Flame Safeguard System Selection Guide

CP-PC-1420E
Flame Safeguard System Selection Guide
Based on its core principle of human-centered automation,

Azbil Corporation offers combustion equipment
that provides safety and peace of mind.
INDEX
Overview
Introduction to Flame Safeguard System
Flame Safeguard System 4
Component Devices 5
Detection of Combustion Flame 6
Flame Detector Types and Features 7
Safety Shutoff Valves 8
Gas Safety Shutoff Valve Flow Calculation 10
Ideas in Support of Industrial Furnace Safety 12
General Safety Code for Industrial Combustion Furnaces: JIS B 8415: 2008
Outline of revisions to JIS B 8415 (November 2008) 13
Basic points for safe combustion 14
Concept Behind Combustion Equipment Control and Safety 16
Product Line 18
Products
Burner Controllers
Burner Interlock Module/Buner Control Module RX series 22
Burner Interlock Module RX-L80/90 24
Burner Control Module RX-R40/20 25
Flame detectors
Advanced Ultraviolet Flame Detector AUD300C1000 27
Advanced Ultraviolet Flame Detector AUD500C11000 28
Advanced Ultraviolet Flame Detector Socket for the AUD15 Tube Unit AUD100/110 29
Visible Light Frame Detector AFD100A/B 30
Visible Light Flame Detecter AFD110A 31
Pressure Switch
Gas Pressure Switch C6097A 32
Igniter
High Power Igniter S7200A 33
Peripheral devices
Analog Flame Meter FSP136A 34
Flame Simulator FSP300C100 35
Application Examples (RX Series)

Selecting an RX Series Combustion Safety Controller 38
Boiler 40
Deodorizing Furnace 42
Small Holding Furnace 44
Small Melting and Holding Furnace 46
Large Melting Furnace 48
Heating Furnace 1 50
Heating Furnace (Regenerative Burner) 58
Settings Tables 60
1
2
Flame
Safeguard
System
Overview
Flame Safeguard System
Component Devices
Detection of Combustion Flame
Flame Detector Types and Features
Safety Shutoff Valves
Gas Safety Shutoff Valve Flow Calculation
Ideas in Support of Industrial Furnace Safety
General Safety Code for Industrial
Combustion Furnaces: JIS B 8415: 2008
Outline of revisions to JIS B 8415 (November 2008)
Basic points for safe combustion
Concept Behind Combustion Equipment
Control and Safety
Product Line
3
Overview
Flame Safeguard System FSG

(Flame Safeguard System)
•Basic structure of
flame safeguard system
The set of equipment used to provide safe control of burner
operation. This usually includes the flame safeguard control, the
flame detection system, all controllers, all limits and interlocks, all
The flame safeguard system limits the operation to within fuel valves, the ignition system, the firing rate control system,
and any other auxiliary equipment.
safe operational ranges using limits and interlocks, and

always monitors combustion conditions by means of a flame
detector. The signal from the flame detector is converted by
Combustion
burner controller into the signal required for actuators to control motor
High limit
operate safety shutoff valves. burner controller
If some failure has occurred in the combustion equipment Air pressure
resulting in an ignition failure or other burner flame failure, switch
Limit/
the flame detector detects the abnormal condition of interlock Controller
combustion flame, transmits the signal to the burner
controller to close the safety shutoff valves, and prevents the
flow of fuel into the combustion chamber.
If the flame detector or burner controller has caused a
failure, the system has a safety circuit function to operate
the fuel shutoff valves or not to start the burner.
Air Exhaust
Functions of the Flame Safeguard System
gas
•Stops the burner by automatic or manual operation.
•Starts the burner in correct sequence and monitors the Fuel
Gas Flue
combustion flame during operation. pressure Main valve Pressure control
•Protects against abnormal temperatures or pressures. switch
•Controls the combustion quantity of the burner.
Pilot safety
•Maintains the operation start standby state during burner shutoff valve
stop. Combustion
Ignition transfor mer
equipment
Flaw detector
The purpose of the FSG is to prevent an explosion.
For this purpose,

the FSG does not allow fuel to accumulate in the furnace (combustion chamber).
The FSG controls the fuel to keep the density below the explosion limit.
Cases of fuel accumulation in the furnace and corrective measures to them

• Prepurge
Ventilation must be made until fuel density is decreased to the level below the explosion
Residual gas remains in furnace. limit. The ventilation time length must not be shortened even if a failure occurs.
• Burner controller, safety shutoff valve (periodical maintenance)
Safety shutoff valve is opened before

• Correct ignition sequence
Ignition must be made in the correct sequence. Operation will not occur if there
the ignition source is activated is an abnormality. The sequence must not be changed even in the event of a failure.
• Burner controller (start check, ignition sequence)
at the time of burner ignition.
• Ignition timing
Shutoff must be made before the density increases to the explosion limit.
Burner is not ignited even though Ignition time length must not become longer even in the event of a failure.
ignition operation is tried. • Flame detector, burner controller (ignition sequence)
Burner has suddenly experienced

• Flame detection, reliable fuel shutoff, and flame response
Flame failure must be reliably detected, and the fuel must be shut off before
a flame failure due to some cause its density increases to the explosion limit.
during operation. • Flame detector, burner controller (flame response), safety shutoff valve
Burner is experiencing incomplete

• Reliable limit and interlock
Combustion conditions must be continuously secured by limits.
combustion due to an inappropriate • Gas pressure switch / air switch (periodical maintenance)
fuel/air ratio.
4
Overview
Component Devices
• Limit • • Burner controller •
1. Has the function of limiting operation so that it is within the
safe operational ranges. Even when a control is out of order Burner controller has very important functions for the
due to the malfunction of a controller, resulting in a safety of burner operation and flame monitoring, and is

continuing uncontrolled operational state, the limit controller designed as a failsafe system.
can function to limit operation to within the safe ranges, 1. Detects that stable flame exists.
ensuring safety. The limit controllers provided for safety
must not be used mistakenly with other controllers. They 2. Starts the motor, fan, ignition and fuel valve in the correct
must be clearly distinguished, selected and independently sequence and at the correct time to ensure safe operation.
installed to ensure safety. The limit controllers are selected (1) Supplies power to the devices in the correct sequence
for reliable operation rather than for high accuracy. and at the correct time.
The extent to which combustion equipment can be (2) Shuts off the power supply given to the devices in a
controlled is dependent upon the safety provided by the pre-determined sequence upon ignition failure, flame
limit controllers. failure, or cessation of combustion.
2. Responds to the temperatures, liquid levels and pressures. 3. Checks itself.

Industrial furnaces may have the problem of abnormally (1) Checks its component parts every time an operation
high temperature while boilers may have the problem of low starts or power is applied.
water level or abnormally high pressure. (2) Prevents burner ignition when a false flame signal
exists.
• Interlock • 4. Failsafe design is incorporated.

1. Checks that the conditions are right to start combustion. (1) Failsafe design is incorporated in the start check circuit
ensuring no occurrence of checking error.
2. Checks that the conditions are right to continue (2) Ignition sequence is never performed out of order.
combustion. (3) There is no occurrence of a timing error that would
result in a dangerous instruction. For example, the
3. A start interlock is used to check the damper or burner required period for prepurging gas from the furnace
position (high or low fire), fuel pressure, oil pre-heating before ignition does not become shorter. The ignition
temperature, and fuel shutoff valve closure. spark timing does not become longer.
4. A running interlock is used for fuel pressure, combustion air

pressure, or draft.
When the interlock for fuel pressure or combustion air • Safety shutoff valve •
pressure is operated, the safety shutoff is operated for 1. There are ON/OFF, high/low and proportional types.
lockout.
2. Delayed operation is available for oil, and slow-opening
• Flame detector • operation is available for gas.
1. Detects the flame and sends a converted electric signal to
• Temperature and Pressure Controllers •

the burner controller.
2. Flame detectors for industrial furnaces use the light 1. Operates to keep the control at a set point.
(ultraviolet rays, etc.) emitted from the burner flame.
2. Includes the temperature controllers, and pressure
controllers or start/stop switches.
5
Overview
Detection of Combustion Flame

In the Flame Safeguard System, the detection of combustion flame
has a very important role. The accurate detection of a flame is
•Selection of a flame detector
For the detection of a combustion flame, a flame detector that
accomplished by fully utilizing the physical properties of flame. effectively utilizes the nature of the flame is necessary. When
utilizing any flame detector, it is essential to select a detector
•Types of flame detectors

which is appropriate for the nature of the flame.
• Ultraviolet flame detector

Ultraviolet flame detector Since there are few restrictions in its mounting location, this
Optical Visible light flame detector
type detector is widely used for various applications. Care must be
Infrared rays flame detector (PbS cell)
Flame taken in its use so as not to mistakenly detect the spark of an
detector igniter.
Insertion Flame rod In the case of a continuously operating burner in which the
type Thermocouple
flame does not stop for more than 24 hours, the use of a
continuously self-checking type of flame detector is required to
ensure failsafe operation.
The detection methods of combustion flames are categorized into
two types:optical and insertion. • Visible light flame detector
The optical type consists of a sensor element that indirectly detects This detector is used for a compact oil-fired burner. The gas
the brightness in the furnace and flame color or its wavelength, blue flame cannot be detected. When a boiler or agricultural
and the electronic circuits for signal conversion and amplifier. drying furnace is installed outdoors, special care must be taken
Since the detection is indirect, care must be taken so as not to so as not to mistakenly detect sunlight.
receive any influence of external light.
Since the insertion type is used by directly inserting the sensor • Flame rod
element into the flame, the flame temperature, length, and state A flame rod utilizes the electrical conductivity of flame. In order
can be detected, and therefore the detection is highly reliable. to avoid a detection error in the event of a short-circuit between
However, care must be taken with regard to sensor responsiveness the sensor signal and the ground, the rectification function is
and mounting position. utilized to ensure safety.
6
Overview
Flame Detector Types and Features
Detectors Model/appearance Flame property Applicable combustion Main uses
Ultraviolet phototubes AUD300C1000 Series Ultraviolet light Gas Batch operation or continuous operation
(UV sensors) Oil
185–245 nm

Pilot burner monitoring
Main burner monitoring
Industrial furnaces
AUD500C11000 Series Plants
Boilers
C7076A Ultraviolet light
185–270 nm
[Reference]
Continuous operation equipment means:
Combustion continues for at least 24 hours
Batch operation equipment means:
C7076D Combustion starts and stops at least once
every 24 hours
( Note: Flame detectors designed for

continuous operation can also be used
for batch operation. )
AUD100+AUD15 Ultraviolet light For batch operation
185–245 nm Pilot burner monitoring

Main burner monitoring
Industrial furnaces
Boilers
AUD110+AUD15
Photo diodes AFD100 Light Oil For batch operation

(Visible light flame detectors)
400–800 nm Small oil-fired boilers
AFD110
7
Overview
Safety Shutoff Valves

•Safety technology related to safety shutoff valves
Source: Japan Gas Association, “Safety Technology Indices for Industrial Gas Combustion Equipment,” January 2009
The basis of gas combustion equipment safety is the ability to shut off the gas supply immediately when an abnormal or dangerous state
occurs. The safety shutoff valve is the key safety device for immediate shutoff of the gas supply to the overall equipment or to an independent
zone when a hazardous state arises, such as a combustion issue like ignition failure or flame failure, or an abnormal rise in the temperature of
the heating unit, or when the gas or air pressure falls outside the preset range. As a rule, two safety shutoff valves are installed in series in the
event that one valve is not able to completely shut off the gas due some problem with the valve.
•Conditions requiring installation

Safety shutoff valves must be installed where they can immediately shut off the gas supply to the overall equipment or to an independent
combustion zone when a hazardous state arises, with the exception of cases where the operator is able to continuously monitor the heating
unit situation and immediately shut off the gas in the event of danger, such as when workmen are using hand-held acetylene torches near the
gas pipeline.
•Safety shutoff valve

Safety shutoff valves must be able to shut completely and automatically within 1 second after the supply of electricity or air pressure stops,
must be able to sufficiently withstand the usage pressure, and also must comply with the relevant standards.
Specifically, JIS B 8415 (General Safety Code for Industrial Combustion Furnaces) states that it is preferable for a fuel switch valve for a
regenerative burner, such as a high-performance industrial furnace, that is being used as a shutoff valve to be given a minimum of two million
operation test cycles as a durability test using the method prescribed in ISO 23550.
Leakage Standards for Safety Shutoff Valves: List of Safety Shutoff Valve Leakage Standards
Standard External leakage Test methods Internal leakage Test methods
EN161 Standard bore Measure at the burette or water column gauge Standard bore Measure at the burette or water column gauge
Europe DN < 10 20 cm3/h or less after applying 60 mm of H2O and a pressure of DN < 10 20 cm3/h or less after applying 60 mm of H2O and a pressure of
10 ≤ DN ≤ 25 40 cm3/h or less 1.5 times the maximum usage pressure from 10 ≤ DN ≤ 25 40 cm3/h or less 1.5 times the maximum usage pressure from
25 < DN ≤ 80 60 cm3/h or less the inlet and outlet. 25 < DN ≤ 80 60 cm3/h or less the inlet and outlet.
80 < DN ≤ 150 60 cm3/h or less 80 < DN ≤ 150 100 cm3/h or less
150 < DN 60 cm3/h or less 150 < DN 150 cm3/h or less
UL429 200 cm3/h or less 1.5 times the maximum usage pressure for 235 cm3/h or less (when the internal • Test at 175 mm of H2O and again at 1.5 times the
USA those with 350 mm of H2O or greater. diameter is greater than 11/2 B, add an maximum usage pressure (but at least 350 mm of H2O).
extra 235 cm3/h for each B) • Measure
• Measure the pressure difference at a pressure gauge
upstream from the valve.
JIS B 2151 30 cm3/h or less Measure with the leakage detector at 4.2 kPa as • 30 cm3/h or less (for appliance valves) Measure at the leakage detector at 4.2 kPa as
Japan *1 well as 0.5 kPa of air pressure from the inlet. • 300 cm3/h or less (for non-appliance valves) well as 0.5 kPa air pressure from the inlet.
ISO 23551 Standard bore After carrying out an internal leakage test at Standard bore After carrying out an internal leakage test at
DN < 10 20 cm3/h or less 0.6 kPa, repeat the test using pressures of DN < 10 20 cm3/h or less 0.6 kPa, repeat the test using pressures of
10 ≤ DN ≤ 25 40 cm3/h or less either 1.5 times the maximum usage pressure 10 ≤ DN ≤ 25 40 cm3/h or less either 1.5 times the maximum usage pressure
25 < DN ≤ 80 60 cm3/h or less or 15 kPa, whichever is higher. 25 < DN ≤ 80 60 cm3/h or less or 15 kPa, whichever is higher.
80 < DN ≤ 150 60 cm3/h or less However, those using gas at 11.2 kPa or 14.8 80 < DN ≤ 150 100 cm3/h or less However, those using gas at 11.2 kPa or 14.8
150 < DN ≤ 250 60 cm3/h or less kPa should be tested at a minimum of 22 kPa. 150 < DN ≤ 250 150 cm3/h or less kPa should be tested at a minimum of 22 kPa.
*1. For cases of connection to a gas pipe with an outer diameter of 35 mm or less, for gas burning appliance automatic valves used in combustion equipment that uses city gas or liquefied petroleum gas at a gas pressure of 3.3 kPa or less.
European Safety Shutoff Valve Standard (EN161 Group 2): Excerpted summary by Azbil Corp.
Item Performance Test methods
Leakage Measure internal leakage after applying pressure from
Size External leakage Internal leakage
the inlet, and external leakage from the inlet and outlet,
DN < 10 20 cm3/h or less 20 cm3/h or less using 60 mm of H2O and a pressure of 1.5 times the
10 ≤ DN ≤ 25 40 cm3/h or less 40 cm3/h or less maximum usage pressure.
25 < DN ≤ 80 60 cm3/h or less 60 cm3/h or less
80 < DN ≤ 150 60 cm3/h or less 100 cm3/h or less
150 < DN 60 cm3/h or less 150 cm3/h or less
Valve closure ability Must meet the above internal leakage standards when pressure is applied from the outlet. Applied pressure
Class A: 1500 mm — H2O
Class B: 500 mm — H2O
Class C: 100 mm — H2O
Durability Done with the pressure at the maximum allowable
Size -15 °C 20 °C 60 °C Total
pressure, the flow rate at 10 % or less of the rating, the
1 or less 25,000 cycles 125,000 cycles 50,000 cycles 200,000 cycles voltage at 85 % at –15 °C, 85 % and 110 % (half each)
11/ 4–3 25,000 cycles 50,000 cycles 25,000 cycles 100,000 cycles at 20 °C, and 110 % at 60 °C.
Must meet the operation, leakage, and valve closure pressures in the above test.
Flow Must be within 95 % of specification. Converted to 15 °C atmospheric pressure
Resistance to gas With n-pentane must be within ±15 % of the volume change ratio. Measure at 40 °C after steeping in 23 °C n-pentane for
72 hours and then air-drying for 72 hours.
Open time Must be ±20 % of manufacturer’s specification. Measure the time taken to reach 80 % of the
(slow open) specification flow rate at 110 % of rated voltage at 60 °C
and 85 % of rated voltage at -15 °C.
Strength 3/ 1/ 3/
For each, apply torque for 10 seconds and check for
Size 8 2 4 1 11/ 4 11/ 2 2 21/ 2 3
(torque: kgf·cm) internal and external leakage.
Bending torque 7 10.5 22.5 34 47.5 61 110 160 240
Twisting torque 3.5 5 8.5 12.5 16 20 25 32.5 40
Group division
Group 1: Shipped in the bracket, no force applied during piping work.
Group 2: Installed inside or outside the bracket, supported only by the pipe.
8
Overview
Usage by class (following EN 746-2)
Combustion capacity When monitored by operator When not monitored by operator
Less than 120 kW (100,000 kcal/h) Class A: 1 valve Class B: 2 valves
Less than 120–600 kW (100,000–500,000 kcal/h) Class A: 1 valve Class A: 2 valves

Less than 600–1,200 kW (500,000–1,000,000 kcal/h) Class B: 2 valves Class A: 2 valves
1,200 kW (1,000,000 kcal/h) or above Class A: 2 valves Class A: 2 valves
Closed position indicator switch

In ISO 23551-1 (Safety and control for gas burner and gas burning appliances – Particular requirements – Part 1: Automatic valves), the
closed position indicator switch is defined as the switch attached to the valve that indicates that the closing part is in the closed position.
The following are specifically required.
Structure
Must not interfere with normal valve operation
The adjustment mechanism must seal it so that it can be seen that no adjustments have been made that the manufacturer did not intend.
No amount of drift in the adjustment switches or driving mechanism may interfere with normal valve operation.
Performance
The switch is required to indicate the closed position in both of the following situations.
When the flow is 10 % or less of the fully open flow at the same differential pressure.
When the closing part is positioned within 1 mm of the closed position.
•Position during automatic ignition

Normally two safety shutoff valves should be installed separately in series on the fuel supply pipes for the pilot burner and the main burner.
During synchronous ignition or extinguishing, as shown below, the safety shutoff valves for each burner form one layer, and by adding another
safety shutoff valve in the zone, it is possible to have a double valve structure. However, this does not allow ignition or extinction of one burner
only.
Pipe Layout for Double Shutoff Valves

Synchronous ignition (extinction) Non-synchronous ignition (extinction)
Synchronous
operation
In addition, for non-synchronous ignition and extinction, two safety shutoff valves need to be installed for each burner, using double shutoff.
Unlike synchronous ignition, this configuration allows ignition and extinction of each burner separately.
9
Overview
Gas Safety Shutoff Valve Flow Calculation

