CONTENTS

1.0 Legends&Scope
2.0 Inspection& Test Plan

ATTACHMENT
HFY-Checklist-12-11-00 – Civil Foundation
HFY-Checklist-12-11-01 - Material Inspection & Storage
HFY-Checklist-12-11-02 - Installation of Tower
HFY-Checklist-12-11-03 - Installation of Terminal Pole
HFY-Checklist-12-11-04 - Installation of Conductor &Stringing
HFY- Checklist-12-11-05 – Testing
 Legends & Scope
Electrical
LEGENDS & DEFINITATIONS
"H"-HOLD POINT-Work shall not be proceeded further without the inspection for this stage.
Contractor shall notify the COMPANY/PMC and raise RFI.
"W"-WITNESS POINT-Work shall be witnessed for the inspection stage. Contractor shall notify the

COMPANY/PMC and raise RFI.

"S"-SURVEILLANCE-Surveillance can be carried out for on-going activity but formal notification and
RFI is not required.
"R"-REVIEW-Document shall submitted for review and approval through transmittal. Work shall
not be proceeded unless contractor has received Code-A/Code-B from PMC/COMPANY.
"RFI"-REQUEST FOR INSPECTION-Contractor shall submit the FRI along-with their
inspection notification.

SCOPE OF WORK
Scope of Work related to "Electrical OHTL"
1. Civil Foundation

2. Material Inspection & Storage

3. Installation of Tower

4. Installation of Terminal Pole

5. Installation of Conductor & Stringing

6. Testing
 TP-INSPECTION & TEST PLAN
Electrical-Overhead Transmission Line(OHTL)
No. Activity Inspection Reference Document Acceptance Criteria Verifying Document PMC Checklist
(Inspection Report & Contractor Reference
Activity
Checklist)

1 Submission & Approval of Specification No. ITP document; Approved ITP;

Approval ITP ITP and HFY3-GEN-GEN-SP-00005; Quality Procedures; Approved Quality
& Quality Quality Manufacturer Procedures; H R/H
Procedures Procedure recommendations
Data Sheet;
Detail Drawings.
Material OHTL Material Data sheets; Physical Verification; RFI & Checklist;
Inspection Material and Material Specification; TPI Report;
2 related TPI Report; FAT FAT Report; HFY-Checklist
accessories Report; Manufacturer Test -12-11-01
H H
Manufacturer Test Certificates;
Certificates; Material
Requisition (MR);
Material Take OFF (MTO);
Material Storage and Manufacturer Physical Verification; RFI & Checklist;
Storage Handling of recommendations for Checklist
the Material compliance; HFY-Checklist
3 Storage and Handling; W W
Electrical drawings; -12-11-02
Specification for Work site
Storage and protection of
materials as per document
no.HFY3-GEN-SP-00005
OHTL Civil foundation Civil design drawing and Civil design drawing; Confirmation for the
4 foundation acceptance checklist; Civil approved acceptance by PMC W H N/A
verification RFI/checklist; Civil Engineer;
 OHTL OHTL Structural design drawing and Structural design Confirmation for the
Structure Mechanical checklist; drawing; acceptance by PMC
Structure Structural Civil / Structure
acceptance approved Engineer;
5 W H
verification RFI/checklist; Refer ITP

OHTL Tower OHTL Tower & Design & detail engineering Physical Verification; RFI & Checklist;
Installation its accessories drawing; Checklist
installation Checklist; compliance; HFY-Checklist
6 W W
verification Approved Installation Electrical drawings; -12-11-02
Procedures
Terminal Terminal Tower Design & detail engineering Physical Verification; RFI & Checklist;
Tower & its drawing; Checklist
Installation accessories Checklist; compliance; HFY-Checklist
7 W W
installation Approved Installation Electrical drawings; -12-11-03
verification Procedures
Conductor OHTL Design & detail engineering Physical Verification; RFI & Checklist;
Installation Conductor drawing; Checklist
installation Checklist; compliance; HFY-Checklist
8 W W
verification Approved Installation Electrical drawings; -12-11-04
Procedures
Conductor ACSR Conductor Approved SAG Table; Physical Verification; RFI & Checklist;
Stringing Stringing and Checklist; Checklist
SAG verification Approved Installation compliance; HFY-Checklist
9 W W
-12-11-04
Procedures Electrical drawings;
 Grouting of Structural base Structural design drawing and Structural design Confirmation for the
Base Plate plate grouting checklist; drawing; acceptance by PMC
acceptance Structural Civil / Structure
10 verification approved Engineer; W H
RFI/checklist;

