-CIV-SPC-0012 1. Checklist 3-8-1-7
W W
met as per the approved drawing and 2.Approved drawings 2.FORM-SS-05
specification.
9.4 Ensure grouting concrete grade 1.Related civil 1. Checklist 3-8-1-7

2.Concrete sample W W
conforms to approved civil drawings. drawings testing report
15
DISCIPLINE:

Item No. ACTIVITY
10 OHTL steel
10.1 Ensure all steel structure members
tower 1.HFY-GEN-CIV-SPC-0014 1. Checklist 3-8-2
and components shall be hot-dipped W W
inspection 2.ASCE-10 2.Material certificate.
galvanized.
10.2 Ensure welding of steel structure 1.HFY-GEN-CIV-SPC-0014

1. Checklist 3-8-2 W W
elements is prohibited at site. 2.ASCE-10
10.3 Height Tolerance:

Overall height of an assembled structure
shall be within following tolerance limit: 1.HFY-GEN-CIV-SPC-0014 1. Checklist 3-8-2
W W
(+) 1% and (-) 0.5% of the specified 2.ASCE-10 2. FORM-SS-06
height
Shall not exceed (+) 1.5 m or (-) 0.6 m
10.4 Plumb Tolerance:

The horizontal distance between the
1.HFY-GEN-CIV-SPC-0014 1. Checklist 3-8-2
vertical centerlines at any 2 elevations W W
2.ASCE-10 2. FORM-SS-06
shall not exceed 0.25% of the vertical
distance between the 2 elevations.
10.5 Twist:
The twist between any two elevations
shall not exceed 0.5 degrees in 3 m. The W W
2.ASCE-10 2. FORM-SS-06
maximum twist over the structure height
shall not exceed 5 degrees.
16
DISCIPLINE:

Item No. ACTIVITY
10 OHTL steel 10.6 Slip Splice:
tower The slip splice length tolerance shall not
exceed 10% of the design slip splice W W
inspection length. Splices shall be pulled together to
2.ASCE-10 2. Checklist 3-8-1-6.
ensure firm contact.
10.7 Straightness Tolerance:
The straightness of the individual
members shall be within tolerance 1 in 1.HFY-GEN-CIV-SPC-0014 1. Checklist 3-8-2
W W
500 but not more than 1.6mm of the 2.ASCE-10 2. Checklist 3-8-1-6
length between points that are laterally
supported.
10.8 Ensure that bolt holes shall be made
by drilling/punching. 1.HFY-GEN-CIV-SPC-0014
1. Checklist 3-8-2 W W
Holes by burning/flame cutting are not 2.ASCE-10
permitted.
10.9 Any cut member shall be dressed

and have smooth edge shall be re- 1. Checklist 3-8-2 W W
2.ASCE-10
galvanized or re-painted.
10.10 Size and quantity of structural

1.Approved drawings 1. Checklist 3-8-2 W W
parts shall conform to design.
10.11 Ensure that anti-climbing device,

1.Approved drawings 1. Checklist 3-8-2 W W
bird-guards are installed.
17
Inspection Check List
Steel Structure -Structure