CV is normally used as a coefficient for showing the valve flow-through rate (capacity), but safety shutoff valves often show the flow rate and CV
at a specific differential pressure or specific gravity determined by the gas.
Example:
The following table shows the CV and flow rates for a GV-A high-performance industrial-use gas double electromagnetic valve (with two
connected in series). The flow rate values are at 15 °C and 101.325 kPa.
Model Connection Flow rate m3/h CV

bore differential pressure 250 Pa
Specific gravity 0.65 Specific gravity 1.53
GV-A100 10A (Rp 3/ 8) 8.5 5.6 5.8

15A (Rp 1/ 2) 10.9 7.1 7.5
20A (Rp 3/ 4) 16.4 10.7 11.2
25A (Rp 1) 18.6 12.1 12.7
GV-A200 25A (Rp 1) 32.8 21.4 22.4
32A (Rp 1 1/ 4) 41.1 26.8 28.1
40A (Rp 1 1/ 2) 45.6 29.7 31.2
50A (Rp 2) 46.4 30.3 31.7
GV-A300 40A (Rp 11/ 2) 65.9 43.0 45.0
50A (Rp 2) 71.4 46.5 48.8
65A (Rp 2 1/ 2) 74.3 48.4 50.8
CV and flow rate can be read from this table only if the differential pressure is 250 Pa and the gas type is natural gas 13A (specific gravity:
0.65) or propane gas (specific gravity: 1.53).
The following graph shows the relationship between flow rate and differential pressure when natural gas 13A is flowing through a GV-A.
The flow rate values are at 15 °C and 101.325 kPa.
350
240
365
340 250
120
125
110
115
225
232
10
Differential pressure (kPa)
110GV-A100 + 10A flange

1 232GV-A200 + 32A flange
0.1
2 3 4 5 6 20 30 40 50 60 200 300
1 10 100 1000
Flow rate (m /h)
3
This graph makes it possible to find the flow rate for any given differential pressure, for natural gas 13A only.
10
Overview
The preceding table had a limited range of differential pressures and gas types,
but it is possible to find the flow rate under other conditions by using the following calculation.
Q = K × (∆P/ρ)
(1)


Q : Flow rate (m3/h)
K : Proportional constant
∆P : Differential pressure (Pa)
ρ : Specific gravity
A. When the differential pressure is 250 Pa or greater, use the following modification of formula (1) to find the flow rate:
Q=(Flow rate table value) × ((defferential pressure)/250)
Ex.: Find the flow rate for GV-A200 (bore: 1½), with a differential pressure of 980 Pa and natural gas 13A.
According to the above table, the flow rate is 34.7 m3/h when the differential pressure is 250 Pa, so the flow rate is:
Q=34.7× (980/250)=68.7 m3/h
B. When the specific gravity is not 0.65, use the following modification of formula (1) to find the flow rate.
Q = (Flow rate table value) × (0.65/(specific gravity))
Ex.: Find the flow rate for GV-A200 (bore: 1½), with a differential pressure of 250 Pa and 6C gas (manufactured gas B).
If the specific gravity of 6C is 0.55, the flow rate is:
Q=34.7× (0.65/0.55)=37.7 m3/h
C. When the differential pressure ∆P ≠ 250 Pa and the specific gravity ρ ≠ 0.65, use the following modification of formula (1) to find the flow rate.
Flow rate Q = Flow rate table value× ((defferential pressure)/250×0.65/(specific gravity)
11
Overview
For a wide range of operation configurations and ignition methods, we provide total solutions, from flame safeguard control and flame
monitoring to fuel shutoff, in support of safe combustion in industrial incinerators.
Flame safeguard controls Our new flame safeguard control system, consisting of burner interlock modules and burner control modules, uses a new
architecture to allow safety, ease of use, and ease of adjustment when installing equipment and responding to problems.
Flame monitoring Our compact flame detectors for continuous operation combustion equipment can be used without problems even
for burners having many restrictions, such as tight installation space or temperature requirements.
Fuel shutoff The advanced-function double-seated gas shutoff valve made by Elster Kromschroder, a company with a proven track record with European industrial
burners, uses a modular structure that allows for installation in tight spaces around fuel pipes or burners when there are space or other restrictions.
Flame detector
Safety shutoff valve
Burner interlock module
&
Burner control module
AUD Series
GV-A
Limit/interlock
Igniter
RX Series
C6097 S7200
Burner interlock module & Burner control module

For fuel-safe construction…
Look for intrinsic safety Packaging of burner combustion control functions
• Carry out safety measures based on risk assessment • Shortened design verification time for safety circuits
• Mechanical safety/comprehensive safety indices (JIS B • Reduced circuit design and verification for safety circuit construction
9700-2/JIS B 9702) • Selection and setting of pre-incorporated safety functions
Separation of safety functions and control functions • Burner interlock module (interlock monitoring function)
• Review software interlocks by means of control PLC Packaging of panel safety instrumentation
Complexity of safety instrumentation circuits • Shortened wiring/installation/check times
• Complexity increases due to redundancy and diagnostic circuits. • Module connectors distribute safety signals and
reduce wiring

For safety shutoff valve installation…
Two valves installed in series Saves space
• Installation space is often restricted • Two can be installed in series to save space through
Installation and replacement of shutoff valves modular construction
• Removing surrounding piping is bothersome Shortened time for installation and replacement
Compliance with international standards • Can be easily installed or replaced by connecting the flanges
Products meet European and international standards
• EN 161/ISO 23551-1 (durability tests, valve closure
switch display function)
For flame detector selection…

Selection of devices suited to operation method AUD Series flame detector
• Self-checking flame detectors are used for continuous
combustion of 24 hours or more Self-checking flame sensor is designed for continuous
Installation space restrictions operation
• Numerous installation space restrictions around the burner • AUD300, AUD500 advanced UV sensors
Investigation is required for installation location and Installs in small spaces
cooling measures around hot burners Withstands ambient temperatures up to 120 °C
12
Overview
Outline of revisions to JIS B 8415 (November 2008)
Safety methods through risk assessment created as ISO standard and introduced to Japan
Background ISO 12100 JIS B 9700 Industrial Safety and Health Act Revision
(Basic concepts, general (Basic concepts for safety (Industrial Safety and Health Act)
regulations for design) and design of machinery)
Coordination with Western standards
European EN 746, USA NFPA 86
Standards supporting new technology
Support for high-function industrial furnaces (regenerative burners, etc.)
JIS B 9700-1 Machinery Safety: Equipment regulations defined in

Position basic concepts and general rules (Type C)
Positioning in standards systems that also meet ISO standards
Heating equipment using gas or liquid fuel (industrial furnaces, etc.)

Scope
Metallurgy, metal processing plants
Glass production, ceramics, cement production plants, etc.
JIS B 8415 Revised Japan Gas Association EN 746-2 (Europe) NFPA 86 (USA)
Standard (2008) (2009) (1997) (2007)
General safety code Safety technology indices Industrial thermoprocessing
for industrial for industrial gas equipment, Part 2. Standard for Ovens
Items combustion furnaces combustion equipment Safety requirements for combustion
and fuel handling system
and Furnaces
Intrinsic safety design Aiming for fail-safe and foolproof control Design requirements to minimize fire
Intrinsic safety design
based on risk assessment and operation circuits and explosion risks
( ( ( (
Control and operation circuits based on risk assessment
prohibition of software (prohibition of construction of combustion requires use of PLC
(EN 292)
interlocks by general-use PLC safety interlocks using only general-use PLC) with safety protection equipment
Must be directly connected
Installed in series Should immediately shut off Interlock setting values
to the main control terminals
Interlocks in holding circuit for safety must be shown in writing
of the flame monitor relay
for safety shutoff valve when interlocks operate. Must be connected directly
or flame safeguard control system
Installation requirements for safety Two installed in series Two installed in series
Two installed in series Two installed in series
shutoff valves (for main burner, pilot burner) (shutoff within 1 second) (shutoff within 1 second)
Flame monitoring equipment for Self-check Self-check Continuous combustion operation uses Continuous combustion operation uses
industrial furnaces that burn
continuously for 24 or more hours *1 at least once a day at least once a day a self-checking type or regular checks a self-checking type or regular checks
Individual monitoring of pilot and

main burner flames Individual monitoring Individual monitoring Individual monitoring Individual monitoring
Flame failure response time Within 4 seconds Within 4 seconds *2

Within 3 seconds Within 4 seconds
in flame monitoring equipment (Flame failure safety time: within 5 seconds) (shutoff within 5 seconds)
Must not make shared
Must not make shared use of Must not make shared Must not make shared
use of a temperature controller
a temperature controller use of a temperature controller use of a temperature controller
Installation of used for control.
used for control used for control used for control
overheat protectors inside furnace or the controller’s or the controller’s or the controller’s
Excess temperature limit interlock
requires temperature display
temperature detector. temperature detector. temperature detector.
and manual reset.
False flame operation Safety shutoff

Check request at start - Check request at start
during start check and lockout
Combustion air detector Combustion air detector Combustion air detector

must be checked must be checked must be checked
Pre-operation check of
when burner is started, when burner is started, when burner is started, -
combustion air pressure and if there is an abnormality and if there is an abnormality and if there is an abnormality
the burner must not be started. the burner must not be started. the burner must not be started.
Prepurge air flow (number of changes of air) At least 5 times At least 5 times Completely 5 times At least 4 times
Airflow rate at prepurge At least 50 % of peak At least 50 % of peak At least 25 % of peak At least 25 % of peak
Burner flame amount at ignition Forced low fire ignition Low fire ignition/extinction - -
Within 5 seconds: 70 kW or less
Pilot burner ignition timing Within 10 seconds Within 10 seconds Within 15 seconds
Within 3 seconds: over 70 kW
Within 5 seconds: 70 kW or less
Main burner ignition timing Within 5 seconds Within 5 seconds Within 15 seconds
Within 3 seconds: over 70 kW
350 kW or less
Direct spark ignition Under 58 kW within 5 seconds 350 kW or less
350 kW or less Under 117 kW within 3 seconds 70 kW or less: within 5 seconds -
(direct ignition)
350 kW or less within 2 seconds 70 kW-350 kW: within 3 seconds
Installed as necessary Installed as necessary

Installation of seismic detector equipment - -
(for seismic intensity 6 or higher) (for seismic intensity 6 or higher)
*1. The flame monitoring equipment refers to a flame detector and a flame safety controller (burner controller). *2. If there are other regulations that specify the flame failure response time, they should be followed.
13
Overview
Basic points for safe combustion

1 Proper purging (5 times furnace capacity) 7 Safety shutoff and lockouts for ignition failure and flame failure.
2 The combustion air detector (air pressure switch) must 8 Correct selection of burner controller and flame detector.
be checked when the burner starts up, and if there is (Select a continuous operation burner controller or flame detector
an abnormality, the burner must not be started. for equipment that is operated continuously for at least 24 hours.)
3 The load on the fuel shutoff valve, etc. must be 9 The main shutoff valve and pilot shutoff valve must both use
directly connected to the burner controller (the double shutoffs.

flame safeguard control system). 10 An excess temperature limit interlock must be installed
4 The limit/interlock is configured to directly cut off the separately from the temperature controller for control use
power supply to the combustion shutoff valve load. and the controller’s temperature detector.
5 The start check circuit must operate properly at 11 Individual monitoring of the pilot burner flame and the main burner
start-up. flame
6 There must be no manual operation or bypass (For the continuous pilot method or the intermittent pilot method,
circuit for any load. separate flame monitoring equipment is required for the main burner.)
These items are also required by the European and American standards.
Interrupted pilot system instrumentation example

4
Seismic sensor
limit
Limit
Temperature
controller
SDC35
Ignition Alarm
4 10
command Limit
7 8 Limit Excess temperature limit

Burner control module
Flame shutter
5 Ignition transformer
Pilot valve
Main valve
3
Exhaust gas
Interlock
4 3
8
Pilot safety
shutoff valve
1 2 Advanced
UV sensor
Exhaust damper
interlock
Air pressure AUD300C
switch Pressure
(C6097A) gauge Flue
9
PS PG
M
Gas
Blower Gas pressure
Main safety pressure
switch Pressure shutoff valve switch Pressure
C6097A gauge C6097A gauge
PS PG PS PG
Igniter
Fuel
6 9 S7200
Operation method for pilot and main burners

extinction
extinction
Start-up
ignition
ignition
Control
Control
Control
Control
ignition
Ignite
     
Pilot burner
Continuous pilot Main burner
Pilot burner
Intermittent pilot
Main burner
Pilot burner
Interrupted pilot Main burner
: Prepurge
14
Overview
Intermittent pilot system instrumentation example
4
7 Ignition
command
Alarm
Limit
Burner control module 8 11
Seismic
Flame shutter
4
sensor
5 Ignition transformer limit
Limit
Pilot valve Temperature
Interlock controller
SDC35
4
4 10
Limit
8 11 Excess
temperature Exhaust
limit gas
Advanced UV sensor
for main burner
AUD300C
Exhaust
damper
interlock
Flue
3
Pilot safety
shutoff valve
1 2
Air pressure
switch Pressure
(C6097A) gauge
9
PS PG
M
Igniter
S7200
Blower Gas pressure

Main
Gas pressure
switch Pressure safety shutoff valve switch Pressure
C6097A gauge C6097A gauge
Advanced UV sensor
PS PG PS PG for pilot burner
AUD300C
8 11
Fuel
6 9
Caution: Precautions for burner control circuit design

Safety control and operation circuits must use an intrinsic safety design method based on risk assessment.
Interlock (including limits) connections must be configured to directly cut off the load (ignition transformer, pilot safety
shutoff valve, main safety shutoff valve, etc.).

All shutoff contacts are to be on the ungrounded. In addition, leakage breakers, double-pole contacts and other
anti-leakage measures are to be taken as necessary.

The safety control circuit must promptly produce an alarm such as a light or buzzer as needed when an abnormal situation
arises.
Precautions for instrumentation and circuit configuration for the intermittent pilot method
(1) The pilot burner and the main burner must have separate flame monitoring (flame detectors, burner controllers).
(2) The flame detector for the main burner must be installed where it will not detect the flame of the pilot burner.
(3) The limit and interlock must be connected to the limit and interlock terminals of the burner controllers for the pilot burner
and the main burner so that they can directly shut off the load (ignition transformer, pilot shutoff valve, main safety shutoff
valve, etc.).
(4) For the startup circuit configuration, the main burner ignition enabled output (pilot flame ignition signal) from the
controller for the pilot burner must always be connected to the interlock input terminal and start-up input terminal on the
controller for the main burner.
(5) When the pilot burner or main burner fails to ignite or goes out, the circuit must stop all burners.
15
Concept Behind Combustion Equipment Control and Safety
Overview
Even highly reliable control systems with high levels of performance and functionality cannot eliminate the risk of fire, since
they can fail and become unable to control combustion. Unfortunately, improvements in controllability have not meant
improvements in safety.
Normally, control and safety instrumentation are separated, so that even if the safety device is relatively inaccurate, one with
reliable operation must be used. The relationship between safety and control must allow control to be performed where safety
is assured, so the control zone must be an area that is included within the safe zone. This zone is where improvements in
Concept Behind Combustion Equipment Control and Safety
control must be made.
Control and safety tend to be thought of as being handled by control devices and safety devices, respectively. However, while
this may usually be the case, they are difficult to achieve solely using these devices. The structure and function of the
combustion equipment, facilities, etc., are also elements that affect control and safety.
In other words, achieving control and safety is possible only once the three elements of (1) control and safety devices, (2)
equipment and facilities, and (3) the location (conditions of installation) are all appropriate. In addition, it is difficult to ensure
safety in the case of all equipment or facilities failing or when the installation conditions are no longer met. When safety cannot
be assured, we naturally wish to eliminate all failures and breakdowns, but even if all scenarios could be considered, it would
still not be possible to absolutely guarantee safety.
With this in mind, it is necessary to carry out regular inspections and maintenance of the equipment to ensure safety. That is,
maintenance is also an important component of safety assurance.
In summary, combustion equipment and facilities are objects for control, but they also must be fundamentally safe. To achieve
this, the control zone needs to be encircled by the safety zone, and that in turn must be encircled by the maintenance zone.
The equipment and facilities, and the control devices (including the flame safeguard control system), and the installation
conditions are each elements of control/safety/maintenance.
Safety configuration of control system Specific example of safety configuration
Controllers
Limits
Controllers Sensors Power (high electric potential side), HOT
Actuators
(valves, damper motors) Limit
Maintenance zone Safety zone
Burner
Safety zone controller
Safety
Installation zone
Ignition transformer
location Equipment ON/OFF control Fuel

Control zone Shutoff Control Burner
Piping Safety valves valve valve
Main valve
Pilot valve
Ventilation Burners
Control
Flues Valve trains
zone
Dampers Control zone
Power (ground side), GND
16
Overview Concept Behind Combustion Equipment Control and Safety
17
Memo
Product Line
Overview
Flame detectors Burner controllers

Continuous operation and intermittent operation systems Continuous operation and intermittent operation systems
Product Line
Advanced ultraviolet flame detector

AUD300 AUD500
Burner interlock module and
burner control module
RX-L and RX-R
Flame
detection
Ultraviolet flame detector *1
signal
C7076A C7076D
Intermittent operation systems
Advanced ultraviolet flame detector and socket

Advanced UV relay
AUD100/110 + AUD15
AUR350
Intermittent operation systems

Visible light frame detector
AFD100 AFD110
Limit / Interlock switches

Flame relay
Gas pressure switches
FRS100
Gas pressure switch

C6097
Protect relays
Limit/
Eathquake sensing switches interlock
signal
Protect relay
R4424 R4440
Earthquake sensing switch
(for AFD100/110) (for AFD100/110)
V-725 VBC7000
18
For detailed specifications, or to learn whether a product is available
Overview
in a particular country, please contact our sales staff.
Valves / Actuators
Gas shutt-off valves
Product Line
Dynamic self-checking Solenoid valve *2 Shut-off valve *3
burner controller GV-A MAX808/5000/7000
AUR450
Motorized gas valves Gas regulators
Safety shutoff/
control
FSG motorized gas valve Butterfly valve Pressure regulator *4

CCM21/CCV20 V51E RV
Control motors Ignition transformers

MAX SAFETY multi protectoglo
with UV tube diagnostic circuit
R4332B (for C7076)
Ignition transformer
ATN110-A
Control motor
ECM3000
Flameproof
explosion-proof
High power igniter ignition transformer
S7200 APN4709
Peripheral devices
Flame simulators Analog flame meters
Flame simulator Analog flame meter

FSP300 FSP136
*1. C7076A and C7076D are products of Honeywell International Inc.