Testing Testing of OHTL Approved Test Procedure; Check list; RFI & Checklist;
& Accessories; Approved SAT Procedures; Test Report; Test Report form
Testing Tie-in Manufacturer guidelines; from contractor to HFY-Checklist
11 point at start record testing W W
-12-11-05
and end point. parameter values;
 Inspection Checklist
Civil Foundation

Document # : HFY-Checklist-12-11-00
Project Name: EPCC OF WATER
INJECTIONBOOSTING STATION UPGRADE
Report # PRID #: 3720 Contractor : CPECC

RFI # :

Inspection Time Start: Finish: Inspection Date:

Dwg # : Area/Location :

Spec Reference : Project Specifications; Data Sheets;

Inspector's Checklist
Inspector's Observation
Sr # Description of Activity (Write N/A if Not Applicable)
(Record the Data)
Concrete mix design has been approved conforming requirements.
1 YES NO N/A

2 Ambient temperature and weather condition conform to requirement. YES NO N/A

3 Concrete specimens are prepared, and tests are completed. YES NO N/A

4 Methods and equipments used for placing concrete have been approved. YES NO N/A

5 Sheet for placing concrete has been filled in. YES NO N/A

6 It is not allowed to add water to concrete to change its consistency on site. YES NO N/A

Height and methods for placing concrete conform to design and construction
7 YES NO N/A
specification.
 8 Vibration methods for concrete satisfy the requirements of owner. YES NO N/A

9 Exposed concrete surfaces conform to the design drawing requirement. YES NO N/A

10 Concrete surface shall be smooth without any deficiencies or unevenness YES NO N/A
 Inspection Checklist
Material Inspection & Storage

Document # : HFY-Checklist-12-11-01
Project Name: EPCC OF WATER
INJECTIONBOOSTING STATION UPGRADE
Report # PRID #: 3720 Contractor : CPECC

RFI # :

Inspection Time Start: Finish: Inspection Date:

Dwg # : Area/Location :

Spec Reference : Project Specifications; Data Sheets;

Inspector's Checklist
Inspector's Observation
Sr # Description of Activity (Write N/A if Not Applicable)
(Record the Data)
Check to ensure the OHTL material , accessories and hardware material are as
1 YES NO N/A
per the specifications, data sheets, drawings and manufacturer guidelines.

2 Check the OHTL material , accessories and hardware for any physical damage YES NO N/A

Check Manufacturer Factory Test Certificate of accessories and hardware

3 YES NO N/A
material
4 Check TPI Report for all applicable items YES NO N/A
Check the storage of material is as per specification for Work site Storage and
5 YES NO N/A
protection of materials as per Manufacturer recommendations.
 6 Check for warranty certificates & operating manual YES NO N/A

Check Material MOC, Type, Dimensions, Make, Model no., Quantity, name plate
7 YES NO N/A
details, etc.

8 Check for Test certificate & FAT Report of Tower Insulators YES NO N/A

9 Check for Test certificate & FAT Report of ACSR conductor YES NO N/A

10 Check for Test certificate & FAT Report of OPGW cable YES NO N/A

11 Check for Test certificate & FAT Report of Termination kit for cable YES NO N/A

12 Check for Test certificate & FAT Report of Terminal Pole Surge arrestors YES NO N/A

13 Check for Test certificates & FAT Report of Terminal Pole Knife Switch Isolator. YES NO N/A

14 Check for Test certificates& FAT Report of Terminal Pole Insulator. YES NO N/A

15 Check for Test certificates & FAT Report of Terminal Pole Surge Arrestors YES NO N/A

16 Check for Test certificates & FAT Report of Terminal Pole DO Fuse. YES NO N/A

17 Check for Earth pit material Test certificate & FAT Report. YES NO N/A

18 Random measurement of Micron level of Galvanizing for all Structural Steel Parts YES NO N/A
Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications, Codes and Standards,
Equipment Manufacturer's recommendations). Where relevant or applicable, other activities can be added to the checklist.