Document # : HFY-Checklist-3-8-1
Report #: PRID #: Project Name: Contractor:
RFI #:
Inspection Date:
Dwg #: Location:
Spec References: HFY-GEN-CIV-SPC-0008, HFY-GEN-CP-SPC-0001
Inspector’s Checklist
Inspector’s Observation
Sr # Description of Activity
(Record the Data)
Material inspection:
Check the imported material and pre-fabricated elements all as □Yes □No
1 per approved drawing, approved MR, meet the specifications and Comments:
without damages.
Civil concrete foundation:
The civil QC records related to the structure foundation are signed □Yes □No
off and all acceptable.
2 Foundation shall not be damaged.
Anchor bolts and embedded items conforms to the requirement as Comments:
per approved dwg/spec.
Availability of AFC drawings: □Yes □No
3 Availability of AFC drawings & shop drawings at site. Comments:
Nut, bolt & electrode:
Bolts, Nuts, Washers and welding Electrodes all as per approved
□Yes □No □N/A
drawings & specifications.
4 - For Bolts＜20mm conform to ASTM A307.
Comments:
- For Bolts≥20mm conform to ASTM A490.
- For welding Electrodes shall be E70XX.
Dimensional Inspection:
The dimensions of all components & elements as per approved □Yes □No
5 drawings and within the acceptable tolerances.
Election Tolerances: Comments:
Para 9.6 of HFY-GEN-CIV-SPC-0008.
Bolt Torqueing for Structural Members: □Yes □No □N/A
6 The torque value of torque wrench is adjusted and conforms to
Vendor recommendation. Comments:
Site adjustment: □Yes □No □N/A
7 Site cutting and holes shall conform to requirements as per
specifications and approved drawings. Comments:
Erection of Structure Members:
The erection of all components and elements done as per □Yes □No □N/A
8 approved erection procedures, specifications and matching the Comments:
approved drawings.
Torqueing of anchor bolts: □Yes □No □N/A
9 Anchor bolts and all other bolts tightened correctly to the vendor
requirements. Comments:
18
Crane girder & rail:
Crane girders assembled and erected as per specifications and □Yes □No □N/A
10 approved drawings.
For crane rail, recommendations of crane manufacturer shall be Comments:
followed:
Platforms, handrails & ladders: □Yes □No □N/A
11 Platforms, handrails and ladders assembled and erected as per
specifications and approved drawings. Comments:
Deviation in Plumbness & Alignment: □Yes □No
12 The deviation in column plumb, beams ends
Comments:
Sun shades: □Yes □No □N/A
13 Sun shade erected as specified in the approved drawings.
Comments:
Note: Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements
(Specifications, Codes and Standards, Equipment Manufacturer’s recommendations). Where relevant or
applicable, other activities can be added to the checklist.
CONTRACTOR PMC
Name
Date
Signature
19
Inspection Check List for Shop Prefabricaton
Element Acceptance
Document # : HFY-Checklist-3-8-1-1
RFI #:
Inspection Date:
Dwg #: Location:
(Record the Data)
Ensure the material used by vender is as per the approved □Yes □No
1 material specification. Comments:
Check tolerances of shop prefabricated elements by vender,

which are as per approved SP and approved shop drawings. For
members that are equal to or less than 9m, the variation of length □Yes □No □N/A
2 should be less than 2mm; For members that are more than 9m,
the variation should be less than 3mm. The variation in Comments:
straightness shall be equal to or less than 1/1000 of the axial
length between points that are to be laterally supported.
Check quantities of shop prefabricated elements by vender, which □Yes □No

