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Product Catalogue

June 2011

Wealth
Unearthed
The copyright to this catalogue vests in AEL Mining Services Limited. Any unauthorized reproduction, adaptation, translation, publication, distribution or dissemination of a whole or any part of this catalogue, without
the written consent of AEL Mining Services Limited will constitute an act of copyright infringement. AEL Mining Services Limited reserves its rights to take civil and/or criminal action against such infringement. AEL
Mining Services Limited disclaims all warranties and liabilities for the use of this catalogue and the information contained herein, and assumes no responsibility for any errors that may appear in this document. AEL
Mining Services Limited makes no commitment to update the information contained here, and may make changes at any time without notice. Other product and corporate names may be trademarks or registered trademarks
of other companies, and are used only for explanation and to the owner’s benefit, without intent to infringe.
©AEL Mining Services Limited
INDEX

Contents
Corporate Information 1 Capped Fuse Systems 45
Introduction 2 Stopefuse® and Durafuse® 45
About AEL Mining Services 3 Shock Tube Starter 46
Glossary of Abbreviations 4 AEL Igniter Cords 47
Lead-times 4
AEL Sales Offices 4 Electronic Delay Detonators 48
QuickShot™ Plus 48
Explosives 5 Smartdet® 49
Surface Bulk Emulsions 6 SmartShot™ 50
SB100 Eco Series (Mixed with ANA & sensitised) 6 DigiShot™ 51
SB100 Eco Series (Sensitised using ANFO) 7 DigiShot™ Plus 52
SB100 Series (Mixed with ANA & sensitised) 8 HotShot™ 53
SB100 Series (Sensitised using ANFO) 9
SP200 Eco Series (Mixed with ANA & sensitised) 10 Electric Initiators 54
SP200 Eco Series (Sensitised using ANFO) 11 Statsafe® Detonator 54
SC200 Eco Series (Mixed with ANA & sensitised) 12 Instantaneous Electric Detonator (IED) 55
SC200 Eco Series (Sensitised using ANFO) 13 Fusehead Assembly 56
SH200 Eco Series (Mixed with ANA & sensitised) 14 Shurstart® 57
SH200 Eco Series (Sensitised using ANFO) 15 Shock Tube Starter 58
SB300 Series (Mixed with ANA & sensitised) 16
SB300 Series (Sensitised using ANFO) 17 Electronic Initiators 59
SB300 Eco Series (Mixed with ANA & sensitised) 18 NetShock™ 59
SB300 Eco Series (Sensitised using ANFO) 19 NetStart™ 60
Compatibility Matrix Surface Bulk Products 20
AEL Initiating Accessories 61
Underground Bulk Emulsions 21 Blast Current Indicator (BCI) 61
UG100 Range 21 AEL Detonating Cords 62
UG200 Range 22 AEL Pentolite Primers 63
Compatibility Matrix Underground Bulk 23 AEL Detonating Relays 64
Compatibility Matrix 65
Packaged Explosives 24
Magnum® Watergel explosives 24 Blasting Accessories 67
Magnum® Buster (Zambia only) 25 Mantis 68
Anfex® 26 Hot Hole Monitor 69

Specialised Explosives 27 Industrial Products 70


Barrel 27 Ammonium Nitrate Anfo Grade (ANA) 72
Blasting Gunpowder 28 Ammonium Nitrate Emulsion Grade (ANE) 73
Compatibility Matrix Packaged & Specialised 29 Ammonium Nitrate Solution (ANS) 74
Nitric Acid 75
Ammonium Nitrate Prill Based Explosives 31 Aqueous Ammonia 76
Bulk Anfex® 31 Ammonia 100-I, Ammonia 100-R 77
Ammonium Nitrate Based Explosives 32
Bulk Anfex® Eco 32 Services 79
Compatibility Matrix 33 AEL Mining Optimisation 80
Product Services 81
Initiating Systems 35
Shock Tube 36 Equipment Services 83
Uni-Delay LP 36 Mobile Manufacturing Units (MMU) 84
Splitter 37 Mobile Charging Units 85
Multi SPD 38 Portable Charging Units (PCU) 86
Multi LPD 39 Emulsion Plant 10T, 20T 87
Uni-Delay SP 40
Trunkline 41 Product New Name Guide 88
Cluster 42
Lead-In 43
Extender 44
© AEL Mining Services Limited Product Catalogue, 2011 1
About AEL

Introduction

Introduction - AEL's product range and beyond

AEL Mining Services is proud to publish our product catalogue showcasing our product offering.
This is in line with positioning the group as an added value service provider. At AEL, we always aim to
go beyond the product offering to bring you a comprehensive range of services to produce optimum
mining productivity.

Enhanced customer focus drives us to bring you cutting edge technology and innovations from our
R&D team, which play a crucial role in the development of all our products. Hence you will notice the
adjustment of product categories and names. This is in line with our strategy to adopt the AEL name
as our master brand, with a product or service descriptor designating a category, and likewise, a
descriptor designating a specific product or service. So you will find that some of the brand names
that you are accustomed to are rebranded with AEL's name, product or service descriptor and an
alpha-numeric code as the specific product.

The rebranding of our products has rationalised our product range to ensure that only the best and latest offerings are
included. New names are given prominence and old names will appear in smalls after the new names in this edition.
Alongside the formulation of our products, the new AEL Product Catalogue has been put together with meticulous care, and
we hope that it is an invaluable reference tool for you.

With safety at the forefront of our product design focus, on behalf of the AEL management team, I would like to wish you a safe
and productive mining environment.

Tobie Louw
Managing Director

Aerial view of AEL Mining Services Head Office in Johannesburg

2 © AEL Mining Services Limited Product Catalogue, 2011


About AEL

About AEL Mining Services

AEL Mining Services, a member of the JSE-listed AECI Group in South Africa, is a leading developer,
producer and supplier of commercial explosives, initiating systems and blasting services for mining,
quarrying and construction markets in Africa and Selected international markets. AEL is the largest
supplier of explosives technology and initiating systems in Africa.
With its head office in Johannesburg, South Africa, AEL was AEL deploys in-house engineering competency to design
established in 1896 and has become one of the world’s and build Mobile Manufacturing Units (MMUs) for surface
leading suppliers of explosives and inititaing systems. With and underground mining, bulk emulsion manufacturing
17 companies in AEL Mining Services, the group also has plants and modular initiating systems assembly plants. In
production facilities in offices in South Africa, Egypt, Ghana addition, AEL offers underground mobile and static
Mali, Tanzania, Ethiopia, Zambia, DRC, Zimbabwe, Botswana emulsion pumping systems.
and Indonesia.
AEL deploys blasting services that extract optimum value
Using world-class technologies, AEL unearths wealth in the from any blasting operation with its blend of products,
countries in which it operates, providing world-class mining services and solutions. These include Down the Hole, Prime
solutions in all key mining, quarrying and construction Load Tie and/or Shoot (PLTS), and rock on ground
applications such as open pit, open cast, underground contracting.
massive, underground narrow reef, dimensional stone and
aggregate stone quarrying. AEL’s Mining Optimisation provides extensive experience in
blast monitoring, design, timing, fragmentation analysis,
AEL offers the latest generation products and services for basic blasting principle training, technology conversion,
blasting operations, which include electronic detonators, explosive engineering diploma, i-Mining productivity
centralised blasting systems, shock tube systems, boosters, programme and blasting consulting services.
detonator cords, capped fuse, igniter cord and blasting
accessories. Through its modular operations, AEL has the ability to
deploy, set up and mobilise infrastructure in remote regions
AEL produces and supplies ammonium nitrate and throughout the world in a quick turnaround time.
ammonium nitrate solution from its own manufacturing
plants. AEL’s bulk manufacturing plants provide the group AEL partners, invests and contributes to economies in
with the capacity to produce and deliver timeously, even regions where it operates by meticulously caring for both
when volume demands increases. AEL also supplies a people and the environment to unearth wealth for current
comprehensive range of packaged explosives. and future generations.

Wealth Unearthed

© AEL Mining Services Limited Product Catalogue, 2011 3


About AEL

Glossary of Abbreviations Lead Times for Standard and Non-Standard Products

AN ammonium nitrate Definitions


ANFO ammonium nitrate fuel-oil Standard products are those products that are carried in
CN calcium nitrate stock by AEL based on historic sales out of any individual
FO fuel-oil AEL distribution site. Please contact your local AEL
VIXEN-I the AEL international detonating code representative to enquire what is, or could be made
IED instantaneous electric detonator available.
SPD short period delay • Non-standard products are either made-to-order or are
LPD long period delay not standard sales out of a particular AEL distribution site.
PETN pentaerythritol tetranitrate No stocks are held.
RBEE relative bulk effective energy • Made-to-order products are defined in the product range
REE relative effective energy as those products that AEL would manufacture on receipt
TNT trinitrotoluene of a confirmed order.
A ampere This category of products is subject to a longer lead-time,
ac alternating current but arrangements can be made to carry the product as a
ADC Ardeer Double Cartridge (test) stock item at any AEL distribution site as long as there is a
dc direct current written guarantee that the product will have constant sales
RWS Relative Weight Strength of reasonable volume. please contact your local AEL
RBS Relative Bulk Strength representative for arrangements. Made-to-order products
Kg kilogram are identified on each of the product pages of the catalogue.
g gram
g/cm³ gram per cubic centimetre Lead times
kg/m kilogram per metre Standard products for shafthead deliveries 36 hours
g/m grams per metre (The lead-time for shafthead deliveries does not include weekends or public holidays)

kPa kilopascal
mm millimeter Made-to-order products 14 days
ms millisecond
m/s metres per second Standard products by road/rail to
mJ/ohm millijoule per ohm customer magazines (ex AEL works) 5 days
MJ Megajoule
NEQ Net Explosives Quantity Exports 20 days
s second
(The lead-time for the above three categories does not include the day of order, the day
s/m seconds per metre of dispatch or delivery time or any weekends or public holidays)
t tonne (metric)
VOD velocity of detonation
> more Made-to-order Products and Exports
> greater than or equal to The lead-time for the above two categories is given based on
< less than orders that could be large, and the overall demand pattern
< less than or equal to that has been experienced by AEL’s production facilities. The
= equals lead-time for each order is open to negotiation depending on
m/m mass to mass the size of any particular order and the overall demand
Gpa gigapascal pattern on the plant at any specific point in time.
~ approximate AEL will endeavor to negotiate in good faith to meet
pF pico FARAD customer requirements but always reserve the right to
kV kilo Volts evoke the lead-time requirements as stated above.

AEL Sales Offices


South Africa Nelspruit 013 747 2278 Outside of South Africa
Johannesburg 011 606 0000 O’Kiep 027 713 8597 Botswana +267 393 8133 Mauritius +230 269 1650
Cape Town 021 842 3901 Rustenburg 014 594 9300 Zambia +260 966 990 945/9 Egypt +20 178 661 138
East London 043 745 2169 Steelpoort 013 230 3201/3 Lesotho +27 11 606 0505 DRC +243 99 5366 257
Kimberley 053 861 1382 Venetia 015 575 2335 Tanzania +255 28 250 2927 Zimbabwe +263 429 16 315
Klerksdorp 018 477 1062 Welkom 057 352 4073 Namibia +264 64 403 463 Indonesia +62 21 759 2 4498
Mokopane 015 491 1328 West Wits 018 788 3390 Ghana + 233 30 276 2633 Chile +0056 2 928 1300
Mogalakwena 015 418 2189 Witbank 013 690 1242
Natal 031 266 4303 Zomerfeld 018 788 3390
© AEL Mining Services Limited Product Catalogue, 2011
4
Explosives

Wealth Unearthed

AEL provides a range of explosives in both underground and surface mining. AEL is one of the few
key manufacturers of a range of specially formulated products that can be effectively placed in
vertical up-holes and downholes.
AEL's Surface Bulk Explosives are one of the best most trying blasting conditions, AEL's proven technologies
researched and developed formulations currently in the deliver tangible benefits to its customers across the entire
market. The Eco range of products have been developed to mining operation.
optimise surface mining blasting, this coupled with the use
of recycled oil in the formulation has provided an Most notably, through the application of innovative
environmentally friendly range of products that attain technology combined with years of experience in this
higher shock energy, hence providing a unique offering. market, AEL has introduced its “sticky” solution, which
offers customers a competitive edge in cost effective
With a solution to suit almost every application blasting and is set to change the blasting landscape as we
environment – including surface, underground operations know it today. Offering customers the ability to place
and quarries – AEL's highly skilled team, its vast range of explosives vertically up-hole has changed the way
products and solutions, equipment and technical customers view difficult blasting environments and
resources have made the company an acknowledged simplified the process substantially.
leader in this field, both in South Africa, African regions
and internationally. Through its strategically placed network of regional
depots, AEL is able to provide a full range of explosives and
One of the company's ongoing success stories is its services to the most remote customers in African and
Underground Bulk Systems, which, while widely accepted international markets. This includes a wide range of
as the industry standard for underground mining, is specifically formulated water gels, emulsions, dry gels
continuously evolving within the walls of AEL's Research & and ANFEX solutions.
Development department. New and improved emulsion
formulations, pumping systems and value-add services As with all AEL products, these solutions are supported by
targeted to this industry are constantly being realised as a reliable range of initiation systems and blasting services,
AEL continues in its efforts to improve its offering. as well as skilled technical support staff who are on hand
to manage customer needs.
The Underground Bulk System technology and AEL's
initiating systems combine to optimise safety while
improving blasting efficiencies in a variety of mining,
tunnelling and shaft sinking applications. Even under the
EXPLOSIVES

Surface Bulk Emulsions - SB100 Eco Series (Mixed with ANA and Sensitised)

Sb100 Eco is an AN only base emulsion matrix. It is environmentally friendly as waste or


recycled oil is used in the oil phase. It is handled and transported as an unsensitized product
to mines and/or operational sites. The product is charged in blast holes when sensitised
(S100 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios.

It is used in surface mining blasting. It’s water resistance is ecxellent depending on emulsion
/Anfo ratio. Once blended and/or sensitised, the S100 Eco product range has a Velocity of
Detonation (VOD) between 4,500 & 6000m/s.
Mining Method
Surface
Opencast
Open Pit
Quarrying
Application
Technical Specifications
Open Pit
Quarrying
Appearance S100 Eco Product Series
SB100 Eco series are dark grey or black emulsion Mixed with ANA and Sensitised - This is sensitised SB100 Eco
blend products. and is offered in the range indicated in the table below.

Benefits and Features Property SB100 Eco SB120 Eco SB130 Eco SB135 Eco
Minimum hole 75 75 100 100
diameter (mm)³
Benefits (SB100 Eco series) Water resistance Excellent Excellent Excellent Excellent
• Environmentally friendly Typical in-hole 1.25 1.25 1.25 1.25
• Safe to handle density (g/cm³)
• Easy to handle Sensitiser Gassing Gassing Gassing Gassing
• On the bench manufacturing solution solution solution solution
Max hole depth* (m) 60 60 60 60
• Choice of any blend ratio on the bench Primer Booster Booster Booster Booster
100MPa RWS (%ANFO)² 99 107 112 114
Features 100Mpa RBS (%ANFO)² 154 167 175 179
• Incorporates waste oil in the oil phase 20MPa RWS (%ANFO)² 85 93 97 100
• SB100 Eco is a non-detonable emulsion blend before 20Mpa RBS (%ANFO)² 133 145 152 156
sensitising, only becoming an explosive once sensitised Notes:
(S100 Eco Series) 1.In-hole densities of emulsions vary with depths. Please contact
• Charged using a pump or an augered depending on the your regional sales office for assistance in finding the best product
ANA/Emulsion ratio fit for your application.
2.The Relative Weight & Bulk Strengths are relative to ANFO (=100)
• Mixed with ANA or Anfo in various ratios depending on
at a density of 0,80 g/cm3. The figures have been determined using
energy requirement
the VIXEN-i detonation code.
3.The availability of the above offering is subject to MMU configuration.
Technical Properties 4.In large diameter, typically 250 mm and above, a maximum of 3 m
Sleep Time 10 days of water may be allowed.
Colour Dark grey/black 5.The Relative Bulk Strengths and Effective Energies are relative to
Velocity of Detonation 4 500-6000m/s ANFO (=100) at a density of 0,80 g/cm3. The figures have been
Water resistance Excellent determined using the VIXEN-i detonation code.
Minimum initiator 150gm Booster Storage and Expiry
SB100 Eco has a shelf life of 3 months
Recommendations for use Silos and Isotainers are the recommended storage facilities
• SB100 Eco should be sensitised (S100 Eco Series) as Storage sites must be secure
required on the bench using AEL Mining Services Primers and Detonators should not be allowed in storage sites
recommended equipment before charging into blast holes
Transport (UN Classification)
Special precautions Do not transport primers and/or detonators with emulsion
• Once sensitised base emulsion becomes an explosive Base emulsion
• Storage not recommended once sensitised Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
6 © AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES

Surface Bulk Emulsions - SB100 Eco Series (Sensitised using Anfo)

Sb100 Eco is an AN only base emulsion matrix. It is environmentally friendly as waste or


recycled oil is used in the oil phase. It is handled and transported as an unsensitized product
to mines and/or operational sites. The product is charged into blast holes when sensitised
(S100 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios.

It is used in surface mining blasting. Its' water resistance is variable depending on emulsion
/Anfo ratio. Once blended and/or sensitised, the S100 Eco product range has a Velocity of
Detonation (VOD) between 4,500 & 6000 m/s.
Mining Method
Surface
Opencast
Open Pit
Quarrying

Technical Specifications Application


Open Pit
Quarrying
Appearance S100 Product Series
SB100 Eco series are a dark grey or black emulsion Sensitised Using Anfo - This is sensitised SB100 Eco and is offered³
blend product. in the range and indicated in the table below.

Benefits and Features Property SB154Eco SB157Eco SB160Eco SB164Eco SB174Eco


Minimum hole 250 200 150 150 150
diameter (mm)³
Benefits (SB100 ECO series) Water resistance Variable Variable Variable Variable Variable
• Environmentally friendly Typical in-hole 1.35 1.3 1.25 1.2 1.05
• Safe to handle density (g/cm³)
Sensitiser Anfo Anfo Anfo Anfo Anfo
• Easy to handle
Recm. Hole 60 60 60 60 60
• On the bench manufacturing depths* (g/cm³)¹
• Choice of any blend ratio on the bench Primer* Booster Booster Booster Booster Booster
100MPa RWS (%ANFO)² 125 122 119 117 110
Features 100Mpa RBS (%ANFO)² 120 198 186 176 144
20MPa RWS (%ANFO)² 107 106 105 105 102
• Incorporates waste oil in the oil phase
20Mpa RBS (%ANFO)² 180 172 164 157 134
• SB100 Eco is a non-detonable emulsion blend before
sensitising, only becoming an explosive once sensitised Notes:
(S100 Eco Series) 1.In-hole densities of emulsions vary with depths. Please contact your
regional sales office for assistance in finding the best product fit for your
• Charged using a pump or an augered depending on the
application.
ANA/Emulsion ratio 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a
• Mixed with ANA or Anfo in various ratios depending on density of 0,80 g/cm3. The figures have been determined using the VIXEN-i
energy requirement detonation code.
3.The availability of the above offering is subject to MMU configuration.
4.In large diameter, typically 250 mm and above, a maximum of 3m of water
Technical Properties may be allowed.
Sleep Time 10 days 5.The Relative Bulk Strengths and Effective Energies are relative to ANFO
Colour Dark grey/black (=100) at a density of 0,80 g/cm3. The figures have been determined using
Velocity of Detonation 4 500-6000m/s the VIXEN-i detonation code.
Water resistance Variable Storage and Expiry
Minimum initiator 150gm Booster SB100 Eco has a shelf life of 3 months
Recommendations for use Silos and Isotainers are the recommended storage facilities
• SB100 Eco should be sensitised (S100 Eco Series) as Storage sites must be secure
required on the bench using AEL Mining Services Primers and Detonators should not be allowed in storage sites
recommended equipment before charging into blast holes
Transport (UN Classification)
Special precautions Do not transport primers and/or detonators with emulsion
• Once sensitised base emulsion becomes an explosive Base emulsion
• Storage not recommended once sensitised Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION

© AEL Mining Services Limited Product Catalogue, 2011 7


EXPLOSIVES

Surface Bulk Emulsions - SB100 Series (Mixed with ANA and Sensitised)

Sb100 is an AN only base emulsion matrix. It is handled and transported as an unsensitized


product to mines and/or operational sites. The product is charged into blast holes when
sensitised (S100) or blended with ANA and sensitised or with Anfo mixed to various ratios
(S100 Series) as outlined in the table below.

It is used in surface mining blasting. Its' water resistance is excellent depending on emulsion
/Anfo ratio. Once blended and/or sensitised, the S100 product range has a Velocity of Detonation
(VOD) between 4,500 & 6000 m/s.
Mining Method
Surface
Opencast
Open Pit
Quarrying
Application
Open Pit
Quarrying
Technical Specifications S100 Product Series
Mixed with ANA and Sensitised - This is sensitised SB100 and
Appearance is offered in the range indicated in the table below.
SB100 series are a honey coloured blend products.
Property SB100 Eco SB120 Eco SB130 Eco SB135 Eco
Benefits and Features Minimum hole 75 75 100 100
diameter (mm)³
Water resistance Excellent Excellent Excellent Excellent
Benefits Typical in-hole 1.25 1.25 1.25 1.25
• Safe to handle density (g/cm³)
• Easy to handle Sensitiser Gassing Gassing Gassing Gassing
solution solution solution solution
• On the bench manufacturing
Max hole depth* (m) 60 60 60 60
• Choice of any blend ratio on the bench Primer Booster Booster Booster Booster
100MPa RWS (%ANFO)² 99 107 112 114
Features 100Mpa RBS (%ANFO)² 154 167 175 179
• SB100 is a non-detonable emulsion blend before 20MPa RWS (%ANFO)² 85 93 97 100
20Mpa RBS (%ANFO)² 133 145 152 156
sensitising, only becoming an explosive once sensitised
(S100 Series) Notes:
• Charged using a pump or an augered depending on the 1.In-hole densities of emulsions vary with depths. Please contact your regional
ANA/Emulsion ratio sales office for assistance in finding the best product fit for your application.
2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a density
• Mixed with ANA or Anfo in various ratios depending on of 0,80 g/cm3. The figures have been determined using the VIXEN-i detonation
energy requirement code.
3.The availability of the above offering is subject to MMU configuration.
Technical Properties 4.In large diameter, typically 250 mm and above, a maximum of 3m of water
may be allowed.
Sleep Time 10 days
5.The Relative Bulk Strengths and Effective Energies are relative to ANFO
Colour Honey coloured (=100) at a density of 0,80 g/cm3. The figures have been determined using the
Velocity of Detonation 4 500-6000m/s VIXEN-i detonation code.
Water resistance Excellent
Minimum initiator 150gm Booster Storage and Expiry
SB100 has a shelf life of 3 months
Recommendations for use Silos and Isotainers are the recommended storage facilities
• SB100 should be sensitised (S100 Series) as required on Storage sites must be secure
the bench using AEL Mining Services recommended Primers and Detonators should not be allowed in storage sites
equipment before charging into blast holes
Special precautions Transport (UN Classification)
• Once sensitised base emulsion becomes an explosive Do not transport primers and/or detonators with emulsion
• Storage not recommended once sensitised Base emulsion
Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION

8 © AEL Mining Services Limited Product Catalogue, 2011


EXPLOSIVES

Surface Bulk Emulsions - SB100 Series (Sensitised using Anfo)

Sb100 Eco is an AN only base emulsion matrix. It is environmentally friendly as waste or


recycled fuel is used in the oil phase. It is handled and transported as an unsensitized product
to mines and/or operational sites. The product is charged in blast holes when sensitised
(S100 Eco) or blended with ANA and sensitised or with Anfo mixed to various ratios

It is used in surface mining blasting. Its' water resistance is variable depending


on emulsion/Anfo ratio. Once blended and/or sensitised, the S100 Eco product range has a
Velocity of Detonation (VOD) between 4,500 & 6000 m/s.
Mining Method
Surface
Opencast
Open Pit
Quarrying
Application
Technical Specifications Open Pit
Quarrying
S100 Product Series
Appearance Sensitised Using Anfo - This is sensitised SB100 and is offered in the
SB100 series are a honey coloured emulsion range indicated in the table below
blend products.
Property SB154Eco SB157Eco SB160Eco SB164Eco SB174Eco
Benefits and Features Minimum hole 250 200 150 150 150
diameter (mm)³
Water resistance Variable Variable Variable Variable Variable
Benefits (SB100 series) Typical in-hole 1.35 1.3 1.25 1.2 1.05
• Safe to handle density (g/cm³)
• Easy to handle Sensitiser Anfo Anfo Anfo Anfo Anfo
Recm. Hole 60 60 60 60 60
• On the bench manufacturing
depths* (g/cm³)¹
• Choice of any blend ratio on the bench Primer* Booster Booster Booster Booster Booster
100MPa RWS (%ANFO)² 125 122 119 117 110
Features 100Mpa RBS (%ANFO)² 120 198 186 176 144
• SB100 is a non-detonable emulsion blend before 20MPa RWS (%ANFO)² 107 106 105 105 102
20Mpa RBS (%ANFO)² 180 172 164 157 134
sensitising, only becoming an explosive once sensitised
(S100 Series) Notes:
1.In-hole densities of emulsions vary with depths. Please contact your
• Charged using a pump or an augered depending on the
regional sales office for assistance in finding the best product fit for your
ANA/Emulsion ratio application.
• Mixed with ANA or Anfo in various ratios depending on 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100) at a
energy requirement density of 0,80 g/cm3. The figures have been determined using the VIXEN-i
detonation code.
3.The availability of the above offering is subject to MMU configuration.
Technical Properties 4.In large diameter, typically 250 mm and above, a maximum of 3m of water
Sleep Time 10 days may be allowed.
Colour Honey coloured 5.The Relative Bulk Strengths and Effective Energies are relative to ANFO
Velocity of Detonation 4 500-6000m/s (=100) at a density of 0,80 g/cm3. The figures have been determined using
Water resistance Variable the VIXEN-i detonation code.
Minimum initiator 150gm Booster Storage and Expiry
SB100 has a shelf life of 3 months
Recommendations for use Silos and Isotainers are the recommended storage facilities
• SB100 Eco should be sensitised (S100 Eco Series) as Storage sites must be secure
required on the bench using AEL Mining Services Primers and Detonators should not be allowed in storage sites
recommended equipment before charging into blast holes
Transport (UN Classification)
Special precautions Do not transport primers and/or detonators with emulsion
• Once sensitised base emulsion becomes an explosive Base emulsion
• Storage not recommended once sensitised Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
© AEL Mining Services Limited Product Catalogue, 2011 9
EXPLOSIVES

Surface Bulk Emulsions - SP200 Eco Series (Mixed with ANA and Sensitised)
SP200 Eco is an AN and CN based emulsion matrix specially formulated for hard rock blasting. It
is environmentally friendly as waste or recycled fuel is used in the oil phase. It is handled and
transported as an unsensitized product to mines and/or operational sites. The product is
charged in blast holes when sensitised (SP200 Eco) or blended with ANA and sensitised or with
Anfo mixed to various ratios (SP200 Eco Series) as outlined in the table below.