Contractor PMC

Name

Date

Signature
 Inspection Checklist
Installation of Tower

Document # : HFY-Checklist- 12-11-02

Report # PRID #: Project Name: EPCC OF WATER INJECTIONBOOSTING STATION UPGRADE Contractor : CPECC
3720
RFI # :
Inspection Start: Finish: Inspection Date:
Time
Dwg # : Location :
Spec Reference : Project Specifications; Data Sheets;

Inspector's Checklist

Sr # Description of Activity Inspector's Observations - State NA if not

applicable
(Record the Data)

1 Check IFC DWG & Specification available at site. DWG # : …………………………………………….

Spec # : ……………………………………………

2 Check OHTL material, accessories & hardware are as per specification.

YES NO N/A
3 Check the towers are broad based bolted lattice galvanised steel structures. Steel sections used for
main members shall be not less than 6 mm thickness. YES NO N/A
4 Check DFT For the Galvanized Coating: Min DFT ………………………. µ
Standard for Galvanizing Min Reading Mean
Reading Mean DFT …. …………………….µ
BS EN ISO 1461 70 µ
85 µ
ASTM A 123 85 µ
N/A
5 Check minimum bolt diameter for towers shall not be less than 12 mm. Not more than 2 different
diameters of bolts are to be used in any one type of tower and not more than 3 different diameters YES NO N/A
are to be used in the entire range of towers.
6 Check for each bolt for the tower are provided with one 3 mm thick flat washer and spring washer. YES NO N/A
7 Check the poles are of hot dip galvanized both inside and outside and the anchor bolts shall be hot
dip galvanized also. The hot dip process and shall consist of a thickness of zinc coating of not less
than 610 gm of zinc per square meter surface on steel bars, plates, sections and fittings. Threaded YES NO N/A
work shall have a coating weight of 305 gm of zinc per square meter.
8 Check all bolts and screwed rods are galvanized, including the threaded portions; all nuts
YES NO N/A
shall be galvanized with the exception of the threads, which shall be oiled.
9 Check the foundation and verticality of the pole is acceptable. YES NO N/A
10 Check the tightness of bolts for pole foundation as per standard table.
11 Check to ensure no damages or cracks on the OHTL accessories such as insulators, surge arrestors,
YES NO N/A
etc..
12 Check the earthing of OHTL is as per approved AFC. YES NO N/A
13 Check Earthing should be of galvanized steel wire (GSW). Galvanizing of steel core wires of line
conductor, earth conductor and stay wires shall be in accordance with BS EN 10244 Part 2, or other YES NO N/A
equivalent national standard and shall be applied by either the hot dip or electrolytic process.
14 Check the capacity and installation of stay wire, stay block, insulator between stay wire& block if
applicable. YES NO N/A
15 Check the shield wire if required is installed as per drawing YES NO N/A
16 Check all pole jumpers shall be covered by heat shrinkable insulating tubing/sleeve of requisite
voltage grade. YES NO N/A
17 Check fittings made of steel or malleable iron shall be galvanized in accordance with the
YES NO N/A
Specification.
18 Check Suspension clamps should be armour rod type and shall be light as possible and shall be
YES NO N/A
free to pivot.
19 Check at poles where surge arresters are installed, a separate stranded earth conductor of
minimum cross-sectional area of 35 mm2 connected to the earth terminal of the YES NO N/A
surge arrester and run to a separate 4.5 meter earth electrode.
20 Check Earth electrodes are of copper a minimum diameter of 20 mm and in lengths of 2.5 m,
capable of being extended. YES NO N/A
21 Check the anti-climbing devices are fitted at a height of not less than 3 meters above
ground. YES NO N/A

22 Check Anti-climbing devices for stays are of galvanized barbed wire, and for structures
may be either of the spiked type or consist of 9 turns, at 100 mm spacing, of galvanized YES NO N/A
barbed wire wrapped around the structure.
23 Check Wind dampers for tension pole on structures have been fitted properly. YES NO N/A
24 Check Perching of birds on structures have been fitted above the insulators. YES NO N/A
25 Check Phase plates of approved types, coloured red, yellow and blue respectively to indicate the
line conductor phases are provided and fixed at all towers and at tee points. Conductors shall be
identified Red, Yellow, Blue reading from left to right when facing away from the point of supply. All YES NO N/A
inscriptions shall be in the English language.
26 Check the surge arresters are earthed via the pole earthing system and earth electrodes. Surge
arrester shall be provided at all tap off points and at terminal ends as a minimum. YES NO N/A
27 Check Surge Arrestor glaze YES NO N/A
28 Check Support Insulator creepage distance YES NO N/A
29 Check Cable termination kit installed properly
YES NO N/A
30 Check mounting and alinement of Surge Arrestor
YES NO N/A