3 conform to approved drawing. Comments:
Check erection drawing and erection marking system of shop □Yes □No
4 prefabricated elements by vender, which are as per approved SP
and approved drawings. Comments:
CONTRACTOR PMC
Name
Date
Signature
20
Inspection Check List for Material on Site
RFI #:
Inspection Date:
Dwg #: Location:
(Record the Data)
Ensure the material received on site is approved by PMC and □Yes □No
1 without any damage. Comments:
Ensure high strength bolts (HSB), nuts and washers are stored in
good condition and without any damage. The faster components □Yes □No
2 shall be protected from dirt and moisture in closed containers at Comments:
the site of installation.
□Yes □No
Check torque values of HSB received on site, which should
3 conform to approved SP.
Comments:
Ensure fire proofing material is stored good condition as per □Yes □No
4 approved SP. Comments:
CONTRACTOR PMC
Name
Date
Signature
21
Inspection Check List for Prefabricated
Components on Site
RFI #:
Inspection Date:
Dwg #: Location:
(Record the Data)
Ensure material correction conforms to the requirements as per □Yes □No
1 approved SP and approved drawings. Comments:
Ensure marking-off conforms to the requirements as per approved □Yes □No □N/A
2 SP and approved drawings. Comments:
The thermal cutting of structural steel by hand-guided or □Yes □No
3 mechanically guided mean is permitted. Ensure cutting conforms
to the requirements as per approved SP and approved drawings. Comments:
Ensure holes conform to the requirements as per approved SP □Yes □No □N/A
4 and approved drawings. Comments:
Ensure tolerances of prefabricated components on site are as per
approved SP and approved drawings. For members that are
equal to or less than 9m, the variation of length should be less □Yes □No
5 than 2mm; For members that are more than 9m, the variation
should be less than 3mm. The variation in straightness shall be Comments:
equal to or less than 1/1000 of the axial length between point that
are to be laterally supported.
Ensure erection marking system of prefabricated components on □Yes □No □N/A
6 site is as per approved SP and approved drawings. Comments:
CONTRACTOR PMC
Name
Date
Signature
22
Inspection Check List for Foundation Acceptance
RFI #:
Inspection Date:
Dwg #: Location:
Spec References: HFY-GEN-CIV-SPC-0008
(Record the Data)
Ensure all civil QC records related to the structure foundation are signed off □Yes □No
1 by CONTRACTOR/PMC. Comments:
Perform a visual inspection to ensure the foundation without any □Yes □No
2 damage. Comments:
Ensure diameter of anchor bolts embedded conforms to the □Yes □No □N/A
3 requirement of approved drawings. Comments:
Ensure the cross center line and datum lines are marked on the □Yes □No □N/A
4 foundation. Comments:
Ensure tolerances of foundation center point from longitudinal and transverse
axial center line conforms to the requirement of approved drawings. The □Yes □No □N/A
5 variation in dimension from center of any anchor bolt group to column line Comments:
shall be equal to or less than 6mm.
Ensure center to center distance of anchor bolts embedded conforms to the □Yes □No □N/A
6 requirement of approved drawings. The variation in dimension between the
Comments:
center of anchor bolt shall be equal to or less than 3mm.
Ensure top elevation of foundation, not including second grouting layer, □Yes □No
7 conforms to the requirement of approved drawings. Comments:
Ensure elevation of top of anchor rods conforms to the requirement of □Yes □No □N/A
8 approved drawings. The variation in elevation of the top of anchor bolt shall
Comments:
be equal to or less than plus or minus 13mm.
Ensure elevation and level of bearing plates conform to the requirement of □Yes □No
9 approved drawings. Comments:
□Yes □No
10 Ensure surface of foundation is cleared out.
Comments:
□Yes □No
11 The foundation is released for steel work erection and assembly.
Comments:
CONTRACTOR PMC
Name
Date
Signature
23
Inspection Check List for Field Erection and
Assembly for Steel Structure
RFI #:
Inspection Date:
Dwg #: Location:
(Record the Data)
Ensure the elevation tolerances of column bases are as per approved SP □Yes □No
1 and approved drawings. The variation of elevation of column bases is equal
Comments:
to or less than plus 5mm and minus 8mm.
□Yes □No
Ensure tolerances of column base from center line conforms to the
2 requirement of approved SP. The maximum variation is 6mm.
Comments:
Ensure the angular variation of working line of column from a plumb line is □Yes □No
3 equal to or less than 1/500 between work point. Comments:
Ensure deviation of the beam ends elevation shall be equal to or less than □Yes □No
4 plus 5mm and minus 8mm. Comments:
Ensure all anchor bolts are tightened correctly after columns have been □Yes □No □N/A
5 positioned, plumbed and inspected. Comments:
Ensure horizontal and vertical bracing erected and assembled are as per □Yes □No □N/A
Ensure trusses erected and assembled are as per approved SP and □Yes □No □N/A
Ensure crane girders erected and assembled are as per approved SP and □Yes □No □N/A
Ensure platforms, stairways and ladders erected and assembled are as per □Yes □No □N/A
Ensure all temporary supports and bracing are removed after permanent □Yes □No
10 members and connections have been completed and inspected. Comments:
CONTRACTOR PMC
Name
Date
Signature
24
Inspection Check List for Field Connecting of Steel
Structure
RFI #:
Inspection Date:
Dwg #: Location:
(Record the Data)
Ensure field connections with high strength bolts or common bolts □Yes □No □N/A
1 are as per approved SP and approved drawings. Comments:
□Yes □No □N/A
2 Ensure the bolts tightened from the center outwards one by one.
Comments:
Ensure enlarging or cutting of blot holes for correcting fabricating □Yes □No □N/A
3 errors is as per approved SP. Comments:
Ensure the inertial coefficient of friction of high strength bolt (HSB) □Yes □No □N/A
4 is retested as per approved SP. Comments:
Ensure temporary bolts are used for temporary connection and □Yes □No □N/A
5 replaced to permanent bolts only after correction of deviation to
the steelwork has been made. Comments:
Ensure the torque value of torque wrench, which is adjusted □Yes □No □N/A
6 before daily work, conforms to approved SP. Comments:
Ensure final bolt tightening is made only after checking the □Yes □No □N/A
7 accuracy of the assembled frames. Comments:
Ensure final tightening torques of high strength bolts are □Yes □No □N/A
8 rechecked as per approved SP. Comments:
CONTRACTOR PMC
Name
Date
Signature
25
Inspection Check List for Foundation Grouting
RFI #:
Inspection Date:
Dwg #: Location:
(Record the Data)
Ensure erection and assembly of columns and first story beams, □Yes □No
1 including horizontal and vertical bracing with them have been
completed and accepted. Comments:
Ensure foundation grouting area has been cleaned out as per □Yes □No
2 approved SP. Comments:
Check the structure steel column basement to ensure all □Yes □No
3 requirements are met as per the approved drawing and
specification. Comments:
Ensure grouting concrete grade conforms as approved civil
drawings. Dry pack mortar shall be used under column base, □Yes □No
machinery with base less than 0.25m2. No shrink, no ferrous, no-
4 chloride Portland cement, self-leveling grout shall be used under
vessels. Epoxy grouts shall be used when the grout is exposed to Comments:
chemical attack, high vibration.
The surface of concrete to receive cementitious grout shall be □Yes □No
5 wetted thoroughly. The surface of concrete to receive epoxy grout
shall be completely dry. Comments:
CONTRACTOR PMC
Name
Date
Signature
26
Inspection Check List for OHTL Steel Tower
Document # : HFY-Checklist-3-8-2
RFI #:
Inspection Date:
Dwg #: Location:
(Record the Data)
Check the imported material and pre-fabricated elements all as □Yes □No
1 per approved drawing, approved MR, meet the specifications and
without damages. Comments:
The civil QC records related to structure foundation are signed off