It is used in surface mining blasting. Its' water resistance is excellent depending on


emulsion/ANA ratio. Once blended and/or sensitised, the
SP200 Eco product range has a Velocity of Detonation
Mining Method
Surface
(VOD) of between 4 500 m/s and 6 000 m/s. Opencast
Open Pit
Quarrying

Technical Specifications Application


Open Pit
Quarrying
Appearance S200 Product Series
SP200 Eco products are a dark grey or black emulsion Mixed with ANA and Sensitised
blend product.
Property SP200 Eco SP220 Eco SP230 Eco SP235 Eco
Benefits and Features Minimum hole 75 75 100 100
diameter (mm)³
Water resistance Excellent Excellent Excellent Excellent
Benefits Typical in-hole 1.25 1.25 1.25 1.25
• Environmentally friendly density (g/cm³)
• Safe to handle Sensitiser Gassing Gassing Gassing Gassing
• Easy to handle solution solution solution solution
Primer Booster Booster Booster Booster
• On the bench manufacturing
100MPa RWS (%ANFO)² 93 103 107 109
• Choice of any blend ratio on the bench 100Mpa RBS (%ANFO)² 146 160 167 170
20MPa RWS (%ANFO)² 82 91 94 96
Features 20Mpa RBS (%ANFO)² 128 141 147 150
• Incorporates waste oil in the oil phase
• SP200 Eco is a non-detonable emulsion blend before Notes:
sensitising, only becoming an explosive once sensitised 1.In-hole densities of emulsions vary with depths. Please contact
• Charged using a pump or an augered depending on the your regional sales office for assistance in finding the best product
ANA/Emulsion ratio fit for your application.
• Mixed with ANA or Anfo in various ratios depending on 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100)
energy requirement at a density of 0,80 g/cm3. The figures have been determined using
the VIXEN-i detonation code.
3.The availability of the above offering is subject to MMU configuration.
Technical Properties 4.In large diameter, typically 250 mm and above, a maximum of 3m
Sleep Time 3 weeks of water may be allowed.
Colour Dark grey / black 5.The Relative Bulk Strengths and Effective Energies are relative to
Velocity of Detonation 4500m/s - 6000m/s ANFO (=100) at a density of 0,80 g/cm3. The figures have been
Water resistance Excellent determined using the VIXEN-i detonation code.
Minimum initiator 150gm Booster
Storage and Expiry
SP200 Eco has a shelf life of 3 months
Recommendations for use Silos and Isotainers are the recommended storage facilities
SP200 Eco should be sensitised as required on the bench Storage sites must be secure
using AEL Mining Services recommended equipment Primers and Detonators should not be allowed in storage sites
before charging into blast holes
Transport (UN Classification)
Special precautions Do not transport primers and/or detonators with emulsion
• Once sensitised base emulsion becomes an explosive Base emulsion
• Storage not recommended once sensitised Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION

10 © AEL Mining Services Limited Product Catalogue, 2011


EXPLOSIVES

Surface Bulk Emulsions - SP200 Eco Series (Sensitised using Anfo)


SP200 Eco is an AN and CN based emulsion matrix specially formulated for hard rock blasting.It
is environmentally friendly as waste or recycled fuel is used in the oil phase. It is handled and
transported as an unsensitized product to mines and/or operational sites. The product is
charged in blast holes when sensitised (SP200 Eco) or blended with ANA and sensitised or with
Anfo mixed to various ratios (SP200 Eco Series) as outlined in the table below.

It is used in surface mining blasting. Its' water resistance is variable depending on


emulsion/Anfo ratio. Once blended and/or sensitised, the
SP200 Eco product range has a Velocity of Detonation
Mining Method
Surface
(VOD) of between 4 500 m/s and 6 000 m/s. Opencast
Open Pit
Quarrying

Technical Specifications Application


Open Pit
Quarrying
Appearance S200 Product Series
SP200 Eco products are a dark grey or black emulsion Sensitised Using Anfo
blend product.
Property SP254 Eco SP257 Eco SP260 Eco SP264 Eco SP274 Eco
Benefits and Features Minimum hole 250 200 150 150 150
diameter (mm)³
Water resistance Variable Variable Variable Variable Variable
Benefits Typical in-hole 1.35 1.3 1.25 1.2 1.05
• Environmentally friendly density (g/cm³)
• Safe to handle Primer Booster Booster Booster Booster Booster
• Easy to handle 100MPa RWS 123 119 117 115 109
100Mpa RBS 207 194 183 173 142
• On the bench manufacturing
20MPa RWS 106 105 104 103 101
• Choice of any blend ratio on the bench 20Mpa RBS 179 170 162 155 133

Features Notes:
• Incorporates waste oil in the oil phase 1.In-hole densities of emulsions vary with depths. Please contact
• SP200 Eco is a non-detonable emulsion blend before your regional sales office for assistance in finding the best product
sensitising, only becoming an explosive once sensitised fit for your application.
• Charged using a pump or an augered depending on the 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100)
ANA/Emulsion ratio at a density of 0,80 g/cm3. The figures have been determined using
• Mixed with ANA or Anfo in various ratios depending on the VIXEN-i detonation code.
energy requirement 3.The availability of the above offering is subject to MMU configuration.
4.In large diameter, typically 250 mm and above, a maximum of 3m
of water may be allowed.
Technical Properties 5.The Relative Bulk Strengths and Effective Energies are relative to
Sleep Time 3 weeks ANFO (=100) at a density of 0,80 g/cm3. The figures have been
Colour Dark grey / black determined using the VIXEN-i detonation code.
Velocity of Detonation 4500m/s - 6000m/s
Water resistance Variable
Minimum initiator 150gm Booster
Storage and Expiry
SP200 Eco has a shelf life of 3 months
Recommendations for use Silos and Isotainers are the recommended storage facilities
SP200 Eco should be sensitised as required on the bench Storage sites must be secure
using AEL Mining Services recommended equipment Primers and Detonators should not be allowed in storage sites
before charging into blast holes
Transport (UN Classification)
Special precautions Do not transport primers and/or detonators with emulsion
• Once sensitised base emulsion becomes an explosive Base emulsion
• Storage not recommended once sensitised Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION

© AEL Mining Services Limited Product Catalogue, 2011 11


EXPLOSIVES

Surface Bulk Emulsions - SC200 Eco Series (Mixed with ANA and Sensitised)
SC200 Eco is an AN and CN based emulsion matrix specially formulated to maximising the
recycled oil content - It is environmentally friendly as the waste or recycled fuel is used in
the oil phase. It is handled and transported as an unsensitized product to mines and/or
operational sites. The product is charged in blast holes when sensitised (SC200 Eco) or
blended with ANA and sensitised or with Anfo mixed to various ratios (SC200 Eco Series) as
outlined in the table below.

It is used in surface mining blasting. Its' water resistance


Mining Method
is excellent depending on emulsion/ANA ratio. Once
Surface
blended and/or sensitised, the SC200 Eco product range Opencast
has a Velocity of Detonation (VOD) of between 4,200 m/s Open Pit
and 5 700 m/s. Quarrying

Technical Specifications Application


Open Pit
Quarrying
Appearance S200 Product Series
SC200 Eco products are a dark grey or black emulsion Mixed with ANA and Sensitised
blend product.
Property SC200 Eco SC220 Eco SC230 Eco SC235 Eco
Benefits and Features Minimum hole 75 75 100 100
diameter (mm)³
Water resistance Excellent Excellent Excellent Excellent
Benefits Typical in-hole 1.25 1.25 1.25 1.25
• Environmentally friendly density (g/cm³)
• Safe to handle Sensitiser Gassing Gassing Gassing Gassing
• Easy to handle solution solution solution solution
Primer Booster Booster Booster Booster
• On the bench manufacturing
100MPa RWS (%ANFO)² 88 85 103 92
• Choice of any blend ratio on the bench 100Mpa RBS (%ANFO)² 137 115 161 120
20MPa RWS (%ANFO)² 77 79 91 86
Features 20Mpa RBS (%ANFO)² 120 104 141 112
• Incorporates waste oil in the oil phase
• SC200 Eco is a non-detonable emulsion blend before Notes:
sensitising, only becoming an explosive once sensitised 1.In-hole densities of emulsions vary with depths. Please contact
• Charged using a pump or an augered depending on the your regional sales office for assistance in finding the best product
ANA/Emulsion ratio fit for your application.
• Mixed with ANA or Anfo in various ratios depending on 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100)
energy requirement at a density of 0,80 g/cm3. The figures have been determined using
the VIXEN-i detonation code.
3.The availability of the above offering is subject to MMU configuration.
Technical Properties 4.In large diameter, typically 250 mm and above, a maximum of 3m
Sleep Time 3 weeks of water may be allowed.
Colour Dark grey / black 5.The Relative Bulk Strengths and Effective Energies are relative to
Velocity of Detonation 4200m/s - 5700m/s ANFO (=100) at a density of 0,80 g/cm3. The figures have been
Water resistance Excellent determined using the VIXEN-i detonation code.
Minimum initiator 150gm Booster
Storage and Expiry
SC200 Eco has a shelf life of 3 months
Recommendations for use Silos and Isotainers are the recommended storage facilities
SC200 Eco should be sensitised as required on the bench Storage sites must be secure
using AEL Mining Services recommended equipment Primers and Detonators should not be allowed in storage sites
before charging into blast holes
Transport (UN Classification)
Special precautions Do not transport primers and/or detonators with emulsion
• Once sensitised base emulsion becomes an explosive Base emulsion
• Storage not recommended once sensitised Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION

12 © AEL Mining Services Limited Product Catalogue, 2011


EXPLOSIVES

Surface Bulk Emulsions - SC200 Eco Series (Sensitised using Anfo)


SC200 Eco is an AN and CN based emulsion matrix specially formulated to maximising the
recycled oil content - It is environmentally friendly as the waste or recycled fuel is used in
the oil phase. It is handled and transported as an unsensitized product to mines and/or
operational sites. The product is charged in blast holes when sensitised (SC200 Eco) or
blended with ANA and sensitised or with Anfo mixed to various ratios (SC200 Eco Series) as
outlined in the table below.

It is used in surface mining blasting. Its' water resistance


Mining Method
is variable depending on emulsion/Anfo ratio. Once
Surface
blended and/or sensitised, the SC200 Eco product range Opencast
has a Velocity of Detonation (VOD) of between 4,200 m/s Open Pit
and 5 700 m/s. Quarrying

Technical Specifications Application


Open Pit
Quarrying
Appearance S200 Product Series
SC200 Eco products are a dark grey or black emulsion Sensitised Using Anfo
blend product.
Property SC254 Eco SC257 Eco SC260 Eco SC264 Eco SC274 Eco
Benefits and Features Minimum hole 250 200 150 150 150
diameter (mm)³
Water resistance Variable Variable Variable Variable Variable
Benefits Typical in-hole 1.35 1.3 1.25 1.2 1.05
• Environmentally friendly density (g/cm³)
• Safe to handle Primer Booster Booster Booster Booster Booster
• Easy to handle 100MPa RWS 119 117 115 113 107
100Mpa RBS 201 190 179 170 141
• On the bench manufacturing
20MPa RWS 103 102 102 102 100
• Choice of any blend ratio on the bench 20Mpa RBS 173 166 159 152 131

Features Notes:
• Incorporates waste oil in the oil phase 1.In-hole densities of emulsions vary with depths. Please contact
• SC200 Eco is a non-detonable emulsion blend before your regional sales office for assistance in finding the best product
sensitising, only becoming an explosive once sensitised fit for your application.
• Charged using a pump or an augered depending on the 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100)
ANA/Emulsion ratio at a density of 0,80 g/cm3. The figures have been determined using
• Mixed with ANA or Anfo in various ratios depending on the VIXEN-i detonation code.
energy requirement 3.The availability of the above offering is subject to MMU configuration.
4.In large diameter, typically 250 mm and above, a maximum of 3m
of water may be allowed.
Technical Properties 5.The Relative Bulk Strengths and Effective Energies are relative to
Sleep Time 3 weeks ANFO (=100) at a density of 0,80 g/cm3. The figures have been
Colour Dark grey / black determined using the VIXEN-i detonation code.
Velocity of Detonation 4200m/s - 5700m/s
Water resistance Variable
Minimum initiator 150gm Booster
Storage and Expiry
SC200 Eco has a shelf life of 3 months
Recommendations for use Silos and Isotainers are the recommended storage facilities
SC200 Eco should be sensitised as required on the bench Storage sites must be secure
using AEL Mining Services recommended equipment Primers and Detonators should not be allowed in storage sites
before charging into blast holes
Transport (UN Classification)
Special precautions Do not transport primers and/or detonators with emulsion
• Once sensitised base emulsion becomes an explosive Base emulsion
• Storage not recommended once sensitised Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION

© AEL Mining Services Limited Product Catalogue, 2011 13


EXPLOSIVES

Surface Bulk Emulsions - SH200 Eco Series (Mixed with ANA and Sensitised)
SH200 Eco is an AN, CN and Urea based product specially formulated for blasting in area
with Hot Bore Holes. It is environmentally friendly as waste or recycled fuel is used in the oil
phase. It is handled and transported as an unsensitized product to mines and/or
operational sites. The product is charged in blast holes when sensitised (SH200 Eco) or
blended with ANA and sensitised or with Anfo mixed to various ratios (SH200 Eco Series) as
outlined in the table below. It is used in surface mining blasting.

Its' water resistance is excellent depending on


Mining Method
Hot Bore Hole emulsion/ANA ratio. Once blended and/or sensitised, the
Surface
SH200 Eco product range has a Velocity of Detonation Opencast
(VOD) of between 4,000 m/s and 5 500 m/s. Open Pit
Quarrying

Technical Specifications Application


Open Pit
Quarrying
Appearance S200 Product Series
SH200 Eco products are a dark grey or black emulsion Mixed with ANA and Sensitised
blend product.
Property SH200 Eco SH220 Eco SH230 Eco SH235 Eco
Benefits and Features Minimum hole 75 75 100 100
diameter (mm)³
Water resistance Excellent Excellent Excellent Excellent
Benefits Typical in-hole 1.25 1.25 1.25 1.25
• Enable hot bore hole blasting up to 280'C density (g/cm³)
• Environmentally friendly Sensitiser Gassing Gassing Gassing Gassing
• Safe to handle solution solution solution solution
Primer Booster Booster Booster Booster
• Easy to handle
100MPa RWS (%ANFO)² 86 83 101 90
• On the bench manufacturing 100Mpa RBS (%ANFO)² 135 110 159 118
• Choice of any blend ratio on the bench 20MPa RWS (%ANFO)² 75 77 89 84
20Mpa RBS (%ANFO)² 118 102 139 110
Features
• Incorporates waste oil in the oil phase Notes:
• SH200 Eco is a non-detonable emulsion blend before 1.In-hole densities of emulsions vary with depths. Please contact
sensitising, only becoming an explosive once sensitised your regional sales office for assistance in finding the best product
• Charged using a pump or an augered depending on the fit for your application.
ANA/Emulsion ratio 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100)
• Mixed with ANA or Anfo in various ratios depending on at a density of 0,80 g/cm3. The figures have been determined using
the VIXEN-i detonation code.
energy requirement
3.The availability of the above offering is subject to MMU configuration.
4.In large diameter, typically 250 mm and above, a maximum of 3m
Technical Properties of water may be allowed.
Sleep Time Not recommended (safety) 5.The Relative Bulk Strengths and Effective Energies are relative to
Colour Dark grey / black ANFO (=100) at a density of 0,80 g/cm3. The figures have been
Velocity of Detonation 4000m/s - 5500m/s determined using the VIXEN-i detonation code.
Water resistance Excellent
Storage and Expiry
Minimum initiator 150gm Booster
SH200 Eco has a shelf life of 3 months
Silos and Isotainers are the recommended storage facilities
Recommendations for use
Storage sites must be secure
SH200 Eco should be sensitised as required on the bench
Primers and Detonators should not be allowed in storage sites
using AEL Mining Services recommended equipment
before charging into blast holes
Transport (UN Classification)
Do not transport primers and/or detonators with emulsion
Special precautions
Base emulsion
• Once sensitised base emulsion becomes an explosive
Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
• Storage not recommended once sensitised
14 © AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES

Surface Bulk Emulsions - SH200 Eco Series (Sensitised using Anfo)


SH200 Eco is an AN, CN and Urea based product specially formulated for blasting in area
with Hot Bore Holes. It is environmentally friendly as waste or recycled fuel is used in the oil
phase. It is handled and transported as an unsensitised product to mines and/or
operational sites. The product is charged in blast holes when sensitised (SH200 Eco) or
blended with ANA and sensitised or with Anfo mixed to various ratios (SH200 Eco Series) as
outlined in the table below. It is used in surface mining blasting.

Its' water resistance is variable depending on


Mining Method
Hot Bore Hole emulsion/Anfo ratio. Once blended and/or sensitised,
Surface
the SH200 Eco product range has a Velocity of Detonation Opencast
(VOD) of between 4,000 m/s and 5 500 m/s. Open Pit
Quarrying

Technical Specifications Application


Open Pit
Quarrying
Appearance S200 Product Series
SH200 Eco products are a dark grey or black emulsion Sensitised Using Anfo
blend product.
Property SH254 Eco SH257 Eco SH260 Eco SH264 Eco SH274 Eco
Benefits and Features Minimum hole 250 200 150 150 150
diameter (mm)³
Water resistance Variable Variable Variable Variable Variable
Benefits Typical in-hole 1.35 1.3 1.25 1.2 1.05
• Enable hot bore hole blasting up to 280'C density (g/cm³)
• Environmentally friendly Primer Booster Booster Booster Booster Booster
• Safe to handle 100MPa RWS 119 117 115 113 107
100Mpa RBS 201 190 179 170 141
• Easy to handle
20MPa RWS 103 102 102 102 100
• On the bench manufacturing 20Mpa RBS 173 166 159 152 131
• Choice of any blend ratio on the bench
Notes:
Features 1.In-hole densities of emulsions vary with depths. Please contact
• Incorporates waste oil in the oil phase your regional sales office for assistance in finding the best product
• SH200 Eco is a non-detonable emulsion blend before fit for your application.
sensitising, only becoming an explosive once sensitised 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100)
• Charged using a pump or an augered depending on the at a density of 0,80 g/cm3. The figures have been determined using
ANA/Emulsion ratio the VIXEN-i detonation code.
• Mixed with ANA or Anfo in various ratios depending on 3.The availability of the above offering is subject to MMU configuration.
energy requirement 4.In large diameter, typically 250 mm and above, a maximum of 3m
of water may be allowed.
5.The Relative Bulk Strengths and Effective Energies are relative to
Technical Properties ANFO (=100) at a density of 0,80 g/cm3. The figures have been
Sleep Time Not recommended (safety) determined using the VIXEN-i detonation code.
Colour Dark grey / black
Velocity of Detonation 4000m/s - 5500m/s
Water resistance Variable Storage and Expiry
Minimum initiator 150gm Booster SH200 Eco has a shelf life of 3 months
Silos and Isotainers are the recommended storage facilities
Recommendations for use Storage sites must be secure
SH200 Eco should be sensitised as required on the bench Primers and Detonators should not be allowed in storage sites
using AEL Mining Services recommended equipment
before charging into blast holes Transport (UN Classification)
Do not transport primers and/or detonators with emulsion
Special precautions Base emulsion
• Once sensitised base emulsion becomes an explosive Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
• Storage not recommended once sensitised
© AEL Mining Services Limited Product Catalogue, 2011 15
EXPLOSIVES

Surface Bulk Emulsions - SB300 Series (Mixed with ANA and Sensitised)
SB 300 is an AN and Urea formulation base emulsion matrix. It is recommended for
use in reactive grounds mostly in coal mining. It is handled and transported as an
unsensitized product to mines and/or operational sites. The product is charged in
blast holes when sensitised (S300) or blended with ANA and sensitised or with Anfo
mixed to various ratios (S300 Series) as outlined in the table below.