31 Check Heat Shrinkable deflection tower jumpers insulated with BBIT YES NO N/A
32 Check pole to pole distance YES NO N/A
33 Check all metal sheaths and armour of high voltage cables fixed to the pole are earthed to the
YES NO N/A
supporting steelwork which must be connected to an earth electrode.
34 Check angle of deflections at deflection poles YES NO N/A
35 Check road crossing height of conductor as per HSE norms
YES NO N/A
36 Check Anti-climbing device is approved type YES NO N/A
37 Check angle of protection of shield wire.
YES NO N/A

38 Check clearance between conductor and structure as per the acceptable limits.
YES NO N/A
39 Check Right away clearance as per the acceptable limits.
YES NO N/A
40 Check all bare conductors at road crossing and at terminal poles shall be taped with good quality
YES NO N/A
Heat shrinkable insulated tapes of requisite voltage grade.
41 Check for Danger sign board is provided as per the HSE requirements. YES NO N/A
42 Check Terminal Pole Numbering is marked YES NO N/A
Note: Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications, Codes and Standards, Equipment
Manufacturer's recommendations). Where relevant or applicable, other activities can be added to the checklist.

Contractor PMC

Name

Date

Signature
 Inspection Checklist
Installation of Terminal Pole

Document # : HFY-Checklist-12-11-03
Report # PRID #: 3720 Project Name: EPCC OF WATER INJECTIONBOOSTING Contractor : CPECC
STATION UPGRADE

RFI # :

Inspection Time Start: Finish: Inspection Date:

Terminal Pole no. : Area/Location :

Spec Reference : Project Specifications; Data Sheets;

Inspection Checklist

Sr Description of Activity Inspection Observation

no.
1 Check IFC DWG & Specification available at site. DWG # :

Spec # :
2 Check Terminal Pole Supply Voltage as per the drawing ___________KV

3 Check Terminal Pole material, accessories & hardware are as per specification. YES NO N/A
4 Check DFT For the Galvanized Coating: Min DFT ………………………. µ
Standard for Galvanizing Min Reading
Mean Reading Mean DFT …. …………………….µ
BS EN ISO 1461 70 µ
85 µ
ASTM A 123 85 µ
N/A
5 Check minimum bolt diameter for pole shall not be less than 12 mm. Not more than 2
different diameters of bolts are to be used in any one type of tower and not more than 3 YES NO N/A
different diameters are to be used in the entire range of towers.
6 Check for each bolt for the pole are provided with one 3 mm thick flat washer and
spring washer. YES NO N/A
7 Check the poles are of hot dip galvanized both inside and outside and the anchor bolts
shall be hot dip galvanized also. The hot dip process and shall consist of a thickness of
zinc coating of not less than 610 gm of zinc per square meter surface on steel bars, YES NO N/A
plates, sections and fittings. Threaded work shall have a coating weight of 305 gm of
zinc per square meter.
8 Check all bolts and screwed rods are galvanized, including the threaded portions; all
nuts YES NO N/A
shall be galvanized with the exception of the threads, which shall be oiled.
9 Check for Terminal Pole civil foundation finishing YES NO N/A
10 Check Terminal Pole mounting is as per drawing YES NO N/A
11 Check Alinement of Terminal Pole is acceptable YES NO N/A
12 Check the distances and dimensions of Terminal Pole structure are as per the drawings YES NO N/A
13 Check all poles/structures supporting conductors have anti-climb guard to avoid
electrocution of small animals and human beings. This guard shall also be provided on
YES NO N/A
cables at terminal poles. All termination points for 3-phase cable shall be guarded with
steel hoop while single core cable shall be guarded with aluminum hoop.
14 Check Earthing should be of galvanized steel wire (GSW). Galvanizing of steel core
wires of line conductor, earth conductor and stay wires shall be in accordance with BS
EN 10244 Part 2, or other equivalent national standard and shall be applied by either YES NO N/A
the hot dip or electrolytic process.