and all acceptable. Foundation shall not be damaged. Anchor □Yes □No
2 bolts and embedded items conforms to the requirement as per Comments:
approved drawing/SP.
□Yes □No
3 Availability of AFC drawing & shop drawings at site.
Comments:
Ensure all steel structure members and components shall be hot- □Yes □No
4 dipped galvanized. Comments:
□Yes □No
5 Ensure welding of steel structure elements is prohibited at site.
Comments:
Overall height of an assembled structure shall be within following □Yes □No
6 tolerance limit: (+) 1% and (-) 0.5% of the specified height Shall not
exceed (+) 1.5 m or (-) 0.6 m Comments:
The horizontal distance between the vertical centerlines at any 2 □Yes □No
7 elevations shall not exceed 0.25% of the vertical distance between
the 2 elevations. Comments:
The twist between any two elevations shall not exceed 0.5 degrees in □Yes □No
8 3 m. The maximum twist over the structure height shall not exceed 5
degrees. Comments:
The slip splice length tolerance shall not exceed 10% of the design □Yes □No
9 slip splice length. Splices shall be pulled together to ensure firm
contact. Comments:
The straightness of the individual members shall be within tolerance □Yes □No
10 1 in 500 but not more than 1.6mm of the length between points that
are laterally supported. Comments:
27
Ensure that bolt holes shall be made by drilling/punching. □Yes □No
11 Holes by burning/flame cutting are not permitted.
Comments:
Any cut member shall be dressed and have smooth edge shall be re- □Yes □No □N/A
12 galvanized or re-painted.
Comments:
□Yes □No
13 Size and quantity of structural parts shall conform to design.
Comments:
□Yes □No □N/A
14 Ensure that anti-climbing device, bird-guards are installed.
Comments:
CONTRACTOR PMC
Name
Date
Signature
28
FOUNDATION INSPECTION RECORD