*2. GV-A is a product of Elster GmbH.
*3. MAX808, MAX5000 and MAX7000 are products of Maxon Corporation.
*4. RV is a product of Maxitrol Company.
19
20
Flame
Safeguard
System
Products
Burner Controllers
Flame detectors
Pressure Switch
Igniter
Peripheral devices
For detailed specifications, or to learn whether a product is

available in a particular country, please contact our sales staff.
: This product is certified as complying with CE marking for use in Europe.
: This product is certified as complying with a U.S. product safety standard.
: This product is certified as complying with a Canadian product safety standard.
: This product is certified as complying with a U.S. product safety standard.
21
RX Series Burner Interlock Module/Buner Control Module
Products
The RX Series represents the next generation of combustion safety

controllers for burners in industrial furnaces.
The burner interlock module (RX-L) and burner control module (RX-R)
combine to provide a variety of interlock monitoring and ignition methods.
It is possible to set the interlock monitoring timing or change the ignition
method settings by just selecting the preprogrammed safety functions
using the PC loader.
Burner Controllers
Additionally, for flame detection the RX series supports the advanced UV

sensor for continuous operation and UV sensor for batch operation, as
well as flame rods.
Features
Provides combustion safety to meet the specifications of the combustion equipment
Safety features are tailored to equipment specifications by means of the modular structure and wide range of selectable functions.
Provides a variety of preinstalled safety functions, reducing the time spent on safety circuit review and validation.
Functions can be selected and executed via the PC loader, without acquiring or creating special software.
Conservation of space and wiring
Side connectors between modules carry safety signals such as shutoff commands, eliminating the need for external wiring or relays, saving
wiring and space.
Maintenance support functions
An operation log (number of starts, operating time, alarm history, etc.) is kept automatically without the need for any special settings.
Status can be checked as necessary by connecting the PC loader.
Various monitor outputs tailored to the structure of the combustion equipment are implemented, aiding in understanding the
maintenance/troubleshooting situation and in determining the cause of a problem.
Product status checks: 7-segment LED display
Front panel indicators: Open collector monitor output
Remote status monitoring: RS-485 (standard feature)
Buner Interlock Module (RX-L80/90) Buner Control Module (RX-R40/20)

The roles of the burner interlock module in The roles of the burner control module in
the combustion safety architecture are the the combustion safety architecture are the
handling of burner interlock ignition, flame monitoring, and safety
monitoring/processing and of the purge shutoff functions. This unit can be
function. A maximum of 32 burner control combined with the burner interlock module
modules can be combined to easily to support a variety of combustion
support multiple burner equipment. equipment.
This module is also equipped with the
ability to connect through RS-485 or
Ethernet (only RX-L90) communications,
making remote monitoring possible.
16 inputs Ignition functions (for the 3 models below)

Individual OFF delay settings (to filter out chattering) Models with selectable ignition sequences (RX-R40/20)
Function input (for batch startup, etc.) Interrupted pilot, intermittent or continuous pilot, direct
Flame monitoring changeover for 760 °C or higher ignition, flame relay function (selection by PC loader)
Purge functions Independent supervision model (RX-44)
Prepurge from 5 s to 60 min (32 selectable patterns) For independent supervision of the pilot and main burner,
Postpurge setting for any time length the RX-R44 and RX-R40 are used together.
Independent supervision and external relay drive model
Postpurge stop by temperature contacts
Blower output (RX-46)
Motor control For control of high-frequency loads using time proportional
Displays control, ON-OFF control, etc.
Direct ignition and external relay drive model (RX-R22)
Status display (7-segment LED)
Status display (LED) For control of high-frequency loads using the direct ignition
Monitor output method
22 open collector outputs (freely assignable) Interlock input
RS-485 communication output (standard feature) 4 inputs
Ethernet communication (only RX-L90) Main unit displays
Status display (7-segment LED)
Status display (LED)
Monitor output
11 open collector outputs (freely assignable)
22
RX Series Burner Interlock Module/Buner Control Module
Products
Sample configurations of single and multiburner systems
Single burner system
Burner Controllers
Status output
Open collector output
Communication output
Control panel
Monitor information (open collector info)
Air Flame detector
Burner interlock module Burner control module
Gas
Ignition command Main gas solenoid valve
Igniter
Limit
Flame detection input
Interlock Pilot gas solenoid valve
Safety shutoff output
Blower
Interlock input
16 inputs
Off-delay can be set to prevent detection of chattering
Multiburner system
Workpiece entry
Batch ignition/extinction by the burner 1 burner interlock module controls
interlock module is possible 16 burner control modules
Control
panel Monitor information (open collector info) Flame detector

Zone 1
Zone 1
Ignition
command
Interlock Flame detection input

Output to safety shutoff valve
Blower Flame detector
Zone 2
Zone 2
Ignition
command
Flame detector
Burner interlock module Burner control module Zone 3

Zone 3
Ignition
command
Zone purging Modular structure

with side connectors
minimizes wiring
Air Gas Workpiece exit
23
RX-L80/90 Burner Interlock Module
Products
The RX-L80, in combination with the burner control module (RX-R),

executes the burner interlock monitoring and prepurge functions.
There are 16 inputs for burner interlock.
In addition to interlock input, this module can handle batch starting of multiple burners or batch ignition of
multiple pilot burners.
Status information such as the state of interlocks, alarms, completed purges, etc., can be assigned to 22
transistor outputs and utilized by outputting to control panel indicator lamps or to a PLC for status monitoring.
Burner Controllers
These functions can be selected easily using the computer loader, without the use of special programs.
This product is equipped with RS-485 or Ethernet (only RX-L90) for the communications function.
Remote monitoring is possible with this device.
Table 1
Specifications
Signal Cable type Max. cable length
Operating Ambient temperature -20 to +55 °C RX-R control 50 m
environment Storage temperature -20 to +70 °C 0.2 to 1.5 mm2 (AWG 28-14) *1
RX-L control 500 m
Ambient humidity 10 to 90 % RH (without condensation) Reset 10 m
Vibration 0 to 3.2 m/s (10 to 150 Hz for 2 h each in x, y, and z directions)
2
Start 0.3 to 1.25 mm2 (AWG 22-18) *2
Shock 0 to 9.8 m/s2 200 m
IN1 to IN16
Electrical Rated voltage 24 Vdc RS-485 comm. 0.2 to 1.5 mm2 (AWG 28-14) *3 500 m
specifications Allowable supply voltage 21.6 to 26.4 Vdc Blower output JIS C 3306, 0.75 mm2
Power consumption 9 W max. —
Motor output (dia. 0.18, 30 strands min.)
Dielectric strength • DC circuit terminals
*1. Recommended: JCS4364 cable for light electrical instruments (twisted shielded cable for
500 Vac for 1 min
instruments), 8 cores (4 pairs)
· Between 24 Vdc power terminals and input function terminals *2. Max. wire dia. 2 mm. Recommended crimp terminal: V1.25-3 (RAV1.25-3), made by JST Mfg. Co., Ltd.
· Between 24 Vdc power terminals and monitor output connector *3. Recommended: JCS4364 cable for light electrical instruments (twisted shielded cable for
· Between 24 Vdc power terminals and RX-R/RX-L control signal terminals instruments), 4 cores (2 pairs)
• AC circuit terminals
1500 Vac for 1 min or 1800 Vac for 1 s
· Between power terminals H & G and relay outputs H & G Model Selection
on the one hand, and DC circuit terminals & connectors
· Between blower output terminals and DC circuit terminals & connectors Item Model No. Description
· Between control motor output terminals and DC Buner interlock module RX-L80A1010010 RS-485 communications
circuit terminals & connectors RX-L80A101001D RS-485 + inspection certificate
Insulation resistance At least 50 MΩ with a 500 Vdc megger
RX-L90A1010010 RS-485 and Ethernet
· Between power supply terminals H & G plus relay outputs
H & G on the one hand, and DC terminals & connectors RX-L90A101001D RS-485 and Ethernet + inspection certificate
· Between blower output terminals and DC circuit
terminals & connectors
· Between control motor output terminals and DC terminals & connectors Optional Parts (sold separately)
Operating life 7 years of continuous use, 10 years of use 8 hours per day,
or 100,000 relay contact operations (at 25 °C) Item Model/part No. Description
Startup input Contact input (24 Vdc, 10 mA) Transistor FCN361J040-AU jack (1, solder type),
*Usable with devices having contact resistance of 250 Ω or less. output connector 81446847-001 and FCN-360C040-B cover (1), both
Reset input Contact input (24 Vdc, 20 mA) made by Fujitsu Components
*Usable with devices having contact resistance of 250 Ω or less. RX-R/RX-L BL3.5/7SNSW (part No. 161019)
81447402-001
Interlock input Contact input (24 Vdc, 20 mA) control signal connector made by Weidmuller (qty. 2)
*Usable with devices having contact resistance of 250 Ω or less. Smart Loader Package SLP-RXMJ70 For maintenance (with cables)
Relay output 400 VA (with relay contact welding detection) *1 SLP-RXMJ71 For maintenance (without cables)
Blower output 350 VA SLP-RXMJ70 For function selection (with cables)
(no-voltage output) SLP-RXMJ71 For function selection (without cables)
Control motor output 100 VA Surge absorber 83968019-001
(no-voltageoutput)
Monitor outputs 22 (0.1 A max. each, 1 A max./module, 30 Vdc max.)
(transistor outputs) Dimensions
Communication RS-485 Communication CPL (Unit: mm)
specifications communi- protocol 134
cations Signal level RS-485-compliant 113 80
Communication/ Half-duplex, start/stop synchronization
synchronization type
Maximum 500 m
32.3
cable length
Terminating External (150 Ω, 1/2 W min.)
resistor
100
Transmission 38400 bps max.

speed
Ethernet comm. Protocol MODBUS/TCP
RX-R Communication RX-R control protocol
control protocol
5
signal
(10)
Maximum 50 m
cable length
(25)
RX-L Communication RX-L control protocol

control protocol
protocol Maximum 500 m
cable length
General Mass Approx. 550 g
specifications Color Black side connector
Structure Two-piece construction with a separable base and main unit ON⇔OFF
Certifications EN 298 *2 (pending)

Cable Reset Max. 10 m
specifications Interlock contact input Max. 200 m TB1 TB2
+ −
Signal line type/length See table
*1. Cannot be used for dry output. For relay output, be sure to connect an AC power load (10 VA min.)
*2. Safety and control devices for gas burners and gas burning appliances.
24
RX-R40/20 Burner Control Module
Products
The RX-R40/20, in combination with the RX-L burner interlock module and flame detector, handles
ignition operations and flame monitoring. If the burner flame goes out, this module executes shutoff
safely.
This product supports a variety of flame detectors, including the Advanced UV Sensor (for continuous
operation) as well as flame rods.
There are 11 open connector outputs to be used for monitoring, which can be assigned to handle alarms
such as ignition failure or flame failure, in addition to the status of the load.
Burner Controllers
These monitor outputs can be output to the control panel so that the status output and situation can be
checked onsite during maintenance or when a sudden problem arises.
These functions can be selected easily using the computer loader, without the use of special programs.
Table 1
Specifications
Signal Cable type Max. cable length
Operation modes Continuous operation (RX-R40 series), batch operation (RX-R20 series) RX-R control signal 0.2 to 1.5 mm2 (28-14 AWG)* 50 m
Compatible AUD100 series, AUD300/500 Reset signal 10 m
flame detectors Start signal 0.3 to 1.25 mm (22-16 AWG)
2
200 m
Models Models with selectable ignition sequences (RX-R40/20) IN1 to IN4
(* Interrupted pilot, intermittent or continuous pilot, direct ignition, flame relay function)
* Recommended: JCS4364 cable for light electrical instruments (twisted shielded instrument cable),
Independent supervision model (RX-R44) 8 cores (4 pairs)
Independent supervision, external relay drive model (RX-R46)
Direct ignition, external relay drive model (RX-R22)
Sequence timing Pilot ignition time Pilot only time Main ignition time Flame response time Dimensions
4.5 ± 0.5 s, 9 ± 1 s* 5±1s 4.5 ± 0.5 s 3±1s
*Select using (Unit: mm)
the SLP-RX 134
Flame voltage With flame: 1.5 to 4.0 Vdc
113 80
range (at standard Without flame: 0.0 to 0.6 Vdc
temp. and humidity
and rated voltage)
32.3
Recommended Stable 2.0 Vdc or more

flame voltage
Flame voltage output 0 to 5 Vdc
100
Environmental Allowable ambient temperature -20 to +55 °C
specifications Storage temperature -20 to +70 °C
Allowable humidity 10 to 90 % RH (without condensation)
Vibration 0 to 3.2 m/s2 (10 to 150 Hz for 2 h each in x, y, and z directions)
Shock 0 to 9.8 m/s2
Rated voltage 24 Vdc
(10)
Electrical
5
specifications Allowable supply voltage 21.6 to 26.4 Vdc
(25)
Load Rated voltage 100/200/220 Vac (depending on the model No.)
power Allowable voltage -15 to +10 % of the rated voltage
Power consumption 8 W max.
Dielectric strength • DC terminals
500 Vac for 1 min, or 600 Vac for 1 s·
· Between the 24 Vdc power terminals and the input function terminals
· Between the 24 Vdc power terminals and the monitor output connector
side connector
· Between the 24 Vdc power terminals and the RX-R control signal terminals
• AC terminals
1500 Vac for 1 min, or 1800 Vac for 1 s
· Between relay outputs and power terminals H and G on the
TB1 TB2
one hand, and DC terminals and connectors on the other + −
Insulation resistance 50 MΩ min. with a 500 Vdc megger

·Between relay outputs and power terminals H and G on the
one hand, and DC terminals and connectors on the other
Operating life 7 years of continuous use or 100 000 relay contact operations (at 25 °C)
Startup input Contact input (24 Vdc, 10 mA)
*Usable with devices having contact resistance of 250 Ω or less.
Reset input Contact input (24 Vdc, 20 mA)
Interlock input Contact input (24 Vdc, 20 mA)
Contact capacity Ignition transformer: 300 VA., Pilot valve: 200 VA., Main valve: 200 VA
Monitor outputs 11 (each 0.1 A max., 0.8 A max./module., 30 Vdc max.)
General Mass Approx. 600 g
specifications Color Black
Structure Two-piece construction with a separable base and main unit
Standards compliance EN 298 (pending)*
Wire and cable Flame detector • AUD100 series, AUD 300C/500C
specifications Signal wires F, G: 600 V, indoor PVC insulation
(IV wire, JIS C3307), 2 mm2, max. length 200 m
• Flame rod
Signal wires F, G: 5C-2V or 7C-2V high-frequency coaxial cable
Reset Max. cable length: 10 m.
Interlock contact input Max. cable length: 200 m.
Signal line type/length Refer to table 1.
* EN 298: Automatic gas burner control systems for gas burners and gas burning appliances with or without fans.
25
RX-R40/20 Burner Control Module
Products
Overview of settings Optional Parts (sold separately)

Setting No. Description Item Model no./part no. Description
Model Combustion mode selection 1-1 Selects the combustion mode. RX-R/RX-L
type RX-R purge conditions 1-2 Toggles air pressure switch operation check ON/OFF. control
BL3.5/7SNSW (2) (Part no.: 161019)
settings Pilot ignition time 1-3 Selects a pilot ignition time. signal connector 81447402-001
made by Weidmuller
(Not used) 1-4 —
760 °C mode setting. 1-5 Selects whether or not 760 °C mode is used.*3
Control Startup conditions 2-1 Selects startup conditions for RX-R. Smart Loader SLP-RXMJ70 For maintenance (with cables)
settings Reset conditions 2-2 Selects conditions for canceling lockout. Package SLP-RXMJ71 For maintenance (without cables)
Burner Controllers
Standby time after recovery 2-3 Sets the standby time before ignition when SLP-RXEJ70 For function selection (with cables)
from lockout restarting a locked-out RX-R. SLP-RXEJ71 For function selection (without cables)
The process will not proceed during standby, Surge absorber 83968019-001
even if a startup signal is received.
Startup delay time 2-4 Sets a delay time for beginning the start check.
Combining and wiring the RX-L80/90 and RX-R40/20
Air valve OFF delay time 2-5 Sets the air valve output OFF delay time for
for combustion combustion*1
1.The method of combining the RX-L80/90 and RX-R40/20 depends upon
Timeout time for air pressure 2-6 Sets a timeout time if there is a failure to how the pilot burner and main burner operate.
OFF confirmation confirm that the air pressure switch input 2.Configuration according to operation method, and wiring of terminal block A
is OFF during the start check.*2
Input Input functions 3-1 Selects the input functions of IN1 to IN4. •Interrupted pilot
settings Interlock OFF delay 3-2 Selects the OFF delay time for IN1 to IN4. - For continuous operation equipment (applicable to batch operation as well)
RX-R RX-R station address 4-1 Sets the RX-R control communication
control station address.
RX-L80
settings RX-R40
Monitor Flicker setting 5-1 Selects a flicker display for an interlocked
/90
output output (ON/OFF alternating output). - For batch operation equipment
settings Monitor output settings 5-2 Selects signals for assignment to monitor
outputs 1 through 11 (M-1 to M-11).
RX-L80
Monitor output logic 5-3 Sets monitor output logic (direct, reverse), RX-R20
/90
excluding alarm output (MS-AL-P, MS-AL-N).
Display Warning display settings 6-1 Selects a warning display method for the •Intermittent pilot, continuous pilot
settings 7-segment LED on front of the module.
- For continuous operation equipment (applicable to batch operation as well)
*1. Valid with the following settings.
· RX-R purge conditions (1-2) = “ON”
· In Monitor output settings (5-2), monitor outputs M-9 to M-11 = “AV-DRV” RX-L80
RX-R44 RX-R40
*2. Valid when RX-R purge conditions (1-2) = “ON.” /90
*3. 760 °C mode is disabled for the RX-R20 series regardless of settings.
- For a device with continuous operation and external relay drive

Model Selection (applicable to batch operation as well)
•Models with selectable ignition sequence RX-R40/20 RX-L80

RX-R46 RX-R40
Model No. Flame detector Flame response Load power /90
RX-R40C013100 100 Vac
RX-R40C013200 AUD300C/500C 3 ± 1 s *1 200 Vac •Direct ignition
RX-R40C013600 220 Vac - For batch operation equipment with direct ignition and external relay drive
RX-R20C013100 AUD100/110 100 Vac
3 ± 1 s *1
RX-R20C013200 (AUD15) 200 Vac
RX-L80
RX-R40B013100 100 Vac RX-R22
Flame rod 3 ± 1 s *2 /90
RX-R40B013200 200 Vac
RX-R20B013100 100 Vac
Flame rod 3 ± 1 s *2
RX-R20B013200 200 Vac
*1. At a flame voltage of 3 V.
Time-limited pilot/overlapping pilot/direct ignition etc. can be selected with the loader.
Suffix "D": inspection certificate included.
Example: RX-R40C01310D
•Individual monitoring model RX-R44

Model No. Flame detector Flame response Load power
RX-R44C013100 100 Vac
RX-R44C013200 AUD300C/500C 3 ± 1 s *1 200 Vac
RX-R44C013600 220 Vac
RX-R44B013100 100 Vac
Flame rod 3 ± 1 s *2
RX-R44B013200 200 Vac
•Individual monitoring, external relay drive model RX-R46

RX-R46C013100 100 Vac
RX-R46C013200 AUD300C/500C 3 ± 1 s* 200 Vac
RX-R46C013600 220 Vac
* At a flame voltage of 3 V.
For time proportioning control or ON-OFF control of high-frequency loads, this model was designed
so that the load can be connected to the outside of the RX-R.
•Direct ignition, external relay drive model RX-R22

RX-R22C013100 AUD100/110 100 Vac
3 ± 1 s*
RX-R22C013200 (AUD15) 200 Vac
* At a flame voltage of 3 V.
26
AUD300C1000 Advanced Ultraviolet Flame Detector
Products
The AUD300C1000 Advanced Ultraviolet Flame Detector is de-
signed to detect ultraviolet radiation from an oil or gas burner flame,
for use with both batch and continuous operation.
The AUD300C is used in combination with a dedicated burner con-
troller. By means of the built-in shutter, any malfunction of the UV
flame detector or burner controller is detected by the continuous
self-checking (Dynamic Self-Check) function, ensuring highly reli-
Flame detectors
able combustion safety control.
Specifications Model Selection

