Professional Documents
Culture Documents
AT
BY
SUBMITTED TO THE
Approval Letter
To whom it may concern
PHONE NUMBER:
EMAIL ADDRESS:
ACKNOWLEDGEMNET
First and foremost, I would like to thank God Almighty for giving me the strength to
complete the internship practice program and in preparing this report with success.
It’s also my honor and pleasure to thank Mr. Desalegn Kebede the general manager of
Abukelemsis construction P.L.C. for his speedy answer to my request and giving me the
opportunity to work in his company, as well as Mr. Bereket Aklilu project coordinator of
the company he facilitate the way of connection in the site and office, even though he
helped me a lot by continually supervising and evaluating.
I want to acknowledge a special debt to Mr. Mikias Tilahun (site engineer) for his useful,
detailed, and perceptive comment as well as for subsequently reading, evaluating and
suggesting improvement.
Last but not least, I would like to thank my family since they have contributed to this
report in more ways than can’t be stated. They never fail to stimulate and inspire me.
Their insight and support take me always to the horizon of my objective and push me to
look beyond it.
EXECUTIVE SUMMARY
This report contains five chapters, in which I try to describe the task I completed during
an approximately four month and half internship period at Abukelemsis Construction
Company. The content of each chapter is broadly explained and it’s organized from the
practical basis of the site and office work.
The second chapter describes about different types of tasks that I have been accomplished
in the office and on the site with in step by step procedures. It also gives tolerable
descriptions about the material that I have been used for the construction and my
contribution to the hosting company.
The third chapter is mainly concerned on the overall benefit that gained in the internship
practice with relative to the objective of this program, Such as technical and scientific
knowledge, communication skill, improve good work ethics and team sprit work.
The fourth chapter explained the problems encountered during the internship time and
measurement that we have been taken to the challenges.
The final chapter involves general conclusion and I give some recommendation to the
company and to the university in some affairs and working methodology.
LIST OF TABLES
Table Page
Table 1.1 some completed big projects accomplished by the company.………………...4
LIST OF ABBREVATIONS
AMIT- Arba Minch Institute Technology
Table of Content
Contents Page
Approval letter…….……………………………………………………………………………...II
Acknowledgement…………………………………………………………………………….....III
Executive summery……………………………………………………………………………...IV
List of figures…………………………………………………………………………………….V
List of Tables…………………………………………………………………………………….VI
List of Abbreviations…………………………………………………………………………...VII
Table of Contents……………………………………………………………………………...VIII
CHAPTER ONE…………………………………………………………………………………1
1. Introduction
1.1 General Overview about the Internship……………………………………………...1
1.1.1 Objective…………………………………………………………………….1
1.1.2 Scope of Work expected to Do……………………………………………...1
1.2 Background and Overview of the Company………………………………………...2
1.2.1 Vision of the Company……………………………………………………...2
1.2.2 Mission of the Company…………………………………………………….2
1.2.3 Values……………………………………………………………………….3
1.2.4 Organizational structure…………………………………………………….3
1.2.5 Project description…………………………………………………………..4
CHAPTER TWO………………………………………………………………………………...5
CHAPTER THREE……………………………………………………………………………36
CHAPTER FOUR……………………………………………………………………………...39
CHAPTER FIVE………………………..……………………………………………………...41
REFERENCE……………………………………………………………………………………43
APPENDIX ….……………………………………………………………………………….....44
CHAPTER ONE
Introduction
1.1 General overview about the internship
The internship program that AMIT prepared for us is a form of experiential learning that
integrates Knowledge and theory learned in the classroom with practical application and
skill development in professional setting. It gave me the opportunity to gain valuable
applied experience and make connection in professional field. I gave all my attention for
every working section to upgrade my practical skill by asking, participating and doing
assignments given by site engineers, office engineer and supervisors. To achieve this I
have to put my greatest effort on the construction industry.
Generally, observing and asking are the two main methods that I used throughout my
internship time. I understand work experience is very important in the construction. It
develops value skill such as communication, team working and problem solving. Being
familiar with the work flow is also a key to understand ones role properly be able to make
competent decision.
1.1.1 Objective
To apply the knowledge acquired during the university year in work place.
To develops an overall understanding of the different construction industries
process at both the construction site and the office.
To understand technical work execution methodology.
To know the work ethics such as punctuality, dedicated to the protection of public
health, safety and welfare, equity, honesty and impartiality.