15 Check all pole jumpers shall be covered by heat shrinkable insulating tubing/sleeve of
requisite voltage grade. YES NO N/A
16 Check Earth electrodes are of copper a minimum diameter of 20 mm and in lengths of
2.5 m, capable of being extended. YES NO N/A

17 Check installation of disconnector switch/ fuse switch is as per drawing.

YES NO N/A
18 Check the Surge arrestors & counters are installed as per AFC drawing.
YES NO N/A

19 Check Perching of birds on structures have been fitted above the insulators.
YES NO N/A

20 Check Painting of mounting structure is completed for DO Fuse assembly, Knife

isolator, Surge Arrestor, etc. YES NO N/A

21 Check for Copper Earth pits are provided for body earthing. YES NO N/A
22 Check earthing is provided to Surge Arrestors YES NO N/A
23 Check Surge Counter is provided YES NO N/A
24 Check for Terminal Pole structure double body Earthing provided. YES NO N/A
25 Check the Power cable termination kit is installed as per the specifications YES NO N/A
26 Check for Terminal Pole Tower Insulator installed as per the drawing YES NO N/A
27 Check for Terminal Pole Knife switch isolator & operating handle assembly is installed
as per the drawing. YES NO N/A

28 Check for Terminal Pole Knife switch isolator & operating handle assembly functioning
and is acceptable. YES NO N/A
29 Check for the operating handle locking arrangement YES NO N/A
30 Check for Terminal Pole Fuse Assembly and Drop Out Fuse assembly is installed as per
the drawing. YES NO N/A

31 Check for Terminal Pole ACSR conductor laid. YES NO N/A

32 Check for Terminal Pole Surge Arrestors installed. YES NO N/A
33 Check for Dressing and clamping of Earthing wires is completed and acceptable. YES NO N/A
34 Check for Fencing locking arrangement of Terminal Pole is provided. YES NO N/A
35 Check for Ground leveling done and housekeeping for the area inside the fence
completed. YES NO N/A
 Check for Spreading the layer of gravel inside the Terminal Pole fence is complete and
36 YES NO N/A
acceptable.
Check for the anti-climbing arrangements of Terminal Pole structure are as per the
37 YES NO N/A
drawings
Check Fencing around Terminal Pole is provided as per standard size and
38 workmanship quality is acceptable YES NO N/A

39 Check HSE Danger board signage fixed on Terminal Poles YES NO N/A
Check Terminal Pole Numbering is marked
40 YES NO N/A
Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications, Codes and Standards,
Equipment Manufacturer's recommendations). Where relevant or applicable, other activities can be added to the checklist.
Contractor PMC

Name

Date

Signature
 Inspection Checklist
Installation of Conductor & Stringing

Document # : HFY-Checklist-12-11-04

Report # PRID #: 3720 Project Name: EPCC OF WATER INJECTIONBOOSTING STATION Contractor : CPECC
UPGRADE

RFI # :

Inspection Time Start: Finish: Inspection Date:

Dwg # / Line # : Location/Joint # :

Spec Reference : Project Specifications; Data Sheets;

Inspector's Checklist

Sr # Description of Activity Inspector's Observation - State NA if not applicable

(Record the Data)
Check approved IFC Drawings & Specifications available at site. DWG # : …………………………………………………
1 Spec #: …………………………………………………
Check conductor meets the specifications as mentioned data sheet. voltage rating ----------------------V
2 Conductor size --------------------mm2
Check the conductor has been selected as per detailed engineering calculation sheet. Current carrying capacity: --------------- A
3 Check the size and current carrying capacity table. Conductor size --------------------mm2