Applicable types of flames *1 City gas, Natural gas, Propane gas, Kerosene, Heavy oil, Item Model No. Lens type Additional features Special treatment
Coke oven gas, Hydrogen, Chlorine, Ammonia, Naphtha, Ethylene, etc. Advanced AUD300C1000 Standard None None
Combined burner controller RX-R40, RX-R44, RX-R46, AUR450C, AUR300C, AUR350C ultraviolet AUD300C100D Inspection certificate provided None
Shutter voltage Approx. 24 Vdc (supplied from Burner Controller) flame AUD300C100T None Tropicalization
Self-checking cycle Approx. 75 cycles/ min. detector AUD300C100DT Inspection certificate provided Tropicalization
Insulation resistance Between flange unit mounting conduit and F-terminal (or blue lead wire), AUD300C1100 Condenser None None
between flange unit mounting conduit and G-terminal (or yellow lead wire), AUD300C110D Inspection certificate provided None
between flange unit mounting conduit and S1-terminal (or white lead wire), AUD300C110T None Tropicalization
between flange unit mounting conduit and S2-terminal (or white lead wire): AUD300C110DT Inspection certificate provided Tropicalization
50 MΩ min. by 500 Vdc megger at the above each location.
(However, the tube unit must be removed.)
Dielectric strength Between flange unit mounting conduit and F-terminal (or blue lead wire), Optional Parts (sold separately)
between flange unit mounting conduit and G-terminal (or yellow lead wire),
Item Model No.
between flange unit mounting conduit and S1-terminal (or white lead wire),
Bushing 1× 3/ 4 81409780-001
between flange unit mounting conduit and S2-terminal (or white lead wire):
Packing nut 81409482-001
1500 Vac for 1 min or 1800 Vac for 1 sec at the above
each location. (However, the tube unit must be removed.)
During flame detection -20 to +120 °C
(while the shutter is (However, when no flame is detected (shutter continuously open),
Maintenance Parts (sold separately)
opening and closing) the maximum ambient operating temperature is 100 °C.) Item Model No.
Ambient storage temperature -20 to +70 °C AUD Maintenance Kit No inspection certificate AUD60A1000
Ambient humidity 90 %RH at 40 °C max. (without condensation) (includes shutter and tube units) Inspection certificate included AUD60A100D
Vibration resistance 4.9 m/s2 max., 10 to 55 Hz for 2 hours each in X, Y and Z directions
Impact resistance 300 m/s2 in vertical and horizontal directions
Pressure resistance for flange 350 kPa Dimensions
Protection IP66 (except a conduit tube connection port)
(Unit: mm)
Mounting posture -45 to +90° (in vertical direction) 153.5
54.5
Mounting G1 (at the mounting section for sighting pipe) 24.5 (104.6)
Lead wires AWG18 heat resistant silicone cables, with 2.4 m color lead wires
20.5
1/2-14NPSM
φ38.6
Electric wire pipe mounting conduit

Flame signal wire requirements Requirements: 600 V vinyl insulation wires,
and extension distance IV wires with 2.0 mm2, Max. 200 m
88
88
Main body: Heat resistant resin
(67.5)
Materials
Mounting section: Aluminum G1
Main body color Purple (equivalent to DIC257)

Weight Approx. 630 g
Expiration date of tube unit and 3 years 13.3
shutter unit 20.7
Standards compliance *2 CE, UL, CSA
*1 For applications using coke oven gas, hydrogen, chlorine, ammonia, naphtha, ethylene, etc., in
which the burner structure may impose restrictions on the mounting of the flame detector, it is Electric wire mounting conduit 1/2-14NPSM
necessary to check that flame monitoring is reliable.
*2 Standards approvals are valid only for a combination of AUR450C, AUD300C, and Q241A104
使用期限・GOOD THRU
For further details, please refer to specifications sheet No. CP-SS-1806E.

(54.5)
AUD300CX000
39.5
XXXX XXXXX
MADE IN JAPAN
AUD Maintenance Kit

〈Model No.:AUD60A1000〉
The AUD maintenance kit includes the assembled tube unit
and shutter unit, as well as consumables such as the main
unit flange and O-ring for the cover, expiration label, etc.
1:Expiration date label

27
AUD500C11000 Advanced Ultraviolet Flame Detector
Products
The AUD500C Explosion-Proof Advanced Ultraviolet Flame

Detector (hereafter referred to as the AUD500C) is designed to
detect ultraviolet radiation from an oil or gas burner flame, for use
with both batch and continuous operation.
The AUD500C is used in combination with a dedicated burner
controller. By means of the built-in shutter, any malfunction of
the UV flame detector or burner controller is detected by the
Flame detectors
continuous self-checking (Dynamic Self-Check) function, ensuring

highly reliable combustion safety control.
Specifications Model Selection

Explosion-proof housing Ex d IIC T4 Accessory
Item Lens type Model No
Explosion-protection certified Product qualified by Technology Institution of Industrial cable length
Safety (TIIS) and National Supervision and Inspection Center Advanced ultraviolet flame detector 3m Standard AUD500C1100_ _
for Explosion Protection and Safety Instrumentation (NEPSI). 10 m AUD500C1110_ _
Applicable types of flame*1 City gas, natural gas, propane gas, kerosene, heavy oil, coke oven gas, 3m Condenser AUD500C1101_ _
hydrogen, chlorine, ammonia. naphtha, ethylene, etc. 10 m AUD500C1111_ _
Shutter voltage Approx. 24 Vdc (supplied from Burner Controller) Replace the blank (_ _) in the mobel number with one of the for choices below.
Self-checking cycle Approx. 75 cycles / min 0 : Standard product
D: Inspection certificate included
Insulation resistance Between flange mounting part and F-terminal (or blue lead wire),
OT: Tropicalization
between flange mounting part and G-terminal (or yellow lead wire), DT: Inspection certificate + tropicalization
between flange mounting part and S1-terminal (or white lead wire), Y: Traceability certificate included
E: Heavy duty coating + inspection certificate
between flange mounting part and S2-terminal (or white lead wire):
50 MΩ min. by 500 Vdc megger at each of the above locations.
(However, the tube unit must be removed)
Dielectric strength Between flange mounting part and F-terminal (or blue lead wire), Optional parts (sold separately)
between flange mounting part and G-terminal (or yellow lead wire), Note: This item is necessary.
between flange mounting part and S1-terminal (or white lead wire), Item Model No.
between flange mounting part and S2-terminal (or white lead wire): Adapter (G2-1/ 4 R1) 81441151-001
1500 Vac for 1 min or 1800 Vac for 1 s at each of the above locations.
(However, the tube unit must be removed)
Ambient temperature -20 to +60 °C Dimensions
Ambient storage temperature -20 to +70 °C
•Body (Unit: mm)
Ambient storage humidity 90 % RH at 40 °C max. (without condensation)
MADE IN JAPAN
SERIAL NO:
Vibration resistance 4.9 m/s2 max., 10 to 55 Hz for 2 hours each in X, Y and Z directions
号
)検
Name plate
労(平
DATE CODE：
第
Pressure resistance for mounting part 690 kPa Cover setscrew
注意：70℃以上の耐熱ケーブルをご使用下さい。
(width across flat: 2)
Protection IP67
CAUTION：Use heat resistant conductors of 70 min

防爆構造 FLAME PROOF：Ex dIIC T4
：180mA Max.
：5.5mA Max.
：60℃max
：420Vp-p
：DC24V
火炎検出器 FLAME DETECTOR
形番 MODEL：AUD500C21
Mounting posture -45 to +90° (in vertical direction) G2-1/4 35

AMBIENT TEMPERATURE
SHUTTER CURRENT
SHUTTER VOLTAGE
SENSOR CURRENT
SENSOR VOLTAGE
Mounting (on the monitoring pipe) Flange: Parallel pipe thread G2-1/4, Adapter: Taper pipe thread R1
Accessory cable length AWG18 heat-resistant silicone cables (4 cores), 03
φ1
3 or 10 m (depending on the model number)
24.5
Flame signal wire requirements IV wires with 2.0 mm2 and max. 200 m in length
φ103
124
and extension distance

185
Materials Aluminum
Color Purple (equivalent to DIC257)
Mass Approx. 2.5 kg
Expiration date of tube unit and shutter unit 3 years
*1. For applications using coke oven gas, hydrogen, chlorine, ammonia. naphtha, ethylene, etc., in
which the burner structure may impose restrictions on the mounting of the flame detector, it is
necessary to check that flame monitoring is reliable. 52.8 119.2
For further details, please refer to specifications sheet No. CP-SS-1873E. 189 Outside earth screw M4
G 1/2
•Bushing
Maintenance parts (sold separately)
32
Item Model No. 35

AUD Maintenance Kit (includes shutter and tube units) AUD60A1010
22 (210)
Plug with hexagon socket (width across flat: 5)
2 points
Adapter 2−Rc 1/ 8 (for air purge) AUD500
φ8
Packing
0
R1
AUD Maintenance Kit
9

〈Model No.:AUD60A1010〉
74
The AUD60A1010 maintenance kit includes the assembled

shutter unit and tube unit, as well as consumables such as
the AUD500C main unit flange and tight-fitting cover O-ring, 17 54
expiration label, etc. 75.5
1:Expiration
date label 使用期限・GOOD THRU Example of
an attached label
28
AUD100/110 Advanced Ultraviolet Flame Detector Socket for the AUD15 Tube Unit
Products
The AUD100/110 is a dedicated socket for the AUD15 tube
unit, and is designed for monitoring batch operation oil or gas
burner combustion.
Two models, the AUD100 lead-wire model
and the AUD110 terminal block model,
are available to meet wiring
or installation requirements.
Flame detectors
AUD100 AUD110 AUD15
(tube unit)
Specifications
Item Description
Applicable type of fuel *1 City gas, natural gas, propane gas, kerosene, heavy oil, coke oven gas, hydrogen, chlorine, ammonia. naphtha, ethylene, etc.
Mass AUD100C AUD110C
Approx. 120 g Approx. 120 g
(with the AUD15: approx. 140 g) (with the AUD15: approx. 140 g)
Materials Aluminum Socket: Aluminum
Terminal block: Heat-resistant resin (PBT + GF30) (black)
Insulation resistance 50 MΩ min by 500 Vdc megger 50 MΩ min by 500 Vdc megger
(between each lead wire and the metal part of socket when the AUD15 is removed) (between each of terminals F and G and the metal part of socket when the AUD15 is removed)
Dielectric strength 1500 Vac for 1 min or 1800 Vac for 1 s 1500 Vac for 1 min or 1800 Vac for 1 s
(between each lead wire and the metal part of socket when the AUD15 is removed) (between each of terminals F and G and the metal part of socket when the AUD15 is removed)
Ambient temperature -20 to +120 °C
Ambient storage -20 to +70 °C
temperature
Ambient humidity 90 % RH at 40 °C (without condensation)
Allowable pressure 35 kPa
Vibration resistance 5 m/s2 max. (10 to 60 Hz for 2 hours each in X, Y and Z directions)
Protection IP65 (JIS C 0920/IEC 60529) with pipes and wires connected
Mounting nut G1 (R1 and 1-11BSP are connectable)
Lead wires AWG #18 (approx. 1.2 mm2) flame retardant cross-linked polyethylene insulated cable, approx. 1800 mm long (blue and white) (only AUD100)
Conduit G1/2 (1/2-14BSPP is connectable)
Flame signal wire Standard: 2.0 mm2, 600 Vac cable with PVC insulation ("IV cable"). Max. length: approx. 200 m
*1. For applications using coke oven gas, hydrogen, chlorine, ammonia. naphtha, ethylene, etc., in which the burner structure may impose
restrictions on the mounting of the flame detector, it is necessary to check that flame monitoring is reliable.
For further details, please refer to specifications sheet No. CP-SS-1877E.
Model Selection Dimensions

Item
Lead-wire model without the AUD15
Model No.
AUD100C100_
• AUD110C100_ with the AUD15 (Unit: mm)
Lead-wire model with the AUD15 AUD100C1000-A15 (140)

Terminal block model without the AUD15 AUD110C100_ 90 60
Terminal block model with the AUD15 AUD110C1000-A15 F G
AUD15
Replace the blank ( _ ) in the mobel number with one of the for choices below.
dia. 40
0 : Standard
52
D : Inspection certificate
T*: Tropicalization treatment
B*: Inspection certificate + tropicalization treatment
* Only AUD110 Series G1
(64) (76) G1/2

M3.5 terminal screw
Optional parts (sold separately)
Item Model No. •AUD100C100_ with the AUD15
Tube unit (ultraviolet photoelectric tube) *1 AUD15C1000 (105) Approx. 1800
Seal adapter *2 81403159 55
Lead wire
Analog flame meter FSP136A100
Flame simulator FSP300C100 AUD15
Dia. 40
Dia. 24
Lens unit (focal length: 70 mm) FSP100L70000

Lens unit (focal length: 70 mm) with inspection certificate FSP100L7000D
Lens unit (focal length: 30 mm) FSP100L30000
Lens unit (focal length: 30 mm) with inspection certificate FSP100L3000D G1 G1/2
(64) (41)
*1. AUD15C1000
Thermolabel Time period label
Light-receiving
glass surface
•Seal adapter (model No.: 81403159) Seal adapter
117
77
Product label Dia. 42 20 18 AUD110
*2. Seal adapter (model No. 81403159)

Refer to the following dimensions
Air purging connection port G1

39 APT 1/8
Hexagon socket tapered plug
29
AFD100A/B Visible Light Frame Detector
Products
The AFD100A/B visible light flame detector is a batch operation

flame sensor that detects visible light from an oil combustion
burner flame.
There are two different types for different burner constructions,
depending on whether the light is received from the front or
side.
Be sure to combine this product with the burner controller appropriate
Flame detectors
for the AFD100.
C554A compatible replacement adapter
Specifications
Model Direction light received Type Compatible Burner controller
AFD100A0700 Front Top view
R4424 or R4440H series product that supports AFD
AFD100B0700 Side Side view
Illuminance-current characteristics At an illuminance of 10 lx (color temperature of 2,856 K), 30 μA or more.
(Conditions: VR = 5 V, at 25 °C) (Measurement conditions: supply voltage: 5 V, load resistance: 20 kΩ, room temperature/normal humidity)
Dark characteristics In total darkness (0 lx), 24 μA or lower.
(Measurement conditions: supply voltage: 5 V, load resistance: 20 kΩ, room temperature/normal humidity)
Dielectric strength Commercial frequency 500 Vac, applied for 1 minute with no abnormalities
(Between lead wires and flange, at room temperature and normal humidity)
Insulation resistance With a 500 Vdc megger, 50 MΩ or more.
Allowable ambient temperature -20 to +60 °C
Storage temperature -20 to +70 °C
Allowable ambient humidity 40 °C, 90 % RH or less (without condensation)
Vibration resistance Double amplitude 4.9 m/s2, 10-55 Hz, 2 hours each in X, Y, Z directions
Cable Heat-resistant flat plastic cable, 0.75 mm2
Black (terminal F), white (terminal G)
Material Main unit/flange: nylon 6 (blue)
Mounting Flange
Mass Approx. 25 g

Item Type Model No. (Unit: mm)
Visible light flame detector Top view AFD100A0700
Side view AFD100B0700
Heat resistant flat plastic cable (black/white)
0.75mm2
Length 700 mm ±25 mm
Optional Parts (sold separately)
Item Model No.
C554A1299-1 compatible replacement adapter 81447108-001
(16)
C554A06S1-1 compatible replacement adapter 81447108-002
4.5
54.7
φ14.2
6.5
44
34
φ9.5max.
7.4±0.2 22
(32.7)
AFD100A0700 (top view type)
Sensing surface
AFD100B0700 (side view type)
14.3
Sensing surface
30
AFD110A Visible Light Flame Detecter
Products
The AFD110A visible light flame detector is a batch operation
flame sensor that detects visible light from an oil combustion
burner flame.
This product must be combined with an AFD-compatible Burner
controller.
Flame detectors
Specifications
Illuminance-current characteristics At an illuminance of 10 lx (color temperature of 2,856 K), 30 μA or more.
(Conditions: VR = 5 V, at 25 °C) (Measurement conditions: Supply voltage: 5 V, load resistance: 20 kΩ, room temperature/normal humidity)
Dark characteristics In total darkness (0 lx), 24 μA or lower.
(Measurement conditions: Supply voltage: 5 V, load resistance: 20 kΩ, room temperature/normal humidity)
Dielectric strength Commercial frequency 500 Vac, applied for 1 minute with no abnormalities.
Insulation resistance With a 500 Vdc megger, 50 MΩ or more.
Allowable ambient temperature -20 to +60 °C
Storage temperature -20 to +70 °C
Allowable ambient humidity 40 °C, 90 % RH or less (without condensation)
Vibration resistance Double amplitude 4.9 m/s2, 10-55 Hz, 2 hours each in X, Y, Z directions
Cable Heat-resistant flat plastic cable, 0.75 mm2 Black (terminal F), white (terminal G)
Protection IP44 (with conduit and wiring connected)
Material Aluminum
Mounting G3/4 inch flange
Compatible burner controllers R4424 or R4440H series product that supports AFD
Mass Approx. 200 g
Model selection Optional Parts (sold separately)

Item Model No. Item Model No.
Visible light flame detector AFD110A0000 Replacement sensor AFD100A0035
Dimensions
(Unit: mm)
White
G
117
(15)
2
φ6
φ14.2
Black (12)
φ9.3max
F
17
20 10 32.7 22
(82)
Replacement sensor (AFD100A0035)

G3/4
G3/8
M4 connection screw
φ40
G F
Terminal block
31
C6097A Gas Pressure Switch
Products
The C6097A gas pressure switch is a pressure detector for city

gas, natural gas, LP gas and air.
The external electrical circuit is turned on or off according to
the preset value.
This device can be used in a variety of ways including detection
of maximum/minimum gas/air pressure supplied to the gas
burning device, burner blower interlock, or filter clogging.
Pressure Switch
As a supplementary part (sold separately), there is a switch-

action display light for switching the gas pressure.
Specifications
Applicable fluids Natural gas, liquefied petroleum gas, and air
Model C6097A0110 C6097A0210 C6097A0310 C6097A0410 C6097A0510
Control action ON/OFF ON/OFF ON/OFF ON/OFF ON/OFF
Setting range 0.1 to 1 kPa 0.25 to 5 kPa 3 to 15 kPa 10 to 50 kPa 10 to 70 kPa
On-off differential 40 Pa (fixed) 60 Pa (fixed) 280 Pa (fixed) 700 Pa (fixed) 800 Pa (fixed)
(nominal value)
Maximum Allowable pressure 20 kPa 30 kPa 50 kPa 150 kPa 150 kPa
Setting accuracy 0.1 ±0.06 kPa, 1 ±0.15 kPa 0.25 ±0.15 kPa, 5 ±0.75 kPa 3 ±0.9 kPa, 15 ±2.25 kPa 10 ±2.4 kPa, 50 ±7.5 kPa 10 ±3 kPa, 70 ±8 kPa
Low pressure side: when at atmospheric pressure. High pressure side: when pressure is increasing.
Output SPDT contact output
On pressure down, terminals 1-3 closed, terminals 2-3 open.
On pressure rise, terminals 1-3 open, terminals 2-3 closed.
Contact raiting Resistive load: 250 Vac, 5 A
Inductive load: 250 Vac, 3 A (power factor: 0.6)
Minimum contact operating current and voltage: 50 mA, 24 Vdc
Insulation resistance 100 MΩ min. between each terminal and non-live metal part with a 500 Vdc megger
Dielectric strength Betw. terminals with the same polarity: 1000 Vac, 50/60 Hz for 1 min
Betw. each terminal and non-electrically charged metal parts: 1500 Vac, 50/60 Hz for 1 min
Leakage current of 1 mA or less under these conditions
Contact resistance Initial 100 mΩ max. (measured by voltage drop method at 6–8 Vdc and 1 A)
Fluid temperature -15 to +60 °C (without freezing or condensation)
Ambient temperature -15 to +60 °C (without freezing or condensation)
Durability Over 100,000 operations at the rated contact voltage and current
Wiring terminal M3.5 screw terminal
Installation direction Vertical, or horizontal with the pressure setting dial facing upwards.
Protection IP54
Mass 260 g
High-pressure gas contacting material Die-cast aluminum (housing), NBR/nitrile rubber (diaphragm)
Accessories (sold separately) Switch operation indicator lamp (100/200 Vac)
Model No.: 81404156