To solve different problem that occurs in the construction work.
To Improving team working habit.
1.1.2 Scope of work expected
Structural part of the building.
To read company profile document.
To read the detail drawing.
Residential Buildings
Mixed use Buildings
Apartment Buildings
Factory Buildings
Machinery and Equipment Foundations
Health Facilities
Bridges ,Culverts and other drainage structures
The company is established in year 2011 EC with the purpose of providing the local,
national and international markets with dependable and quality construction service. It is
well staffed with professionals who work day and night for the growth of the firm as well
as the industry.
In order to realize its vision, Abukelemsis Construction Plc. has set the following
missions:
General
manager
Admin &
Engineering Office
finance
head section head
management
Workshop Procurement
Quantity Equipment
& officer
surveyor department
maintainance
Abukelemsis Construction PLC and its Sister Company have achieved success in
accomplishing the construction projects which were to the satisfaction of its customers.
Some of the successful construction achievements are listed below in the table.
CHAPTER TWO
During the time I stayed at Abukelemsis Construction Company I was given to perform
both the office and site work.
From these
Reading of Architectural and Structural drawing with their detail description and
identify their meaning for each section of the building.
Prepare takeoff sheet, bar schedule, BOQ, cost break down and payment
certificate.
Read previous contractual document.
2.1.1 Plan Reading
I. Structural drawing
Structural drawing provides a view of the structural member of the building and how they
will support and transmit its load to the ground.
It includes:
Architectural drawing are used to show architectural aspect of the building such as
One of the basic activities that I had performed in the office is take off sheet preparation
based on the working drawing for sub and super structural element. Its general form of
listing and taking off types, sizes and quantities of material numerically intended in a
bidding process of construction work.
Back fill
2. Concrete work
A. Lean
B. Rc concrete
3. Formwork
4. Hard core
5. Reinforcement bar Kg
PROJECT: PAGE:
LOCATION: LOCATION:
Dimension
This sheet is a list of reinforcement bar in tabular form. It describes the quantity of bar
used at sub structure and super structure in meter (m), linear weight (kg/m), and weight
(kg), since we use different bar diameter and length therefore the bar schedule contain
different categories of diameter and it’s constructed able to show structural location of
the bar like top, bottom, stirrup etc.
Detail of bar at each structure were calculated in meter, but payment is done in kilogram.
So we should have to convert meter in to kilogram by using these mathematical formula:-
BOQ is a sheet that provides specific measured quantities of item of work identified by
the drawing with their unit and total price.
Direct cost
During the period when I stayed at Abukelemsis construction PLC, I was assigned to
participate on two projects. The 1st one is Ato Kitaw Zewdu B+G+2 residential building
located at Yeka Sub City and the 2nd project is Ene Ato Tewodros 2B+G+10 mixed use
building. I have been participating on those two different sites with the help of site
engineers, site supervisors and general Forman’s. From the beginning I dedicatedly
observed, understood and participated in both sub and super structural works.
- Fill selected soil and hard core - Grade beam and typical beam
- Slab work
2.2.1 Excavation
Excavations are often required for residential or commercial projects to bring the land to
the right level, to remove low bearing capacity soil, to build foundation and structure on
according to the project plans.in Ato Kitaw Zewdu residential building project site the
design is mat foundation and the agreement is signed for bulk excavation.
Bulk excavation
Bulk excavation involves the removal of large amount of soil, rock or other material from
the site, in preparation for a construction project. When bulk earth work are take place,
By making soil test to check the bearing capacity, moisture content and other requirement
of the soil we should also reused the excavated material to prevent both the costly
collection of waste material and delivery of extra earth materials. We have been
excavated 2.7m depth of soil.
Trench excavation
A trench excavation is an excavation in which the length greatly exceeds the depth and
used mainly for the construction of masonry wall, ditch and so on. The choice of
technique and plant for excavating, supporting and backfilling the trench depends on
factor such as:-
Setting Out is usually undertaken once the site has been cleared of any debris or
obstructions. It is usually the responsibility of the contractor to set out the buildings using
the information provided by the structural and architectural drawing.
The first task in setting out the building is to establish a base line to which all the setting
out can be related. The base is very often coincides with the building line which is a line,
whose position on site is given by the local authority in front of which no development is
permitted.