It is used in surface mining blasting. Its' water resistance is excellent depending on


emulsion/ANA ratio. Once blended and/or
sensitised, the S300 product range has a Mining Method
Velocity of Detonation (VOD) between 4,500 & Surface
5,500 m/s. Opencast
Open Pit
Quarrying
Application
Open Pit

Technical Specifications S300 Product Series


Mixed with ANA and Sensitised
Appearance S300 Eco S335 Eco S350 Eco
Property
SB300 series are a honey coloured emulsion blend products. Minimum hole 75 100 100
diameter (mm)
Benefits and Features Water resistance Excellent Excellent Excellent
Typical in-hole 1.25 1.25 1.25
Benefits
density (g/cm³)¹
• Can be used in reactive ores or grounds Sensitiser Gassing Gassing Gassing
• Safe to handle solution solution solution
• Easy to handle Max hole depth* (m) 45 45 50
• On the bench manufacturing Primer* Booster Booster Booster
100MPa RWS (%ANFO)² 96 113 103
• Choice of any blend ratio on the bench
100Mpa RBS (%ANFO)² 150 176 161
20MPa RWS (%ANFO)² 83 98 103
Features 20Mpa RBS (%ANFO)² 129 153 161
• Contains Urea in formulation
• SB300 is non-detonable emulsion blend before sensitising, Notes:
only becoming an explosive once sensitised (S300 Series) 1.In-hole densities of emulsions vary with depths. Please contact
• Charged using a pump or an augered depending on the your regional sales office for assistance in finding the best product
ANA/Emulsion ratio fit for your application.
• Mixed with ANA or Anfo in various ratios depending on 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100)
at a density of 0,80 g/cm3. The figures have been determined using
energy requirement
the VIXEN-i detonation code.
3.The availability of the above offering is subject to MMU configuration.
Technical Properties 4.In large diameter, typically 250 mm and above, a maximum of 3 m
Sleep Time Not recommended of water may be allowed.
Velocity of Detonation 4 500-5 500m/s 5.The Relative Bulk Strengths and Effective Energies are relative to
Water resistance Excellent ANFO (=100) at a density of 0,80 g/cm3. The figures have been
Minimum initiator 150gm Booster determined using the VIXEN-i detonation code.

Recommendations for use Storage and Expiry


• SB300 should be sensitised (S300 Series) as required on SB300 has a shelf life of 3 months
the bench using AEL Mining Services recommended Silos and Isotainers are the recommended storage facilities
equipment before charging into blast holes Storage sites must be secure
Primers and detonators shouldn’t be allowed in storage sites
Special precautions
• Once sensitised base emulsion becomes an explosive Transport (UN Classification)
• Storage not recommended once sensitised Do not transport primers and/or detonators with emulsion
Base emulsion
Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
© AEL Mining Services Limited Product Catalogue, 2011
16
EXPLOSIVES

Surface Bulk Emulsions - SB300 Series (Sensitised using Anfo)


Sb300 is an AN and Urea formulation base emulsion matrix. It is recommended for
use in reactive grounds mostly in coal mining. It is handled and transported as an
unsensitized product to mines and/or operational sites. The product is charged in
blast holes when sensitised (S300) or blended with ANA and sensitised or with Anfo
mixed to various ratios (S300 Series) as outlined in the table below.

It is used in surface mining blasting. Its' water resistance is variable depending on


emulsion/Anfo ratio. Once blended and/or
sensitised, the S300 product range has a Mining Method
Velocity of Detonation (VOD) between 4,500 & Surface
5,500 m/s. Opencast
Open Pit
Quarrying
Application
Open Pit

Technical Specifications

Appearance S300 Product Series


SB300 series are a honey coloured emulsion blend product. Sensitised Using Anfo

Benefits and Features Property S354 Eco S357 Eco S360 Eco S364 Eco S374 Eco
Minimum hole 250 200 150 150 150
diameter (mm)
Benefits Water resistance Variable Variable Variable Variable Variable
• Can be used in reactive ores or grounds Typical in-hole 1.28 1.28 1.25 1.20 1.05
• Safe to handle density (g/cm³)¹
• Easy to handle Sensitiser Anfo Anfo Anfo Anfo Anfo
Recm. Hole 45 45 50 50 50
• On the bench manufacturing
depth* (m)
• Choice of any blend ratio on the bench Primer* Booster Booster Booster Booster Booster
100MPa RWS 119 120 121 123 126
Features (%ANFO)²
• Contains Urea in formulation 100Mpa RBS 190 192 194 196 202
(%ANFO)²
• SB300 is non-detonable emulsion blend before sensitising,
20MPa RWS 104 105 106 107 111
only becoming an explosive once sensitised (S300 Series) (%ANFO)²
• Charged using a pump or an augered depending on the 20Mpa RBS 166 168 169 172 177
ANA/Emulsion ratio (%ANFO)²
• Mixed with ANA or Anfo in various ratios depending on
energy requirement Special precautions
• Once sensitised base emulsion becomes an explosive
Technical Properties • Storage not recommended once sensitised
Sleep Time Not recommended Storage and Expiry
Velocity of Detonation 4 500-5 500m/s
SB300 has a shelf life of 3 months
Water resistance Variable
Minimum initiator
Silos and Isotainers are the recommended storage facilities
150gm Booster
Storage sites must be secure
Primers and Detonators should not be allowed in storage sites
Recommendations for use
• SB300 should be sensitised (S300 Series) as required on
the bench using AEL Mining Services recommended
Transport (UN Classification)
equipment before charging into blast holes Do not transport primers and/or detonators with emulsion
Base emulsion
Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION

© AEL Mining Services Limited Product Catalogue, 2011 17


EXPLOSIVES

Surface Bulk Emulsions - SB300 Eco Series (Mixed with ANA and sensitised)
SB300 Eco is an AN and Urea formulation base emulsion matrix. It is recommended for use
in reactive ground mostly in coal mining. It is handled and transported as an unsensitized
product to mines and/or operational sites. The product is charged into blast holes when
sensitised (S300 Eco) or blended with ANA and sensitised as outlined in the table below.
It is used in surface mining blasting.
Mining Method
Its' water resistance is exellent depending on Surface
Opencast
emulsion/Anfo ratio.
Open Pit
Once blended and/or sensitised, the S300 Eco product Quarrying
range has a Velocity of Detonation (VOD) ranges from
Application
4,500m/s to 6,000m/s
Open Pit

Technical Specifications S300 Eco Product Series


Mixed with ANA and sensitised
Appearance
Property SB354 Eco SB357 Eco SB360 Eco SB364 Eco SB374 Eco
SB300 Eco products are a dark grey or black emulsion 250 200 150 150 150
Minimum hole
blend product. diameter (mm)³
Water resistance Variable Variable Variable Variable Variable
Benefits and Features Typical in-hole 1.28 1.28 1.25 1.2 1.05
density (g/cm³)
Sensitiser Anfo Anfo Anfo Anfo Anfo
Benefits Recm hole 45 45 50 50 50
• Can be used in reactive ores or grounds depths (m)
• Environmentally friendly - Contains waste or recycled oil Primer Booster Booster Booster Booster Booster
100MPa RWS 119 120 121 123 126
• Safe to handle
(%ANFO)²
• Easy to handle 100Mpa RBS 190 192 194 196 202
• On the bench manufacturing (%ANFO)²
Choice of any blend ratio on the bench 20MPa RWS 104 105 106 107 111
(%ANFO)²
20Mpa RBS 166 168 169 172 177
Features
(%ANFO)²
• Contains Urea in formulation
Notes:
• SB300 Eco is non-detonable emulsion blend before 1.In-hole densities of emulsions vary with depths. Please contact
sensitising, only becoming an explosive once sensitised your regional sales office for assistance in finding the best product
(S300 Eco Series) fit for your application.
• Charged using a pump or an augered depending on the ANA 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100)
and Emulsion ratio at a density of 0,80 g/cm3. The figures have been determined using
• Mixed with ANA or Anfo in various ratios depending on the VIXEN-i detonation code.
energy requirement 3.The availability of the above offering is subject to MMU configuration.
4.In large diameter, typically 250 mm and above, a maximum of 3m
Technical Properties of water may be allowed.
Sleep Time Not recommended (safety) 5.The Relative Bulk Strengths and Effective Energies are relative to
Velocity of Detonation ANFO (=100) at a density of 0,80 g/cm3. The figures have been
4500m/s - 6000m/s
Water resistance determined using the VIXEN-i detonation code.
Excellent
Minimum initiator 150gm Booster Storage and Expiry
SB300 Eco has a shelf life of 3 months
Recommendations for use Silos and Isotainers are the recommended storage facilities
SB300 Eco should be sensitised (S300 Eco Series) as Storage sites must be secure
required on the bench using AEL Mining Services Primers and Detonators should not be allowed in storage sites
recommended equipment before charging into blast holes
Transport (UN Classification)
Special precautions Do not transport primers and/or detonators with emulsion
• Once sensitised base emulsion becomes an explosive Base emulsion
• Storage not recommended once sensitised Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
© AEL Mining Services Limited Product Catalogue, 2011
18
EXPLOSIVES

Surface Bulk Emulsions - SB300 Eco Series (Mixed with Anfo)


SB300 Eco is an AN and Urea formulation base emulsion matrix. It is recommended for use
in reactive ground mostly in coal mining. It is handled and transported as an unsensitized
product to mines and/or operational sites. The product is charged into blast holes when
sensitised (S300 Eco) or blended with Anfo as outlined in the table below.

It is used in surface mining blasting.

Its' water resistance is variable depending on


emulsion/Anfo ratio. Once blended and/or sensitised, Mining Method
the S300 Eco product range has a Velocity of Detonation Surface
Opencast
(VOD) ranges from 4,500m/s to 6,000m/s
Open Pit
Quarrying
Technical Specifications Application
Open Pit
Appearance S300 Product Series
SB300 Eco products are dark grey or black emulsion blend Mixed with Anfo
product.
Property S300 Eco S335 Eco S350 Eco
Benefits and Features Minimum hole 75 100 100
diameter (mm)³
Water resistance Excellent Excellent Excellent
Benefits Typical in-hole 1.25 1.25 1.25
• Can be used in reactive ores or grounds density (g/cm³)¹
• Environmentally friendly - Contains waste or recycled oil Sensitiser Gassing solution Gassing solution Gassing solution
• Safe to handle Max hole depth (m) 45 45 50
Primer Booster Booster Booster
• Easy to handle
100MPa RWS (%ANFO)² 96 113 118
• On the bench manufacturing 100MPa RBS (%ANFO)² 150 176 184
• Choice of any blend ratio on the bench 20MPa RWS (%ANFO)² 83 98 103
20Mpa RBS (%ANFO)² 129 153 161
Features Notes:
• Contains Urea in formulation 1.In-hole densities of emulsions vary with depths. Please contact
• SB300 Eco is non-detonable emulsion blend before your regional sales office for assistance in finding the best product
sensitising, only becoming an explosive once sensitised fit for your application.
(S300 Eco Series) 2.The Relative Weight & Bulk Strengths are relative to ANFO (=100)
• Charged using a pump or an augered depending on the at a density of 0,80 g/cm3. The figures have been determined using
ANA and Emulsion ratio the VIXEN-i detonation code.
• Mixed with ANA or Anfo in various ratios depending on 3.The availability of the above offering is subject to MMU configuration.
energy requirement 4.In large diameter, typically 250 mm and above, a maximum of 3m
of water may be allowed.
5.The Relative Bulk Strengths and Effective Energies are relative to
Technical Properties
ANFO (=100) at a density of 0,80 g/cm3. The figures have been
Sleep Time Not recommended (safety) determined using the VIXEN-i detonation code.
Velocity of Detonation 4500m/s - 6000m/s
Water resistance Excellent Storage and Expiry
Minimum initiator 150gm Booster SB300 Eco has a shelf life of 3 months
Silos and Isotainers are the recommended storage facilities
Recommendations for use
Storage sites must be secure
SB300 Eco should be sensitised (S300 Eco Series) as
Primers and Detonators should not be allowed in storage sites
required on the bench using AEL Mining Services
recommended equipment before charging into blast holes
Transport (UN Classification)
Do not transport primers and/or detonators with emulsion
Special precautions
Base emulsion
• Once sensitised base emulsion becomes an explosive
Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
• Storage not recommended once sensitised
© AEL Mining Services Limited Product Catalogue, 2011 19
EXPLOSIVES

Compatibility Matrix - Surface Bulk Products

Acceptor S100 range S100 Eco range S200 Eco S300 range
range

100-200

100-200

100-200

100-200
Diameter (mm)

<100

>200

<100

>200

<100

>200

<100

>200
DONORS

60g Booster
150g Booster
400g Booster
175g Booster - Smart
400g Booster - Smart

20 © AEL Mining Services Limited Product Catalogue, 2011


EXPLOSIVES

Underground Bulk Emulsions - UG100 Range


Underground bulk emulsion explosives consist of a base emulsion and sensitiser,
which are classified as non-detonable and non-explosive, respectively. UG100 is used in
development and stoping whereas UG100S is used primarily in up-hole/ring blasting but can
also be used in development. The suffix 'S' in UG100S infers the product is 'sticky', which
means it can effectively stick to the lining of blast holes, making it suitable for up-holes.
The suffix 'C' in UG100 C infers the product is customised as per specific site/customer
requirement/s.

These products are characterised as high Mining Method


strength denoted by the 100 in the name. Underground
AEL manufactures all the necessary mobile Narrow Reef
charging equipment for these products. Massive
Application
Tunnelling
Technical Specifications Stoping
Massive
Appearance Ring Blasting
The base emulsion is a honey coloured mixture of two immiscible Product Range
liquids and an emulsifier. The sensitiser is an aqueous or emulsion
product, which, when added to the base emulsion and mixed,
UG 100 UG 100 S
creates an explosive in the blast-hole.
Application Development and stoping Up-holes/ring blasting and
development
Benefits and Features Colour Base emulsion - honey Base emulsion - honey
Sensitised emulsion - green Sensitised emulsion - blue
Benefits Ideal Delivered 2.443 2.232
• Improved safety of use, labour utilisation and logistics Energy (IDE) MJ/kg*
• Easier adherence to explosive legislation Relative Effective 86 79
Energy (REE)*
• Improved fragmentation Relative Bulk 123 112
Strength (RBS)*
Features Minimum Initiator 8D in length, 25mm diameter 8D in a 45mm diameter hole
Viscosity 35°C, 22000-26000cP 35°C, 22000-26000cP
• High safety standards VOD 4800m/s in 32mm diameter 5250m/s in a 89mm diameter
• High strength hole hole
Best Practices • Priming is not required in • Boosters are used in up-
• High VOD
conventional stoping with holes
• Water resistance holes less than 1.5m in • Generally priming is required
• Low fume emissions length. For all other
applications results will be
site specific but a primer/
Technical Properties booster is recommended.
• The product can be used in
Sleep Time 7 days maximum short up-holes where the
Water resistance Excellent diameter is less than 50mm
Density Base Emulsion: 1.41-1.47g/cc Special Precautions • Reverse priming should not • A lance attachment is
be conducted required for all up- hole
Sensitised Emulsion: 1.0-1.15g/cc • Base emulsion and charging
Gap Sensitivity 0 sensitiser should be stored • Base emulsion and sensitiser
Repumpability Six Stages seperately should be stored separately
• Use GS15 (Green) aqueous • Use GS30 (Blue) aqueous
or GE50 (Green) emulsified sensitiser
Storage and Expiry sensitiser • Sensitised emulsion should
• Sensitised emulsion should be well mixed and within
Storage Conditions Avoid high/low temperatures be well mixed and within correct density range
Product Shelf Life 3 Months for base emulsion and correct density range
Delivery Bulk delivery in tankers or Bulk delivery in tankers
sensitiser, 8 months for emulsified
bagged product
aqueous sensitiser Bagged Emulsion 2 x 12.5kg bags in a 25kg bag, N/A
40 bags per ton
Sensitising Agent • 2 x 16.8kg cases of GE50 35kg of GS30 (Blue) aqueous
Transport (UN Classification) (Green) emulsified sensitiser sensitiser per ton of base
Base emulsion per ton of base emulsion OR emulsion
• 35kg of GS15 (Green)
Class 5.1, UN No. 3375, OXIDIZING MATERIAL aqueous sensitiser per ton
Sensitiser of base emulsion
Class 5.1, UN No. 3099, OXIDIZING LIQUID, TOXIC, N.O.S. *Any product with a suffix 'C' means that the formulation is pertinent to a specific site
*If any product has the suffix 'Bagged' then product is delivered in bags
*As calculated by Vixen-i
© AEL Mining Services Limited Product Catalogue, 2011 21
EXPLOSIVES

Underground Bulk Emulsions - UG200 Range


Underground bulk emulsion explosives consist of a base emulsion and sensitiser,
which are classified as non-detonable and non-explosive, respectively. UG200 is used in
development whereas UG200S is used primarily in up-hole/ring blasting but can also be used
in development. The suffix 'S' in UG200S infers the product is 'sticky', which means it can
effectively stick to the lining of blast holes, making it suitable for up-holes. The suffix 'C' infers
the product is customised on site to customer requirements.

These products are characterised as high stability and


suitable for use in remote areas and/or where large Mining Method
temperature gradients are anticipated denoted by the Underground
200 in the name. Narrow Reef
Massive
AEL manufactures all the necessary mobile charging
equipment for these products. Application
Tunnelling
Stoping
Massive
Technical Specifications Ring Blasting
Product Range Underground Coal

Appearance UG 200 UG 200 S


The base emulsion is a honey coloured mixture of two immiscible Application Development and stoping Up-holes/ring blasting and
liquids and an emulsifier. The sensitiser is an aqueous product, development
which, when added to the base emulsion and mixed, creates an Colour Base emulsion - honey Base emulsion - honey
explosive in the blast-hole. Sensitised emulsion - pink Sensitised emulsion - blue
Ideal Delivered 2.309 1.97
Energy (IDE)
Benefits and Features MJ/kg*
Benefits Relative Effective 81 69
• Improved safety of use, labour utilisation and logistics Energy (REE)*
• Easier adherence to explosive legislation Relative Bulk 102-117 87-100
Strength (RBS)*
• Improved fragmentation
Viscosity 35°C, 15000-20000cP 35°C, 17000 22000cP
• Improved shelf life over UG100 range Best Practices • Priming is required. • Boosters are used in up-
• The product can be used holes
Features in short up-holes • Generally priming is
• High safety standards where the diameter is required
• Excellent stability less than 50mm
Special • Reverse priming should • A lance attachment is
• High VOD Precautions not be conducted required for all up-hole
• Water resistance • Base emulsion and charging
• Low fume emissions sensitizer should be • Base emulsion and
stored seperately sensitiser should be
• Use GS15 (Pink) stored separately
Technical Properties sensitiser • Use GS30 (blue)
Sleep Time 7 days maximum • Sensitised emulsion sensitiser
Velocity of Detonation >4 000m/s should be well mixed and • Sensitised emulsion
Water resistance Excellent within correct density should be well mixed and
Density Base Emulsion: 1.41-1.47g/cc range within correct density
range
Sensitised Emulsion: 1.0-1.15g/cc
Gap Sensitivity 0 *Any product with a suffix 'C' means that the formulation is pertinent to a specific site
*If any product has the suffix 'Bagged' then product is delivered in bags
Minimum Initiator 8D *As calculated by Vixen-i
Repumpability Six Stages
Packaging
Storage and Expiry Bulk delivery in tankers of base emulsion and sensitiser
Storage Conditions Suitable for use in remote areas with Transport (UN Classification)
large temperature gradients Base emulsion
Product Shelf Life Six months for base emulsion and Class 5.1, UN No. 3375, OXIDIZING MATERIAL
sensitiser Sensitiser
Class 5.1, UN No. 3099, OXIDIZING LIQUID, TOXIC, N.O.S.
22 © AEL Mining Services Limited Product Catalogue, 2011
EXPLOSIVES

Compatibility Matrix - Underground Bulk Emulsions

Donor UG100 UG100S UG200 UG200S UG100C UG200C*

Magnum® Buster Gel


Magnum® 365 Gel
Magnum® Control
Magnum® Frag
Magnum® Plus
Barrel
Shock Tube Uni-Delay LP
Shock Tube Multi LPD
Shock Tube Multi SPD
Capped Fuse Systems - Stopefuse®
Capped Fuse Systems - Durafuse®
Electronic Delay Detonators - QuickShot™
Electronic Delay Detonators - Smartdet®
Electronic Delay Detonators - SmartShot®
Electronic Delay Detonators - DigiShot®
Electronic Delay Detonators - HotShot®
Electric Initiators - Statsafe® Detonators
Instantaneous Electric Detonator (IED)
Pentolite Primers

* UG200C can be manufactured as a permitted product (requiring PE Permitted AND Statsafe detonators as a donor only)

© AEL Mining Services Limited Product Catalogue, 2011 23


EXPLOSIVES

Packaged Explosives - Magnum® Watergel explosives

The Magnum® range of watergel explosives have become an industry standard and
are known for their reliability, high energy and excellent blasting results.

The product range consists of the classic watergel configurations as well as the dry
gel configurations with a high loading of ammonium nitrate prill. The dry gel
explosives are characterized by a stiffer rheology for improved handling in long
cartridges. Both types are offered in different energy grades to suit the blasting
application.

Recommendations for use


All cartridges are packaged in printed, sausage shaped Use with AEL 8D strength detonators and always embed the
cartridges. The explosives appear silver/grey in colour. detonator base charge firmly into the explosive. When using
The drygel range contains visible ammonium nitrate prills. detonating cord a core load of 8g/m is recommended with a
knot in intimate contact with the cartridge.

Product Range
AEL offers cartridges from 25mm to 110mm in diameter
and stock the following diameters and lengths as standard:
~3400 m/s
Excellent Diameters: 25mm, 28mm, 32mm, 38mm, 50mm & 65mm.
1.18-1.25 Lengths: 200mm, 300mm & 600mm.
1.13-1.20
Storage and Expiry
Touch Moderate temperatures and dry
Storage Conditions
6D or 8g/m det cord
conditions in a well ventilated,
approved magazine
Product Shelf Life 18 months (from date of manufacture)
Explosives name Explosive type RWS* RBS*
Legal Storage* 6 months in customers magazine
Magnum® Buster Gel Watergel 108 163
Magnum® 365 Gel Watergel 118 179 Packaging
Magnum® Control Drygel 106 156 25 Kg cardboard boxes with a base and lid.
Magnum® Frag Drygel 117 177
Magnum® Plus Drygel 124 186 Transport (UN Classification)
Class 1.1D UN No. 0241, EXPLOSIVE, BLASTING, Type E
*Energies are calculated using the VIXEN-i code and is measured to 20MPa Name: Magnum only applies to Africa and its offshore
islands (all PEX).

*Or legal requirements according to region of operation

24 © AEL Mining Services Limited Product Catalogue, 2011


EXPLOSIVES

Packaged Explosives – Magnum® Buster - Zambia only

Magnum Buster is a premium emulsion explosive that is used in commercial


blasting operations. The product is used in demanding blasting operations where
high VOD and high energy is required. The explosive is packed into plastic sleeves of
variable dimensions

The Magnum Buster range is only available to customers purchasing from the
Zambia operations.

Technical Specifications

Appearance Special precautions


The product is packaged in printed sausage-shaped cartridges • Always handle with care
with a firm, putty-like consistency. The explosive appears white • Keep detonators stored away from explosives
in colour. • Store in a specially licensed, cool and dry area for a maximum
of 12 months from the date of manufacture
• Although emulsions do not readily burn, keep away from flames,
Benefits and Features sparks and other sources of ignition
Benefits
• Easily tampable explosive
• Can be loaded easily in upholes Storage and Expiry
• Can be used in wet holes Storage Conditions Moderate temperatures and dry
conditions in a well ventilated,
Features approved magazine
• High energy packaged explosive Product Shelf Life 12 months
• Very high VOD Legal Storage* 6 months in customers magazine
• Can be initiated by detonating cord (8g/m or higher) Expiry Date (from date of manufacture) 12 months
• Waterproof

Technical Properties
Packaging
Velocity of Detonation >5 000m/s Description Case
Water resistance Excellent Gross Weight (kg) 26
Cartridge Density 1.18 nominal NEQ (kg) 25
Gap Sensitivity 40mm
6D or 8g/m detcord Transport (UN Classification)
Minimum Initiator
Class 1.1D UN No. 0241, EXPLOSIVE, BLASTING, Type E
Name: Magnum only applies to Africa and its offshore
Recommendations for use islands (all PEX).
Use with AEL 8D strength detonators and always embed the
detonator firmly into at least one-third of the explosive
cartridge. When using for secondary blasting, ensure a
minimum product layer of 25mm is maintained.