Item Model No. (Unit: mm)
68.4 68.4
Gas pressure switch C6097A0110 38.4
PBT
C6097A0210
Wiring port φ22
C6097A0310
C6097A0410
C6097A0510 Housing
Die-cast aluminum
86
59

10.5
13
26.5
10.5
Item Model No. φ9

Switch operation indicator lamp (100/200 Vac) 81404156 69 69
Monitoring pressure gauge port Rp 1/4 high-pressure port

M4 plug screw, length 6 with plug ( use 6 mm hex wrench )
Wiring 45
R 20
2 For a pressure rise:

30∞
(NO) Loads Terminals 3–1 open

61
21
1 Terminals 3–2 closed

32∞
(NC)
For a pressure drop: Low-pressure port
Rp 1/8
3 Voltage Terminals 3–1 closed R 32 Note
(COM) Terminals 3–2 open 3 unthreaded holes for bracket
installation (depth 8)
Rp 1/4 high-pressure port

Note: Remove the dust seal before using
Note. Use M4 self-tapping screw or provide the hole with M4 threads before use.
32
S7200A High Power Igniter
Products
The S7200A igniter is a solid-state, high performance ignition
transformer used with business and industrial oil-fired gun-type
burners and gas-fired power burners.
Compared with our other products, this unit has twice the
ignition energy, equivalent to the amount of a coil ignition
transformer, therefore making it possible to use this transformer
with burners that previously could be ignited only by using a
Igniter
coil ignition transformer.
Compared to the S720, the high-voltage cable can be extended
to 2 meters, and at that length the power does not drop.
Specifications
Applicable burner Oil-fired gun-type burner Gas-fired power burner
Model S7200A100−OHR S7200A200−OHR S7200A100−GHR S7200A200−GHR
Rated power and voltage 100 Vac 50−60 Hz 200 Vac 50−60 Hz 100 Vac 50−60 Hz 200 Vac 50−60 Hz
No. of electrodes 2 1
Recommended air speed 10 + 15 m/s 10 + 15 m/s
Time rating 60 min, 50 % *1 6 min, 20 %
Note: The percentage figure is the allowable usage rate for continuous ignition. For example, “6 min, 20 %” means that 1.2 min is the max. continuous discharge time (4.8 min rest).
Characteristics Half-wave
High-voltage side connection Bullet terminal
Grounding method Neutral ground One ground wire
Power consumption 70 VA 75 VA 55 VA 65 VA
Mass Approx. 650 g
Operating voltage -15 % to +10 % of rated supply voltage
High voltage side output voltage Approx. 20 kVo-p *2 Approx. 16 kVo-p *2
Recommended electrode spacing 3.5 ±0.5 mm 2.5 ±0.5 mm
Electrical life 100,000 operations or 10 years under standard conditions (rated supply voltage, air speed between electrodes, room temperature, normal humidity)
Induced lightning surge resistance 10 kV or more between wires and between wires and ground (1.2/50 µs, 100 Ω or more)
Insulation resistance Between ground terminal and input terminals using a 500 Vdc megger, 50 MΩ or more (excluding high voltage terminals)
Dielectric strength Between ground terminal and input terminals, 1800 Vac, 1 s without abnormalities (excluding high voltage terminals)
Operating ambient temperature -20 to +60 °C
Operating ambient humidity 90 % RH or less at 40 °C (no leak discharge due to condensation between the secondary terminals and the secondary terminal and ground)
Storage ambient temperature -20 to +60 °C
Ground terminal If there is poor electrical contact between the ground terminal and the burner main unit, high frequency noise will occur and create electrical interference in other
equipment, radios, TVs, etc. Be sure to remove the paint from the point of contact on the burner so that there is a good connection.
Recommended high voltage cable Standards High-voltage AIRN (JIS3405) cable for use in vehicles or neon light wiring, 300 mm (standard) to 2000 mm (maximum) in length.
/Dimensions (However, if the wire is longer than 600 mm, use an insulator to raise it by at least 50 mm. Separate the cables by at least 3 cm.)
Pullout strength More than 290 kPa. AIRN cable (JIS3405) must be used to prevent the cable from pulling out during transport or under use conditions.
Power cord 500 ±30 mm (plastic cabtyre cable, 2 cores / VCTFK, JIS3306 / 0.75 mm2, 30/0.18 diameter 4.4 × 6.8 black)
Case material Polycarbonate
Case color Black
Mounting Mounted on metal plate (1 mm thick or more)
Mounting position Mounted such that ground terminal makes contact with metal plate.
*1. This is the value when used in an ambient temperature of less than 40 °C and is 60 min. and 33 % when used in an ambient temperature between 40 °C and 60 °C.
*2. For the rated voltage, room temperature, normal humidity and 20 pF voltage divider input capacity.
Model selection Dimensions

Item Model No. (Unit: mm)
72 High voltage terminal
Gun type oil burner S7200A100-OHR
Dia. 6.4 bullet terminal
S7200A200-OHR 51 (free-machined brass rod) (2)
59
Power gas burner S7200A100-GHR
S7200A200-GHR
* Ground terminal
5.2 hole
29
4
19

Item Cable length Model No.
High voltage cable (10 units) 30 cm YS7200A300-S2
50 cm YS7200A500-S2
1m YS7200A1000-S2
94.5
73
73
83
2m YS7200A2000-S2
5 500±30
5.2 60±10
0.8
Power cord
Plastic cabtyre cable, 2 cores
VCTFK JIS C 3306
0.75 mm2, 30/0.18, dia. 4.4 × 6.8, black
*Models with number S7200A-G for gas-fired power burners have only one terminal output
and therefore there is no bullet terminal on this side.
33
FSP136A Analog Flame Meter
Products
The FSP136A analog flame meter is an optimal support tool for

maintenance and troubleshooting.
The analog flame meter is used for measuring the flame
voltage or flame current of combustion safety equipment.
In addition, the flame current level can be easily recorded by
connecting to the recorder jack.
Peripheral devices
Specifications Dimensions
•Analog flame meter

(Unit: mm)
• Body Strap
Compatible models AUR300C/350C, AUR450C, RA890F/G, R4750, R4780,
FRS100B/C, FRL100/101,.etc
Operating principle Moving coil 5 10
0 to 40 °C
5
Operating/storage
2.5
15
0
μA
7.5V
μA · V
0
temperature range TAUT BAND
Operating/storage 80% RH max. at 40 °C

humidity range (no condensation allowed)
レコーダ
15UA SPL
OFF 7.5V
180
7.5V
Operating direction Vertical (unit has a strap on top)

Indication accuracy ±2.5 % FS
Recorder output accuracy
Color Black
Mass Approx. 450 g
•Range selection switch 25 105 100
Measurement range differs according to the model to be measured,

and analog meter indication differs according to the measurement range.
60
The table below shows the differences.
Range selection Model to be • Tester cable
Analog meter display Recorder output Probe Banana plugs
switch position measured
OFF - No display -
15UA R485B*, RA890F/G, Display in the Output in the
545
R4750C, R4780B/C, 0-15 μAdc range. 0-150 mVdc range.
R7257A*, R7258A*, • Lead wire for recorder
Recorder plug Crimp
R7259B* terminals
SPL R7247B/C, R7476A Display in the Output in the
(special) 0-15 μAdc range. 0-150 mVdc range.
1560
If the flame current If the flame current
fluctuates greatly, fluctuates greatly,
a smoothed value is a smoothed value is
displayed. output.
7.5V FRL100/101, Display
FRS100B/C, in the 0-7.5 Vdc range. -
AUR300C/350C,
AUR400C/450C,
*: discontinued model
Model Selection
Item Model No.
Analog flame meter FSP136A100
34
FSP300C100 Flame Simulator
Products
The flame simulator has the same characteristics as a
combustion flame. If problems occur with the combustion
safety controller, for example, or when the burner sequence is
being checked, the flame simulator can be connected to the
flame detection circuit in order to check easily for errors in the
flame detector, burner controller, amplifier, external circuits,
etc., without actually using a burner.
Peripheral devices
Specifications
Compatible equipment Combustion safety controller Flame detector Method of checking action of flame relay 2K Figure
Simulator Burner controller Amplifier Flame rod Ultraviolet flame detector (Caution: Simulator must not touch any point other than those indicated.)
FSP300C100 RX-R40C Built-in - AUD300C Attach the FSP300C100 to the relay terminals and connect lead wires to terminals Fig. 1
(black) AUD500C F, G, S and S.
Connect lead wires F and G to RX-R40 terminals B6 (F) and A7 (G), and then
connect the S and S lead wires to terminals B9 and A9.
- Change the FLAME MODE switch on the FSP300C to SYNC.
RX-R20C Built-in AUD110C/100C Attach the FSP300C100 to the relay terminals and connect the lead wires to Fig. 2
C7035A terminals F and G.
- C7027A Connect lead wires F and G to RX-R20 terminals B6 (F) and A7 (G).
Change the FLAME MODE switch on the FSP300C to ON.
AUR350C Built-in AUD300C Attach the FSP300C100 to the AUR350C/300C terminal block (S, S, G, F). Fig. 3
AUR300C - AUD500C Change the FLAME MODE switch on the FSP300C to SYNC.
FRS100C Built-in AUD110C/100C Attach the FSP300C100 to the relay terminals and connect the lead wires to Fig. 4
- C7035A terminals F and G.
C7027A Connect lead wires F and G to FRS100C terminals 5 (F) and 6 (G).
RA890G Built-in - AUD110C/100C Attach the FSP300C100 to the relay terminals and connect the lead wires to Fig. 5
C7027A Connect lead wires F and G to RA890G terminals F and G.
- Change the FLAME MODE switch on the FSP300C to ON.
R4150P R7259B AUD110C/100C Attach the FSP300C100 to the relay terminals and connect the lead wires to Fig. 6
(discontinued as (plug-in type) C7035A terminals F and G.
of Sept. 2003) - C7027A Connect lead wires F and G to R4150P terminals F and G.
R4750C Built-in AUD110C/100C Attach the FSP300C100 to the relay terminals and connect the lead wires to Fig. 7
- C7035A terminals F and G.
C7027A Connect lead wires F and G to R4750P terminals F and G.
R4780C Built-in AUD110C/100C Attach the FSP300C100 to the relay terminals and connect the lead wires to Fig. 8
C7027A Connect lead wires F and G to R4780C terminals 23 (F) and 24 (G).
WN200A R7259B AUD110C/100C Attach the FSP300C100 to the relay terminals and connect the lead wires to Fig. 9
(discontinued as of (plug-in type) C7035A terminals F and G.
Dec. 2000) C7027A Connect lead wires F and G to WN200A/210A terminals F1 and G.
WN210A Change the FLAME MODE switch on the FSP300C to ON.
(discontinued as of
Dec. 2000)
Model Selection
Item Model No.
Flame simulator FSP300C100
35
FSP300C100 Flame Simulator
Products
Dimensions
(Unit: mm)
42 44
29 30
FSP300C100
SHUTTER
S2
LED1 SHUTTER
4.5 11
LINE CHECK S1
7.5
33
Peripheral devices
LED2
48
FLAME G
MODE
SYNC UV
OFF SENSOR
ON F
SW1
Figure1 FSP300C100-RX-R40C Figure2 FSP300C100-RX-R20C Figure3 FSP300C100-AUR300/350 Figure4 FSP300C100-FRS100C

RX-L80 RX-R40C RX-L80 RX-R20C
FRS100 FLAME RELAY
AUR350
0 POWER
POWER ADR C 4
8
SHUTTER FLAME
START CHECK LDR
FLAME
RS485
Relay terminal
SHUTTER FSP300C100
14 14
S2
SHUTTER
LED1 SHUTTER
13 13
LINE CHECK
(G) 12 12
S1
(G)
UV SENSOR
(F) 11 11
LED2
FLAME G
G 6
Relay terminal Relay terminal MODE
SHUTTER FSP300C100
S FSP300C RX-R40 SHUTTER FSP300C100
FSP300C RX-R20 − 10 10
SYNC UV
OFF SENSOR
S2 F
F
S2 0-5V
LED1 SHUTTER
S
S B9 LED1 SHUTTER GA7 K3
+ 9 9 ON
5
LINE CHECK SW1
S A9 (F)
S1 LINE CHECK
F B6
S1 8 8
LED2
G LED2
G 7 7
FLAME
MODE
SYNC UV
G
GA7 FLAME
MODE
SYNC UV
G K1
6 6
OFF SENSOR F OFF SENSOR F

F B6
K2
F F 5 5
ON ON
4 4
SW1 SW1
*Attach the FSP300C100 to the relay terminals. *Attach the FSP300C100 to the relay terminals. *Attach the FSP300C to terminals 11 through 14. *Attach the FSP300C100 to the relay terminals.
3 3
Figure5 FSP300C100-RA890G Figure6 FSP300C100-R4150P Figure7 FSP300C100-R4750C Figure8 FSP300C100-R4780C
2K
Relay terminal
FSP300C100
Relay terminal Relay terminal
SHUTTER
LED1 SHUTTER
S2
F SHUTTER FSP300C100
S2
SHUTTER FSP300C100
S2
LINE CHECK S1 LED1 SHUTTER
LED1 SHUTTER
LED2
FLAME G
G G
LINE CHECK S1
LINE CHECK S1
(G)
MODE
SYNC UV
OFF SENSOR 増幅器
LED2
FLAME G G
LED2
FLAME G
G 24
ON F G MODE
SW1
F MODE
SYNC UV
SYNC UV
OFF SENSOR
OFF SENSOR F
G F ON F
F F SW1
ON
F 23
Relay terminal SW1
(F)
SHUTTER FSP300C100
S2
LED1 SHUTTER
LINE CHECK S1
LED2
FLAME G
G
MODE
SYNC UV
OFF SENSOR
ON F
F *Attach the FSP300C100
*Attach the FSP300C100 to the relay terminals. SW1
to the relay terminals. *Attach the FSP300C100 to the relay terminals. *Attach the FSP300C100 to the relay terminals.
Figure9 FSP300C100-WM200A/WN210A
Flme detectory relay
F1 F2
F3
G F4
Relay terminal
SHUTTER FSP300C100
S2
LED1 SHUTTER
LINE CHECK S1
LED2
FLAME G
G
MODE
SYNC UV
OFF SENSOR
F
*Attach the FSP300C100

ON
SW1
F
to the relay terminals.
36
Flame
Safeguard
System Application Examples
(RX Series)
Selecting an RX Series
Combustion Safety Controller
Boiler
Deodorizing Furnace
Small Holding Furnace
Small Melting and Holding Furnace
Large Melting Furnace
Heating Furnace 1 to 4
Heating Furnace
(Regenerative Burner)
Settings Tables
37
Selecting an RX Series Combustion Safety Controller
Application Examples
Various configurations and specifications exist for combustion equipment depending on the amount of combustion, ignition method, combustion
control method, and specific equipment specifications.
The versatile RX Series can be used for a variety of combustion equipment, from small batch furnaces to large-scale steel plant combustion
furnaces, and its functions can be easily switched using a PC loader.
To select the appropriate RX Series device, please refer to the pipe trains, sequence charts, or other relevant material in this document.
•Single burner
This is a system that controls a single burner using a series of devices such as a blower, combustion gas pressure switch, combustion
air pressure switch, and safety shutoff valve.
APL : Low air pressure switch PV

GPL : Low gas pressure switch
Blower APL
GPH : High gas pressure switch
IG
FD : Flame detector
FD
IG : Ignition transformer
PV : Pilot safety shutoff valve CM
MV : Main safety shutoff valve Fuel
CM : Control motor GPL GPL GPH MV
•Multiple burners
This is a facility with many burners in a single combustion furnace. The following diagram shows a multiburner furnace where equipment
such as blowers, pressure switches, safety shutoff valves, etc. are shared.
Note: A single facility with multiple combustion furnaces is called a multi-zone facility.
APL : Low air pressure switch

GPL : Low gas
pressure switch PV
GPH : High gas blower APL
pressure switch IG1 IG2
FD : Flame detector FD1 FD2
IG : Ignition transformer
CM
PV : Pilot safety shutoff valve
Fuel
MV : Main safety shutoff valve
CM : Control motor GPL GPL GPH MV
38
•Method of controlling combustion amount
ON/OFF control
The amount of combustion is controlled by igniting and extinguishing the burner. This method is frequently adopted by small
combustion furnaces, and the combustion furnace equipment configuration can be made quite simple.
Also, the time-proportional ON/OFF control method uses repeated short intervals of combustion in order to reach the desired amount of
heat. In this case, it is necessary to periodically inspect and replace equipment in consideration of the service life of the safety shutoff

valve and control device.
(Models RX-R22/46 allow driving of the load and ensuring of safety by using the RX-R external relay. These models make highly frequent
ON/OFF control possible without relying on the service life of the RX Series internal relay.)
Hi-Lo-Off Control
The amount of combustion is controlled in small increments by ON/OFF control. This is used in small to medium sized combustion
furnaces.
Proportional control
Proportional control is able to continuously control the amount of combustion and is widely adopted in combustion furnaces that require
exact control of the combustion process. This is generally used in large combustion furnaces to continuously maintain a desired amount
of combustion between minimum and maximum. However, this method requires a variety of equipment, such as control motors,
equalizing valves, etc., which makes its configuration and adjustment complicated in comparison to ON/OFF control.
•Synchronous and asynchronous ignition

Synchronous ignition is when multiple burners are ignited in sync (simultaneously) in a multi-burner setup. Because multiple burners
share safety shutoff valves, the configuration can be made simpler by reduction of the number of safety shutoff valves. However, if there
is a flame failure in one burner, then multiple burners must be shut off because the safety shutoff valve is shared.
Asynchronous ignition is when multiple burners are ignited asynchronously (at different times) in a multi-burner system. Because safety
shutoff valves are not shared, if there is a flame failure in one burner, the burner’s gas supply can be shut off without affecting other
burners. Also, since burners are individually ignited and extinguished, thinned-out operation and the stopping of burners when a
malfunction occurs is possible.
•Application Examples
Single burner
Ignition method Main combustion
No. Control method Reference page Setup
Pilot facility
Interrupted pilot Proportional control Boiler pages 40 and 41 page 60
1
Interrupted pilot Proportional control Deodorizing furnace pages 42 and 43 page 60

2
Continuous pilot ON/OFF Small holding furnace pages 44 and 45 pages 62 and 63
3
Multiple burners
Ignition method Main combustion
No. Control method Reference page Setup
Burner Pilot facility
Asynchronous Interrupted pilot Hi-Lo-OFF Small melting pages 46 and 47 pages 62 and 63
1
ignition holding furnace
Asynchronous Direct ignition ON/OFF Large melting pages 48 and 49 pages 64 and 65
2
ignition (time proportional) furnace
Asynchronous Interrupted pilot Proportional control Heating furnace 1 pages 50 and 51 pages 64 and 65
3
ignition
Asynchronous Continuous pilot Proportional control Heating furnace 2 pages 52 and 53 pages 66 and 67
4
ignition
Asynchronous Continuous pilot ON/OFF Heating furnace 3 pages 54 and 55 pages 66 and 67
5
ignition (time proportional)
Asynchronous Direct ignition ON/OFF Heating furnace 4 pages 56 and 57 pages 68 and 69
6
ignition (time proportional)
Asynchronous Continuous pilot ON/OFF Heating furnace pages 58 and 59 pages 68 and 69
7
ignition (time proportional) (regenerative burner)
39
Boiler
Pipe train
Single burner: Interrupted pilot ignition - Proportional control
When the RX-L start signal turns on and the steam pressure switch for the boiler call-for-heat signal turns ON, the prepurge begins.
The prepurge is a proven prepurge which sets the combustible air content to the maximum combustion position and then, when that
ends, moves to the minimum combustion position before finishing.
Burner ignition is a low fire ignition, and after the main burner has ignited, control of the amount of combustion is started by a signal
Boiler
from the pressure controller.