Then outline of the building will be marked by cords fixed to corner posts. In fact, we
should obtain 900 angles in each and every corner of the outline by one of the three
methods (i.e. using squadra, [3, 4, 5] method or theodolite) and also check the diagonals.
But for this and most of other projects we use 3,4,5 method , which is done by measuring
3 meters and 4 meters on the cord from the corner post and then check the distance
between the ends of 3 meters and 4 meters if it is 5 meters (Pythagoras theorem). Finally,
setting out and excavation of the bulks and the trenches continues. Some of the
apparatuses used are plumb bob, water level, pegs, cords, nails, and hammer.
These are:
When the columns and the shear walls are placed so closely, where the
individual footing overlap each other.
Place 50mm thick lean concrete on the area of the mat located.
Strengthen the side board by a short piece of rod (Kerebat) and with 30cm
spacing.
Install mat reinforcement and fix bar spacer (kebeleto) and also concrete
spacer of 50mm thick.
The thickness of the mat that we have been constructed is 40cm and we used Ø14 rebar.
A septic tank is an underground box that contains everything that goes down through
drain in the house such as toilet, sink, shower, clothing machines, etc. ends up in the
septic tank.
The thickness of the septic tank is 20cm and the overall dimension of the tank is
5.1m*1.8m.we have been used C-25 concrete and 300Mpa steel grade based on the
structural drawing. In addition we were used Ø14 for longitudinal bars & Ø10 for
stirrups.
2.2.5 Backfill
Backfilling is the process of replacing the excavated soil after the intended work is
executed. Sometimes when the soil at the construction site is very poor, in this case it’s
dangerous to refill the excavated soil. Therefore borrow filling selected material is
recommended. However the soil that we had excavated is adequate for back filling.
Formwork
Lean concrete
Grade beam
Grade beam
reinforcement
Grade beam: is a type of beam which is laid over the ground and support the
shear wall and connects foundation column each other. The grade beam is
constructed over the lean concrete that is laid on the compacted backfill soil.
Buble level
Check number and size of reinforcement bar at each section and properly vibrated
Slab formwork
Props I beams
Stairs are a set of steps leading from one floor to another and are provided in building to
afford a mean of connections between various floors. For buildings which have more than
two floors, to ensure the housing is suitable for all occupants, including people with
Adjustment work
restricted mobility, a vertical lift should be provided.
On my 2nd project site it is a 2B+G+10 mixed use building, therefore to make more
accessible to occupant both staircase and vertical lift were provided. Half turn stair case
were used in our site, it’s provided with the main longitudinal bars extended in to the slab
and transverse reinforcement tied with the main bars.
Erect the vertical support of landing, landing beam and 1st flight.
Check the leveling of the landing and landing beam support by string.
Check the leveling of soffits weather its horizontal or not by bubble level.
Construct the side formwork for the landing and first flight.
Construct the soffit of the 2nd flight and erect the side formwork for second flight.
Install the main, transverse and beam reinforcement and fix spacer.
Remove the step formwork within 16-18 and remove bottom formwork after 21
days.
Check the number and size of installed bars were according to the design.
Lift shear wall is a structural part of the building that is designed and constructed to
support and resist the vertical and horizontal vibration of the lifting machine. It’s highly
sound absorbance.
Here its construction process requires great accuracy of angular measurement because it’s
usually extends over the full height of the building. Therefore internal dimension and
squadra must be equal to the design requirement.
It is made from conventional cement mixes and varies types of aggregate used for
partition wall construction. The dimension of the HCB wall that we were used in our site
is 40*20*10cm with multiple hollows. These dimensions of HCB wall can be used only
if the wall cannot be used for load bearing purpose and it is most economical. After
casting the HCB wall can’t be used immediately, it should be cured for 3-4 weeks to get
better quality.
Plastering is the process of covering various surface of structure with plastic materials
such as cement mortar, lime mortar or composite mortar. To obtain an even, smooth,
regular clean and durable surface. It further provides a base for other decorative finishes
like painting. The mixture of cement, sand and water with the mix ratio of 1:3 is used for
plastering. The thickness of plastering in our site is 25mm.
Clear the top surface of the slab for the bed that HCB laid.
Spread mortar at the top and bottom of the concrete block having 2cm thickness
called Fasha.
Position and align concrete block then joint it.
Check the leveling by plumbing bub and cutting off excess mortar.
Cure for 7-14 days.