*Or legal requirements according to region of operation

© AEL Mining Services Limited Product Catalogue, 2011 25


EXPLOSIVES

Packaged Explosives - Anfex®


Anfex® is a free flowing Ammonium Nitrate and fuel
oil blasting agent for use in commercial blasting
operations. Mining Method
Underground
The prill characteristics are optimised to provide Narrow Reef
excellent resistance to friability yet loads exceptionally Massive
Surface
well in pneumatic loaders.
Openpit
Opencast
Anfex® fuel ratios are carefully controlled and provide Quarrying
the optimum chemical balance for good post Construction
detonation fume characteristics.
Application
The explosive is conveniently packed into 6.25kg
inner plastic bags. Tunnelling
Stoping
Massive (uphole)
Ring Blasting
Trenching
Openpit
Quarrying
Civils
Technical Specifications

Appearance Special precautions


The product is packaged in a 25kg plastic bag, which contains • Do not use in wet mining conditions as Anfex® is water soluble
four 6.25kg “multibags”. The prills are white to off-white in colour • Do not use with detonating cord
and may appear grey if recycled oil is used for fueling.

Benefits and Features Storage and Expiry


Benefits Storage Conditions Moderate temperatures and dry
• Cost effective blasting solution conditions in a well ventilated,
• Can be pour- or blow-loaded
approved magazine
• Misfired holes can safely be washed out with water
Product Shelf Life 18 months
Legal Storage* 6 months in customers magazine
Features
Expiry Date (from date of manufacture) 12 months
• Comparatively safe when handling due to low sensitivity
to shock, friction and impact
• Long storage life if stored correctly
Packaging
Technical Properties Description Bag
AEL Anfex® does not contain any micro spheres which may be Gross Weight (kg) 25
harmful if inhaled during pneumatic loading operations. NEQ (kg) 25
Units per bag four multi bags weighing 6.25kg
Velocity of Detonation ˜3 500 m/s
Water resistance Not water resistant
Minimum Initiator 8D
RWS 100
Transport (UN Classification)
Bulk density 0.8
Class 1.1D UN No. 0082, EXPLOSIVE, BLASTING, Type B

Recommendations for use


Always prime with the largest initiator possible. Pneumatically
loaded Anfex® can be primed with a high strength detonator,
a booster or an explosive cartridge.

*Or legal requirements according to region of operation

26 © AEL Mining Services Limited Product Catalogue, 2011


EXPLOSIVES

Specialised Explosives - Barrel (PE Barrel)


Barrel is a watergel explosive that is packaged in
special plastic tubes that can be clipped together
for use in holes where a de-coupled charge is
needed.

Applications include smooth blasting of perimeter


holes in shaft sinking, development or tunnelling.

Mining Method
Underground
Narrow Reef

Application
Tunnelling

Technical Specifications

Appearance Special precautions


The product is packaged in thin plastic tubes that are white • Although watergels are of the safest explosives manufactured,
to beige in colour and can easily be clipped together. always handle with care
• Keep detonators stored away from explosives
• Store in a specially licensed, cool and dry area for a maximum of
Benefits and Features
18 months from the date of manufacture
Benefits • Although watergels do not readily burn, keep away from flames,
• Ease of use sparks and other sources of ignition
• Easily extendable by clipping end-to-end
• Suitable for use in wet holes
Storage and Expiry
Features
• Tailored energy for smooth blasting operations
Storage Conditions Moderate temperatures and dry
• The explosive size and energy is optimised to prevent conditions in a well ventilated,
overbreak approved magazine
• Can be initiated by a 6D detonator Product Shelf Life 12 months
• Waterproof Legal Storage* 6 months in customers magazine
Expiry Date (from date of manufacture) 12 months
Technical Properties
Velocity of Detonation ˜3 500 m/s Packaging
Dimensions 18 x 595mm Description Case
Water resistance Excellent Dimensions (LxBxH) 225x225x620
Cartridge Density 1.2 Nominal Gross Weight (kg) 25
Gap Sensitivity Touch
NEQ (kg) 18
Minimum Initiator 6D
Units per case 170
RWS 99
RBS 142

Recommendations for use Transport (UN Classification)


Initiate with a minimum of a 6D strength detonator Class 1.1D UN No. 0241, EXPLOSIVE, BLASTING, Type E
embedded in the explosive. Recommend primer in
the toe of the hole. Use stemming for best results. *Or legal requirements according to region of operation

© AEL Mining Services Limited Product Catalogue, 2011 27


EXPLOSIVES

Specialised Explosives – Blasting Gunpowder

Blasting Gunpowder is mainly used in dimensional


stone blasting.

Mining Method
Surface
Quarrying

Application
Quarrying

Technical Specifications

Appearance Special precautions


A low explosive black or dark grey, granular, free-flowing • Blasting gunpowder is highly sensitive to impact, friction,
mixture of potassium nitrate, sulphur and charcoal. flame, spark and static discharge
• Blasting gunpowder ignites when ground
Benefits and Features • Keep away from all sources of ignition, direct sunlight or
Benefits strong incandescent light
• Flexibility of use • Contamination with grit increases sensitivity to impact or
• Easy and simple to use friction
• Charges are custom-made on site • Temperatures >130º will lead to decomposition

Features
• An intimate explosive mixture of potassium nitrate, Storage and Expiry
sulphur and charcoal Storage Conditions Store alone under moderate
• Free flowing, dust free graphite glazed granular temperatures and dry conditions
mixture in a well ventilated, approved
• Rendered inactive by water black powder magazine
• Low shattering effect, which causes fewer fractures Product Shelf Life 5 years
and results in more usable stone Legal Storage* 6 months in customer magazine
Expiry Date (from date of manufacture) 5 years

Safety Handling
Gunpowder is highly sensitive to spark, flame and Packaging
friction and must be handled with extreme care Description Case
Dimensions (LxBxH) 562x245x245mm
Gross Weight (kg) 27
Transport (UN Classification) NEQ (kg) 25
Class 1.1D UN No 0027, BLACK POWDER Units per case/bag 10 x 2.5kg
(GUNPOWDER GRANULAR)

*Or legal requirements according to region of operation

28 © AEL Mining Services Limited Product Catalogue, 2011


EXPLOSIVES

Compatibility Matrix - Packaged and Specialised Explosives

Donor

Gunpowder
Magnum®

PE 365 Gel
Buster Gel

Blasting
Anfex®
Control
Buster

Barrel
Frag

Plus
Magnum® Buster (Zambia Only)
Magnum® Control
Magnum® Frag
Magnum® Plus
Magnum® Buster Gel
Magnum® 365 Gel
Anfex
Barrel
Shock Tube Uni-Delay LP
Shock Tube Multi LPD
Shock Tube Multi SPD
Shock Tube Profiler
Capped Fuse Systems - Stopefuse®
Capped Fuse Systems - Durafuse®
Electronic Delay Detonators - QuickShot™
Electronic Delay Detonators - Smartdet®
Electronic Delay Detonators - SmartShot®
Electronic Delay Detonators - DigiShot®
Electronic Delay Detonators - HotShot®
Electric Initiators - Statsafe® Detonators
Instantaneous Electric Detonator (IED)
Electric Initiators - Fusehead Assembly
Electric Initiators - Shurstart®
Powercord® 8
Powercord® 10
Pentolite Primers

© AEL Mining Services Limited Product Catalogue, 2011 29


EXPLOSIVES

Notes

30 © AEL Mining Services Limited Product Catalogue, 2011


EXPLOSIVES

Ammonium Nitrate Prill-Based Explosives – Bulk Anfex®

Bulk Anfex is a Porous Prill Ammonium Nitrate and


fuel oil blasting agent for use in commercial blasting
operations.

The prill characteristics are optimised to provide


excellent resistance to friability. The prills are mixed
in-situ with fuel oil in Mobile Manufacturing Units
(MMUs) or Anfo Loaders.

Mining Method
Surface
Open Cast
Open Pit
Quarrying
Construction
Application
Open Pit
Quarrying

Technical Specifications Technical Properties


Sleep time Not recommended
Appearance Velocity of Detonation 3 500 m/s
Bulk Anfex comprises prills that are white or off-white in colour. Water resistance Poor
Minimum Initiator 150g booster
Benefits and Features Recommendations for use
Benefits • Use in dry bore holes
• Cost effective blasting solution • Sleeping charged Bulk Anfex is not recommended
• Easy to charge using auger loading
• Misfired holes can safely be washed out with water Special precautions
• On-site manufacturing in MMU • Do not use in wet holes

Features Storage and Expiry


• Safe to handle due to low sensitivity to shock, friction Storage Conditions Do not store Anfo
and impact
• Attains full coupling Transport (UN Classification)
Class 1.1D UN No. 0082, EXPLOSIVE, BLASTING, Type B N

© AEL Mining Services Limited Product Catalogue, 2011 31


EXPLOSIVES

Ammonium Nitrate Based Explosives – Bulk Anfex® Eco

Bulk Anfex Eco Porous Prill Ammonium Nitrate and


recycled fuel oil blasting agent for use in commercial
blasting operations.

The prill characteristics are optimised to provide


excellent resistance to friability.
The prills are mixed in situ with recycled fuel oil in
Mobile Manufacturing Units (MMUs) or Anfo Loaders.

Mining Method
Surface
Opencast
Openpit
Quarrying
Construction

Application
Open Pit
Quarrying

Technical Specifications Technical Properties

Appearance Sleep Time Not recommended


Bulk Anfex Eco comprises prills that are grey in colour. Velocity of Detonation 3 500 m/s
Water resistance Poor
Benefits and Features Minimum Initiator 150g Booster
Benefits
• Cost effective blasting solution Recommendations for use
• Easy to charge using auger loading • Use in dry bore holes
• Misfired holes can safely be washed out with water
• On-site manufacturing in MMU Special precautions
• Consumes waste oil • Do not use in wet holes

Features Storage and Expiry


• Safe to handle due to low sensitivity to shock, friction Storage Conditions Do not store Bulk Anfex Eco
and impact
• Environmentally friendly Transport (UN Classification)
• Attains full coupling Class 1.1D UN No. 0082, EXPLOSIVE, BLASTING, Type B N

32 © AEL Mining Services Limited Product Catalogue, 2011


EXPLOSIVES

Compatability Matrix - Bulk Anfex® Products

Acceptor Bulk Anfex® Bulk Anfex® Eco

100-200

100-200
Diameter (mm)
‹100

›200

‹100

›200
Donors
60g Pentolite Primer
150g Pentolite Primer
400g Pentolite Primer
175g Pentolite Primer Smart
400g Pentolite Primer Smart

SD - Surface Dopes
SB - Surface Blends
*Use plastic connector

© AEL Mining Services Limited Product Catalogue, 2011 33


EXPLOSIVES

Notes

34 © AEL Mining Services Limited Product Catalogue, 2011


Initiating Systems

Wealth Unearthed

As a holistic provider of a comprehensive range of commercial explosives and solutions, AEL is


proud of its locally developed and manufactured range of initiating systems suitable for all mining
applications.

With a long history and proven track record in the market, AEL offers its customers in the mining and construction
AEL is in a unique position to offer a range of products and industry a full range of initiating products including
solutions, on demand, to suit a vast variety of applications electronic detonators, capped fuses, igniter and
and market requirements in the underground and surface detonating cords, as well as a comprehensive range of
mining fields. Its initiating systems and components are boosters and starters - all of which fully compliment the
highly flexible, designed with the user in mind and are company’s entire range of explosive solutions.
available as Standard and Made-To-Order products.
AEL’s capped fuse technology and electronic detonators
Reinforcing its position as a solution provider and leader in are considered to be leading technologies in the market
this field, AEL is fully equipped to offer technical support place. The company has demonstrated its internal
and services in South Africa, other African regions as well Research & Development team’s prowess with the ongoing
as internationally. development of new shock tube technologies, which have
been well received in the market place.
What differentiates AEL’s offering is the fact that the entire
range is conceptualised, designed, manufactured, AEL’s electronic detonator range is highly flexible and
delivered, supported and maintained by the organisation’s offers solutions to applications of varying sophistication.
various specialised divisions. This means AEL is in a
unique position in that it provides both solid, reliable
initiating systems, as well as all the services around the
products to offer customers complete peace of mind.
INITIATING SYSTEMS

Shock Tube – Uni-Delay LP

A Uni-delay LP (long period) is a non-electric


Mining Method
initiation system which is designed for use in
underground mines. The unit consists of both Underground
an out-hole and an in-hole delay detonator. Narrow Reef

Application
Tunnelling
Stoping

Technical Specifications Technical Properties

Detonator strength 8 strength


Appearance
Sleep Time 48 hours
A length of shock tubing, which incorporates a 4000ms
Core load of tubing ~ 15mg/m
delay in-hole detonator that is crimped onto one end
VOD of tubing ~ 2000m/s
and a 200ms short delay out-hole detonator crimped Outside diameter of tubing ~ 3mm
onto the other end. Both detonators include either a Water resistance Excellent
rubber plug or sleeve. The out-hole detonator is
located in a plastic connector body. There are two Special precautions
variants available, the Uni-Delay LP (6) or (3) which • Handle with care - detonators are explosive
hold a maximum of six or three lengths of shock tube • Temperatures >90°C may result in spontaneous explosion
respectively, the later is ideally suited to narrow reef • Severe impact on the detonator or tubing can result in
mining conditions. accidental initiation and explosion
Storage and Expiry
Storage Conditions Moderate temperatures and dry
Benefits and Features conditions in a well ventilated,
Benefits
approved magazine
• All in-hole detonators have the same delay Product Shelf Life 18 months†
• Rugged, abrasion-resistant tubing Legal Storage* 6 months
• Easy to connect Expiry Date# (from date of manufacture) 12 months
• Easy to check connection sequence
• Ergonomically designed connector block makes Packaging
connection of tubing easy Description Case
Dimensions (LxBxH) 565x295x270mm
Features Gross weight 25kg
• 20 hole burning front
• Clear plastic connector body (6) or an orange Length (m) Units per case NEQ (kg)
connector body (3) 2 300 0.6
• Clear shock tubing 2.5 300 0.6
• 18-25kg minimum break load 3 300 0.5
• Immune to hazards of radio frequency radiation, 3.5 250 0.5
stray currents and static discharge 4 250 0.4
4.5 200 0.4
5 200 0.4
Product Range 6 150 0.3
7 150 0.3

Transport (UN Classification)


Out-hole In-hole Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC

Nominal delay periods (ms) 200ms 4000ms


Clear(6) n/a * Or legal requirements in region of operation
Colour code
# Latest dispatch date after manufacture from AEL magazine
Orange (3) n/a † Subject to quality confirmation

36 © AEL Mining Services Limited Product Catalogue, 2011


INITIATING SYSTEMS

Shock Tube – Splitter

A Splitter is a non-electric initiation system which


is designed for splitting the blast timing in multiple
directions, in underground mines. The unit consists
of two out-hole delay detonators. Mining Method
Underground
Narrow Reef

Application
Tunnelling
Stoping

Technical Specifications

Appearance Technical Properties


A length of shock tubing, which incorporates an out-hole
delay detonator crimped onto each end. Both detonators Detonator strength 2 strength equivalent
include either a rubber plug or rubber sleeve. Both Core load of tubing ~ 15mg/m
detonators are located in a plastic connector body. The VOD of tubing ~ 2000m/s
plastic body is colour-coded according to the delay of the Outside diameter of tubing ~ 3mm
out-hole detonators. Water resistance Excellent

Special precautions
• Handle with care - detonators are explosive
Benefits and Features • Temperatures >90°C may result in spontaneous explosion
Benefits • Severe impact on the detonator or tubing can result in
• Rugged, abrasion-resistant tubing accidental initiation and explosion
• Easy to tie-up
• The unit will initiate one or more Uni-Delay and Storage and Expiry
Trunkline assemblies Storage Conditions Moderate temperatures and dry
conditions in a well ventilated,
approved magazine
Features Product Shelf Life 18 months†
• Uni-delay timing system: 100ms or 200ms Legal Storage* 6 months in customer magazine
• Colour- coded connector blocks indicate delay number Expiry Date# (from date of manufacture) 12 months
• Green coloured shock tubing
• 18kg minimum break load
Packaging
• Immune to hazards of radio frequency radiation, stray
Description Case
currents and static discharge
Dimensions (LxBxH) 565 x 295 x 270mm
Gross weight (kg) 22

Length (m) Units per case NEQ (kg)


1 200 0.18
Product Range
1.5 200 0.32
2 200 0.33
Connector block Brown White

Nominal delay periods (ms) 100/100ms 200/200ms Transport (UN Classification)


Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC

* Or legal requirements in region of operation


# Latest dispatch date after manufacture from AEL magazine
† Subject to quality confirmation

© AEL Mining Services Limited Product Catalogue, 2011 37


INITIATING SYSTEMS

Shock Tube – Multi SPD


Mining Method
Underground
Narrow Reef
A Multi SPD (short period delay) is a non-electric Massive
Surface
initiation system which is designed for use in
Opencast
underground and surface mines. The unit consists
Open Pit
of an in-hole delay detonator. Quarrying
Construction
Application
Tunnelling
Stoping
Ring Blasting
Technical Specifications Trenching
Open Pit
Appearance Quarrying
A length of yellow shock tubing, which includes a short period Technical Properties Civils
delay in-hole detonator. The detonator includes either a rubber Detonator strength 8 strength
plug or sleeve that is crimped on one end. The detonator delay Sleep Time 2 weeks (in-hole)
period is printed along the length of the detonator shell. The free Core load of tubing ~ 15mg/m
end of the shock tube is sealed and incorporates a colour-coded VOD of tubing ~ 2000m/s
connector clip, which indicates the delay period. A tag behind Outside diameter of tubing ~ 3mm
connector the clip indicates the length of tubing, as well as the Water resistance Excellent
delay time. Storage and Expiry
Storage Conditions Moderate temperatures and dry
conditions in a well ventilated,
Benefits and Features approved magazine
Benefits Product Shelf Life 18 months†
• Delay is already in the hole Legal Storage* 6 months in customer magazine
• Rugged, abrasive-resistant tubing Expiry Date# (from date of manufacture) 12 months
• Easy to tie-up
• Easy to check blast for correct timing sequence due to Product Range
highly visible connector clip colour coding Nominal delay (ms) 0 25 50 75 100 125
• Detonator is 8 strength Colour code Turquiose Orange White Red Brown Light Green
Nominal delay (ms) 150 175 200 225 250 275
Colour code Light blue Beige Clear Grey Dark Pink Amber
Features Nominal delay (ms) 300 325 350 375 400 425
• Twenty eight different short period delays Colour code Curry Pink Fern green Peach Pearl Violet Gold
• Colour coded connector clip indicates delay number Nominal delay (ms) 450 475 500 600 700 800
Colour code Silver Maroon Light pink Dark blue Powder blue Lime green
• Connector clip connects assembly to detonating cord
Nominal delay (ms) 900 1000 1250 1500
trunk-line Colour code Lavender Light brown Light grey Burnt orange
• Yellow coloured shock tubing
• 18kg minimum break load on shock tubing Units per case/bag
• Immune to hazards of radio frequency radiation, stray Length Units per NEQ (kg) Length Units per NEQ (kg)
currents and static discharge (m) case (m) case
2 250 0.3 9 130 0.2
Packaging 2.5 250 0.3 10 100 0.2
Description 3 250 0.3 12 100 0.1
Case
3.5 200 0.2 15 90 0.1
Dimensions (LxBxH) 565 x 295 x 270mm 4 200 0.2 18 90 0.1
Gross weight (kg) 25 4.5 200 0.2 20 60 0.1
5 200 0.2 25 60 0.1
Special precautions 5.5 200 0.2 30 50 0.1
• Handle with care - detonators are explosive 6 180 0.2 35 25 0.1
7 180 0.2 45 25 0.1
• Temperatures >90°C may result in spontaneous explosion
8 150 0.2
• Severe impact on the detonator or tubing can result in
accidental initiation and explosion Transport (UN Classification)
* Or legal requirements in region of operation Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
# Latest dispatch date after manufacture from AEL magazine
† Subject to quality confirmation
© AEL Mining Services Limited Product Catalogue, 2011
38
INITIATING SYSTEMS

Shock Tube – Multi LPD

A Multi LPD (long period delay) is a non-electric


Mining Method
initiation system which is designed for use in
underground and surface mines. The unit consists Underground
Narrow Reef
of an in-hole long period delay detonator.
Massive
Surface
Construction
Application
Tunnelling
Stoping
Trenching
Technical Specifications
Appearance Storage and Expiry
A length of green shock tubing, which incorporates a long period Storage Conditions Moderate temperatures and dry
delay in-hole detonator. The detonator includes either a rubber conditions in a well ventilated,
plug or sleeve that is crimped on one end. The detonator delay approved magazine
period is printed along the length of the shell. The free end of Product Shelf Life 18 months†
the shock tube is sealed and incorporates a colour coded Legal Storage* 6 months in customer magazine
connector clip indicating the delay period. A tag behind the Expiry Date# (from date of manufacture) 12 months
connector clip indicates the length of tubing, as well as the delay
period. Product Range
Nominal delay (ms) 0 100 200 300 400 500
Benefits and Features Colour code Turquiose Brown Clear Curry Pearl Violet Light pink
Benefits Nominal delay (ms) 600 700 800 1000 1250 1500
• Rugged, abrasion-resistant tubing Colour code Dark blue Powder blue Lime green Light brown Light grey Burnt orange
Nominal delay (ms) 1750 2000 2500 3000 3500 4000
• Easy to tie-up Colour code Sapphire Agate Rose quartz Emerald Coral Aqua Marine
• Checking blast for correct timing sequence is simplified due Nominal delay (ms) 5000 6000 7000 8000 9000
to highly visible connector clip colour coding Colour code Amethyst Stone Tanzanite Ruby Jade

Features
Packaging
• 23 different long period delays
• Colour coded connector clip indicates delay period
Description Case
• Connector clip connects assembly to detonating cord or a Cluster Dimensions (LxBxH) 565 x 295 x 270mm
• Green coloured shock tubing Gross weight (kg) 22
• 18kg minimum break load on shock tubing
• Immune to hazards of radio frequency radiation, stray Units per case/bag
currents and static discharge Length Units per NEQ (kg) Length Units per NEQ (kg)
(m) case (m) case
2 250 0.3 9 125 0.2
Technical Properties 2.5 250 0.3 10 125 0.2
Detonator strength 8 strength 3 250 0.3 12 100 0.1
Sleep Time 2 weeks (in-hole) 3.5 200 0.2 15 75 0.1
Colour Green tubing 4 200 0.2 18 75 0.1
Core load of tubing ~ 15mg/m 4.5 200 0.2 20 50 0.1
VOD of tubing 5 200 0.2 25 50 0.1
~ 2000m/s
5.5 200 0.2 30 50 0.1
Outside diameter of tubing ~ 3mm 6 175 0.2 35 25 0.1
Water resistance Excellent 7 150 0.2 45 25 0.1
8 150 0.2

Special precautions
• Handle with care - detonators are explosive Transport (UN Classification)
• Temperatures >90°C may result in spontaneous explosion Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
• Severe impact on the detonator or tubing can result in * Or legal requirements in region of operation
# Latest dispatch date after manufacture from AEL magazine
accidental initiation and explosion † Subject to quality confirmation