FROM-SS-01
DRAWING NO.: LOCATION:
SPECIFICATION NO.: REPORT NO.:

PROCEDURE: DATE:
DESCRIPTION:
Anchor bolts embedded Foundation Top of bearing plate
FOUNDATION Elevation of T.O.A Interval Offset of C.P.O.F Elevation of T.O.F Elevation level
RESULT
NO. Deviation Maximum Deviation Maximum Deviation Maximum Deviation Maximum Deviation Maximum Deviation Maximum
Tolerance Deviation Tolerance Deviation Tolerance Deviation Tolerance Deviation Tolerance Deviation Tolerance Deviation
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
±13 ±3 ±5 0 ~ -20 ±3 ≤2
±13 ±3 ±5 0 ~ -20 ±3 ≤2
±13 ±3 ±5 0 ~ -20 ±3 ≤2
±13 ±3 ±5 0 ~ -20 ±3 ≤2
±13 ±3 ±5 0 ~ -20 ±3 ≤2
±13 ±3 ±5 0 ~ -20 ±3 ≤2
SYMBOLS: T.O.F-----Top of anchor bolt; T.O.F-------Top of foundation, not including second grouting layer C.P.O.F-----Centre point of foundation
CONTRACTOR PMC
Name
Signature
Date
29
COLUMN INSTALLATION RECORD

FROM-SS-02
PROCEDURE： DATE:
DESCRIPTION:
Irregularity of C.B from C.L Column plumb
Elevation of B.O.C.B
Transverse Longitudinal Transverse (D) Longitudinal (D)
COLUMN NO. Height RESULT
Deviation Maximum Deviation Maximum Deviation Maximum Deviation Maximum Deviation Maximum
Tolerance Deviation Tolerance Deviation Tolerance Deviation (mm) Tolerance Deviation Tolerance Deviation
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
±2 ≤ 6 ≤ 6
±2 ≤ 6 ≤ 6
±2 ≤ 6 ≤ 6
±2 ≤ 6 ≤ 6
±2 ≤ 6 ≤ 6
SYMBOLS: B.O.C.B-----Bottom of column base; C.B-----Column base; C.L-----Center line
NOTE: 1. When H≤4m ,then D≤8mm; 2.When H＞4m , then D≤H/500 and D≤50mm.
CONTRACTOR PMC
Name
Signature
Date
30
BEAM INSTALLATION RECORD

FROM-SS-03
PROCEDURE： DATE:
DESCRIPTION:
Beam
Difference of height between two ends of the first story beam
NO. Deviation Tolerance Maximum Deviation
Height of beam (mm) RESULT
"B"(mm) "B"(mm)
+5
-8
+5
-8
+5
-8
+5
-8
+5
-8
+5
-8
+5
-8
+5
-8
+5
-8
Schematics
CONTRACTOR PMC
Name
Signature
Date
31
HIGH STRENGTH BOLT CONNECTION INSPECTION RECORD

FROM-SS-04
PROCEDURE： DATE:
DESCRIPTION:
Qty of
Assemble Recheck of
Structure Bolt Quantity Bolt Dia. Enlarged
Torque Final Torque
Node No. Specification ( Pcs ) (mm) Holes
( N•m ) ( N•m )
( Pcs )
Note: (1) The assemble torque value: 0.32kN•m for M16, 0.63kN•m for M20, 1.098kN•m for M24.
(2) Spot-check 10 percent of structure nodes, no less than 10 nodes, and spot-check 10
percent bolts for one node, no less than 2 bolts.
CONTRACTOR PMC
Name
Signature
Date
32
STRUCTURE STEEL COLUMN BASEMENT CHECK RECORD