After two weeks plaster first coat (Girf).
Fix string vertically.
Plaster the second coat with in the string limit which is known as Mullet.
Apply finishing coat and curing of plaster work.
2.3.1.1 Cement: - is a binder substance used for construction that sets, harden and
adheres with other material to bind them together. There are different types of
cement like ordinary Portland cement(OPC), pozulanic Portland
cement(PPC), rapid hardening Portland cement,…etc.
But our site used both OPC and PPC type of cement for different structural
work. Storage of cement needs extra protection unless and other wise can lead
to lose the quality of the cement and financially uneconomical.
Place of cement storage – the bag of cement should not be stored in open place.
Preferably specially designed storage sheds are good for cement storage.
The main purpose of specially designed is to provide waterproof floors, roofs and
wall.
Arrangements of cement – a wooden platform of height 150 to 200mm is
prepared above the floor of storage to avoid direct contact between the floors and
the cement bag the other which forms stack of cement bags.to prevents collapsing
of cement bag, cross arrangement of bags is preferable.
Withdrawal of cement bags – when the time of using arrives, withdrawal of
cement bags from stack happens. The cement bags should be taken out in such a
way that the bag first placed in storage should be withdrawal first.
C-25(used for slab, beam, septic tank and foundation work,) with mix ratio 1:2:3
C-30(used for column and shear wall) with mix ratio 1:2:3
B. Machine mixing: obviously it gives better and uniform mixes than hand
mixing. Efficient and quality of concrete depends largely on time of mixing,
speed of mixing drum, timely supply of water, correct setting and cleaning of
machine.
The main objective of vibration is to compact the concrete and to achieve the maximum
possible density of concrete. Proper positioning of vibrator can reduce segregation and
honey combs.
Reinforcement bars are a rounded and deformed steel bars with different size and
shape. Reinforcement that is deformed type used in reinforced concrete. Steel
reinforcement is generally used in the form of bars or rectangular cross section in
concrete structures to resist tensile forces. The bars should be store in clean and dry area
and also sheltered from rainfall. It should be reasonably free from corrosion, rust and
other impurities. The bar bender prepares by cutting and bending according to the
structural detail with minimum waste and 4*diameter overlap.
Positive bars:-These kinds of bars were found in beams, slab and stair reinforcements
which mainly used to resist the positive moment. This moment is mostly developed at the
mid span and these bars are provided at the bottom of the structure.
Negative bars:-These are bars used to resist negative moment. Mostly it is found at the
support and provided on 1/3 of span length from the center of column for beam and from
the center of beam for slab.
Stirrups:-They are provided to resist diagonal shear on beam and columns. On our site
Ø8 is used for stirrups product.
Formwork is a mould mold including all supporting structures, used to shape and
support the concrete until it attains sufficient strength to carry its own load. It should be
capable of carrying all imposed dead and live load apart from its own weight.
Formwork material shall be delivered to the site immediately after taking over the
site.
Plywood for formwork shall be stored under shed.
Plywood formwork for reuse shall be cleaned and oiled.
During the period when I stayed in the site, I was able to perform cubic test.
Cube test: cube test is one important office and field test which enables to know the
compressive strength of concrete after it finishes curing period. It is done by taking
samples by 150mm cube mould. Six samples were taken for one full test.
Concrete doesn’t gain its full strength as it is casted rather in each day it will attain the
required strength as shown below in the table.
In my four months stay at the construction site I contributed to the company by:
Collecting data of executed work like: bar arrangement and number of bars
provided for different part of structural member.
By measuring overlap length, and also by checking sufficient concrete and bar
spacer (Kebeleto) had provided.
By supervising the mix ratio and properly vibrated of the concrete for different
structural member of the building.
Recalculating the takeoff sheet, bill of quantity, cost break down and payment
certificate for each block of the building this helps for the company to cross check
the previous results.
By reading the reinforcement detail for bar bender. This helps reduce improper
execution of work.
Chapter Three
During the period when I was stayed in the internship practice I have gained a lot of
benefits, like it helped me to apply the theoretical knowledge that I had learned in the
class room to the real working environment.
Also practically I become able to know the general procedures followed and necessary
arrangements to construct different part of structural member of the building such as
beam, column, slab, stair, and shear wall.
In addition to this I acquired problem solving ability to solve some problems that may
occur on the site after Graduation.