Check the line conductor is ACSR ( Aluminum conductor steel reinforced) Provide no. of steel strands--------------------
4 provide no. of Aluminum strands------------
Check for any conductor joints, mention the location of each joint and no. of joints and the Location of joint as per approved drawing
5 joint should have a tensile stress of not less than 130 MPa No. of joints --------------------------------
6 Check the steel wires are intact with the Aluminum wires where the conductor has been cut. YES NO N/A
Mention the status of the conductor at cutting points. …………………………………………………
7
…………………………………………………
8 Check the conductor strands of each layer of conductor is close to each other. YES NO N/A
Identify and mention the location (pole or tower No) of loose strands as per drawing. …………………………………………………
9 ………………………………………………………………… …………………………………………………
10 Check the diameter of the wire shall not vary more than 2% from standard figures. YES NO N/A
11 Check the conductor is smooth and free from any physical damage. YES NO N/A

12 Check for rust and contaminations that can impact the Aluminum. YES NO N/A
Check the availability of approved Sag table chart with corresponding ambient temperature
13 with erection supervisor at Site during the the stringing work YES NO N/A

Check the availability of appropriate tools & certified calibrated torque range / tensioner /
14 puller equipment with erection supervisor at Site during the the stringing work YES NO N/A

Check the presence of experienced supervisor and skill workmen at Site during the the
15 stringing work YES NO N/A

16 Check conductor stringing work approved procedure is available at site with supervisor. YES NO N/A
Check all safety measures have been taken to carry out stringing work of conductor
17 YES NO N/A
wherever crossing the HV / LT lines.
Check that all bolts on the OHTL pole are rigidly tightened before starting any stringing
18 activity YES NO N/A

19 Check that the conductor is pulled out of drum by the manual method only YES NO N/A

20 Check the ropes used for conductor stringing have been checked for adequate strength YES NO N/A
Check that all Conductor tensioning and lifting tools are in good condition and load testing
21 done as per the relevant standards before starting the job YES NO N/A

22 Check tree clearance or any fence/ wall clearance from the conductor YES NO N/A
Check that the permission has been obtained from the Concerned Authority for stringing of
23 conductor while crossing through the Road or any existing OHTL ( Where necessary ) YES NO N/A
 Check that all safety measures have been taken during stringing of conductor crossing the
24 YES NO N/A
HV / LT lines
Check that the existing power line has been earthed on two ends are PTW obtained from the
25 concerned section before starting the activity of stringing of conductor in the vicinity of the YES NO N/A
existing OHTL.
Check that the cross arm is rigidly fitted on tower before undertaking conductor stringing
26 YES NO N/A
work
27 Check cross arm after conductor tension stringing. YES NO N/A
28 Conductor stringing is done only with a hand tensioner and not by any other crude means YES NO N/A

29 Check the condition of the stay wire and reject the stay wire if any strand is damaged YES NO N/A
Check glazing defect on the insulators and reject the insulators with glazing defect of more
30 YES NO N/A
than 1 sq.cm
Check that the capacity of the stay wire is adequate (should be minimum 150% of max
31 YES NO N/A
tension of the conductor)
Check the stay wire consist of stranded galvanized steel and comply with BS 183 or
32 other equivalent national standard. Check stay wire remains inert when it is cut. YES NO N/A
There shall be no connecting joints in stay wire.

33 Check before hoisting the Insulator strings that these are clean and without any crack YES NO N/A
Check that Suspension insulators are used only on the poles with maximum deviation of
34 less than 3 degrees. YES NO N/A

Check that Suspension Insulator string is vertical (within the tolerance limit) after the
35 YES NO N/A
final sagging of conductor
Check that final sagging activity is not carried out during the windy conditions to avoid any
36 YES NO N/A
uplift error
Check that the tension clamps are properly tightened and everything is safe before cutting
37 the conductor near the dead end tension clamp YES NO N/A

38 Check the installation of OPGW cable YES NO N/A

39 Check for Sagging of Terminal Pole ACSR conductor is as per SAG Table. YES NO N/A
Check that the sag of any conductor does not depart by more than 3% from the mean sag of
40 all the conductors in the same span at corresponding ambient temperature and ground YES NO N/A
clearance.
 Check again the sag after 48hrs of final sagging of the conductor & take measurement of the
41 sag and record it for comparison to the requirement as per drawing. YES NO N/A
Check that Suspension Insulator string is absolutely vertical after the final sagging of
42 conductor YES NO N/A