Between when the burner starts and the pilot burner ignites, whether the main safety shutoff valve is closed is an interlock condition.
When the boiler load decreases and the boiler pressure rises, the hot air pressure switch for the call-for-heat signal turns OFF, burner
combustion stops, and the postpurge begins. When the postpurge ends, the burner stops and enters standby mode.
Caution: The following diagram does not show the hot air Seismoscope
pressure switch for the call-for-heat signal or the SPH
controller for the amount of combustion.
Steam
Boiler LWLL
Water
Chimney
APL
Chimney
damper open LS
Seismoscope: Seismic sensor Blower

APL: Low air pressure switch
GPL GPH
GPL: Low gas pressure switch
GPH: High gas pressure switch IG
Fuel
LWLL: Low water level shutoff
SPH: High steam pressure switch MV CM
FD: Flame detector

IG: Ignition transformer
PV: Pilot safety shutoff valve
MV: Main safety shutoff valve PV
CM: Control motor
RX configuration
RX-L80 RX-R20
/90 /40
Wiring AC power source AC power source

RX-L80/90 H G RX-R20/40 H G
Start + call for heat A-B0 B-A0 B-B0 A-A0
A-B1 B-B0
B-B1 A-B0 IG
Reset A-B2 B-A3
MV closed B-B2 A-B1 PV
A-B3 B-B3
B-B3 A-B2 MV
Seismoscope A-B4 B-A7
Chimney damper open A-B5 B-B7 Blower B-B4 A-A4
CM open A-B6 B-A9 CM open B-B5 A-B4
*1
CM closed A-B7 B-B9 CM closed B-B6 A-B6
FD
Gas pressure high A-B8 B-AA B-B7 A-A7
Gas pressure low A-B9 B-BA CM control output B-B8 A-A9
Air pressure low A-BA A-B9
Low water level shutoff A-A0 B-B9
Steam pressure alarm A-A1
B-BA
Other alarm A-A2 *1. For RX-R40
Lamp B-A0
Proportional control A-A3 39
B-AA *2. For RX-R20
1 Lamp
A-A9 A-B6
FD
26 A-A7
38 TB1 A-A9
DC power source TB1 TB2 A-B9
24 V TB2
Please refer to page 60 for the settings table.
40
Sequence chart
Burner
Power ON ignition Burner extinction
Steady
Prepurge combustion Postpurge
Boiler
Start + call-for-heat signal
Seismoscope
Chimney damper open
CM open
CM closed
Gas pressure high (GPH)
Gas pressure low (GPL)
Air pressure low (APL)
Low water level shutoff
Steam pressure alarm
Other alarm
Blower
Control motor
CM open output
CM closed output
CM control output
MV closed
Ignition transformer (IG)
Pilot valve (PV)
Main shutoff valve (MV)
Flame detector (FD)
41
Deodorizing Furnace
Piping train
Single burner: Interrupted pilot ignition - Proportional control
The burner is in sync with operation of the furnace, but the input route of the processed gas switches over at a certain period of time
and waste heat is recovered.
The changeover valve for processed gas and exhaust is operated by an external control circuit.
The main gas valve and vent valve activate once the prepurge is completed and the RX-R starts at the same time. (If the main gas valve
Deodorizing Furnace
is the slow-open type, the RX side start delay time (2-4) is set for the amount of time the main gas valve is confirmed to be open in
order to handle the delay in starting the ignition.)
At this time, the main gas valve open answer is set as the interlock condition after the prepurge is completed.
BSV
GPL
Fuel
PV
Master valve GPH
Blower
APL
MV CM FD
IG
Thermal storage unit Thermal storage unit
Master valve: Main gas valve

BSV: Vent valve
GPH: High gas pressure switch
FD: Flame detector
IG: Ignition transformer Exhaust
MV: Main safety shutoff valve
Processed gas
CM: Control motor
RX configuration
RX-L80 RX-R20
/90 /40

RX-L80/90 H G RX-R20/40 H G
Start A-B0 B-A0 B-B0 A-A0
BSV
A-B1 B-B0 B-B1 A-B0 IG
Main valve
Reset A-B2 B-A3 B-B2 A-B1 PV
A-B3 B-B3 B-B3 A-B2 MV
Errors A-B4 B-A7 B-B4 A-A4
Main valve open A-B5 B-B7 Blower B-B5 A-B4
CM open output *1
CM open A-B6 B-A9 B-B6 A-B6
FD
CM closed A-B7 B-B9 CM closed output B-B7 A-A7
Gas pressure low A-B9 B-BA CM control output A-B9
Air pressure low A-BA B-B9
Proportional control A-A0 39 B-BA
1 Lamp Lamp B-A0 *1. For RX-R40
A-A9 B-AA *2. For RX-R20
26 A-B6
38 FD
A-A7
DC power source TB1 TB1 A-A9
24 V TB2 TB2 A-B9
Please refer to page 60 for the settings table.
42
Sequence chart
Burner
Steady
Deodorizing Furnace
Start
Error
Main valve answer
CM open
CM closed
Blower
Control motor
CM open output
CM closed output
CM control output
Main gas valve (master valve)
Vent valve (BSV)
Pilot valve (PV)
Flame detector (FD)
43
Piping train
Single burner: Continuous pilot ignition - ON/OFF control
The burner is in sync with operation of the furnace. After the RX-L has started, when the prepurge has completed the burner operates
automatically until the pilot ignition activates.
The call for-heat is reflected in the RX-R main burner ignition command and the main burner engages.
Once the call-for-heat ends the main burner ignition command is turned OFF and the main burner stops.
The pilot burner operates as normal with no relation to the call for heat, and in this case it is necessary to monitor both the pilot burner
and main burner flame individually.
GPL GPH
Fuel
FD12
MV FD11
APL
Blower
PV
IG
FD11: Pilot burner flame detector
FD12: Main burner flame detector
RX configuration
RX-L80 RX-R44 RX-R40

/90

RX-L80/90 H G RX-R44 H G
A-B3 B-B3 M ignition B-B3 A-B2 MV
Error A-B4 B-A7 B-B4 A-A4
Gas pressure high A-B5 B-B7 Blower B-B5 A-B4
Gas pressure low A-B6 B-A9 B-B6 A-B6
FD11
Air pressure low A-B7 B-B9 B-B7 A-A7
B-AA B-B8 A-A9
B-BA A-B9
B-B9
39 B-BA
1 Lamp Lamp B-A0
A-A9 B-AA
26
38
DC power source TB1 TB1
24 V TB2 TB2
Please refer to pages 62 and 63 for the settings table.
44
Sequence chart
Burner
Prepurge Postpurge

Start
Error
Blower
Main burner ignition (M ignition)
Pilot shutoff valve (PV)
Pilot burner flame detector (FD11)
Main burner flame detector (FD12)
M ignition: Main burner ignition

RX-R40
B-B0 A-A0
B-B1 A-B0
B-B2 A-B1
B-B3 A-B2
B-B4 A-A4
B-B5 A-B4
B-B6 A-B6
FD12
B-B7 A-A7
B-B8 A-A9
A-B9
B-B9
B-BA
B-A0
B-AA
TB1
TB2
45
Piping train
Multiple burners: Interrupted pilot ignition - Hi/Lo control
When the furnace begins operation and after the RX-L starts, the RX-L prepurge will start when there is a start request (low fire burner
ignition) at either of the RX-Rs.
The burner, activated by a low fire ignition command, operates automatically until the ignition of the pilot burner. Afterwards, a request for
high fire ignition is input and high fire combustion begins.
When both a low fire ignition and high fire ignition are input simultaneously, the Hi combustion will activate after the Lo combustion has
finished and the Lo confirmation time has ended.
GPL GPH
Hi-MV2 Lo-MV2
Fuel
APL
Blower
FD1
Hi-MV1 Lo-MV1
FD2
IG2
IG1

GPL: High gas pressure switch
FD: Flame detector
Lo-MV: Low fire shutoff valve
Hi-MV: High fire shutoff valve
RX configuration

/90 /40 /40

RX-L80/90 H G RX-R20/40 H G
A-B1 B-B0 B-B1 A-B0 IG1
Reset A-B2 B-A3 Lo 1 ignition B-B2 A-B1 Lo-MV1
A-B3 B-B3 Hi 1 ignition B-B3 A-B2 Hi-MV1
Gas pressure low *1
A-B6 B-A9 B-B6 A-B6
FD1
B-AA B-B8 A-A9
B-BA A-B9
B-B9
39 B-BA
26 A-B6
38 FD
A-A7
24 V TB2 TB2 A-B9
46
Sequence chart
Burner
Prepurge Postpurge

Start
Error
Blower
Burner No. 1 low fire ignition (Lo 1 ignition)
Burner No. 1 high fire ignition (Hi 1 ignition)
Ignition transformer No. 1 (IG1)
Low fire shutoff valve No. 1 (Lo-MV1)
High fire shutoff valve No. 1 (Hi-MV1)
Flame detector No. 1 (FD1)
Burner No. 2 low fire ignition (Lo 2 ignition)
Burner No. 2 high fire ignition (Hi 2 ignition)
Low fire shutoff valve No. 2 (Lo-MV2)
High fire shutoff valve No. 2 (Hi-MV2)
AC power source Lo * ignition: Low fire ignition of burner No. “*”

RX-R20/40 H G
Hi * ignition: High fire ignition of burner No. “*”
B-B0 A-A0
B-B1 A-B0 IG2
Lo 2 ignition B-B2 A-B1 Lo-MV2
Hi 2 ignition B-B3 A-B2 Hi-MV2
B-B4 A-A4
B-B5 A-B4
*1
B-B6 A-B6
FD2
B-B7 A-A7
B-B8 A-A9
A-B9
B-B9
B-BA
B-A0 *1. For RX-R40
B-AA *2. For RX-R20
A-B6
FD
A-A7
TB1 A-A9
TB2 A-B9
47
Piping train
Multiple burners: Direct ignition - Time proportional control
When the furnace begins operation and after the RX-L starts, the RX-L prepurge will start at the first RX-R start request (ignition
command).
If all of the start requests (ignition commands) end for all RX-Rs and the next call-for-heat (ignition command) is within the allowable
time, then the furnace can restart with a prepurge.
Whether or not a prepurge is implemented depends on the prepurge conditions (B-12) at the RX-L restart time and cancellation within
the allotted time. The allowable time is managed by the recognition wait time (D-8). If the allowable time is exceeded, the furnace will be
restarted with a prepurge.
A direct ignition model is incorporated because the number of times the burners start and stop increases.
MV4
FD4
IG4
FD3
MV1 IG1
APL
Blower
MV3
GPL
IG3
Fuel
GPH FD1
IG2
FD2
FD: Flame detector
IG: Ignition transformer MV2
MV: Main shutoff valve
RX configuration
RX-L80 RX-R22 RX-R22 RX-R22 RX-R22

/90

A-B1 B-B0 B-B1 A-A2 SSR11 IG1
Reset A-B2 B-A3 B-B2 SSR12 MV1
A-B3 B-B3 No. 1 ignition B-B3 A-B0
Error A-B4 B-A7 B-B4 A-B2
Gas pressure high A-B5 B-B7 Blower B-B5 A-A4
Air pressure low A-B7 B-B9 B-B7
B-AA B-B8 A-B6
FD1
B-BA A-A7
B-B9
39 B-BA
1 Lamp Lamp B-A0
A-A9 SSR11 B-A9
26 SSR12 B-AA
38
24 V TB2 TB2
48
Sequence chart
Burner
Prepurge Postpurge
Prepurge Prepurge

cancellation cancellation
Start
Error
Blower
Burner No. 1 ignition (No. 1 ignition)
Main shutoff valve No. 1 (MV1)
Burner No. 2 ignition (No. 2 ignition)










AC power source No. * ignition: Ignition of burner No. “*”

RX-R22 H G
SSR: Solid state relay
B-B0 A-A0
B-B1 A-A2 SSR21 IG2
B-B2 SSR22 MV2
No. 2 ignition B-B3 A-B0
B-B4 A-B2
B-B5 A-A4
B-B6 A-B4 (No.3, No.4)
B-B7
B-B8 A-B6
FD2
A-A7
B-B9
B-BA
Lamp B-A0
SSR21 B-A9
SSR22 B-AA
TB1
TB2
49
Heating Furnace 1
Piping train
Multiple burners: Interrupted pilot ignition - Proportional control
The blower, control valve and main gas valve are driven by the external control circuit. The Hi/Lo position of each control valve is input
into the zone RX-L and monitoring of the control valve opening is performed during the purge and ignition process. (Note: The CM1 and
CM2 control motors are controlled by a connected host device.)
If there is an ignition failure or flame failure, only the affected burner will be stopped, and it will restart by an ignition command from the
Heating Furnace 1
RX-R once the operation has been reset.

When restarting a burner that has accidentally gone out, the CM1 and CM2 control valves must be closed when igniting and confirmation
of closure must be received.
If ignition failure or flame failure occurs in all of the burners
within a certain zone, operation will restart from prepurge.
APL
Blower
GPL GPH
Fuel
Master valve
PV1
IG1 IG2
FD1 FD2
CM1
PV2
APL: Air pressure low switch MV1
GPL: Gas pressure low switch
GPH: Gas pressure high switch
FD: Flame detector
IG: Ignition transformer CM2
MV: Main safety shutoff valve MV2
CM: Control motor
RX configuration
RX-L80 RX-L80 RX-R20 RX-R20

Shared Zone No. 1
/90 interlock /90 /40 /40

Other zones
/90 /40 /40
Wiring
RX-L80/90 RX-L80/90
Start A-B0 B-A0 Start A-B0 B-A0
A-B1 B-B0 A-B1 B-B0
Reset A-B2 B-A3 Reset A-B2 B-A3
A-B3 B-B3 A-B3 B-B3
Error A-B4 B-A7 Error A-B4 B-A7
Gas pressure high A-B5 B-B7 CM1 and 2 open A-B5 B-B7
Gas pressure low A-B6 B-A9 CM 1 and 2 closed A-B6 B-A9
Air pressure low A-B7 B-B9 A-B7 B-B9
Blower sync A-B8 B-AA B-AA
B-BA B-BA
A-A6
39 A-A7 39
1 Lamp A-A8 1 Lamp
A-A9 A-A9
26 26
38 38
24 V TB2 TB2
CN7 CN7

50
Sequence chart
Burner
Steady
Heating Furnace 1
Start
Error
Shared Gas pressure low (GPL)
Blower sync
Blower (externally driven)
Start 1
Control motor (CM1)
CM1 open output (externally driven)
CM1 closed output (externally driven)
CM1 control output (externally driven)
Control motor (CM2)

Zone No. 1
Error
CM1 and 2 open
CM1 and 2 closed
Main burner No. 1 ignition (No. 1 ignition)
Pilot shutoff valve No. 1 (PV1)

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

AC power source AC power source No. * ignition: Ignition of main burner No. “*”
RX-R20/40 H G RX-R20/40 H G
B-B0 A-A0 B-B0 A-A0

B-B1 A-B0 IG1 B-B1 A-B0 IG2
No. 1 ignition B-B2 A-B1 PV1 No. 2 ignition B-B2 A-B1 PV2
B-B3 A-B2 MV1 B-B3 A-B2 MV2
B-B4 A-A4 B-B4 A-A4
B-B5 A-B4 B-B5 A-B4
*1 *1
B-B6 A-B6 B-B6 A-B6
FD1 FD2
B-B7 A-A7 B-B7 A-A7
B-B8 A-A9 B-B8 A-A9
A-B9 A-B9
B-B9 B-B9
B-BA B-BA
Lamp B-A0 *1. For RX-R40 Lamp B-A0 *1. For RX-R40
B-AA *2. For RX-R20 B-AA *2. For RX-R20
A-B6 A-B6
FD FD
A-A7 A-A7
TB1 A-A9 TB1 A-A9
TB2 A-B9 TB2 A-B9
51
Heating Furnace 2
Piping train
Multiple burners: Continuous pilot ignition - Proportional control
The blower, control valve and main gas valve are driven by an external control circuit. The Hi/Lo position of each control valve is input into
the zone RX-L and monitoring of the control valve opening is performed during the purge and ignition process. (Note: The CM1 and CM2
control motors are controlled by a connected host device.)
If there is an ignition failure or flame failure, only the affected burner will be stopped, and it will restart by an ignition command from the
Heating Furnace 2
RX-R once the operation has been reset.

When restarting a burner that has accidentally gone out, the CM1 and CM2 control valves must be closed when igniting and confirmation
of closure must be received.
If there is an ignition failure or flame failure of all of the burners within a certain zone, operation will restart from prepurge.
APL
Blower
GPL GPH
Burner No. 1 Burner No. 2
Fuel
Master valve
PV1
IG1 IG2
FD11 FD21
FD12 FD22
CM1
Master valve: Main gas valve PV2

MV1
APL: Air pressure low switch
FD11/21: Pilot burner flame detector CM2
FD12/22: Main burner flame detector
IG: Ignition transformer MV2
CM: Control motor
RX configuration
RX-L80 RX-L80 RX-R44 RX-R40 RX-R44 RX-R40

/90 /90
Shared Zone
interlock interlock Burner No. 1 Burner No. 2
Other zones
Wiring AC power source

RX-L80/90 RX-L80/90 RX-R44 H G
Start A-B0 B-A0 Start 1 A-B0 B-A0 B-B0 A-A0
A-B1 B-B0 A-B1 B-B0 B-B1 A-B0 IG1
Reset A-B2 B-A3 Reset A-B2 B-A3 No. 1 ignition B-B2 A-B1 PV1
A-B3 B-B3 A-B3 B-B3 B-B3 A-B2 MV1
Error A-B4 B-A7 Error A-B4 B-A7 B-B4 A-A4
Gas pressure high A-B5 B-B7 CM1 and 2 open A-B5 B-B7 B-B5 A-B4
Gas pressure low A-B6 B-A9 CM 1 and 2 closed A-B6 B-A9 B-B6 A-B6
FD11
Air pressure low A-B7 B-B9 A-B7 B-B9 B-B7 A-A7
Blower sync A-B8 B-AA B-AA B-B8 A-A9
B-BA B-BA A-B9
A-A6 B-B9
39 A-A7 39 B-BA
1 Lamp A-A8 1 Lamp Lamp B-A0
A-A9 A-A9 B-AA
26 26
38 38
DC power source TB1 TB1 TB1
24 V TB2 TB2 TB2
CN7 CN7
Please see pages 66 and 67 for the settings table.
52
Sequence chart
Burner
Steady
Start
Heating Furnace 2
Error
Blower sync
Start 1
Error
CM1 and 2 open
CM1 and 2 closed
Control motor (CM1)

Zone No. 1
Control motor (CM2)

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AC power source No. * ignition: Ignition of main burner No. “*”

RX-R40 RX-R44 H G RX-R40
B-B0 A-A0 B-B0 A-A0 B-B0 A-A0
B-B1 A-B0 B-B1 A-B0 IG2 B-B1 A-B0
B-B2 A-B1 No. 2 ignition B-B2 A-B1 PV2 B-B2 A-B1
B-B3 A-B2 B-B3 A-B2 MV2 B-B3 A-B2
B-B5 A-B4 B-B5 A-B4 B-B5 A-B4
FD12 FD21 FD22
A-B9 A-B9 A-B9
B-B9 B-B9 B-B9
B-BA B-BA B-BA
B-A0 Lamp B-A0 B-A0
B-AA B-AA B-AA
TB1 TB1 TB1

TB2 TB2 TB2
53
Heating Furnace 3
Piping train
Multiple burners: Continuous pilot ignition - Time proportional control (individual ignition)
The blower and main gas valve are driven by an external control circuit. IG
PV
The burners are started by individual RX-Ls. When the RX-L of each burner starts, they proceed to the prepurge SSR
MB control
and then pilot ignition. command
(TP control)
The main burner ignition for each zone is input according to the call-for-heat and the main burner is activated. MV
Heating Furnace 3
If the activation frequency of the main burner is taken into account, a circuit controlled externally is added (see fig. on the right). Fig. 1
If there is an ignition failure or flame failure, only the affected burner will be stopped, and after the operation is reset, the burner will be restarted from prepurge
by reentry of the RX-L start command.
APL
Blower
Burner No. 1 Burner No. 2 Burner No. 3 Burner No. 4

GPL GPH
Fuel
Master valve
PV1
IG1 IG2 IG3 IG4
FD1
FD2 FD3 FD4
PV2
MV1
MV2 PV3
MV3
GPH: High gas pressure switch PV4
FD: Flame detector
MV4
MV: main safety shutoff valve
RX configuration
RX-L80
/90
RX-L80 RX-R20 RX-L80 RX-R20 RX-L80 RX-R20 RX-L80 RX-R20

/90 /40 /90 /40 /90 /40 /90 /40
Burner No. 1 Burner No. 2 Burner No. 3 Burner No. 4

RX-L80/90 RX-L80/90 RX-R20/40 H G
Gas pressure high A-B5 B-B7 A-B5 B-B7 B-B5 A-B4
Gas pressure low *1
A-B6 B-A9 A-B6 B-A9 B-B6 A-B6
FD1
B-BA B-BA A-B9
B-B9
39 39 B-BA
1 Lamp 1 Lamp Lamp B-A0 *1. For RX-R40
A-A9 A-A9 B-AA *2. For RX-R20
26 26 A-B6
38 38 FD
A-A7
DC power source TB1 DC power source TB1 TB1 A-A9
24 V TB2 24 V TB2 TB2 A-B9
CN7 CN7
Please refer to pages 66 and 67 for the settings tables.