I have been learned the theoretical knowledge for three and half years, rather in this
internship program I gained a meaningful engineering experience to complement
academic studies.
Most of the courses that we had learned in the campus are focused on theory, to make it
factual I had to go through physically and correlate the theoretical knowledge with in
practice.
Some of the theoretical knowledge that I upgraded during the internship periods are:
Learn more about various courses such as RC, foundation engineering, Building
construction, specification and so on.
Experience the theoretical concepts to the real work.
Stimulate new interest in RC and foundation courses to reanalysis and designing
different sub and super structures.
Through interpersonal communication I gain skills of how and when be a given question
should be rise. Before asking question for someone i must know his or her current
condition, personal need and compare his work position with my question.
Throughout the internship period I was stayed with all the working sections, starting from
the security, I was actually having a time with daily labors, carpenters, general Forman,
site engineers, office engineer, and project coordinator. It helps me to know the working
behavior of some of the jobs that I listed above very well and to get familiar with them.
Getting familiar has paramount importance like it helps to develop my confidence, to ask
question and to discuss freely.
It is the skill of persons to work together with other person or a group of peoples. The
construction industry involves many participants in different working section in
constructing the work in proper way.
Those people cooperated together to complete a certain works they share different ideas,
experiences and solutions. After Analyzing and evaluating these different ideas more
effective common ideas taken which is used for the completion of the project.
Actually I was the only person on the internship practice in there, but as much as possible
I was participating in every team work.
Work ethics is the basic principle to be considered at any construction site to gate
valuable product of work. In our internship program we have understood on the work
ethics that all workers should follow. Some of the work ethics that all the employees
should follow are:
Chapter Four
As we know that the construction industries play a great role for the development of the
countrie.so each and every section of the work needs a great intention, unless and
otherwise it will cause social and economic crises.
During the internship period I faced different problems at the construction site. Most of
the problems occurred because the daily labors that employed in the site have lack of
experience and theoretical clue. I have summarized the challenges that I had encountered
during the internship period as follows:
When we check the dimension of the ground floor at site 1 error occurred. The
cause of this problem occurred because of
Separated excavation ( leads to unconventional error)
False squadra
Border property
In the first site the working area is narrow so it wasn’t enough to store
materials there.
The settlement occurred by the backfilled soil was not compacted well. As
much as possible we should have to compact the soil in each 20cm fill, but
we didn’t. The solution for this problem is waiting the soil after it finishes
the settlement and filled by concrete.
The only solution for segregation of column is demolishing it and
reconstructs it. Because if we construct the next work on the segregated
column may cause structural failure because the segregate column has not
attain its sufficient strength due to this buckling may occur.
Chapter Five
5.1 Conclusion
The main objective of the industrial training is to provide an opportunity to the student to
identify, observe and practice how engineering is applicable in the real industry. It’s not
only to get experience on technical practice but also to observe management practice and
to interact with on field workers.
The only chance that an undergraduate student has to have to improve their practical
knowledge is this industrial training period. I feel I got the maximum out of that
experience.
I gained enough field experience of the construction work of various structural part of the
building, it also helps me to integrate the class room learning principle with field
experience, and it makes me demonstrative and I improved practical skill, theoretical
knowledge, communication skill, team playing skill and work ethics.
The training program has three destination (in the office and two different sites) was a lot
more useful than staying at once place through the whole four month. In my opinion, I
have gained a lot of knowledge and experience needed to be successful in a great
engineering challenge.
5.2 Recommendation
I would like to recommend this for the company and for our university:
Even if the company’s work progress is fast but there have been some defects I observed
in my stay. These are:
There is no first aid service on the site for the injured workers; these will cause
extra suffering for those hurts on the site. I recommend the company should have
to deliver this service for the safety of all its working community.
The company have the ability to accomplish any project with success, but us
much as possible if there should be some training program for the junior
employees before they are gone to the real working site it is helpful for accurate
and quality work. In addition to this it helps them to develop their ability of risk
taking and proper decision making skills.
There is not enough lab test material, so it should be taken in to account.
Improper use of the material observed on the site like use the safety helmets as a
pitcher; the material has not properly stored, that leads the company for extra cost
and reduce the quality of the material.
Our university AMIT prepares four month intern ship program. But in my view
four month on one category is excess. Rather dividing each two months at the end of
second and fourth year will able us to cover both building and highway project
categories.
REFERENCE
APPENDIX