43 Measure the exact jumper length required for each tension pole as per approved drawing YES NO N/A
44 Check jumper depth is as per approved drawing YES NO N/A
45 Check jumpers are insulated with BBIT YES NO N/A
Check that the minimum clearance requirement from any existing transmission line
46 conductor is complied with distances of min 3 mtrs from 66KV line & 2.5 mtrs from 33KV YES NO N/A
line
Check all bare conductors at road crossing and at terminal poles shall be taped with good
47 quality heat shrinkable insulated tapes of requisite voltage grade. YES NO N/A

Check the clearances between conductors & ground and also distance between jumpers &
48 structures is as per the drawing YES NO N/A
Check all conductor grooves and bell-mouths in ferrous clamps shell, after galvanizing shall
49 be smooth and free from waves, ridges or other irregularities. YES NO N/A

Check the earth conductors at the suspension points shall be secured by either a fixed or
suspended armour rod clamp suitable for this type of earth conductor.
50 At tension poles the earth conductor shall be looped and bonded to the structure Steel work YES NO N/A
by means of a suitable clamp.
Check the shielding angle of shield wire with respect to any conductor shall not be more
51 than 30° anywhere throughout its entire length. YES NO N/A
Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications, Codes and Standards,
Equipment Manufacturer's recommendations). Where relevant or applicable, other activities can be added to the checklist.

Contractor PMC

Name

Date

Signature
 Inspection Checklist
Testing

Document # : HFY-Checklist-12-11-05
Project Name: EPCC OF WATER INJECTIONBOOSTING
Report # PRID #: 3720 STATION UPGRADE Contractor : CPECC

RFI # :

Inspection Time Start: Finish: Inspection Date:

Dwg # / Line # : Area/Location :

Spec Reference : N/A

Inspector's Checklist

Inspector's Observation
Sr # Description of Activity (Write N/A if Not Applicable)
(Record the Data)
DOC
1 Check for approved Testing Procedures available at site. # : …………………………………………….

DOC
2 Check for approved Commissioning Procedures available at site. # : …………………………………………….

3 Check and confirm the tie-in point at the incomer and final tie-in completed. YES NO N/A

Check the Insulation resistance of the OHTL. Ensure to record the values in Test Report
4 YES NO N/A
document of Contractor.
 Check the Earthing resistance of the pole. Ensure to record the values in Test Report
5 YES NO N/A
document of Contractor.
Check the Earthing pits resistance. Ensure to record the values in Test Report document
6 YES NO N/A
of Contractor.
Check the Insulation of surge arrestor. Ensure to record the values in Test Report
7 YES NO N/A
document of Contractor.
Check and confirm the incomer switch is in off position (locked) and the final tie-in RMU
8 YES NO N/A
or Switchgear in off position/locked.

9 Check and confirm all conductor between the pole/pylon is connected. YES NO N/A
Arrange completed walk down to check the entire OHTL before energizing to the new
10 YES NO N/A
OHTL.
11 Check the incoming voltage before energizing to the new OHTL. YES NO N/A

12 Once the voltage stable, energize the outgoing switchgear to the new OHTL. YES NO N/A
13 Energize the HV switchgear incomer. YES NO N/A

14 Testing and Pre-commissioning of the OHTL Line YES NO N/A

15 Testing of OPGW with OTDR Testing with reference to FAT records of the OPGW YES NO N/A

16 Functional Testing of the Protection Relays for its Tripping upstream and interlock with YES NO N/A
Earth Switch with Upstream Breaker.
17 Inter-Trip Functions with upstream breakers. YES NO N/A

18 Inspection Testing of Earthing Resistance for OHTL Poles. YES NO N/A

19 Sag Measurement with respect to the Sag calculation Table. YES NO N/A

Safety clearances Measurement between the Existing Lines 33kV/66kV Lines and Local
20 YES NO N/A
Rural Lines, Road clearances etc. Refer IEC 60071-Insulation Co-Ordination
Check all the protection setting and parameter and perform the necessary test to ensure
21 the system is ready to use. Ensure to record the values in Test Report document of YES NO N/A
Contractor.
22 Prepare the necessary punch list (in any) in punch list document. YES NO N/A
Note : Checklist is not all inclusive and must not relieve Contractor of its obligation to Contract requirements (Specifications, Codes and Standards,
Equipment Manufacturer's recommendations). Where relevant or applicable, other activities can be added to the checklist.
 Contractor QC PMC

Name

Date

Signature