© AEL Mining Services Limited Product Catalogue, 2011 39


INITIATING SYSTEMS

Shock Tube – Uni-Delay SP


Mining Method
Underground
Narrow Reef
A Uni-Delay SP (short period) variant is a non-electric Massive
initiation system which is designed for use in Surface
Opencast
underground and surface mines. The unit consists of
Quarrying
an in-hole and an out-hole delay, each with a selection Construction
of delay times.
Application
Stoping
Trenching
Technical Specifications Open Pit
Quarrying
Appearance Civils
A length of yellow shock tubing, which incorporates an in-hole
Storage and Expiry
Storage Conditions Moderate temperatures and dry
detonator crimped onto one end and a short delay out-hole
detonator crimped onto the other end. Both detonators conditions in a well ventilated,
incorporate either a rubber plug or sleeve. The out-hole approved magazine
Product Shelf Life 18 months†
detonator is located in a plastic connector body, which is
Legal Storage* 6 months in customer magazine
colour-coded according to the delay of the out-hole detonator.
Expiry Date# (from date of manufacture) 12 months
The out-hole delay detonator time and shock tube length is
printed on a label attached to the shock tube. The in-hole
Product Range
detonator delay period is printed along the length of the
Surface Delay
detonator shell.
Nominal delay (ms) 17 25 33 42
Benefits and Features Colour code Blue Orange Dark green Yellow
Benefits Nominal delay (ms) 75 100 125 150
• Accurate delay sequence Colour code Red Brown Light green Light blue
• Rugged, abrasion-resistant tubing Nominal delay (ms) 175 200 225 250
• Easy to connect Colour code Beige Clear Grey Dark pink
• Eliminates the requirement for detonating cord and relays
In-Hole Delay
• Reduced noise levels as compared with detonating cord
Nominal delay (ms) 350 450 475 500
Features
• Various surface and in-hole delays
Packaging
• Colour-coded connector block indicates out-hole delay time
• Contains optimally charged detonator for shock tube initiation
Description Case
in both directions Dimensions (LxBxH) 565 x 295 x 270mm
• Yellow coloured shock tubing Gross weight (kg) 22
• 18kg minimum break load
• Immune to hazards of radio frequency radiation, stray currents Units per case/bag
and static discharge Length Units per NEQ (kg) Length Units per NEQ (kg)
Technical Properties (m) case (m) case
3 175 0.3 18 75 0.2
Detonator strength 8 strength in-hole 5 175 0.3 21 50 0.1
2 strength equivalent out-hole 7 125 0.2 25 50 0.1
Sleep Time 2 weeks (in-hole) 9 100 0.2 30 50 0.1
Core load of tubing ~ 15mg/m 12 75 0.2 35 25 0.1
VOD of tubing ~ 2000m/s 15 75 0.2 40 25 0.1
Outside diameter of tubing ~ 3mm
Water resistance Excellent
Special precautions Transport (UN Classification)
Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
• Handle with care - detonators are explosive
• Temperatures >90°C may result in spontaneous explosion
• Severe impact on the detonator or tubing can result in
accidental initiation and explosion * Or legal requirements in region of operation
# Latest dispatch date after manufacture from AEL magazine
• Do not attempt to initiate detonating cord using the out-hole † Subject to quality confirmation
detonator and connector clip
40 © AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS

Shock Tube – Trunkline


Mining Method
Underground
Narrow Reef
A Trunkline is a non-electric initiation system which Massive
is designed for use in underground and surface mines. Surface
Opencast
The unit consists of an out-hole detonator.
Open Pit
Quarrying
Construction
Application
Tunnelling
Stoping
Massive (uphole)
Ring Blasting
Technical Specifications
Trenching
Appearance Open Pit
Quarrying
A length of green shock tubing, which includes a short period
Civils
delay detonator and a rubber sleeve that has been crimped on
one end. The free end of the shock tube is sealed and Storage and Expiry
incorporates a colour-coded connector clip which indicates the Storage Conditions Moderate temperatures and dry
delay period. The out-hole detonator is located in a plastic six conditions in a well ventilated,
tube connector block, which is colour-coded according to the approved magazine
delay of the detonator. The delay period and shock tube length Product Shelf Life 18 months†
is printed on a label attached to the shock tube. Legal Storage* 6 months in customer magazine
Expiry Date# (from date of manufacture) 12 months

Benefits and Features


Benefits
Product Range
• Combined trunkline and delay
• Rugged, abrasion-resistant tubing Nominal delay (ms) 0 17 25 33
• Easy connection Colour code Turquiose Blue Orange Dark green
• Immune to hazards of radio frequency radiation, stray currents Nominal delay (ms) 42 75 100 125
Colour code Yellow Red Brown Light green
and static discharge Nominal delay (ms) 150 225
175 200
• Can be used in underground or surface applications Colour code Light blue Beige Clear Grey
Nominal delay (ms) 250
Features Colour code Dark pink
• Thirteen different short period delays
• Colour coded connector block indicates delay time
• Connector block has a six tube capacity Packaging
• Green coloured shock tubing Description Case
• 18kg minimum break load on shock tube Dimensions (LxBxH) 565 x 295 x 270mm
Gross weight (kg) 22
Technical Properties Units per case/bag
Detonator strength 2 strength equivalent
Length Units per NEQ (kg) Length Units per NEQ (kg)
Colour Green tubing (m) case (m) case
Core load of tubing ~ 15mg/m 2 250 0.2 8 150 0.1
VOD of tubing ~ 2000m/s 3 200 0.2 9 140 0.1
Outside diameter of tubing ~ 3mm OD 4 200 0.2 10 120 0.1
Water resistance Excellent 5 200 0.2 12 100 0.1
6 175 0.1 15 75 0.1
Special precautions 7 150 0.1 30 50 0.1
• Handle with care - detonators are explosive
• Temperatures >90°C may result in spontaneous explosion Transport (UN Classification)
• Severe impact on the detonator or tubing can result in Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
accidental initiation and explosion
* Or legal requirements in region of operation
• Do not attempt to initiate detonating cord with this product # Latest dispatch date after manufacture from AEL magazine
† Subject to quality confirmation
© AEL Mining Services Limited Product Catalogue, 2011 41
INITIATING SYSTEMS

Shock Tube – Cluster

A Cluster is a non-electric initiation system which is


designed for use in surface mines. The unit consists
of a trunk line delay detonator housed in a
cluster connector block.
Mining Method
Surface
Opencast
Open Pit
Quarrying
Construction
Application
Technical Specifications Trenching
Open Pit
Appearance Quarrying
A length of green shock tubing that incorporates a short period Civils
delay detonator. The detonator includes sleeve that has been
crimped on one end with a given length of shock tubing. The Storage and Expiry
free end of the shock tube is sealed and incorporates a colour Storage Conditions Moderate temperatures and dry
coded connector clip. The delay period is also printed along conditions in a well ventilated,
the length of the detonator. The detonator is fitted into a approved magazine
colour-coded cluster connector block. The delay period and shock Product Shelf Life 18 months†
tube length is printed on a label attached to the shock tube. Legal Storage* 6 months in customer magazine
Expiry Date# (from date of manufacture) 12 months
Benefits and Features
Benefits
• Accurate delay timing Product Range
• Rugged, abrasion-resistant tubing Nominal delay (ms) 0 17 25 33
• Easy to use Colour code Turquiose Blue Orange Dark green
• Flexible blast design Nominal delay (ms) 42 75 100 125
• Initiates detonating cord or shock tube Colour code Yellow Red Brown Light green
Nominal delay (ms) 150 175 200 225
Colour code Light blue Beige Clear Grey
Features Nominal delay (ms) 250
• Thirteen different delays Colour code Dark pink
• Colour-coded connector clip and cluster connector block
indicates delay time Packaging
• Green coloured shock tubing Description Case
• 18kg minimum break load on shock tubing Dimensions (LxBxH) 565 x 295 x 270mm
• Immune to hazards of radio frequency radiation, stray Gross weight (kg) 22
currents and static discharge

Units per case/bag


Technical Properties
Length Units per NEQ (kg) Length Units per NEQ (kg)
Detonator strength 4 strength (m) case (m) case
Shock Tube Colour Green 2 250 0.2 6 150 0.1
Core load of tubing ~ 15mg/m 3 200 0.2 10 75 0.1
VOD of tubing ~ 2000m/s 4 175 0.2 12 75 0.1
Water resistance Excellent 5 175 0.2 15 75 0.1

Special precautions Transport (UN Classification)


• Handle with care - detonators are explosive Class 1.1B UN No 0360, DETONATOR ASSEMBLES, NON-ELECTRIC
• Temperatures >90°C may result in spontaneous explosion
• Severe impact on the detonator or tubing can result in
accidental initiation and explosion
• Do not attempt to initiated shock tube and detonating cord * Or legal requirements in region of operation
# Latest dispatch date after manufacture from AEL magazine
simultaneously by means of the cluster connector block † Subject to quality confirmation

42 © AEL Mining Services Limited Product Catalogue, 2011


INITIATING SYSTEMS

Shock Tube – Lead-in

Mining Method
Surface
A reel of shock tube with a detonator encased in a Opencast
cluster connector block, used to extend the blast to Open Pit
a safe initiation point. Quarrying
Construction
Application
Trenching
Open Pit
Quarrying
Civils

Technical Specifications Special precautions


• Handle with care - detonators are explosive
Appearance • Temperatures >90°C may result in spontaneous explosion
A length of shock tubing spooled onto a reel. One end of the
tubing is crimped into a short period delay detonator. The
detonator includes a rubber plug that has been crimped on Storage and Expiry
one end. The free end of the shock tube is sealed and Storage Conditions Moderate temperatures and dry
incorporates a colour coded cobra clip. The delay period is conditions in a well ventilated,
also printed along the length of the detonator. The detonator approved magazine
is fitted into a colour-coded cluster connector block. A tag Product Shelf Life 18 months†
attached to the shock tube indicates the length of tubing, as Legal Storage* 6 months in customer magazine
well as the delay period. Expiry Date# (from date of manufacture) 12 months

Product Range
Benefits and Features
Benefits Nominal delay (ms) 25 33
• Highly visible components - greater safety Colour code Orange Green
• Rugged, abrasion resistant tubing
• Easy to use
• Reduced noise
• Positive initiation control
Packaging
Features
Description Case
• Tubing is spooled, for easy off-reeling
• The cluster connector block has a positive locking cover
Dimensions (LxBxH) 510x270x250mm
• Green coloured shock tubing Gross weight (kg) 9
• 18kg minimum break load on shock tubing
• Immune to hazards of radio frequency radiation, stray currents
Units per case/bag
and static discharge
Length Units per NEQ (kg)
case
Technical Properties 200m 10 reels 0.1
Detonator strength 4 strength 500m 2 reels 0.1
Core load of tubing ~ 15mg/m
VOD of tubing ~ 2000m/s
Outside diameter of tubing ~ 3mm Transport (UN Classification)
Minimum initiator Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
>3.6g/m detonating cord
* Or legal requirements in region of operation
# Latest dispatch date after manufacture from AEL magazine
† Subject to quality confirmation
© AEL Mining Services Limited Product Catalogue, 2011 43
INITIATING SYSTEMS

Shock Tube – Extender

Mining Method
Underground
Narrow Reef
A reel of shock tubing with a separate 10cm length Massive
of clear plastic joiner tubing, which can be used to join Surface
shock tube ends in order to extend the initiation point Opencast
to a safe distance from the blast. Open Pit
Quarrying
Construction
Application
Tunnelling
Stoping
Ring Blasting
Trenching
Open Pit
Quarrying
Civils

Technical Specifications Special precautions


• Store in a specially licensed, cool and dry area for not more
Appearance than 18 months from the date of manufacture
A reel of shock tubing with a separate 10cm length of clear
plastic joiner tubing, which can be used to join reels to extend Storage and Expiry
the length of shock tubing as well as join an HTDA leading to Storage Conditions Moderate temperatures and dry
the first hole on a blast. conditions in a well ventilated,
approved magazine
A black end cap is used to seal both ends of the tubing as to Product Shelf Life 18 months†
prevent powder loss and/or moisture ingression. Legal Storage* 6 months in customer magazine
Expiry Date# (from date of manufacture) 12 months
Benefits and Features
Benefits
• Rugged, abrasion-resistant tubing Product Range
• Easy to use • 500m
• Joiner increases distance from blast

Packaging
Features
Description Case
• Green coloured shock tubing Dimensions (LxBxH) 510x270x250mm
• 18kg minimum break load Gross weight (kg) 9
• Joiner tube enables easy extension to required length NEQ (kg) 0.02
• Immune to hazards of radio frequency radiation, stray
currents and static discharge
Units per case/bag
Length Units per
Technical Properties case
Core load of tubing ~ 15mg/m 500m 2 reels
VOD of tubing ~ 2000m/s
Outside diameter of tubing ~ 3mm
Transport (UN Classification)
N/A

* Or legal requirements in region of operation


# Latest dispatch date after manufacture from AEL magazine
† Subject to quality confirmation

44 © AEL Mining Services Limited Product Catalogue, 2011


INITIATING SYSTEMS

Capped Fuse Systems – Stopefuse® and Durafuse®

A length of safety fuse capped with a


detonator at one end and an igniter
cord connector at the other. Mining Method
Underground
Narrow Reef

Application
Tunnelling
Stoping
Technical Specifications Special precautions
Appearance • Handle with care - damage to the fuse or components could
lead to misfires
The AEL capped fuse products are supplied with a length of green
• Severe impact on the detonator or the fuse can result in
Durafuse® or red Stopefuse®. The product varies in length
accidental initiation and explosion
depending on the depth of the hole.
• Avoid all possible sources of ignition
Benefits and Features • Never pull the components off the fuse
Benefits • Never connect the blast until all the charging operations have
• AEL capped fuse assemblies perform reliably in wet underground been completed
mining environments.
• Supplied in a range of lengths to suit different customer needs
Product Range
• Graded fuse improves sequential firing by reducing burning speed Product Fuse colour Fuse length (m) Detonator Burning rate
(s/m)
variability Stopefuse Red 0.9 or 0.9H 6D/8D 240 - 300
• Low cost system that performs reliably 1.2 or 1.2H 6D/8D 240 - 300
• Resistant to fuel-oil discharged from compatible explosive products 1.5 or 1.5H 6D/8D 240 - 300
Durafuse Green 0.9 6D/8D 99 - 121
Features 1.2 6D/8D 99 - 121
• Connector has a specially designed collar to retain igniter cord and 1.5 6D/8D 99 - 121
ensure effective heat transfer 1.8 or 1.8H 6D/8D 99 - 121
2.1 6D/8D 99 - 121
• Triple crimping of the detonator to the fuse, to provide effective
2.4 or 2.4H 6D/8D 99 - 121
seals against water and fuel-oil ingress 2.7 6D/8D 99 - 121
• Individual bundles are graded according to burning speed and colour 3.0 or 3.0H 6D/8D 99 - 121
coded to facilitate matching of corresponding burning speeds for 3.3 or 3.3H 6D/8D 99 - 121
optimal sequencing of shots 3.6 or 3.6H 6D/8D 99 - 121
3.9 6D/8D 99 - 121
• Certain variants available in half packs
Units per case
Technical Properties Length (m) Units per Box Gross
Detonator strength 6D or 8D case dimensions weight (kg)
Sleep time 72 hours 0.9m 750 615 X 325 X 325 20
Core load 0.9m Half pack 375 340 X 325 X 325 10
~ 6.5g/m
1.2m 550 615 X 325 X 325 20
Dimensions 4.8 to 5.1mm OD 1.2m Half pack 275 340 X 325 X 325 10
Water resistance Excellent 1.5m 500 615 X 325 X 325 20
1.5m Half pack 250 340 X 325 X 325 10
1.8m 450 615 X 325 X 325 20
Storage and Expiry 1.8m Half pack 225 340 X 325 X 325 10
2.1m 350 615 X 325 X 325 20
Storage Conditions Store in an approved segregated, 2.1m Half pack 175 340 X 325 X 325 10
cool and well ventilated magazine 2.4m 350 615 X 325 X 325 20
Product Shelf Life 18 months from date of manufacture 2.4m Half pack 175 340 X 325 X 325 10
Legal Storage* 6 months in customer magazine 2.7m 300 615 X 325 X 325 20
3.0 300 615 X 325 X 325 20
3.0m Half pack 150 340 X 325 X 325 10
Recommendations for use 3.3m 300 615 X 325 X 325 20
3.3m Half pack 150 340 X 325 X 325 10
• To optimise sequential firing, it is recommended that users 3.6m 250 615 X 325 X 325 20
initiate capped Durafuse® with Duraline® or Slowline® and 3.6m Half pack 125 340 X 325 X 325 10
Stopefuse® with Stopeline® 9 or Stopeline®. 3.9m 250 615 X 325 X 325 20
• For best results employ capped Stopefuse in stoping applications Transport (UN Classification)
and capped Durafuse® in tunnelling and development Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
applications. * Or legal requirements in region of operation
# Latest dispatch date after manufacture from AEL magazine
© AEL Mining Services Limited Product Catalogue, 2011 45
INITIATING SYSTEMS

Capped Fuse Systems – Shock Tube Starter


A non-electric shocktube starter consisting of
either a 1.2m long capped Durafuse® assembly
or a 2.1m long capped Stopefuse 290 assembly.
The AEL shocktube starter is available in two
product ranges. The first range is comprised of
a red capped Stopefuse® length packaged in a
box containing 50 units. The second range
comprises of 100 units of green capped Durafuse®. Mining Method
A hollow polyethylene body (minidet tube) is Underground
fitted over the detonator and crimped over it Narrow Reef
with an aluminium ferrule. Massive
Surface
Opencast
Openpit
Quarrying
Construction
Application
As a starter for Shock Tube

Technical Specifications Recommendations for use


For best results initiate the shock tube starter with an igniter cord
Appearance
The assemblies are constructed by crimping a slotted igniter
Special precautions
cord connector at one end and a 6D strength detonator at the
• Handle with care - detonators are explosive
other end of the respective fuses.
• Temperatures >100°C may result in spontaneous explosion
• Severe impact on the detonator or fuse may result in an
Benefits and Features explosion
Benefits • Avoid all possible sources of heat
• Secure attachment of shock tube to the minidet • Never connect the blast until all charging operations have been
• Minimal generation of shrapnel completed
• Reliable initiation of the shock tube
• Slow burning speeds to provide sufficient time for
safe evacuation Storage and Expiry
Storage Conditions Store in an approved segregated,
Features cool and well ventilated magazine
• The detonator is encased in a plastic body Product Shelf Life 18 months from date of manufacture
• The detonator and its crimp are kept waterproof by the Legal Storage* 6 months in customer magazine
plastic body
• The slot positions the receptor shock tube directly in the
path of the detonator blast to optimise transfer of shock energy
• The plastic body includes a moulded clip to secure the
Packaging
shock tube to the detonator

Description Case
Technical Properties
Fuse type Units per Dimensions
Detonator strength 6D
Core load (fuse) case (mm)
~ 6.5g/m
Fuse diameter 4.8 to 5.0mm OD Durafuse® 100 300x270x575
Water resistance Stopefuse®290 100 300x270x575
Excellent

Product Range Transport (UN Classification)


Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC
Fuse type Fuse length (m) Colour Average
Burning time
Durafuse® 1.2 Green 132s = 2 min 12s * Or legal requirements in region of operation
Stopefuse® 1.2 Red 324s = 5 min 24s # Latest dispatch date after manufacture from AEL magazine

46 © AEL Mining Services Limited Product Catalogue, 2011


INITIATING SYSTEMS

Capped Fuse Systems – AEL Igniter Cords

Flexible, incendiary cord comprising of a copper


wire core covered with a plasticised, incendiary
composition and waterproofed with a thin layer
of polyethylene.
The cord burns progressively with a constant,
vigorous and robust external flame. Mining Method
Underground
Variants are: Duraline™, Stopeline®, Stopeline® 9 Narrow Reef
and Slowline™.
Application
Tunnelling
Stoping
Technical Specifications Recommendations for use
Igniter cords are used to initiate capped safety fuses in various
Appearance
blasting applications.
Four types of igniter cords are manufactured by AEL:
• Slowline – a single cord that is ivory in colour. Special precautions
• Duraline – a single green cord equipped with a parallel wire • Igniter cords are sensitive to impact, friction, flame, sparks and
to impart greater carcass strength static discharge
• Stopeline – a red twin cord • Igniter cords burn fiercely, even under water, producing a fireball
• Stopeline 9 – a mauve (purple) twin cord of high temperature gas
• Avoid all possible sources of heat
Benefits and Features • Temperatures above 160°C may result in spontaneous ignition
Benefits
• AEL Igniter cords perform reliably in wet conditions Storage and Expiry
• Supplied in a range of long lengths to suit different customer needs
Storage Conditions Store in an approved segregated,
• Supplied in slow and fast burning speeds to enhance sequential
cool and well ventilated magazine
firing
Product Shelf Life 18 months from date of manufacture
• Reliable and affordable system of initiation
Legal Storage* 6 months in customer magazine
• Simple to use and versatile

Features
• Flexible and easy to extend
Packaging
• Easy to connect into branch lines Description Case
• Substantial heat output from the twin cords
• Burns under water Units per case
Stopeline
Product Box Gross
Technical Properties dimensions (mm) weight (kg)
Sleep Time › 72 hours 10 x 50m 275 x 255 x 140 8
20 x 50m 250 x 250 x 305 15
Water resistance Excellent 10 x 2 x 50m 255 x 255 x 300 15
5 x 2 x 100m 328 x 176 x 320 15
10 x 100m 334 x 170 x 290 15
Product Range Stopeline 9
Type Colour Burning rate Principal application 10 x 100m 334 x 170 x 285 18
5 x 2 x 100m 328 x 176 x 320 18
(s/m)
20 x 50m 255 x 255 x 280 18
Stopeline Red 30 to 45 Sequential firing in narrow reef 255 x 255 x 300 18
10 x 2 x 50m
stoping. Use with 1.2 and 1.5 Duraline
Stopfuse290 40 x 50m 512 x 220 x 230 19
In narrow reef mining with short 10 x 4 x 50m 542 x 230 x 230 19
Stopeline 9 Mauve 18 to 30 10 x 50m 275 x 220 x 125 5
length holes or in applications
requiring greater burning front. Slowline
20 x 100m 255 x 255 x 280 15
Use with 0.9m Stopefuse 290
40 x 50m 512 x 220 x 230 15
Duraline Green 30 to 45 Tunnelling and development
10 x 4 x 50m 542 x 230 x 230 15
where residual cord strength is
of importance. Use with Durafuse
Slowline Ivory 30 to 45 Tunnelling, development and Transport (UN Classification)
general purpose Class 1.4G UN No 0066, CORD, IGNITER
* Or legal requirements in region of operation
# Latest dispatch date after manufacture from AEL magazine
© AEL Mining Services Limited Product Catalogue, 2011 47
INITIATING SYSTEMS

Electronic Delay Detonators – QuickShot™ Plus


QuickShot Plus is a pre-programmed electronic initiation system for underground
mines, which allows customers the benefits seen when using accurate timing in
tunnelling applications.
QuickShot Plus is a plug-and-play system where user interaction can be kept to a
minimum.
QuickShot Plus offers simplified daisy chain linking, which enables easy visualisation
of the blast. In its simplest form customers simply connect QuickShot Plus detonators
in the order in which they want the round to fire. This makes the system easy to use
and easy to understand.
QuickShot Plus can be used as a stand alone system
or as part of a centralised blasting network. Mining Method
Underground
Narrow Reef
Massive
Application
Tunnelling
Stoping
Technical Specifications
Product Range
Appearance
A copper detonator that is crimped onto a yellow-coloured, Downline x Surface Units per NEQ (kg)
flat 4-wire copper cable downline on one end and Length (m) case
terminated with two over-moulded connectors on the 1.8 x 0.9 90 0.090
other end. 1.8 x 0.9 (heavy duty) 90 0.090
4.2 x 0.9 54 0.054
6.0 x 0.9 54 0.054
Benefits and Features 7.5 x 0.9 54 0.054
Benefits
• Improved fragmentation
Special precautions
• Handle with care - detonators are explosive
• Maximum face advance
• Temperatures >90°C may result in spontaneous explosion
• Sequential firing
• Increased blast cycle due to better muckpile distribution,
Storage and Expiry
resulting in a major decrease in cleaning time
Storage Conditions Moderate temperatures and
dry conditions in a well
Features
ventilated, approved magazine
• Daisy chain connections
Product Shelf Life 36 months
• Network connectivity
Legal Storage* 6 months (SA)
• Continuous testing of the installation
Expiry Date# (from date of manufacture) 12 months (SA)
• Immune to stray currents

Packaging
Technical Properties Description Case
Delay time Pre-programmed or Box Dimensions (L x B X H) 480 x 216 x 252 mm
programmable with delay
and pause markers
Detonator strength 8D Transport (UN Classification)
Water resistance Excellent Class 1.1B, UN No. 0030, Product Group 2, DETONATORS, ELECTRIC
Wire diameter Flat cable, 2mm Class 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC

* Or legal requirements in region of operation


# Latest dispatch date after manufacture from AEL magazine

48 © AEL Mining Services Limited Product Catalogue, 2011


INITIATING SYSTEMS

Electronic Delay Detonators – Smartdet®

Mining Method
A user-friendly, fully programmable electronic Underground
detonator that can accomodate complex blast Narrow Reef
designs where flexible milli-second timing is Massive
Surface
required.
Opencast
Openpit
Smartdet has a unique, patented test-on-connect Quarrying
feature, which ensures successful deployment of Construction
the unit.
Application
Tunnelling
Stoping
Massive (uphole)
Ring Blasting
Trenching
Open Pit
Quarrying
Civils

Technical Specifications
Appearance Special precautions
A copper detonator that is crimped onto a round, red- • Handle with care - detonators are explosive
coloured, twin-core steel downline on one end and • Temperatures >90°C may result in spontaneous explosion
terminated with a yellow connector on the other end.
Storage and Expiry
Benefits and Features Storage Conditions Moderate temperatures and
Benefits dry conditions in a well
• Improved fragmentation ventilated, approved magazine
• Maximum face advance Product Shelf Life 36 months
• Sequential firing Legal Storage* 6 months (SA)
• Increased blast cycle due to better muckpile distribution, Expiry Date# (from date of manufacture) 12 months (SA)
resulting in a major decrease in cleaning time
• Saving of up to 30 percent in number of holes drilled, due
to the ability to stretch existing blast design criteria Packaging
Description Case
Features Box Dimensions (L x B X H) 575 x 300 x 270mm
• Inter-hole delay flexibility
• Pre-blast testing of all detonators
Units per case/bag
• 100 percent factory testing provides new levels of
Length Units per NEQ (kg) Length Units per NEQ (kg)
reliability case case
• Immune to stray currents 1.8 165 0.165 25 36 0.036
• Immune to electromagnetic radiation 3.6 100 0.10 30 30 0.030
4.2 100 0.10 40 20 0.020
6 96 0.096 50 16 0.016
Technical Properties 10 90 0.090 60 16 0.016
Delay time Set by user in 1ms steps, range 15 60 0.060 70 10 0.010
20 48 0.048
is 1 to 20 000ms
Detonator strength 8D
Water resistance Excellent Transport (UN Classification)
Wire diameter ~3.5 mm outer diameter Class 1.1B, UN No. 0030, Product Group 2, DETONATORS, ELECTRIC

* Or legal requirements in region of operation


# Latest dispatch date after manufacture from AEL magazine

© AEL Mining Services Limited Product Catalogue, 2011 49


INITIATING SYSTEMS

Electronic Delay Detonators – SmartShot™

The SmartShot system offers innovative features


including wireless remote blasting and complete
timing flexibility.
Mining Method
Specialised waterproof and dirt displacing
connectors ensure quick, easy and reliable Underground
connections and prevent leakage. The system Massive
Surface
also enables users to achieve the precision timing
Opencast
benefits of electronic initiation systems with the
Openpit
easy connections of current non-electric shock Quarrying
tube systems. Construction
Application
Tunnelling
Trenching
Open Pit
Quarrying
Civils
Technical Specifications
Appearance Product Range
A copper detonator that is crimped onto a green-coloured, Length (m) 1.1B & 1.4S
flat 4-wire copper cable downline on one end and Downline Surface Units per case NEQ (kg)
terminated with two over-moulded connectors on the 10 5 18 0.018
other end. 10 7 18 0.018
10 10 18 0.018
Benefits and Features 15 5 18 0.018
Benefits 15 7 18 0.018
• Accurate timing 15 10 18 0.018
20 0.2 18 0.018
• Wireless remote blasting
20 5 18 0.018
• Ease of deployment
20 10 18 0.018
• Blast design flexibility 20 15 18 0.018
Features 30 0.2 18 0.018
• Daisy chain connections 35 0.2 18 0.018
• Software detects and warns of detonator and harness Storage and Expiry
faults Storage Conditions Moderate temperatures and
• Multiple level of hard and software security measures dry conditions in a well
• Immune to stray currents ventilated, approved magazine
• Designed to be initiated by firing equipment and Product Shelf Life 36 months
specifically designed for use with the SmartShot system Legal Storage* 6 months (SA)
Expiry Date# (from date of manufacture) 12 months (SA)
Technical Properties
Delay time Fully programmable - range is Packaging
1 to 20 000ms Description Case
Detonator strength 8D Units per case 18
Water resistance Excellent Box Dimensions (L x B X H) 480 x 217 x 252
Wire diameter Flat cable, 2mm NEQ (kg) 0.018
Downline wire type Copper 4-wire
Transport (UN Classification)
Class 1.1B, UN No 0030, Product Group 2, DETONATORS, ELECTRIC
Special precautions Class 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC
• Handle with care - detonators are explosive
* Or legal requirements in region of operation
• Temperatures >90°C may result in spontaneous explosion # Latest dispatch date after manufacture from AEL magazine

50 © AEL Mining Services Limited Product Catalogue, 2011


INITIATING SYSTEMS

Electronic Delay Detonators – DigiShot™

DigiShot is an easy-to use, reliable electronic initiating Mining Method


system for use primarily in surface blasting applications. Underground
Massive
The DigiShot electronic initiation system represents an Surface
innovative advance in technology, which enables users Opencast
to achieve the accurate timing benefits of electronic Openpit
Quarrying
initiation systems with robust all-weather wire-leads
Construction
and surface connectors.
Application
Tunnelling
Massive (uphole)
Ring Blasting
Trenching
Open Pit
Quarrying
Civils

Technical Specifications
Appearance Storage and Expiry
The detonator shell is copper with two steel wires Storage Conditions Moderate temperatures and
covered in red PVC plastic as the downline and coils dry conditions in a well
have clear plastic shrink sleeve ventilated, approved magazine
Product Shelf Life 36 months
Legal Storage* 6 months (SA)
Benefits and Features Expiry Date# (from date of manufacture) 12 months (SA)
Benefits
• Easy-to-use
• Minimal on-bench components to simplify use Packaging
• Automatic or programmable delay timing Description Case
• Fully functionality testing Box Dimensions (L x B X H) 455 x 305 x 215mm

Features 1.1B
• Rugged reliability Length (m) Units per case NEQ (kg)
• Immune to stray currents 1.8 120 0.120
• Designed to be initiated by firing equipment specifically 3.0 102 0.102
designed for the DigiShot system 4.2 78 0.078
6 66 0.066
10 60 0.060
15 42 0.042
Technical Properties 20 30 0.030
Delay time Fully programmable - range is 25 30 0.030
1 to 20 000ms 30 24 0.024
Detonator strength 8D 40 18 0.018
50 12 0.012
Water resistance Excellent
Wire diameter ~3.5 mm OD
Transport (UN Classification)
Class 1.1B, UN No. 0030, Product Group 2, DETONATORS, ELECTRIC
Class 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC
Special precautions
• Handle with care - detonators are explosive
• Temperatures >90°C may result in spontaneous explosion
* Or legal requirements in region of operation
# Latest dispatch date after manufacture from AEL magazine
© AEL Mining Services Limited Product Catalogue, 2011 51
INITIATING SYSTEMS

Electronic Delay Detonators – DigiShot™ Plus

DigiShot Plus is an easy-to use, reliable electronic


Mining Method
initiating system with remote firing capability.
Underground
The DigiShot Plus electronic initiation system Massive
represents an innovative advance in technology, Surface
which enables users to achieve the accurate timing Opencast
benefits of electronic initiation systems with robust Openpit
Quarrying
all-weather wire-leads and surface connectors.
Construction
Application
Tunnelling
Massive (uphole)
Ring Blasting
Trenching
Open Pit
Quarrying
Civils
Technical Specifications
Appearance Storage and Expiry
The detonator shell is copper with 2 -steel wires covered Storage Conditions Moderate temperatures and
in green PVC plastic as the downline and coils have clear dry conditions in a well
plastic shrink sleeve ventilated, approved magazine
Product Shelf Life 36 months
Legal Storage* 6 months (SA)
Benefits and Features Expiry Date# (from date of manufacture) 12 months (SA)
Benefits
• Easy-to-use Packaging
• Minimal on-bench components to simplify use Description Case
• Automatic or programmable delay timing Box Dimensions (L x B X H) 455 x 305 x 215mm
• Fully functionality testing

Features 1.1B
• Rugged reliability Length (m) Units per case NEQ (kg)
• Immune to stray currents 1.8 120 0.120
3.0 102 0.102
• Designed to be initiated by firing equipment specifically
4.2 78 0.078
designed for the DigiShot Plus system
6 66 0.066
• Remote firing capability 10 60 0.060
15 42 0.042
20 30 0.030
25 30 0.030
Technical Properties 30 24 0.024
40 18 0.018
Delay time Fully programmable - range is
50 12 0.012
1 to 20 000ms
Detonator strength 8D
Water resistance Excellent
Wire diameter 3.5mm OD
Transport (UN Classification)
Class 1.1B, UN No 0030, Product Group 2, DETONATORS, ELECTRIC
Class 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC
Special precautions
• Handle with care - detonators are explosive
• Temperatures >90°C may result in spontaneous explosion
* Or legal requirements in region of operation
# Latest dispatch date after manufacture from AEL magazine

52 © AEL Mining Services Limited Product Catalogue, 2011


INITIATING SYSTEMS

Electronic Delay Detonators – HotShot™


HotShot is the world's first auto-programmable electronic initiation system designed
to optimise blasting results. HotShot is user-friendly, simple to understand, easy to
deploy, flexible in a wide range of blast configurations and offers the accuracy of an
electronic detonator.
The HotShot system is an important advance in Mining Method
technology and enables users to experience the Surface
precision timing benefits of electronic initiation Opencast
systems melded with the easy connectivity options Openpit
of current non-electric shock tube systems. Quarrying
Construction

Application
Trenching
Open Pit
Quarrying
Civils
Technical Specifications

Appearance Special precautions


A copper detonator that is crimped onto a red-coloured, • Handle with care - detonators are explosive
flat 4-wire copper cable downline on one end and • Temperatures >90°C may result in spontaneous explosion
terminated with two over-moulded connectors on the
other end.
Storage and Expiry
Benefits and Features Storage Conditions Moderate temperatures and
Benefits dry conditions in a well
• Accurate timing ventilated, approved magazine
• Ease of use Product Shelf Life 36 months
• Speed of deployment Legal Storage* 6 months (South Africa)
• Blast design flexibility Expiry Date# (from date of manufacture) 12 months (South Africa)
Features
• Daisy chain connections Packaging
• Software detects and warns of detonator and harness Description Case
faults Box Dimensions (L x B X H) 480 x 217 x 252mm
• Software highlights blast design errors
• Blast layout visualisation Length (m) 1.1B & 1.4S
• Designed to be initiated by firing equipment specifically Downline Surface Units per case NEQ (kg)
designed for the HotShot system 10 5 18 0.018
10 7 18 0.018
Technical Properties 10 10 18 0.018
Delay time Auto-Programmable - user 15 5 18 0.018
needs to set inter-hole and 15 7 18 0.018
inter-row delays 15 10 18 0.018
Detonator strength 8D 20 0.2 18 0.018
Water resistance Excellent 20 5 18 0.018
Downline wire type Copper 4-wire: 20 10 18 0.018
20 15 18 0.018
Std (0-50°) / Arctic (-30°-+40°)
30 0.2 18 0.018
Software Versions 35 0.2 18 0.018
• HotShot Standard
Transport (UN Classification)
• HotShot Hybrid
Class 1.4S, UN No 0456, Product Group 2, DETONATORS, ELECTRIC
• HotShot + Class 1.1B, UN No 0030, Product Group 2, DETONATORS, ELECTRIC
• HotShot Tunnel * Or legal requirements in region of operation
# Latest dispatch date after manufacture from AEL magazine
© AEL Mining Services Limited Product Catalogue, 2011 53
INITIATING SYSTEMS

Electric Initiators – Statsafe® Detonator

Statsafe is the permitted, non-incendive, short period delay electric detonator


designed for use in underground coal mines where fiery conditions exist. It can
also be used to initiate detonating cords, shock tube trunklines and secondary
blasting.
Mining Method
Underground
Narrow Reef
Coal
Application
Tunnelling
Stoping
Underground coal

Technical Specifications Product Range


Appearance Statsafe No Delay (ms) Colour
An electrically initiated copper tube detonator containing 0 0 Grey and Blue
two insulated copper wires with white PVC plastic crimp 2 55 Grey and Orange
plug. The colour of the wires vary depending on the delay 3 80 Grey and Pink
number. 4 110 Grey and Red
5 150 Grey and White
Benefits and Features 6 200 Blue and Green
Benefits
7 250 Blue and Orange
• Circuits can be easily tested
8 300 Blue and Pink
• Eight accurate delays allow choice of blasting patterns
• Excellent water resistance Recommendations for use
• Lead wires are easy to deploy and handle • Exemptions must be obtained from the inspector of
• Passed requirements of French test for electrostatic, mines for use of delays greater than number 5 (150ms)
10kV, 2000pF • Instantaneous Electric Detonators (IED) and Statsafe
detonators may not be mixed in the same blast
Features
• Tangle-free copper lead wires Special precautions
• Passed the methane incendivity test • Handle with care - detonators are explosive
• Each fusehead is protected with a plastic sleeve • Temperatures >90°C may result in spontaneous explosion
• Colour coded lead wires identify delay time Storage and Expiry
• Standard length of 3,6 m Storage Conditions Moderate temperatures and
dry conditions in a well
Technical Properties ventilated, approved magazine
Delay time 0 - 300ms 18 months (from date of manufacture)
Product Shelf Life
Bridge resistance 0.2 - 0.25?
Firing impulse 50 - 70mJ/?
Fusehead Type 1
Base Charge No. 63g PETN Packaging
Description Case
Box Dimensions (L x B X H) 600 x 325 x 250mm
Safety Handling Gross weight (kg) 20
• Keep electric detonators away from all sources of Units per case 750
electrical energy e.g. batteries, mains outlets, radios etc.
• Keep legwires shorted until connection into electrical
blast circuit. Transport (UN Classification)
Class 1.1B UN No 0030, DETONATORS, ELECTRIC
* Or legal requirements in region of operation

54 © AEL Mining Services Limited Product Catalogue, 2011


INITIATING SYSTEMS

Electric Initiators – Instantaneous Electric Detonator (IED)

The instantaneous electric detonator is used to initiate


blasts by firing trunk lines of detonating cords Mining Method
or shock tube, secondary blasts and blasting gunpowder. Underground
Narrow Reef
Surface
Opencast
Openpit
Quarrying
Construction
Application
Stoping
Secondary Blasting
Technical Specifications

Appearance Special precautions


A copper detonator with white PVC leg wires wound in a • Handle with care - detonators are explosive
figure of eight coil. • Temperatures >90°C may result in spontaneous explosion
• Instantaneous Electric Detonators (IED) and Statsafe
Benefits and Features electric detonators may not be mixed in the same blast
Benefits
• Lead wire insulation, ends are stripped for quick
connection Storage and Expiry
• Low cost, yet reliable and predictable initiation of blasts Storage Conditions Moderate temperatures and
• Excellent water resistance dry conditions in a well
ventilated, approved magazine
Features Product Shelf Life 18 months (from date of manufacture)
• Standard type 0 fusehead
• Available with short tangle-free lead or copper wires
• 630mg explosive PETN base charge
Packaging
Description Case
Box Dimensions (L x B X H) 255 x 255 x 645mm
Technical Properties Gross weight (kg) 20
Delay time Instantaneous
Bridge wire resistance 1 - 1.5 ?
All firing impulse 3 - 5mJ/? Copper wire
No fire current 0.30 A for 50ms Wire length Units per
Fusehead Type 0 (m) case
1.8 1000
3.6 500
Recommendations for use
Always keep lead wires shorted until ready to fire.
Transport (UN Classification)
Class 1.1B, UN No 0030, DETONATORS, ELECTRIC

* Or legal requirements in region of operation


# Latest dispatch date after manufacture from AEL magazine
© AEL Mining Services Limited Product Catalogue, 2011 55
INITIATING SYSTEMS

Electric Initiators – Fusehead Assembly

Fuseheads are mainly used to initiate black powder


in dimensional stone quarries and pyrotechnic
charges in fireworks, security and safety systems.

Mining Method
Surface
Quarrying

Application
Quarrying

Technical Specifications
Appearance Special precautions
A length of white PVC covered copper wire wound in a • Handle with care - fuseheads are explosive
figure of eight. A standard Vulcan fusehead • Temperatures ›90°C may result in spontaneous explosion
attached to one end, with the other wire end stripped
from PVC.

Benefits and Features Storage and Expiry


Storage Conditions Moderate temperatures and
Benefits
dry conditions in a well
• Lead wire insulation is stripped for quick connection
ventilated, approved magazine
• Circuit can be easily tested
Product Shelf Life 18 months from date of manufacture
• Ease of deployment

Features
Packaging
• Available with tangle-free wires
Description Case
• Standard type 0 fusehead
Gross weight (kg) 12
• Figure eight wire winding
Leading wire Units per L x B x H (mm)
Technical Properties (m) case
1.8 1000 535 x 185 x 192
Delay time Instantaneous
3.0 500 455 x 372 x 177
Bridge-Wire resistance 1.25 ?
All firing impulse 3 - 5mJ/?
No fire current 0.30 A for 50ms
Fusehead Type 0
Transport (UN Classification)
Class 1.4S UN No 0454, IGNITERS

* Or legal requirements in region of operation

56 © AEL Mining Services Limited Product Catalogue, 2011


INITIATING SYSTEMS

Electric Initiators – Shurstart®

Shurstarts are used to electrically initiate igniter


cord in development ends and underground stoping.
It can also initiate pyrotechnic charges in fireworks,
security and safety systems.

Mining Method
Underground
Narrow Reef

Application
Tunnelling
Stoping

Technical Specifications

Appearance Special precautions


A red plastic casing crimped onto PVC wires that are • Handle with care - Shurstarts are explosive
350mm in length. • Always connect Shurstarts & igniter cord as shown on
inner packaging.
Benefits and Features
Benefits
• Easy and secure igniter cord connector attachment
Storage and Expiry
Storage Conditions Moderate temperatures and
• Remote ignition via blasting circuit
dry conditions in a well
• Reliable and instantaneous igniter cord initiation, even
ventilated, approved magazine
under water
Product Shelf Life 18 months from date of manufacture
• Circuit can easily be tested
Features
• Wires are colour coded by month for easy detection of
ageing products Packaging
• Plastic casing prevents water ingress Description Case
• Standard type 0 fusehead Gross weight (kg) 6
• The plastic casing has a clip designed to retain an igniter
cord strand in close proximity to the initiating pyrotechnic
charge
Leading wire Units per L x B x H (mm)
(m) case
Technical Properties 0.35 250 280 x 209 x 94
Delay time Instantaneous 1.8 125 280 x 209 x 94
Bridge-Wire resistance 1 - 1.5 ?
No fire current 0.30 A for 50ms
Wire Diameter 0.5 mm
Transport (UN Classification)
Fusehead Type 0
Class 1.4G UN No 0325, IGNITERS

* Or legal requirements in region of operation

© AEL Mining Services Limited Product Catalogue, 2011 57


INITIATING SYSTEMS

Electric Initiators – Shock Tube Starter

This product is mainly used to electrically initiate


shock tube in both surface and underground
applications. Mining Method
Underground
Narrow Reef
Surface
Opencast
Openpit
Quarrying
Construction

Application
Tunnelling
Stoping
Open Pit
Quarrying

Technical Specifications
Appearance Special precautions
An electrically initiated aluminium detonator contained • Handle with care - detonators are explosive
in a green plastic connector body. It has white PVC coated • Temperatures >90°C may result in spontaneous explosion
leg wires 1.8m in length. • Do not attempt to initiate detonating cord with this
product

Benefits and Features


Benefits
• Excellent water resistance provided by moulded plugs Storage and Expiry
and crimp Storage Conditions Moderate temperatures and
• Lead wire insulation is stripped on ends for quick dry conditions in a well
connection ventilated, approved magazine
• Reliable initiation of blasts Product Shelf Life 18 months (from date of manufacture)

Features
• Uses Statsafe® type 1 fusehead
• 1.8m tangle-free copper leading wires
• Connector block to facilitate connection of up to six Packaging
shock tube lines Description Case
• 450mg base charge Dimensions (LxBxH) 485x276x410 mm
• Contains lead azide only Gross weight (kg) 13
Units per case 200

Technical Properties
Delay time Instantaneous
Bridge-Wire resistance 0.2 - 0.25 ?
All firing impulse 50 - 70 mJ/ ? Transport (UN Classification)
Fusehead Type 1 Class 1.1B UN No 0030, DETONATORS, ELECTRIC

* Or legal requirements in region of operation


# Latest dispatch date after manufacture from AEL magazine

58 © AEL Mining Services Limited Product Catalogue, 2011


INITIATING SYSTEMS

Electronic Initiators – NetShock™

NetShock is a revolutionary device that links the


benefits of traditional shock tube systems with
those of electronic blasting systems without the
need to switch to electronic detonators.

Mining Method
Underground
Narrow Reef
Massive
Application
Tunnelling
Stoping

Technical Specifications Technical Properties


Delay time Instantaneous
Appearance Detonator strength 2D
An aluminium tube which contains a 3G Fusehead PCB Wire Diameter 3.5mm OD
electronic detonator assembly with an integrally moulded
clip allowing easy connection to shock tubes.
Special precautions
• Handle with care - detonators are explosive
• Temperatures >90°C may result in spontaneous explosion

Benefits and Features


Benefits Storage and Expiry
• Conveys real time in-stope intelligence and reports to Storage Conditions Moderate temperatures and
the central management workstation dry conditions in a well
• Pre-blast diagnosis and communication of potential ventilated, approved magazine
safety hazards, production problems as well as the scale, Product Shelf Life 36 months
location and extent of the planned blast before panels Legal Storage* 6 months
are centrally initiated to the surface Expiry Date# (from date of manufacture) 12 months

Packaging
Description Case
Features Dimensions (LxBxH) 260 x 215 x 147mm
• Provides the mines with computer driven centralised Gross weight (kg) 1.9
blasting functionality for conventional shock tube NEQ (kg) 0.025
systems Units per case 25
• Provides pre- and post-blast diagnostics
• Includes an on-board diagnostic system for safe testing Transport (UN Classification)
• Compatible with the QuickShot centralised blasting Class 1.1B, UN No. 0030, Product Group 2, DETONATORS, ELECTRIC
system

* Or legal requirements in region of operation


# Latest dispatch date after manufacture from AEL magazine

© AEL Mining Services Limited Product Catalogue, 2011 59


INITIATING SYSTEMS

Electronic Initiators – NetStart™

NetStart is a revolutionary device that links the


benefits of traditional capped fuse and igniter cord
systems with those of electronic blasting systems
without the need to switch to electronic detonators.

NetStart is an incendiary device conveying flame to


igniter cord to initiate blasting.
Mining Method
Underground
Narrow Reef

Application
Tunnelling
Stoping

Technical Specifications Technical Properties


Delay time Instantaneous
Appearance Wire Diameter Flat cable 2mm
A green-coloured, outer plastic body possessing an Fusehead Type 20mm triple clip
integrally moulded clip with a flat, yellow harness wire
assembly. The plastic body contains a 3G PCB fusehead
assembly together with two pyrotechnic incendiary
Special precautions
• Handle with care - detonators are explosive
pellets.
• Temperatures >90°C may result in spontaneous explosion

Benefits and Features


Benefits Storage and Expiry
• Provides the benefits of electronic blasting without Storage Conditions Moderate temperatures and
using electronic detonators dry conditions in a well
• Conveys real time in-stope intelligence and reports to ventilated, approved magazine
the central management workstation Product Shelf Life 18 months
• Pre-blast diagnosis and communication of potential Legal Storage* 6 months
safety hazards, production problems as well as the Expiry Date# (from date of manufacture) 12 months
scale, location and extent of the planned blast before
panels are centrally initiated to the surface Packaging
Description Case
Features Dimensions (LxBxH) 260 x 215 x 147mm
• Provides the mines with computer driven centralised Gross weight (kg) 1.9
blasting functionality for conventional fuse systems NEQ (kg) 0.025
• Provides pre- and post-blast diagnostics Units per case 25
• Includes on-board diagnostic system for safe testing
• Compatible with the QuickShot centralised blasting Transport (UN Classification)
system Class 1.4G, UN No. 0325, IGNITERS

* Or legal requirements in region of operation


# Latest dispatch date after manufacture from AEL magazine

60 © AEL Mining Services Limited Product Catalogue, 2011


INITIATING SYSTEMS

Initiating Accessories - Blast Current Indicator (BCI)

A Blast Current Indicator (BCI) is a standard Vulcan type “0” fusehead encased
in a waterproof plastic body and connected to two short lead wires for easy
connection to a blasting circuit.