54
Sequence chart
Burner
Prepurge Postpurge
Start
Heating Furnace 3
Error
Blower sync
Blower (Externally driven)
Main gas valve (master valve) (externally driven)
Start 1
Pilot shutoff valve No. 1 (PVB1)
Start 2
Pilot shutoff valve No. 2 (PVB2)


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Burner No.*
AC power source No. *: Ignition of main burner No. “*”

RX-L80/90 RX-R20/40 H G
Start 2 A-B0 B-A0 B-B0 A-A0
Reset A-B2 B-A3 No. 2 ignition B-B2 A-B1 PV2
A-B3 B-B3 B-B3 A-B2 MV2
A-B5 B-B7 B-B5 A-B4
*1
A-B6 B-A9 B-B6 A-B6
FD2
A-B7 B-B9 B-B7 A-A7
B-AA B-B8 A-A9
B-BA A-B9
A-A6 B-B9
A-A7 39 B-BA
A-A8 1 Lamp Lamp B-A0 *1. For RX-R40
26 A-B6
38 FD
A-A7
TB1 TB1 A-A9
TB2 TB2 A-B9
CN7
55
Heating Furnace 4
Piping train
Multiple burners: Continuous direct ignition - Time proportional control
The blower and main gas valve are driven by an external control circuit.
After the RX-L is started one of the RX-Rs starts, and operation proceeds through prepurge, pilot ignition and main ignition.
If there is an ignition failure or flame failure, only the affected burner will be stopped, and it will be restarted by an ignition command from the RX-R
once the operation has been reset.
Heating Furnace 4
If all of the burners within a certain zone experience ignition failure or flame failure, the operation will restart from prepurge.
If all of the start requests (ignition commands) end for all RX-Rs and the next call-for-heat (ignition command) is within the allowable time, then the
furnace can restart with a prepurge.
Whether or not a prepurge is implemented depends on the prepurge conditions (B-12) at the RX-L restart time and cancellation within the allotted
time. The allowable time is managed by the reignition wait time (D-8). If the allowable time is exceeded, the furnace will be restarted with a prepurge.
A direct ignition model is incorporated because the number of times the burners start and stop increases.
APL
Blower
GPL GPH
Fuel
Master valve
IG1 IG2
FD1 FD2
Master valve: Main gas valve MV1

APL: Air pressure low switch
FD: Flame detector
RX configuration
RX-L80
/90

Zone*
/90
Zone 1
Wiring
RX-L80/90 RX-L80/90
Start A-B0 B-A0 Start 1 A-B0 B-A0
A-B1 B-B0 A-B1 B-B0
A-B3 B-B3 A-B3 B-B3
Gas pressure high A-B5 B-B7 A-B5 B-B7
Gas pressure low A-B6 B-A9 A-B6 B-A9
B-BA B-BA
39 39
1 Lamp 1 Lamp
A-A9 A-A9
26 26
38 38
DC power source TB1 DC power source TB1
24 V TB2 24 V TB2
CN7 CN7
Please see pages 68 and 69 for the settings table.

56
Sequence chart
Burner Burner
Power ON ignition extinction
Prepurge
Cancel
Postpurge
Heating Furnace 4
prepurge
Start
Error

Shared
Blower sync
Main gas valve (master valve) (externally driven)
Start 1
Error
Solid state relay 11 (SSR11)

Zone No. 1

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

RX-R22 H G RX-R22 H G SSR: Solid state relay
B-B0 A-A0 B-B0 A-A0
B-B1 A-A2 SSR11 IG1 B-B1 A-A2 SSR21 IG2
B-B2 SSR12 MV1 B-B2 SSR22 MV2
No. 1 ignition B-B3 A-B0 No. 2 ignition B-B3 A-B0
B-B4 A-B2 B-B4 A-B2
B-B5 A-A4 B-B5 A-A4
B-B6 A-B4 B-B6 A-B4
B-B7 B-B7
B-B8 A-B6 B-B8 A-B6
FD1 FD2
A-A7 A-A7
B-B9 B-B9
B-BA B-BA
Lamp B-A0 Lamp B-A0
SSR11 B-A9 SSR21 B-A9
SSR12 B-AA SSR22 B-AA
TB1 TB1
TB2 TB2
57
Heating Furnace (Regenerative Burner)
Piping train
Multiple burners: Continuous pilot ignition - Time proportional control
The blower and main gas valve are driven by an external control circuit.
Each pair of burners is started by the RX-L.
The pilot burners are activated once the RX-L is started, the main burner ignition for each RX-R is input according to the main request which activates
the main burner.
An externally controlled circuit is added because the burner is more frequently activated.
When an ignition failure or flame failure occurs, the pair is stopped, and after it is reset, it restarts operation once the RX-L ignition command is given.
The air supply and exhaust switchover valve are controlled by an external circuit, but the necessary interlock information is monitored by the
corresponding RX-L. MV2
Switchover valve 21
Switchover valve 22
FD21
PV2
IG2
FD22
APL
Blower
GPL GPH
Fuel
Master valve

APL: Low air pressure switch FD12
PV1 IG1
FD11
FD11/21: Pilot burner flame detector
FD12/22: Main burner flame detector
IG: Ignition transformer Switchover valve 11 Switchover valve 12
RX configuration
RX-L80 RX-L80 RX-R46 RX-R40 RX-R46 RX-R40

/90 /90


RX-L80/90 RX-L80/90 RX-R46 H G
Reset A-B2 B-A3 A-B2 B-A3 No. 1 ignition B-B2 A-B1 PV1
A-B3 B-B3 A-B3 B-B3 B-B3 A-A2 SSR1 MV1
Error A-B4 B-A7 Error A-B4 B-A7 B-B4 A-B2
Gas pressure high A-B5 B-B7 Switchover valve monitor A-B5 B-B7 B-B5 A-A4
Gas pressure low A-B6 B-A9 A-B6 B-A9 B-B6 A-B4
Air pressure low A-B7 B-B9 A-B7 B-B9 B-B7 A-B6
FD11
B-BA B-BA A-A9
A-A6 24 V B-B9 A-B9
39 A-A7 39 B-BA
A-A9 A-A9 SSR1 B-AA
26 26
38 38
Lamp
DC power source TB1 DC power source TB1 TB1
24 V TB2 24 V TB2 TB2
CN7 CN7
58
Sequence chart
Burner ignition Burner extinction
Prepurge Steady combustion Postpurge

Start
Error
Blower sync
Start 1
Error
Switchover valve monitor
Zone No. 1 Flame detector No. 11 (FD11)

  
  
AC power source No. * ignition: Ignition of main burner No. “*”

B-B3 A-B2 B-B3 A-A2 SSR2 MV2 B-B3 A-B2
B-B4 A-A4 B-B4 A-B2 B-B4 A-A4
B-B5 A-B4 B-B5 A-A4 B-B5 A-B4
FD12 FD22
FD21
A-B9 A-A9 A-B9
B-B9 B-B9 A-B9 B-B9
B-BA B-BA B-BA
Lamp B-A0 Lamp B-A0 Lamp B-A0
B-AA SSR2 B-AA B-AA
TB1 TB1 TB1

TB2 TB2 TB2
59
Settings Tables
Single burner 1: interrupted pilot – Proportional control (Boiler)

RX-L80/90 H G RX-R20/40 H G
Start + Call for heat A-B0 B-A0 B-B0 A-A0
A-B1 B-B0
B-B1 A-B0 IG
Reset A-B2 B-A3
MV open B-B2 A-B1 PV
A-B3 B-B3
Seismoscope B-B3 A-B2 MV
A-B4 B-A7
Chimney damper open A-B5 B-B7 Blower B-B4 A-A4
Settings Tables
CM open A-B6 B-A9 CM open B-B5 A-B4

*1
CM closed A-B7 B-B9 CM closed B-B6 A-B6
FD
Gas pressure low A-B9 B-BA CM control output B-B8 A-A9
Air pressure low A-BA A-B9
Low water level shutoff A-A0 B-B9
Steam pressure error A-A1
B-BA
Other error A-A2 *1. For RX-R40
Lamp B-A0
Proportional control A-A3 39
Lamp
B-AA *2. For RX-R20
1
A-A9 A-B6
FD
26 A-A7
38 TB1 A-A9
DC power source TB1 TB2 A-B9
24 V TB2
Settings table
RX-L RX-R
A-1 Shared/zone Single zone 1-1 Switch combustion mode Interrupted pilot
A-2 Air switch check use Enabled 1-2 RX-R prepurge use Disabled
A-3 Startup type: Linked 1 1-3 Pilot ignition time 9±1 s
A-4 760 °C mode use Disabled 1-4 (Not used) –
A-5 Air switch start check result clear When RX-L start switch OFF 2-1 Start conditions RX-L linked
B-1 RX-L start method Start switch input 2-2 Reset conditions RX-L linked
B-2 Prepurge use Prepurge and postpurge enabled 2-3 Restore error wait time 0.0
B-3 Relay output Disabled 2-4 Startup delay time 0.0
B-4 Blower output Enabled 2-5 Control air valve OFF delay time 0.0
B-5 Control motor output Enabled 2-6 Air OFF confirmation timeout time 0.0
B-6 Blower sync signal source Internal 4-1 RX-R device address 1
B-7 Purge count start signal source Internal
B-8 Number of locked-out RX-Ls 1
B-9 High fire position input IN3
B-10 Light fire position input IN4
B-11 Process timeout handling Lockout
B-12 Prepurge after RX-R restart Enabled
B-13 Low fire stop Disabled
B-14 RX-L connectable units 1
B-15 Postpurge for residual flame Lockout
B-16 RX-R prepurge use Disabled
B-17 (Not used) –
B-18 RX-L communication error handling Lockout
B-19 RX-L device address 0
Single burner 2: Interrupted pilot – Proportional control (Deodorizing furnace)

RX-L80/90 H G RX-R20/40 H G
BSV
Master valve
A-B3 B-B3 B-B3 A-B2 MV
Main valve open A-B5 B-B7 Blower B-B5 A-B4
CM open CM open output *1
A-B6 B-A9 B-B6 A-B6
FD
CM closed A-B7 B-B9 CM closed output B-B7 A-A7
Gas pressure low A-B9 B-BA CM control output A-B9
Air pressure low A-BA B-B9
Proportional control A-A0 39 B-BA
26 A-B6
38 FD
A-A7
24 V TB2 TB2 A-B9
Settings table
RX-L RX-R
A-1 RX-L type Single zone 1-1 Switch combustion mode Interrupted pilot
A-3 Startup type: Linked 1 1-3 Pilot ignition time 9±1s
A-5 Air switch check result clear When RX-L start switch OFF 2-1 Start conditions RX-L linked
B-2 Prepurge use Enabled 2-3 Restore error wait time 0.0
B-3 Relay output Enabled 2-4 Startup delay time 20.0
B-5 Damper output Enabled 2-6 Air OFF confirmation timeout time 0.0
B-9 High fire position input IN3
B-10 Light fire position input IN4
B-17 (Not used) –
60
Application Examples Settings Tables
61
Memo
Settings Tables
Single burner 3: Continuous pilot ON/OFF control (Small holding furnace)

A-B3 B-B3 M ignition B-B3 A-B2 MV
Settings Tables

FD11
B-AA B-B8 A-A9
B-BA A-B9
B-B9
39 B-BA
1 Lamp Lamp B-A0
A-A9 B-AA
26
38
24 V TB2 TB2
Settings table
RX-L RX-R
A-1 Shared/zone Single zone 1-1 Switch combustion mode Individual monitoring
A-4 760°C mode use Disabled 1-4 (Not used) –
B-5 Control motor output Disabled 2-6 Air OFF confirmation timeout time 0.0
B-9 High fire position input None
B-10 Light fire position input None
B-17 (Not used) –
Multi-burner 1: Asynchronous ignition, Interrupted pilot – Hi-Lo-Off Control (Small melting holding furnace)

RX-L80/90 H G RX-R20/40 H G
Reset A-B2 B-A3 Lo 1 ignition B-B2 A-B1 Lo-MV1
A-B3 B-B3 Hi 1 ignition B-B3 A-B2 Hi-MV1
Gas pressure low *1
A-B6 B-A9 B-B6 A-B6
FD1
B-AA B-B8 A-A9
B-BA A-B9
B-B9
39 B-BA
26 A-B6
38 FD
A-A7
24 V TB2 TB2 A-B9
Settings table
RX-L RX-R
A-1 Shared/zone Single zone 1-1 Switch combustion mode Continuous pilot
A-3 Startup type: Individual 1-3 Pilot ignition time 9±1 s
B-17 (Not used) –
62
M ignition: Main burner ignition
RX-R40
B-B0 A-A0
B-B1 A-B0
B-B2 A-B1
B-B3 A-B2
B-B4 A-A4
Settings Tables
B-B5 A-B4
B-B6 A-B6
FD12
B-B7 A-A7
B-B8 A-A9
A-B9
B-B9
B-BA
B-A0
B-AA
TB1
TB2
RX-R
1-1 Switch combustion mode Flame relay
1-2 RX-R prepurge use Disabled
1-3 Pilot ignition time 4.5±0.5 s
1-4 (Not used) –
2-1 Start conditions RX-L linked
2-2 Reset conditions RX-L linked
2-3 Restore error wait time 0.0
2-4 Startup delay time 0.0
2-5 Control air valve OFF delay time 0.0
2-6 Air OFF confirmation timeout time 20.0
4-1 RX-R device address 2
AC power source Lo * ignition: Low fire ignition of burner No. “*”

RX-R20/40 H G
Hi * ignition: High fire ignition of burner No. “*”
B-B0 A-A0
B-B1 A-B0 IG2
Lo 2 ignition B-B2 A-B1 Lo-MV2
Hi 2 ignition B-B3 A-B2 Hi-MV2
B-B4 A-A4
B-B5 A-B4
*1
B-B6 A-B6
FD2
B-B7 A-A7
B-B8 A-A9
A-B9
B-B9
B-BA
B-A0 *1. For RX-R40
B-AA *2. For RX-R20
A-B6
FD
A-A7
TB1 A-A9
TB2 A-B9
RX-R
1-1 Switch combustion mode Continuous pilot
1-3 Pilot ignition time 9±1 s
1-4 (Not used) –
63
Settings Tables
Multi-burner 2: Asynchronous ignition, Direct ignition – ON/OFF (Time proportional) control (Large melting furnace)
A-B1 B-B0 B-B1 A-A2 SSR11 IG1
Reset A-B2 B-A3 B-B2 SSR12 MV1
A-B3 B-B3 No. 1 ignition B-B3 A-B0
Error A-B4 B-A7 B-B4 A-B2
Settings Tables
Gas pressure high A-B5 B-B7 Blower B-B5 A-A4

Air pressure low A-B7 B-B9 B-B7
B-AA B-B8 A-B6
FD1
B-BA A-A7
B-B9
39 B-BA
1 Lamp Lamp B-A0
A-A9 SSR11 B-A9
26 SSR12 B-AA
38
24 V TB2 TB2
Settings table
RX-L RX-R
A-1 Shared/zone Single zone 1-1 Switch combustion mode Direct
A-3 Startup type: Individual 1-3 Pilot ignition time 4.5±0.5 s
B-10 Low fire position input None
B-12 Prepurge after RX-R restart Cancellation within the allotted time
B-17 (Not used) –
Multi-burner 3: Asynchronous ignition, Interrupted pilot – Proportional control (Heating furnace 1)
Wiring
RX-L80/90 RX-L80/90
A-B1 B-B0 A-B1 B-B0
A-B3 B-B3 A-B3 B-B3
Gas pressure high A-B5 B-B7 CM 1 and 2 open A-B5 B-B7
Gas pressure low A-B6 B-A9 CM 1 and 2 closed A-B6 B-A9
B-BA B-BA
A-A6
39 A-A7 39
1 Lamp A-A8 1 Lamp
A-A9 A-A9
26 26
38 38
24 V TB2 TB2
CN7 CN7
Settings table
RX-L RX-L
A-1 Shared/zone Shared A-1 Shared/zone Zone
A-2 Air switch check use Enabled A-2 Air switch check use Disabled
A-3 Startup type: Individual A-3 Startup type: Linked 2
A-4 760 °C mode use Disabled A-4 760 °C mode use Disabled
A-5 Air switch start check result clear Blower sync OFF A-5 Air switch start check result clear When RX-L start switch OFF
B-1 RX-L start method Start switch input B-1 RX-L start method Start switch input
B-2 Prepurge use Prepurge and postpurge enabled B-2 Prepurge use Prepurge and postpurge enabled
B-3 Relay output Disabled B-3 Relay output Disabled
B-4 Blower output Disabled B-4 Blower output Disabled
B-5 Control motor output Disabled B-5 Control motor output Disabled
B-6 Blower sync signal source Input B-6 Blower sync signal source Internal
B-7 Purge count start signal source Internal B-7 Purge count start signal source Internal
B-8 Number of locked-out RX-Ls 1 B-8 Number of locked-out RX-Ls 1
B-9 High fire position input None B-9 High fire position input IN2
B-10 Low fire position input None B-10 Low fire position input IN3
B-11 Process timeout handling Lockout B-11 Process timeout handling Lockout
B-12 Prepurge after RX-R restart Enabled B-12 Prepurge after RX-R restart Enabled
B-13 Low fire stop Disab B-13 Low fire stop Disabled
B-14 RX-L connectable units 1 B-14 RX-L connectable units 1
B-15 Postpurge for residual flame None B-15 Postpurge for residual flame Lockout
B-16 RX-R prepurge use Disabled B-16 RX-R prepurge use Disabled
B-17 (Not used) – B-17 (Not used) –
B-18 RX-L communication error handling Lockout B-18 RX-L communication error handling Lockout
B-19 RX-L device address 0 B-19 RX-L device address 1
64
AC power source No. * ignition: Ignition of burner No. “*”
RX-R22 H G
B-B0 A-A0
B-B1 A-A2 SSR21 IG2
B-B2 SSR22 MV2
No. 2 ignition B-B3 A-B0
B-B4 A-B2
Settings Tables
B-B5 A-A4
B-B6 A-B4
B-B7
B-B8 A-B6
FD2
A-A7
B-B9
B-BA
Lamp B-A0
SSR21 B-A9
SSR22 B-AA
TB1
TB2
RX-R
1-1 Switch combustion mode Direct
1-3 Pilot ignition time 4.5±0.5 s
1-4 (Not used) –
RX-R20/40 H G RX-R20/40 H G
B-B0 A-A0 B-B0 A-A0