FROM-SS-05
SPECIFICATION NO.: RECORD NO.:
PROCEDURE： DATE:
DESCRIPTION:
Contents:
1. Check the bearing plates (wedge and shim) are correctly placed within specified
tolerance.
2. Check the bearing plates (wedge and shim) are firmly fixed.
3. Ensure all the bearing plates are tack welded.
check contents and schematics
4. Check grouting area are clean without any dirty.
Schematics:
Inspection Result
CONTRACTOR PMC Engineer
Name
Signature
Date
33
OHTL STEEL TOWER INSPECTION RECORD

FROM-SS-06
PROCEDURE： DATE:
DESCRIPTION:
Overall Height Plumb Twist Slip Splice Straightness
STEEL Over
Any Two
TOWER Maximum Deviation Maximum Maximum Structure Maximum Deviation Maximum Deviation Maximum RESULT
Elevations
Deviation Tolerance (m) Deviation Tolerance Deviation Deviation Height Deviation Tolerance Deviation Tolerance Deviation
NO. Tolerance
(m) (mm) (mm) (mm) Tolerance (mm) (mm) (mm) (mm) (mm)
(mm)
(mm)
Min(-0.5%H,-o.6) Max(1%H,+1.5) 0.25%h 0.50/3m 50 10%l Min(L/500,1.6)
SYMBOLS: H-----Overall height of an assembled structure; h-----vertical distance between two elevations; L-----length between points that are laterally supported; l-----
the design slip splice length.
CONTRACTOR PMC
Name
Signature
Date
34

HFY3-3720-STR-ITP-0001 - 1 Steel Structure Inspection and Test Plan-Code A

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HFY3-3720-STR-ITP-0001 - 1 Steel Structure Inspection and Test Plan-Code A

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Elawad Hassan 10.6.2019

QUALITY INSPECTION PLAN

INSPECTION CHECK LIST

INSPECTION RECORD FORM

COMMENTS SYMBOL DEFINITION

CONTRACTOR=China Petroleum Engineering Construction Corporation

“C”- CERTIFICATION: The relevant certificates or evidence documents shall be provided.

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

1.2 Ensure the welding material is stored 1. Manufacturer 1.Checklist 3-8-1

1.3 Ensure high strength bolts (HSB), 1. Manufacturer

1.4 Check torque values for pre-tension

1.5 Ensure paint material is stored in 1.Checklist 3-8-1

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

3.2 The welding engineer shall identify 1.ASME Ⅸ

3.3 Welder qualification tests shall be

3.4 All welders performance tests shall

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

Inspection Activity and Specific Acceptance Criteria, Verifying RESPONSIBILITY

4.3 Check the quantities of shop

4.4 Check weld profile of shop

4.5 Check painting of shop prefabricated 1.HFY-GEN-CIV-SPC-0008

4.6 Check erection drawing and erection

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

5.3 Ensure cutting conforms to the

5.4 Ensure holes conform to the

5.5 Ensure the tolerances of

5.6 Perform visual inspection of site

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

5.8 Ensure erection marking system of

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

6.2 Perform a visual inspection to ensure 1.Checklist 3-8-1

6.3 Ensure diameter of anchor bolts

6.4 Ensure the cross center line and

6.5 Ensure irregularity of foundation

6.6 Ensure center to center distance of

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

6.8 Ensure protrudent length of anchor

6.9 Ensure elevation and level of bearing

6.10 Ensure surface of foundation is

6.11 The foundation is released for 1. Checklist 3-8-1-4

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

7.10 Ensure platforms, stairways and

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

8.3 Ensure enlarging or cutting of bolt

8.4 Ensure the conventional coefficient of

8.6 Ensure calibration of torque 1.HFY-GEN-CIV-SPC-0008 1. Checklist 3-8-1-6

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

8.9 Ensure final tightening torques of

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

9.2 Ensure foundation grouting area has

9.3 Check the structure steel column

9.4 Ensure grouting concrete grade 1.Related civil 1. Checklist 3-8-1-7

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT

10.2 Ensure welding of steel structure 1.HFY-GEN-CIV-SPC-0014

10.3 Height Tolerance:

10.4 Plumb Tolerance:

Date: Prepared By: CPECC QC DEPARTMENT Approved By: CPECC QC DEPARTMENT