The BCI's are used to verify continuity and sufficient firing current transfer
through the actual blasting circuit before a blast is to be fired. If use correctly,
the possibility of a misfire through the circuit is significantly reduced.

Mining Method
Underground
Narrow Reef
Massive
Application
Tunnelling
Stoping

Technical Specifications
Appearance Special precautions
A semi-opaque plastic body encasing a fusehead with • Handle with care - BCI’s are explosive
white PVC coated leg wires 200mm in length • Temperatures >90°C may result in spontaneous explosion
• Store in a specially licensed, cool and dry area for not
more than 12 months from the date of manufacture
Benefits and Features
Benefits
• Circuit can be easily tested
• Stripped wire ends allow for quick connection Storage and Expiry
• Waterproof Storage Conditions Moderate temperatures and
• May prevent costly delays in blasting and accidents/injuries dry conditions in a well
ventilated, approved magazine
Product Shelf Life 18 months from date of manufacture
Features Legal Storage* 6 months
• Standard type 0 fusehead
• Transparent body that blackens on firing

Packaging
Description Case
Dimensions (LxBxH) 168 x 95 x 103mm
Technical Properties
Gross weight (kg) 1
Water resistance Excellent
Units per case 100
Bridge-Wire resistance 1 - 1.5 ?
No fire current 0.30 A
Wire Diameter 0.5 mm
Fusehead Type 0
Transport (UN Classification)
Class 1.4S UN No 0454, IGNITERS

* Or legal requirements in region of operation

© AEL Mining Services Limited Product Catalogue, 2011 61


INITIATING SYSTEMS

Detonating Cords

Mining Method
Flexible cords, which detonate at more than 6 000m Underground
Narrow Reef
per second. The cords are constructed using a
Massive
continuous column of water-resistant pentaerythritol Surface
tetranitrate (PETN), wrapped in yars and overcoated Opencast
with a waterproof coating. Openpit
Quarrying
AEL Detonating Cords are colour coded according to Construction
explosive core strength. Application
Tunnelling
Stoping
Massive (uphole)
Ring Blasting
Trenching
Technical Specifications Open Pit
Quarrying
Appearance Civils
The detonating cord product range is supplied under
Product Range
the trade name of Powercord. Three products -
Product PETN core Tensile External
Powercord 6, Powercord 8 and Powercord 10 - are
load (g/m) strength (kg) diameter (mm)
distinguished from each other by colour and by the
Powercord® 6 6 > 80 3.9-4.3
mass of core load. Powercord 6 is orange in colour
Powercord® 8 8 > 80 4.3-4.5
and has an explosive core load of 6g/m. Powercord 8
Powercord® 10 10 > 80 4.8-5.2
is blue and has an explosive core load of 8g/m and
Powercord 10 is yellow and has an explosive core Special precautions
load of 10g/m. • Handle with care - damage to the product could lead to
misfires
• Keep away from all sources of ignition
Benefits and Features
• Avoid all forms of shock
Benefits
• Never connect the blast until all charging operations
• Relatively insensitive to detonation by heat, electrostatic
have been completed
discharge or other forms of electricity
• Keep free ends short to avoid excessive noise, shrapnel
• Excellent resistance to side penetration by oil or water
and cut-offs.
• High tensile strength
• Easy to handle and to tie into knots Storage and Expiry
• Flexible Storage Conditions Store in an approved
segregated, cool and well
Features ventilated magazine
•VOD: ≥ 6 000m/s Product Shelf Life 5 years from date of manufacture
• Reliably initiated with a 6D strength detonator Legal Storage* 6 months
• Easy to connect branch lines
• Easy to initiate and can be extended with knots Packaging
Description Case
Technical Properties Product Length per Box dimensions
Velocity of Detonation › 6000m/s case (m) (mm)
Water resistance Excellent Powercord® 6 2 x 500 500x260x235
Powercord® 8 2 x 350 500x260x235
Powercord® 8 10 x 30 500x260x235
Recommendations for use
Powercord® 10 2 x 350 500x260x235
Detonating cords are used to detonate explosive charges, Powercord® 10 10 x 30 500x260x235
including detonating relays, in various blasting and
mining applications. They can be used as down lines or Transport (UN Classification)
trunk lines and in shock tube blasts. Class 1.1D UN No 0065, DETONATING CORD
* Or legal requirements in region of operation
62 © AEL Mining Services Limited Product Catalogue, 2011
INITIATING SYSTEMS

Initiating Accessories - Pentolite Primers

Mining Method
Primers are plastic cylinders filled with a very
Underground
energetic explosive, comprising of a mixture of
Narrow Reef
pentaerythritol tetranitrate (PETN) and trinitrotoluene
Massive
(TNT) also known as pentolite. The primers Surface
incorporate circular detonator channels that Opencast
run through the mould for easy insertion of a Openpit
detonator or detonating cord. The channel intended Quarrying
for the detonator is stepped to prevent the detonator Construction
from protruding from the primer, thus ensuring Application
proper location inside the primer. Tunnelling
Stoping
Massive (uphole)
Ring Blasting
Trenching
Open Pit
Technical Specifications Quarrying
Appearance Civils
The 60g, 150g, 250g, 400g and 400g Smart pentolite primers are Recommendations for use
coloured orange, red, purple, blue and yellow respectively. Apart Pentolite Primers are used to initiate non-cap sensitive explosives
from colour, they are also distinguishable by size. The numbers in cartridged or bulk form. Detonating cords with core load equal
in the product name describes the weight of Pentolite in each to or greater than 8g/m are recommended for effective initiation
respective primer. of the pentolite primer.
Benefits and Features Special precautions
Benefits • Handle with care - damage to the product may lead to misfires
• Relatively insensitive to detonation by impact, friction, heat, • Keep away from all sources of ignition
electrostatic discharge or other forms of electricity • Temperatures in excess of 90°C may result in spontaneous
• PETN-rich composition for pick-up reliability and high VOD explosion
• Fully protected detonator • Avoid all possible sources of heat
• Optimum diameter-to-length ratio for effective loading and • Never connect the blast until all charging operations have been
initiation of explosives completed
Storage and Expiry
Features Storage Conditions Store in an approved
• The plastic body is impervious to wet conditions segregated, cool and well
• A range of primers that can be initiated by electronic detonators, ventilated magazine
shock tube detonators, capped fuse detonators, and detonating Product Shelf Life 5 years from date of manufacture
cords with core load of ≥ 8g/m
Legal Storage* 6 months in customer magazine
• Detonation pressure of > 21Gpa
• Virgin grade TNT used
Packaging
Box
Technical Properties Pentolite mass (g) Units per Gross weight
Case dimensions (kg)
Sleep time › 72 hours (mm)
Velocity of Detonation › 6000m/s 60g Pentolite Primer 240 435 x 360 x 295 23
Water resistance Excellent 150g Pentolite hybrid 120 420 x 235 x 325 26
Primer
Product Range 250g Pentolite Primer 80 430 x 235 x 235 26
400g Pentolite Primer 60 348 x 277 x 334 26
Pentolite mass (g) Colour OD (mm) Straight channel Stepped channel 400g Pentolite Primer 45 490 x 290 x 195 20
dia. ±0.2mm dia. ±0.2mm (half pack)
60g Pentolite Primer Orange 35 8.4 7.9-›6.2 400g Pentolite Smart 60 346 x 277 x 334 26
150g Pentolite hybrid Red 38 9.4 9.4-›7.9-›6.2 Primer
Primer
250g Pentolite Primer Purple 46 8.4 7.8-›6.2 Transport (UN Classification)
400g Pentolite Primer Blue 53 8.4 7.8-›6.2 Class 1.1D UN No 0042, BOOSTERS WITHOUT DETONATOR
400g Pentolite Smart Yellow 53 8 9.3-›6.2
Primer
* Or legal requirements in region of operation
© AEL Mining Services Limited Product Catalogue, 2011 63
INITIATING SYSTEMS

Initiating Accessories - Detonating Relays

Detonating relays are used with detonating cord to


connect successive blast holes in surface applications,
where delays between holes or row of holes are
required.
Mining Method
Surface
Opencast
Openpit
Quarrying
Construction

Application
Open Pit
Quarrying
Civils

Technical Specifications Special Precautions


Keep free ands of detonating cords short to prevent cut-
Appearance offs or bypassing of the delay.
A semi-rigid, red or green plastic housing 90mm long
and 10mm thick, which has an appearance of a "dog
bone". It is fitted with two aluminium detonators Storage and Expiry
containing lead delay elements. Storage Conditions Moderate temperatures and
dry conditions in a well
Benefits and Features ventilated, approved magazine
Benefits Product Shelf Life 18 months from date of manufacture
• 25ms and 40ms delays available Legal Storage* 6 months
• Colour coded by delay
• Compatible with 8g/m and higher core load detonating
cord Packaging
Description Case
Features Dimension (LxBxH) 300 x 295 x 545mm
• Bi-directional Gross weight (kg) 13
• Quick and simple connection
• Easy to use
Product Colour Units per case
25 Green 1000
Product Range 40 Red 1000

Delay time (ms) Colour


25 Green Transport (UN Classification)
40 Red Class 1.1B UN No 0029, DETONATORS, NON-ELECTRIC

* Or legal requirements in region of operation

64 © AEL Mining Services Limited Product Catalogue, 2011


INITIATING SYSTEMS

Compatibility Matrix - Packaged and Specialised Explosives

Electronic Delay Detonators - DigiShot® Plus


Capped Fuse Systems - Shock Tube Starter

Capped Fuse Systems - Shock Tube Starter


Electronic Delay Detonators - SmartShot™
Electronic Delay Detonators - QuickShot™
Electronic Delay Detonators - Smartdet®

Electric Initiators - Statsafe® Detonators


Electronic Delay Detonators - DigiShot®

Electronic Delay Detonators - HotShot®

Electric Initiators - Fusehead Assembly


Instantaneous Electric Detonator (IED)

AEL Detonating Cord - Powercord® 10


AEL Electronic Initiators - NetShock™
Capped Fuse Systems - Stopeline® 9

AEL Detonating Cord - Powercord® 6


AEL Detonating Cord - Powercord® 8
AEL Electronic Initiators - NetStart™
Capped Fuse Systems - Stopefuse®

Capped Fuse Systems - Stopeline®


Capped Fuse Systems - Durafuse®

Capped Fuse Systems - Duraline™


Capped Fuse Systems - Slowline™
AEL Capped Fuse & Igniter Cord

Electric Initiators - Shurstart®

Blast Current Indicator (BCI)


AEL Electronic Detonators

AEL Initiating Accessories


Shock Tube Uni-Delay SP
Shock Tube Uni-Delay LP

AEL Electronic Initiators

AEL Detonating Relays


AEL Electric Initiators
Shock Tube Multi SPD
Shock Tube Multi LPD

Shock Tube Trunkline

Shock Tube Extender

AEL Detonating Cord


Shock Tube Lead-In
Shock Tube Splitter

Shock Tube Cluster


AEL Shock Tube

AEL Primers
Donor
AEL Shock Tube
Shock Tube Uni-Delay LP
Shock Tube Splitter
Shock Tube Multi LPD
Shock Tube Multi SPD
Shock Tube Uni-Delay SP
Shock Tube Trunkline
Shock Tube Cluster
Shock Tube Lead-In
Shock Tube Extender
AEL Capped Fuse & Igniter Cord
Capped Fuse Systems - Stopefuse®
Capped Fuse Systems - Durafuse®
Capped Fuse Systems - Shock Tube Starter
Capped Fuse Systems - Stopeline®
Capped Fuse Systems - Stopeline® 9
Capped Fuse Systems - Slowline™
Capped Fuse Systems - Duraline™
AEL Electronic Detonators
Electronic Delay Detonators - QuickShot™
Electronic Delay Detonators - Smartdet®
Electronic Delay Detonators - SmartShot™
Electronic Delay Detonators - DigiShot®
Electronic Delay Detonators - DigiShot® Plus
Electronic Delay Detonators - HotShot®
AEL Electric Initiators
Electric Initiators - Statsafe® Detonators
Instantaneous Electric Detonator (IED)
Electric Initiators - Fusehead Assembly
Electric Initiators - Shurstart®
Capped Fuse Systems - Shock Tube Starter
AEL Electronic Initiators
AEL Electronic Initiators - NetStart™
AEL Electronic Initiators - NetShock™
AEL Initiating Accessories
Blast Current Indicator (BCI)
AEL Detonating Cord
AEL Detonating Cord - Powercord® 6
AEL Detonating Cord - Powercord® 8
AEL Detonating Cord - Powercord® 10
AEL Detonating Relays
AEL Primers

Tape

Plastic connector provided

Recommended

Inhole det only

Use joiner only to extend ST

Compatible

© AEL Mining Services Limited Product Catalogue, 2011 65


INITIATING SYSTEMS

Notes

66 © AEL Mining Services Limited Product Catalogue, 2011


Blasting Accessories

Wealth Unearthed
BLASTING ACCESSORIES

AEL Blasting Accessories - Mantis

Is a specifically designed device to which AEL


detonators are clipped.

The device, with detonator, is inserted into the


toe of the blasthole, after which emulsion
explosives or Anfex are pumped into the hole.
The device centralises the detonator in the
middle of the hole.
Mining Method
Underground
Narrow Reef
Massive

Application
Tunnelling
Stoping

Technical Specifications
Appearance Recommendations for use
Plastic device onto which an AEL detonator is clipped. Ensure emulsion or Anfex covers the detonator
Detonator can be electronic, electric or non-electric

Benefits and Features


Benefits Storage and Expiry
• Centralises a detonator in the blasthole Storage Conditions Product is non-explosive and
• Ensures retention of the detonator at the back of can be stored in any storage
the blasthole location
• Ensures retention of the detonator in steeply inclined Product Shelf Life Infinite
blastholes

Features
•Clip receptor for all types of AEL detonators
Packaging
• Resistant but flexible
Description Case
• Easy to insert in blasthole
Units per case / bag 500 units per case
• Generally used in development but can be used in stoping
• Designed to grip firmly onto blasthole sidewall

68 © AEL Mining Services Limited Product Catalogue, 2011


BLASTING ACCESSORIES

AEL Blasting Accessories - Hot Hole Monitor

The Hot Hole Monitor is a device which monitors


temperature changes in hot holes and reduces
the risk posed by premature detonation in surface
coal mining.

Mining Method
Surface
Opencast
Openpit

Application
Open Pit

Technical Specifications
Appearance Recommendations for use
A red plastic device containing various lengths of wire • Ensure plastic strip is intact and secured before use to
with thermocouple on the end of the wire ensure that the battery is charged.
• Single use only as the battery life cannot be guaranteed
Benefits and Features after the first use
Benefits
• Monitors blast hole temperatures to warn operators of Storage and Expiry
temperature changes in the blast hole Storage Conditions Product is non-explosive and
• Alerts operators of increasing temperatures and the risk can be stored in any storage
of premature detonation of a charged blast hole location
• Early warning safety device to improve on-bench safety Product Shelf Life Dependant of battery life
in hot holes

Features
• Sounds an intermittent alarm at 60oC indicating the
Packaging
presence of hot hole Description Case
• Sounds an continuous alarm at 80oC indicating that Units per case / bag 30 units per case
operators should evacuate
• Easy to use wire deployment system
Transport (UN Classification)
N/A

© AEL Mining Services Limited Product Catalogue, 2011 69


BLASTING ACCESSORIES

Notes

70 © AEL Mining Services Limited Product Catalogue, 2011


Industrial Products

Wealth Unearthed

AEL industrial is recognised as a logistical leader in the industrial solutions arena and, with strong African
supply footprints, the company effectively addresses requirements in South Africa, Africa and selected
international markets.
With direct access to AEL's large team of leading itself as the leading supplier in this space.
engineers and scientists, the industrial products division is
in a position to offer a broader range of highly versatile The industrial products division employs the highly skilled
industrial solutions, which perform well against strict Research and Development facilities within AEL's
quality parameters and incorporate major innovations structure as well as advanced manufacturing technologies
(such as curing before bagging) that add to the structural to ensure ongoing improvement in its product
integrity of the product and ensure better end results. performance.

In fact, it is AEL's innovative approach to product The industrial products division offers a proven track
betterment and its constant monitoring of industrial record in dispatch efficiency and in product containment
updates that has enabled it to ensure a 50 percent and handling, and customers acknowledge the
reduction in expected failure rates. department for not only its high quality product offering
and effective administrative systems, but also for its
The range includes Ammonium Nitrate (AN), acids and ethical behaviour when it comes to orders and
ammonia-based solutions, all of which are conveniently deliverables.
sourced from AEL's industrial hub in Gauteng, are known
for their consistency when it comes to product quality and AEL's industrial products division is prepared for any
are effectively supported by a team of highly skilled eventuality and is proud to be able to say that it can and will
staffers. continue to effectively address all of its customer's
requirements in the industrial solutions arena, whilst
At the base of every mine operation is a solid supply of maintaining its already high levels of customer service and
reliable, high quality industrial products. Without products technical support.
like those provided by this division, very little would move
and it is being a consistent and reliable provider of
industrial products and solutions that AEL has positioned
INDUSTRIAL PRODUCTS

Ammonium Nitrate Anfo Grade (ANA)

Essentially ammonium nitrate (NH4NO3) presented


in the form of coarse, porous, hardened spherical
particles, obtained by spraying the melted material.
The material is treated with an anti-caking agent.

Application
Bulk Anfo explosives

Technical Specifications
Appearance Special precautions
The material is presented in the form of free-flowing, ANA is moderately toxic and may decompose under
white to cream-coloured, spherical particles free from confinement and high temperature - under extreme
grit, visible impurities and foreign matter. conditions an explosion may occur.
Benefits and Features
Benefits Storage and Expiry
• Reduced caking and improved flowability Storage Conditions ANA is extremely hydroscopic
• High level of oil absorption and must be stored in a cool,
• Prill format offering storage and handling benefits dry and unconfined space -
• Consistent product quality avoid contamination with
• Reduced dust during handling incompatible materials
Product Shelf Life Six months
Features
• Topan prilling process
Packaging
• Prill curing
• Superior prill with reduced friability and moisture content
• High porosity Bags • 25kg
• Sieving out of fine particles • 50kg
• 1 000kg
• 1 200kg
Technical Properties Bulk • Bulk tanker
Appearance Coarse, porous, hardened spherical • Rapid Reloading System
particles (RRS)
Concentration Not less than 99.5% (m/m) as • Rail
ammonium nitrate (when packed)
Oil absorption Not less than 6.0% (m/m)
Bulk density To lie within the range 0.69 to 0.77g/cm³ Transport (UN Classification)
Moisture Less than 0.2% Class 5.1 UN No 1942 OXIDISING AGENT

72 © AEL Mining Services Limited Product Catalogue, 2011


INDUSTRIAL PRODUCTS

Ammonium Nitrate Emulsion Grade (ANE)

ANE is dense ammonium nitrate particles obtained


by spraying the melted product and used in the
manufacture of emulsion matrix.

Application
Manufacture of emulsion
matrix

Technical Specifications
Appearance Special precautions
The material is presented in the form of glossy white ANE is moderately toxic and may decompose under
spherical particles free from visible impurities and confinement and high temperatures under extreme
foreign matter. conditions an explosion may occur
Benefits and Features
Benefits Storage and Expiry
• Reduced caking and improved flowability Storage Conditions ANE is extremely hygroscopic
• Conveniently situated close to mining centres and must be stored in a cool,
• Improved transport and storage efficiencies dry and unconfined space.
• No flocculation required after melting prior to emulsion Avoid contamination with
manufacture organic materials
• Consistent product quality Product Shelf Life Six months
Features
• Superior prill with reduced friability and moisture Packaging
• High packing density Packed in robust woven polypropylene bags with inner
polyethylene liners to minimise moisture ingress
All bags have UN certification and conform to
international requirements

Technical Properties Bags: 1 050kg; 1 200kg


Appearance Glossy-white spherical particles
Concentration Not less than 94.2% (m/m) as
ammonium nitrate (when packed)
Bulk density To lie within the range 0.80 to Transport (UN Classification)
0.97 g/cm³ Class 5.1 UN No 2067 OXIDISING AGENT

© AEL Mining Services Limited Product Catalogue, 2011 73


INDUSTRIAL PRODUCTS

Ammonium Nitrate Solution (ANS)

A concentrated aqueous solution of ammonium


nitrate (NH4NO3) used in the manufacture of
emulsion matrix.

Truck loading ANS Application


• Manufacture of emulsion
matrix
• Fertiliser raw material

Technical Specifications
Appearance Special precautions
A concentrated aqueous solution of ammonium nitrate ANS may become explosive after dewatering, it is
(NH4NO3) used in the manufacture of emulsion matrix. important to keep the material in solution.

Benefits and Features


Benefits Storage and Expiry
• Cost effective Storage Conditions Cooling to below 100ºC must
• Consistent quality be avoided to prevent
• Convenient temperature range for transportation over crystallisation and
country borders solidification
Features
• Strict process control resulting in superior pH and
purity control
• Demineralised water used in the manufacturing process Packaging
Bulk Tanker 30 tons
Technical Properties
Appearance ANS is a clear liquid, free from
suspended matter and visible impurities. Transport (UN Classification)
Concentration To lie within the range 87.5% to 89.5% Class 5.1 UN No 2426 Elevated temperature OXIDISING AGENT
(m/m) as NH4NO3
Bulk density At 120ºC: ca. 1.36g/cm³
Reaction pH of 50% solution at 60ºC to lie within
the range 3.3 to 3.9

74 © AEL Mining Services Limited Product Catalogue, 2011


INDUSTRIAL PRODUCTS

Nitric Acid

Essentially an aqueous solution of nitric acid


(HNO3) in the form of a clear colourless to pale
yellow, fuming, corrosive liquid with a pungent
odour used mainly in ANS production.

Nitric Acid plant in Modderfontein


Application
Manufacture of AN-S and
other industrial chemicals

Technical Specifications Product Range


Available in the following range:
Appearance
• Nitric Acid 96%
NA 60%: The material is a clear, colourless to pale yellow, • Nitric Acid 93%
fuming liquid, free from visible impurities and sediments. • Nitric Acid 60%
NA 93% and 96%: The material is a clear, colourless to pale
yellow, fuming liquid, free from visible impurities and Special precautions
sediments.
• Full protective clothing and a face shield should be worn
when handling Nitric Acid
Benefits and Features • It is highly corrosive and attacks most metals vigorously
Benefits • It is also a powerful oxidising agent that can react violently
• Conveniently situated in the industrial hub of Gauteng, with organic substances
South Africa
• 93% and 96% grades available for niche application Storage and Expiry
• Consistent product quality Storage Conditions • 60% - stainless steel tanks
• 93% and 96% - pure
Features
aluminium tanks
• Commodity product
Product Shelf Life Five years
• Consistently superior quality
• Demineralised water used in the manufacture process
• 93% and 96% grades products are exclusively offered by Packaging
AEL Mining Services. Bulk road tankers
Technical Properties Transport (UN Classification)
Concentration Nitric acid 58 to 97%, balance water
Class 8, UN No 2031 (60%); 2032 (93% and 96%),
Bulk density At 20ºC: 1.367g/cm³
Corrosive Material OXIDISING AGENT

© AEL Mining Services Limited Product Catalogue, 2011 75


INDUSTRIAL PRODUCTS

Aqueous Ammonia

Essentially an aqueous solution of ammonia (ammonium


hydroxide, NH4OH) in the form of a clear, colourless to s
lightly yellowish liquid with a pungent, suffocating odour.