B-B1 A-B0 IG1 B-B1 A-B0 IG2
No. 1 ignition B-B2 A-B1 PV1 No. 2 ignition B-B2 A-B1 PV2
B-B3 A-B2 MV1 B-B3 A-B2 MV2
B-B4 A-A4 B-B4 A-A4
B-B5 A-B4 B-B5 A-B4
*1 *1
B-B6 A-B6 B-B6 A-B6
FD1 FD2
B-B7 A-A7 B-B7 A-A7
B-B8 A-A9 B-B8 A-A9
A-B9 A-B9
B-B9 B-B9
B-BA B-BA
Lamp B-A0 *1. For RX-R40 Lamp B-A0 *1. For RX-R40
B-AA *2. For RX-R20 B-AA *2. For RX-R20
A-B6 A-B6
FD FD
A-A7 A-A7
TB1 A-A9 TB1 A-A9
TB2 A-B9 TB2 A-B9
RX-R RX-R
1-1 Switch combustion mode Interrupted pilot 1-1 Switch combustion mode Interrupted pilot
1-2 RX-R prepurge use Disabled 1-2 RX-R prepurge use Disabled
1-3 Pilot ignition time 9±1 s 1-3 Pilot ignition time 9±1 s
1-4 (Not used) – 1-4 (Not used) –
2-1 Start conditions RX-L linked 2-1 Start conditions RX-L linked
2-2 Reset conditions RX-L linked 2-2 Reset conditions RX-L linked
2-3 Restore error wait time 0.0 2-3 Restore error wait time 0.0
2-4 Startup delay time 0.0 2-4 Startup delay time 0.0
2-5 Control air valve OFF delay time 0.0 2-5 Control air valve OFF delay time 0.0
2-6 Air OFF confirmation timeout time 0.0 2-6 Air OFF confirmation timeout time 0.0
4-1 RX-R device address 1 4-1 RX-R device address 2
65
Settings Tables
Multi-burner 4: Asynchronous ignition, Continuous pilot – Proportional control (Heating furnace 2)

RX-L80/90 RX-L80/90 RX-R44 H G
Settings Tables
Gas pressure high A-B5 B-B7 CM 1 and 2 open A-B5 B-B7 B-B5 A-B4
Gas pressure low A-B6 B-A9 CM 1 and 2 closed A-B6 B-A9 B-B6 A-B6
FD11
B-BA B-BA A-B9
A-A6 B-B9
39 A-A7 39 B-BA
A-A9 A-A9 B-AA
26 26
38 38
DC power source TB1 TB1 TB1
24 V TB2 TB2 TB2
CN7 CN7
Settings table
RX-L RX-L RX-R
A-1 Shared/zone Shared A-1 Shared/zone Zone 1-1 Switch combustion mode Individual
A-2 Air switch check use Enabled A-2 Air switch check use Disabled 1-2 RX-R prepurge use Disabled
A-3 Startup type: Individual A-3 Startup type: Linked 2 1-3 Pilot ignition time 9 ±1 s
A-4 760 °C mode use Disabled A-4 760 °C mode use Disabled 1-4 (Not used) –
A-5 Air switch start check result clear Blower sync OFF A-5 Air switch start check result clear When RX-L start switch OFF 2-1 Start conditions RX-L linked
B-1 RX-L start method Start switch input B-1 RX-L start method Start switch input 2-2 Reset conditions RX-L linked
B-2 Prepurge use Prepurge and postpurge enabled B-2 Prepurge use Prepurge and postpurge enabled 2-3 Restore error wait time 0.0
B-3 Relay output Disabled B-3 Relay output Disabled 2-4 Startup delay time 0.0
B-4 Blower output Disabled B-4 Blower output Disabled 2-5 Control air valve OFF delay time 0.0
B-5 Control motor output Disabled B-5 Control motor output Disabled 2-6 Air OFF confirmation timeout time 0.0
B-6 Blower sync signal source Input B-6 Blower sync signal source Internal 4-1 RX-R device address 1
B-9 High fire position input None B-9 High fire position input IN2
B-10 Light fire position input None B-10 Light fire position input IN3
B-13 Low fire stop Disabled B-13 Low fire stop Disabled
B-16 RX-R prepurge us Disabled B-16 RX-R prepurge use Disabled
Multi-burner 5: Asynchronous ignition, Continuous pilot – ON/OFF (Time proportional) control (Heating Furnace 3)

RX-L80/90 RX-L80/90 RX-R20/40 H G
Gas pressure high A-B5 B-B7 A-B5 B-B7 B-B5 A-B4
Gas pressure low *1
A-B6 B-A9 A-B6 B-A9 B-B6 A-B6
FD1
B-BA B-BA A-B9
B-B9
39 39 B-BA
1 Lamp 1 Lamp Lamp B-A0 *1. For RX-R40
A-A9 A-A9 B-AA *2. For RX-R20
26 26 A-B6
38 38 FD
A-A7
DC power source TB1 DC power source TB1 TB1 A-A9
24 V TB2 24 V TB2 TB2 A-B9
CN7 CN7
Settings table
RX-L RX-L RX-R
A-1 Shared/zone Shared A-1 Shared/zone Single zone 1-1 Switch combustion mode Continuous pilot
A-3 Startup type: Individual A-3 Startup type: Linked 2 1-3 Pilot ignition time 9 ±1 s
B-9 High fire position input None B-9 High fire position input None
B-10 Light fire position input None B-10 Light fire position input None
66
B-B3 A-B2 B-B3 A-B2 MV2 B-B3 A-B2
Settings Tables
FD12 FD21 FD22
A-B9 A-B9 A-B9
B-B9 B-B9 B-B9
B-BA B-BA B-BA
B-A0 Lamp B-A0 B-A0
B-AA B-AA B-AA
TB1 TB1 TB1

TB2 TB2 TB2
RX-R RX-R
RX-R
1-1 Switch combustion mode Individual 1-1 Switch combustion mode Flame relay
1-1 Switch combustion mode Flame relay 1-2 RX-R prepurge use Disabled 1-2 RX-R prepurge use Disabled
1-2 RX-R prepurge use Disabled 1-3 Pilot ignition time 9 ±1 s 1-3 Pilot ignition time 4.5 ±0.5 s
1-3 Pilot ignition time 4.5±0.5 s (Not used) – (Not used) –
1-4 1-4
1-4 (Not used) – Start conditions RX-L linked Start conditions RX-L linked
2-1 2-1
2-1 Start conditions RX-L linked Reset conditions RX-L linked Reset conditions RX-L linked
2-2 2-2
2-2 Reset conditions RX-L linked Restore error wait time 0.0 Restore error wait time 0.0
2-3 2-3
2-3 Restore error wait time 0.0 Startup delay time 0.0 Startup delay time 0.0
2-4 2-4
2-4 Startup delay time 0.0 Control air valve OFF delay time 0.0 Control air valve OFF delay time 0.0
2-5 2-5
2-5 Control air valve OFF delay time 0.0 Air OFF confirmation timeout time 0.0 Air OFF confirmation timeout time 20.0
2-6 2-6
2-6 Air OFF confirmation timeout time 20.0 RX-R device address 3 RX-R device address 4
4-1 4-1

RX-L80/90 RX-R20/40 H G
Start 2 A-B0 B-A0 B-B0 A-A0
Reset A-B2 B-A3 No. 2 ignition B-B2 A-B1 PV2
A-B3 B-B3 B-B3 A-B2 MV2
A-B5 B-B7 B-B5 A-B4
*1
A-B6 B-A9 B-B6 A-B6
FD2
A-B7 B-B9 B-B7 A-A7
B-AA B-B8 A-A9
B-BA A-B9
A-A6 B-B9
A-A7 39 B-BA
A-A8 1 Lamp Lamp B-A0 *1. For RX-R40
26 A-B6
38 FD
A-A7
TB1 TB1 A-A9
TB2 TB2 A-B9
CN7
RX-L RX-R
A-1 Shared/zone Zone 1-1 Switch combustion mode Continuous pilot
A-2 Air switch check use Disable 1-2 RX-R prepurge use Disabled
A-4 760 °C mode use Disable 1-4 (Not used) –
B-4 Blower output Disabled 2-5 Control air valve OFF delay time 0.0
B-14 RX-L connectable units Lockout
B-15 Postpurge for residual flame 1
B-17 (Not used) –
67
Settings Tables
Multi-burner 6: Asynchronous ignition, Direct ignition – ON/OFF (Time proportional) control (Heating furnace 4)
Wiring
RX-L80/90 RX-L80/90
A-B1 B-B0 A-B1 B-B0
A-B3 B-B3 A-B3 B-B3
Settings Tables
Gas pressure high A-B5 B-B7 A-B5 B-B7

Gas pressure low A-B6 B-A9 A-B6 B-A9
B-BA B-BA
39 39
1 Lamp 1 Lamp
A-A9 A-A9
26 26
38 38
DC power source TB1 DC power source TB1
24 V TB2 24 V TB2
CN7 CN7
Settings table
RX-L RX-L
A-1 Shared/zone Shared A-1 Shared/zone Zone
A-2 Air switch check use Enabled A-2 Air switch check use Disabled
A-3 Startup type: Individual A-3 Startup type: Individual
A-4 760 °C mode use Disabled A-4 760 °C mode use Disabled
A-5 Air switch start check result clear Blower sync OFF A-5 Air switch start check result clear When RX-L start switch OFF
B-1 RX-L start method Start switch input B-1 RX-L start method Start switch input
B-2 Prepurge use Prepurge and postpurge enabled B-2 Prepurge use Prepurge and postpurge enabled
B-3 Relay output Disabled B-3 Relay output Disabled
B-4 Blower output Disabled B-4 Blower output Disabled
B-5 Control motor output Disabled B-5 Control motor output Disabled
B-6 Blower sync signal source Input B-6 Blower sync signal source Internal
Multi-burner 7: Asynchronous ignition, Continuous pilot – ON/OFF (Time proportional) control (Heating furnace/ regenerative burner)

RX-L80/90 RX-L80/90 RX-R46 H G
Reset A-B2 B-A3 A-B2 B-A3 No. 1 ignition B-B2 A-B1 PV1
A-B3 B-B3 A-B3 B-B3 B-B3 A-A2 SSR1 MV1
Error A-B4 B-A7 Error A-B4 B-A7 B-B4 A-B2
Gas pressure high A-B5 B-B7 Switchover valve monitor A-B5 B-B7 B-B5 A-A4
Gas pressure low A-B6 B-A9 A-B6 B-A9 B-B6 A-B4
Air pressure low A-B7 B-B9 A-B7 B-B9 B-B7 A-B6
FD11
B-BA B-BA A-A9
A-A6 B-B9 A-B9
39 A-A7 39 B-BA
A-A9 A-A9 SSR1 B-AA
26 26
38 38
DC power source TB1 DC power source TB1 TB1
24 V TB2 24 V TB2 TB2
CN7 CN7
Settings table
RX-L RX-L RX-R
A-1 Shared/zone Shared A-1 Shared/zone Zone 1-1 Switch combustion mode Individual
A-3 Startup type: Individual A-3 Startup type: Linked 2 1-3 Pilot ignition time 9±1 s
68
RX-R22 H G RX-R22 H G SSR: Solid state relay
B-B0 A-A0 B-B0 A-A0
B-B1 A-A2 SSR11 IG1 B-B1 A-A2 SSR21 IG2
B-B2 SSR12 MV1 B-B2 SSR22 MV2
No. 1 ignition B-B3 A-B0 No. 2 ignition B-B3 A-B0
B-B4 A-B2 B-B4 A-B2
Settings Tables
B-B5 A-A4 B-B5 A-A4
B-B6 A-B4 B-B6 A-B4
B-B7 B-B7
B-B8 A-B6 B-B8 A-B6
FD1 FD2
A-A7 A-A7
B-B9 B-B9
B-BA B-BA
Lamp B-A0 Lamp B-A0
SSR11 B-A9 SSR21 B-A9
SSR12 B-AA SSR22 B-AA
TB1 TB1
TB2 TB2
RX-R RX-R
1-1 Switch combustion mode Direct 1-1 Switch combustion mode Direct
1-2 RX-R prepurge use Disabled 1-2 RX-R prepurge use Disabled
1-3 Pilot ignition time 4.5±0.5 s 1-3 Pilot ignition time 4.5±0.5 s
1-4 (Not used) – 1-4 (Not used) –
2-1 Start conditions RX-L linked 2-1 Start conditions RX-L linked
2-2 Reset conditions RX-L linked 2-2 Reset conditions RX-L linked
2-3 Restore error wait time 0.0 2-3 Restore error wait time 0.0
2-4 Startup delay time 0.0 2-4 Startup delay time 0.0
2-5 Control air valve OFF delay time 0.0 2-5 Control air valve OFF delay time 0.0
2-6 Air OFF confirmation timeout time 0.0 2-6 Air OFF confirmation timeout time 0.0
4-1 RX-R device address 1 4-1 RX-R device address 2
AC power source No. * ignition: Ignition

of main burner No. “*”
B-B3 A-B2 B-B3 A-A2 SSR2 MV2 B-B3 A-B2
B-B5 A-B4 B-B5 A-A4 B-B5 A-B4
FD12 FD22
FD21
A-B9 A-A9 A-B9
B-B9 B-B9 A-B9 B-B9
B-BA B-BA B-BA
Lamp B-A0 Lamp B-A0 Lamp B-A0
B-AA SSR2 B-AA B-AA
TB1 TB1 TB1

TB2 TB2 TB2
RX-R RX-R RX-R

1-1 Switch combustion mode Flame relay 1-1 Switch combustion mode Individual 1-1 Switch combustion mode Flame relay
1-2 RX-R prepurge use Disabled 1-2 RX-R prepurge use Disabled 1-2 RX-R prepurge use Disabled
1-3 Pilot ignition time 4.5±0.5 s 1-3 Pilot ignition time 9±1 s 1-3 Pilot ignition time 4.5±0.5 s
1-4 (Not used) – 1-4 (Not used) – 1-4 (Not used) –
2-1 Start conditions RX-L linked 2-1 Start conditions RX-L linked 2-1 Start conditions RX-L linked
2-2 Reset conditions RX-L linked 2-2 Reset conditions RX-L linked 2-2 Reset conditions RX-L linked
2-3 Restore error wait time 0.0 2-3 Restore error wait time 0.0 2-3 Restore error wait time 0.0
2-4 Startup delay time 0.0 2-4 Startup delay time 0.0 2-4 Startup delay time 0.0
2-5 Control air valve OFF delay time 0.0 2-5 Control air valve OFF delay time 0.0 2-5 Control air valve OFF delay time 0.0
2-6 Air OFF confirmation timeout time 20.0 2-6 Air OFF confirmation timeout time 0.0 2-6 Air OFF confirmation timeout time 20.0
4-1 RX-R device address 2 4-1 RX-R device address 3 4-1 RX-R device address 4
69
Please read the "Terms and Conditions" from the following URL before
ordering or use:
http://www.azbil.com/products/bi/order.html
[Notice] Specifications are subject to change without notice.
FSG, SDC and AUD are registered trademarks of Azbil Corporation in Japan. No part of this publication may be reproduced or duplicated
Other product names, model numbers and company names may be trademarks of the respective company. without the prior written permission of Azbil Corporation.
Yamatake Corporation changed its name to Azbil Corporation on April 1, 2012.
1-12-2 Kawana, Fujisawa

Kanagawa 251-8522 Japan
URL: http://www.azbil.com
1st Edition : Issued in Oct. 2004-PP

4th Edition : Issued in Sep. 2012-ED CP-PC-1420E
(10)

Flame Safeguard System Selection Guide

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Flame Safeguard System Selection Guide

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CP-PC-1420E

Flame Safeguard System Selection Guide

Based on its core principle of human-centered automation,

 Application Examples (RX Series)

Flame Safeguard System FSG

safe operational ranges using limits and interlocks, and

The purpose of the FSG is to prevent an explosion.

For this purpose,

Cases of fuel accumulation in the furnace and corrective measures to them

Safety shutoff valve is opened before

Burner has suddenly experienced

Burner is experiencing incomplete

Introduction to Flame Safeguard System

2. Responds to the temperatures, liquid levels and pressures. 3. Checks itself.

• Interlock • 4. Failsafe design is incorporated.

4. A running interlock is used for fuel pressure, combustion air

• Flame detector • operation is available for gas.

1. Detects the flame and sends a converted electric signal to

• Temperature and Pressure Controllers •

Detection of Combustion Flame

•Types of flame detectors

which is appropriate for the nature of the flame.

• Ultraviolet flame detector

Introduction to Flame Safeguard System

C7076A Ultraviolet light

( Note: Flame detectors designed for

185–245 nm Pilot burner monitoring

Photo diodes AFD100 Light Oil For batch operation

Safety Shutoff Valves

•Conditions requiring installation

•Safety shutoff valve

Introduction to Flame Safeguard System

 Closed position indicator switch

 When the closing part is positioned within 1 mm of the closed position.

•Position during automatic ignition

 Pipe Layout for Double Shutoff Valves

Gas Safety Shutoff Valve Flow Calculation

Model Connection Flow rate m3/h CV

Specific gravity 0.65 Specific gravity 1.53

GV-A100 10A (Rp 3/ 8) 8.5 5.6 5.8

110GV-A100 + 10A flange

Introduction to Flame Safeguard System

Q=(Flow rate table value) × ((defferential pressure)/250)

Q = (Flow rate table value) × (0.65/(specific gravity))

Flow rate Q = Flow rate table value× ((defferential pressure)/250×0.65/(specific gravity)

Burner interlock module & Burner control module

Safety shutoff valve

For flame detector selection…

 JIS B 9700-1 Machinery Safety: Equipment regulations defined in

 Heating equipment using gas or liquid fuel (industrial furnaces, etc.)

Individual monitoring of pilot and

Flame failure response time Within 4 seconds Within 4 seconds *2

False flame operation Safety shutoff

Combustion air detector Combustion air detector Combustion air detector

Installed as necessary Installed as necessary

Basic points for safe combustion

directly connected to the burner controller (the double shutoffs.

Interrupted pilot system instrumentation example

7 8 Limit Excess temperature limit

 Operation method for pilot and main burners

Blower Gas pressure

Caution: Precautions for burner control circuit design

shutoff valve, main safety shutoff valve, etc.).

anti-leakage measures are to be taken as necessary.

Application Examples (RX Series)

Closed position indicator switch

When the closing part is positioned within 1 mm of the closed position.

Pipe Layout for Double Shutoff Valves

110GV-A100 + 10A flange

JIS B 9700-1 Machinery Safety: Equipment regulations defined in

Heating equipment using gas or liquid fuel (industrial furnaces, etc.)

Basic points for safe combustion

Operation method for pilot and main burners

Safety configuration of control system Specific example of safety configuration

16 inputs Ignition functions (for the 3 models below)

For further details, please refer to specifications sheet No. CP-SS-1806E.

1:Expiration date label

For further details, please refer to specifications sheet No. CP-SS-1877E.