Application
Tanker at the loading bay in Modderfontein plant. 1. Liquid fertiliser
2. Manufacture of industrial and fine chemicals
3. Metal recovery processes
4. Neutralizing agent for acids
5. Water purification

Technical Specifications
Appearance Special precautions
A concentrated aqueous solution of ammonium nitrate • Avoid ingestion, inhalation, contact with the skin and eyes
(NH4NO3) used in the manufacture of emulsion matrix. • Wear full protective clothing when handling the material
and ensure adequate ventilation
Benefits and Features • Avoid sources of ignition and heat
Benefits • Care must be exercised when opening the valves
• Conveniently situated in the industrial hub of Gauteng,
South Africa.
• Consistent product quality Storage
• Storage tanks must be earthed for protection against
Features lightning or static electricity
• Demineralized water water used in the manufacturing • Storage tanks should be in a well ventilated area away
process from direct sunlight and heat.
• Unique logistics solution

Technical Properties Packaging


Appearance Colourless liquid, pungent odour Sold in bulk
Concentration Not less than 25% ammonia content
Density Not more than 0.88g/cm³
Transport (UN Classification)
• Hazchem Code: 2P, UN No. 2672, Packing Group 111,
Safety Handling
• Avoid contact with skin/eyes IMDG Class 8,
• Do not breathe vapour • Shipping name AMMONIA SOLUTION (10 – 35 %
• Avoid ingestion zammonia)

76 © AEL Mining Services Limited Product Catalogue, 2011


INDUSTRIAL PRODUCTS

Ammonia 100-I, Ammonia 100-R

Essentially anhydrous ammonia (NH3) stored under


pressure, which is presented in the form of a clear,
water-white liquid with a sharp suffocating or
intensely irritating odour.

Application
Ammonia tank in Modderfontein plant Ammonia 100-I
Manufacture of Nitric Acid
Manufacture of ANS
Manufacture of other chemicals
Ammonia 100-R
Refrigeration liquid

Technical Specifications
Special precautions
Appearance
• Avoid ingestion, inhalation, contact with the skin and eyes
• Colourless liquid at low temperatures or under pressure
• Wear full protective clothing when handling the material
, pungent odour
and ensure adequate ventilation
• Colourless gas at atmospheric pressure and temperature,
• Avoid sources of ignition and heat
pungent odour
• Care must be exercised when opening the valves

Benefits and Features


Benefits Storage and Expiry
• Conveniently situated in the industrial hub of Gauteng, Storage Conditions
South Africa
• Consistent product quality • Must be stored in high pressure tank or at low
• Reduced corrosiveness temperature to remain in liquid form
• Liquid Ammonia should not be confined without
Features adequate vapour space or a pressure relief valve with
• Commodity product discharge piped to a safe place
• Infinitesimal water content • Storage tanks must be earthed for protection against
• Unique logistics solution lightning or static electricity

Technical Properties
Packaging
Concentration Ammonia Ca. 100 percent
Density 0.61g/cm³ at 20°C Sold in bulk

Safety Handling Transport (UN Classification)


Hazchem Code: 2PE, UN No. 1005 - IMDG Class: 2(2.3),
• Avoid contact with skin/eyes
• Do not breathe vapour Shipping Name: AMMONIA, ANHYDROUS, LIQUEFIED
• Avoid ingestion

© AEL Mining Services Limited Product Catalogue, 2011 77


INDUSTRIAL PRODUCTS

Notes

78 © AEL Mining Services Limited Product Catalogue, 2011


Services

Wealth Unearthed
SERVICES

AEL Mining Optimisation

AEL Mining Optimisation promotes consistently good blasts, as this is the basis for improved productivity,
sustainability and added value for its customers around the world.

The division's highly skilled engineers assist mines to ensure that blasting is conducted efficiently and
cost effectively. AEL Mining Optimisation delivers data, expertise, systems, software and support in a
way that will help customers meet their production targets.

AEL is acutely aware that the sustainability of any mining operation is reliant on its social and
environmental responsibility. The Mining Optimisation team therefore takes utmost care in designing
blasting solutions that are not detrimental to people or the environment.

The blast monitoring and blast enhancement offerings provide • Rock mass motion study
customers with information and alternate design approaches • Muck profile study
needed for productive operations and good neighbourly conduct • Fragmentation analysis
in communities. • Blast modeling
• Efficiency measurement and monitoring
The team constantly researches latest technologies and links This is supported by AEL's sophisticated blasting software:
these with continuous education around how best to design • Winprof_AEL
blasting solutions for optimal results. • AEL Tie_Up
• Tunnel 2000
AEL Mining Optimisation has adopted a three-pronged approach • Ring 2000
to satisfy customer needs: • Hybrid Stress Blasting Model (HSBM)
Blast Optimisation specifically focuses on our customers' AEL's Active Loading system enables real time information
requirements and the impact blasting would have on the pertaining to blasting parameters, ie: condition of blast hole,
environment. Safety, as always, is our primary objective! In types of explosives loaded, quantity of explosives loaded, etc.
order to optimise blasting, AEL has a number of tools and
methodologies specifically designed to make scientific and This information is stored in a database for future analysis,
informed decisions around blast performance assessment. comparison and fine tuning of blast inputs and results.
• Data collection and benchmarking
• Rock characterisation Expert Training for blasters and supervisors is offered by AEL's
• Blast and timing design Mining Optimisation team.
• Blast hole assessment • The Blasting Competency Program is offered for surface as
• Vibration and airblast monitoring well as underground operations.
• Velocity of detonation measurement • The Explosive Handler, Blast Assistant and Rock Breaking
Mining Productivity looks at the mining operation holistically courses are the basis for certification through the MQA to
to ensure that the benefits are derived from improved efficiency become a licensed blaster and meet statutory laws.
in equipment, plant and benefication. AEL will conduct various • The Explosive Engineer's course is a graduate level course
checks to ensure that blasted rock suits and compliments the given to train technical blasting and field staff. It focuses on
design of equipment and plant: advanced blasting applications and productivity
• Face velocity measurement improvement and equip AEL staff with the relevant
• 3D blast face survey knowledge to provide customers with value adding
• High speed videography recommendations.

80 © AEL Mining Services Limited Product Catalogue, 2011


SERVICES

Product Services

In applying meticulous care to the deployment of its range of products, AEL offers a range of services to ensure
that customers receive optimum blast performance.

AEL assists customers to meet environmental, safety and legal requirements while at the same time achieving
blast efficiency. AEL deploys established methodologies that present customers with a wide range of
customised options and choices, all of which ultimately lead to successful blasts.

Down the Hole Services the stemming of blast holes, mark out and fire rounds and take on
the legal accountability of the blasts, in addition to the services
AEL provides down the hole services on the bench and on time, offered in its PLT offering.
assisting in measuring holes products and managing quality
checks during preparation of the blast. Application-specific Rock on Ground (underground and surface)
explosives produced at the customer's operation is extremely
cost efficient, as it allows for total flexibility, as well as last minute For customers who wish to hand over the reins of particularly
changes on the bench to suit the different mine's blasting taxing blasting environments, AEL offers its Rock on Ground
requirements. service, which sees a shift in responsibility (in both drilling and
secondary break scenarios) and costs to the AEL team.
Prime, Load, Tie and/or Shoot (PLTS) Customers can feel assured that they will receive a
comprehensively planned and designed solution when they opt
Taking things one step further, while offering the same services for the full blasting service.
as those included in its Down the Hole offering, AEL has upped
the ante with its Prime, Load, Tie and/or Shoot (PLTS) service, In return for a cost per unit (using measurements of choice -
which addresses the requirements of customers that face cubes, metres, etc.) price, customers deploying AEL's Rock on
resource and construction constraints and therefore require a Ground solution are assured of:
solution to these problems without the need to hire more or
upskill existing members of staff. • Effective blast preparation;
• Thorough charging and timing of operations;
Opting for either the Fixed or Per Blasted Unit service, customers • Stock control and security of supply (including ordering,
have access to AEL expertise on site for the duration of individual control, storage and stock management);
blasts. • Labour supply (only accredited and skill staffers) to manage
charging and timing of operations;
Deploying AEL's PLTS service empowers customers with higher • Zero tolerance where safety is concerned; and
levels of convenience as AEL's technical teams of expert crews • Dedicated and experienced AEL staff who adapt their skill
(all accredited to adhere to legal compliance regulations) sets to suit the environment while enhancing it with these
become an integral part of the production, planning and blasting services.
operations.

Using AEL's full PLTS service means customers have access to


hands on involvement on AEL's part as their teams will manage

© AEL Mining Services Limited Product Catalogue, 2011 81


SERVICES

Notes

82 © AEL Mining Services Limited Product Catalogue, 2011


Equipment Services

Wealth Unearthed

AEL Equipment Services is an international-level supplier of original equipment and


aftermarket parts and services tailored to the needs of the blasting professional in both underground
and surface mining industries.
Due to its long standing relationships with component any blast environment. Once the machines are assembled
manufacturers across the globe, AEL Equipment Services at the AEL plant they are commissioned and calibrated by a
holds impressive buying power and can offer its customers team of professionals with a keen eye for detail. Only once
the best possible lead times on deliverables and the best each and every member of the team has signed off on the
pricing available. machines will they be registered to manufacture
explosives and be delivered to the site.
The division understands that their customers work in
environments that leave no room for error and that they As with all AEL divisions, safety and effectiveness is always
cannot afford to speculate on the consistency and safety of top of mind within the AEL Equipment Services division.
their equipment. It is for these reasons that each machine The team offers a range of Mobile Manufacturing Units
component is exhaustively tested with all possible risk (MMUs), portable charging units, underground mobile
factors in mind before and after the equipment is actually charging units and a vast range of other plant equipment
assembled. components.

Proper functioning of blast and mine equipment is mission With access to both local, internal and international level
critical for successful operation on these sites and is support and training, the team is renowned for its after
significantly important to the safety of the mine staff and sales service and support. Turnaround time on support or
surrounding public. AEL Equipment Services offers service related queries has been vastly shortened and the
extensive equipment evaluations and the division's strict division is confident that it can offer its customers the
testing criteria not only determines observance of peace of mind in knowing that their equipment will be
applicable standards, but offers greater assurance in the reliably supported in the field.
reliability of the equipment provided.

The equipment supplied through AEL Equipment Services


is designed to specification and can be customised to suit
EQUIPMENT SERVICES

Mobile Manufacturing Units (MMUs)

AEL provides a full range of Mobile Manufacturing Units (MMUs), which cater for all
surface mining applications.

MMUs are capable of pumping and auguring the full range of AEL's bulk explosives
products.

All MMUs are designed to operate in the demanding environments encountered during
normal mining operations. Design parameters include all necessary safety control
systems, as well as ease of operation, maintenance and reliability.

AEL's MMUs comply with ADR requirements and meet all transportation of hazardous
goods legislation.

Technical Specifications
AEL's MMU naming convention is as follows:
Benefits and Features • E Series - A blend MMU capable of pumping or auguring
Benefits the full range of AEL's bulk explosives
• Proven on-bench reliability products.
• Integrated control systems, which guarantee constant delivery • R Series - A repump MMU capable of pumping bulk
of requested product quality/quantity emulsion products.
• A range of products can be applied on one bench depending on • H Series - A heavy ANFO MMU capable of auguring
conditions ANFO and the full range of AEL's blended
• Varying pumping and auguring rates to suit bench hole explosives products.
diameters and conditions • A Series - An MMU capable of auguring ANFO.
• Minimal on-bench product spills during start-up/shut-down
Product Range
operations

Product Pump Hose length and diameter (40m x 32mm)


Product Pump Hose length and diameter (50m x 50mm)
Features
• Pump protection-guarding against dead-heading and dry-running
scenarios
Prill Blend Percentage by Auger (20% to 70%)

Safety Devices (High Pressure Bursting Disc)


Prill Blend Percentage by Pump (0% to 35%)

• Strainers on the bin to prevent ingress of foreign objects


Safety Devices (High / Low Temperature)
• Closed loop hydraulic control system guarantees product quality
Safety Devices (High / Low Pressure)

• In-cab touch-screen user interface


• Suitable chassis with all standard safety devices selected for
Product Augering Rate (Kg/Min)
Product Pumping Rate (Kg/Min)

No of Emergency stop locations


rugged on-bench conditions
Emulsion Bin Capacity (T)

Product Augering ANFO

Safety Features
Prill Bin Capacity (T)

• Independent electronic pump protection system monitoring and


controlling operating pressures and temperatures on critical
pumps
• Mechanical pump protection devices installed on all critical pumps
• Emergency stops situated at critical locations MMU Type
• Hydraulically operated positive locking handrails provide safe AEL E series MMU
E 20T 13 7 250/500 750 3
operation when access to top of truck is required E 15T 10 5 250/500 750 3
AEL R series MMU
R 3T 3 180/250 3
R 6T 6 180/250 3
Technical Properties R 10T 10 180/250 3
• Closed loop hydraulic system AEL H series MMU
H 20T 13 7 250/500/750 3
• Independent pump safety control system
AEL A series MMU
• Max Augering rate of 750kg/min on blend and ANFO A 12T 12 250/500/750 3
products
• In cab electrical control panel Recommendations for use
• Touch-screen user interface Opencast mining operations with a requirement for all bulk
• Siemens PLC Control explosives products

84 © AEL Mining Services Limited Product Catalogue, 2011


EQUIPMENT SERVICES

Mobile Charging Units (MCUs)

AEL provides a full range of Mobile Charging Units (MCUs), which cater for all
underground mining applications. MCUs are capable of pumping the full range of AEL's
bulk explosives products.

All MCUs are designed to operate in the demanding environments encountered during
normal mining operations.

Design parameters include all necessary safety control systems, as well as ease of
operation, maintenance and reliability. Units are of a modular design and are able to be
mounted on all Utility Vehicles supplied or preferred by the customer.

Technical Specifications

Benefits and Features Product Range


Benefits Underground Mobile Charging Units (MCU)
• Proven reliability in all charging applications MCU 1.5T H/E/etc H = Hydraulic
• Integrated control systems, which guarantee constant E = Electric
delivery of requested product quality/quantity MCU 2T H/E/etc HE = Electric Power Pack
• A range of products can be applied depending on A = Pneumatic
conditions E = Electric
• Product pumping rates reduce face/panel charging times MCU 3T H/E/etc . P = Perimeter blasting
• Minimal product spills during start-up/shut-down B = Direct Drive on Cat Pumps
operations D = Direct Drive on Product Pump
Features MCU 0.75T LCB = Direct Drive on Cat Pumps
• Pump protection-guarding against dead-heading and LC = Land Cruiser Unit
dry-running scenarios MCU Jumbo Jumbo = Up/Down Hole Charging Unit
• Strainers on the bin to prevent ingress of foreign objects D = direct drive on orbit pump
• Remote control by pendant A = pneumatic
• Unit capable of pumping at elevated heights. HE = hydraulic over electric
• Charging units can be mounted on all utility vehicles. SS = shaft sinking
LC = land cruiser
Safety Features K2 = uphole charging
• Independent electronic pump protection system
monitoring and controlling operating pressures on Technical Properties
critical pumps • Hydraulic system supplied from utility vehicle ranged
• Mechanical pump protection devices installed on all from 20 – 100 litres per minute at 160 bar
critical pumps • Independent pump safety control system
• Emergency stops situated at critical locations • Max pumping rates range between 30 and 80kg per
• Up-hole charging from a safe distance via remote control minute
pendant (MCU Jumbo) • User-friendly control panel - operator interface
• Units have a meltable sight-glass on emulsion tank, • Fully automated hose handling system (MCU Jumbo)
which ruptures when exposed to heat • PLC controlled system operating from 12 or 24 volt DC

Recommendations for use


Underground mining operations with a requirement
for all bulk explosives products

© AEL Mining Services Limited Product Catalogue, 2011 85


EQUIPMENT SERVICES

Equipment Services – Portable Charging Unit (PCU)

AEL provides the PCU08 pump for charging in narrow reef mining environments. The
pump has been specifically designed to pump the UG100 and UG200 non-sticky range of
AEL's bulk explosives products in conjunction with an emulsified sensitiser in stoping
and development blast holes.

The PCU08 is robust and reliable and is designed to operate in the demanding
environments usually encountered in underground mining operations.

Technical Specifications

Application Features
Used for charging bulk emulsion in underground narrow • Electric PCU08 pump used in conjunction with Hilti Drill.
reef mining environments. The focus area for the PCU08 Hilti drill is power source and K required.
pump is narrow reef stoping. However, the pump can also • Compressed air driven
be used in standard development up to four metres in height • Trigger at pump and at lance (optional)
and width. The pump is generally used in conjunction with • Made of plastic and is lightweight
bagged emulsion. • Fixed batch or continuous delivery mode
• Easy to use and maintain
Benefits and Features
Benefits Safety Features
• Robust and reliable
• Bursting disc
• Lightweight
• Components contained within sealed lid
• Accurately batches a nominated mass
• Product in hose is non-detonable
• One man charging operation with trigger on lance
• Flexible hose / lance for use in confined spaces (optional)

86 © AEL Mining Services Limited Product Catalogue, 2011


EQUIPMENT SERVICES

Emulsion Plant 10T, 20T

AEL's 20T Batch Emulsion Plants consist of two modules – an Ammonium Nitrate
Dissolving Module and an Emulsion Manufacturing Module.

AEL provides two sizes of emulsion plants (10T and 20T per eight-hour shift). These
plants are capable of producing the full range of AEL's bulk explosives products,
including surface and underground products.

The emulsion plants are designed to operate in the demanding environments


encountered during normal mining operations.

Design parameters include all necessary safety control systems, as well as ease of
operation, maintenance and reliability.

Technical Specifications

Benefits and Features Technical Properties


Benefits • Closed loop hydraulic system
• Proven reliability in remote sites • Independent pump safety control system
• Integrated control systems which guarantee constant • Max Production rate of 350 Kg/min
delivery of quality product • In plant electrical control panel
• A range of products can be produced by a single plant. • Touch-screen user interface
• Emulsion Plants are designed to be “Zero Effluent” • Siemens PLC Control
plants.
Features Recommendations for use
• Pump protection-guarding against dead-heading and Opencast and Underground mining operations with a
dry-running scenarios requirement for bulk explosives products.
• Strainers in the suction line to prevent ingress of foreign
objects
• Closed loop hydraulic control system guarantees product
quality
• In-plant touch-screen user interface
• Modular Plant built into standard size containers to
facilitate the transportation and installation on remote
sites.
Safety Features
• Independent electronic pump protection system
monitoring and controlling operating pressures and
temperatures on critical pumps.
• Mechanical pump protection devices installed on all
critical pumps.
• Temperature control systems installed on emulsion
dissolving module.
• Emergency stops situated at critical locations.

© AEL Mining Services Limited Product Catalogue, 2011 87


PRODUCT NEW
NAME GUIDE

In line with International trends we’ve reviewed our product names, below is a list of old and new names.

Initiating Systems
Old name New name Old name New name
Reefmaster® Assembly Shock tube - Uni-Delay LP Vulcan Fusehead Assembly Electric Initiators - Fusehead
Splitter Assembly Shock tube - Splitter Assembly

Stopemaster® Assembly / Shock tube - Multi SPD Shurstart® Electric Initiators - Shurstart®

Benchmaster® Assembly Electric Handistart® Electric Initiators - Shock tube


Starter
Tunnelmaster® Assembly Shock tube - Multi LPD
NetShock™ Electronic Initiators -
Handimaster™ Assembly / Shock tube - Uni-Delay SP
NetShock™
Dualmaster
Handimaster™ Trunkline Shock tube - Trunkline NetStart™ Electronic Initiators -
Delay Assembly/Trunkmaster NetStart™

Noisemaster® Trunkline Shock tube - Cluster Blast Current Indicator (BCI) Blast Current Indicator (BCI)
Delay Assembly Cobracord® Powercord® 6
Noisemaster® Lead-in Shock tube - Lead-in
Assembly Powercord® Powercord® 8

Noisemaster® Extender Shock tube - Extender Cordtex® 10 Powercord® 10

Stopefuse® 290 Capped Fuse Systems - 60g Proboost™ Booster 60g Pentolite Primer
Stopefuse®
150g Hybrid Booster 150g Pentolite Primer - Hybrid
Durafuse® Capped Fuse Systems -
Durafuse® 250g Booster 250g Pentolite Primer
Masterstarter® Capped Fuse Systems - 400g Booster 400g Pentolite Primer
Shock tube Starter
400g Smartdet® Booster 400g Pentolite Primer - Smart
Stopeline® Capped Fuse Systems - Detonating Relays Detonating Relays
Stopeline®

Stopeline® 9 Capped Fuse Systems -


Stopeline® 9
Explosives
Duraline™ Capped Fuse Systems -
Duraline™ Surface Bulk Emulsion
SB100
Slowline® Capped Fuse Systems -
SB100 Eco
Slowline®
Synergy® 100 / P100 S100
QuickShot™ Plus Electronic Delay Detonators -
QuickShot™ Plus Synergy® 120 / P400 S120
Synergy® 130 / P600 S130
Smartdet® Electronic Delay Detonators -
Smartdet® Synergy® 135 / P700 S135

SmartShot™ Electronic Delay Detonators - Synergy® 400 S100 Eco


SmartShot™ Synergy® 420 S120 Eco
Synergy® 435 S135 Eco
DigiShot™ Electronic Delay Detonators -
DigiShot™

DigiShot™ Plus Electronic Delay Detonators -


DigiShot™ Plus

HotShot™ Electronic Delay Detonators - Underground Bulk Emulsion


HotShot™ SDD UG100

Carrick® Statsafe® Electric Initiators - SDS UG100


Statsafe® Detonators UG100s (New Product)

Instantaneous Electric Electric Initiators - R100G UG200


Detonator (IED) Instantaneous Electric RS100D UG200S
Detonator (IED)

88 © AEL Mining Services Limited Product Catalogue, 2011


PRODUCT NEW
NAME GUIDE

Packaged Explosives Notes


Old name New name
Magnum™ Buster Magnum™ Buster
Magnum™ Buster Gel Magnum™ Buster Gel
Magnum™ 365 Gel Magnum™ 365 Gel
Magnum™ Control Magnum™ Control
Magnum™ Frag Magnum™ Frag
Magnum™ Plus Magnum™ Plus
*AEL Mining Services has retained the Magnum Trademark and will
use it in Africa and her off-shore islands ONLY

Specialised Explosives
Energex® Barrel PE Barrel
Blasting Gunpowder Blasting Gunpowder

Industrial Products
Old name New name
Ammonium Nitrate Ammonium Nitrate Anfo
Porous Prill (ANPP) Grade (ANA)

Free Flowing Ammonium Ammonium Nitrate


Nitrate (Anflow) Emulsion Grade (ANE)

Ammonium Nitrate Ammonium Nitrate


Solution (ANS) Solution (ANS)
Nitric Acid 60% Nitric Acid 60%
Nitric Acid 93% Nitric Acid 93%
Nitric Acid 96% Nitric Acid 96%
Ammonia Solution 25% Aqueous Ammonia
Anhydrous Ammonia Ammonia 100-I
Industrial Grade
Anhydrous Ammonia Ammonia 100-R
Refrigerated Grade

Blasting Accessories
Mantis® Mantis
Hot Hole Detector Hot Hole Monitor

Equipment Services
Mobile Manufacturing Units Mobile Manufacturing Units
(MMU) (MMU)

Mobile Charging Units (MCU’s) Mobile Charging Units (MCU’s)


Equipment services Portable Equipment services Portable
Charging Units (PCU) Charging Units (PCU)
Emulsion Plant 10T, 20T Emulsion Plant 10T, 20T

© AEL Mining Services Limited Product Catalogue, 2011 89


www.aelminingservices.com

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