Mar 26, 2023 Apr 10, 2023

Total Sheet : 6

Vendor’s name : STATRON ASIA PACIFIC SDN BHD

Owner’s Name : PT FREEPORT INDONESIA

Purchaser : PT CHIYODA INTERNATIONAL INDONESIA

Plant Location : MANYAR, EAST JAVA, INDONESIA
Project name : MANYAR SMELTER PROJECT
Equipment/Material Name: AC and DC UPS
Item Number : 4820-UPS-5001
Document Title : UPS - TECHNICAL DATA SHEET FOR AC UPS 130kVA 4820-UPS-5001

Req. No. MS-DD-3000-ELE-REQ-0009 For Information / For Approval

Construction
Doc. No. MS-DD-SAP01-ELE-DS-0015
(Review Not Required) (Review Required)
Rev. 2
PT CII REVIEW RESULT PTFI REVIEW RESULT TO PT CII
Approved without Comments Approved by: Approved by:
A Allow to start fabrication. A Approved without Comments
Y. Otsuhata
Approved with Comments Reviewed by: Reviewed by:
Allow to start fabrication, however, re-
B B Approved with Comments
submit documents till code "A" from Y. Otsuhata
Owner and/or Contractor.
Not Approved Checked by: Checked by:
C Fabrication is not allowed. C Not Approved
Re-submission is required.
R. Sawant
Reason for "(C) Not Approved" Date: Reason for "(C) Not Approved" Date:

31-Mar-2023

PT CHIYODA INTERNATIONAL INDONESIA PT FREEPORT INDONESIA

PURCHASER'S PERMISSION TO PROCEED OR REVIEW TAKEN ON VENDOR PRINTS SHALL NOT RELIEVE VENDOR FROM ITS
RESPONSIBILITIES OR LIABILITIES UNDER PURCHASE ORDER.

Rev Date Page Description Prep'd Chk'd App'd

2 26.03.2023 6 Third Issue MRR YRV YRV

1 18.02.2023 6 Second Issue MRR YRV YRV
0 10.01.2023 4 First Issue MRR YRV YRV
 Technical Data Sheet

Tag: 4820-UPS-5001 / TD331282-05-ENG-01 Offer Number : AP100543 Revision : 3

Project : Manyar Smelter Project Customer : PT CHIYODA INTERNATIONAL INDONESIA

Item: 9.0
SYSTEM OVERVIEW
STATRON UPS type S2300-160-400-400
System Configuration 1 x UPS, 1 x Battery, 1 x Bypass + ACDB
Number of UPS modules per system 1
Complete system consisting of:
- Rectifier Incl. 12 Pulse isolation transformer (Approx 159kVA)
- PWM Inverter Incl. static switch, inverter output switch and
output transformer
- Bypass Incl. bypass transformer and static switch
Incl. 3-pos manual bypass switch
- Battery protection Battery Breaker Installed in UPS Panel(Internal)
- Battery 2 x 32 x RITAR RA12-200

- Battery Type Maintenance Free (VRLA) & Hydrogen free

- Nominal capacity 2 x 200 = 400Ah
- Back up time 30 Mins
- Surge Protection Type 2, 40kA
- Design Life UPS system (25 years) Battery (12 years @20oC)

GENERAL ELECTRICAL DATA

Nominal input voltage (Vac) 400 +10% -10%, 3 phase 3 wire
Input frequency (Hz) 50 ± 5%

Nominal input current (Aac) 230A

Output voltage (Vac) 400 +/- 1%
Output frequency (Hz) 50 +/- 2% (programmable)
Output power @ p.f. 0,8 (kVA) 130
Efficiency at nominal load (%) 86
THDi <12%
THDv <5%
Applicable standard for UPS IEC 62040

RECTIFIER
Nominal input voltage (Vac) 400 +10% -10%, 3 phase 3 wire
Input frequency (Hz) 50 ± 5%
Ripple voltage (V) <=1% rms at no load & full load
Rectifier Technology Solid-state type, thyristor
Rectifier Efficiency 93%
Static output tolerance +/-1%
Output voltage
- Nominal (Vdc) 400
- Floating charge 435.84 Vdc (32 x 13.62 Volts/Block)
- Boost charge 460.8 Vdc (32 x 14.4 Volts/Block)
 Technical Data Sheet

Tag: 4820-UPS-5001 / TD331282-05-ENG-01 Offer Number : AP100543 Revision : 3

Project : Manyar Smelter Project Customer : PT CHIYODA INTERNATIONAL INDONESIA

INVERTER
Input DC voltage (Vdc) 400
Output voltage (Vac) 400 +/- 1%, 3 phase 4 wire
Output frequency 50 +/- 2% (programmable)
Output power @ p.f. 0,8 (kVA) 130
Output Current (A) 188
Inverter Technology IGBT
Output frequency stability
- Free running (crystal oscillator) (%) +/- 0,001
- Inv. Synchronized with mains (%) +/- 2 (programmable)
Overload capability (p.f. 0,8) 125% Pn for 10’, 150% Pn for 1’, 200% In for 100 m.sec
Output harmonic distortion (THD)
- Linear load < 2%
- Non linear load according to IEC 62040-3 < 5%
Inverter Efficiency 92%

BYPASS CIRCUIT
Nominal input voltage (Vac) 400 +/- 10%, 3 phase 3 wire
Input frequency (Hz) 50 +/- 2% (programmable)
Input Current (A) 188
Output Power (kVA) 130
Output Current (A) 188
Max Inrush Current (A) 10x of rated current
Overload capability (p.f. 0.8) 150% Pn continuous, 200% Pn for 10’, 2000% In for 1 cycle
Manual bypass 3-pos manual bypass switch
Transformer Type Dry type
Cooling Natural Cooling

AC Distribution Cabinet
Nominal Input Voltage (Vac) 400 +/-1%
Input frequency (Hz) 50+/- 2%
Input Current (Aac) 188A
Output Feeders Rating & Quantity
Offered as per Specified in SLD (MS-DD-SAP01-ELE-SLD-0015)

Installation DB Cabinet
10% spare space for terminal for future use

ENVIRONMENTAL DATA
Acoustic noise level (EN 50091) - (dBA) <70 (at 1m distance and height, at full load)
EMI IEC/EN 61000-6-2-IEC/EN 61000-6-4
Operating Temperature (°C) -10 to 40
Storage Temperature (°C) -20 to 70
Relative Humidity (non condensing) <95%
Ventilation Forced Cooling
Altitude (m above see level) <1000
 Technical Data Sheet

Tag: 4820-UPS-5001 / TD331282-05-ENG-01 Offer Number : AP100543 Revision : 3

Project : Manyar Smelter Project Customer : PT CHIYODA INTERNATIONAL INDONESIA

MECHANICAL DATA
Protection degree (IEC60529) IP31
Seismic design 0.5g (UPS panel and battery rack)
Wiring halogen-free, flame retardant & non toxic
Painting colour and thickness RAL7035 with 10cm wide Orange Strip
Accessibility Front
Space heaters Installed (450W)
Enclosure Structure Free standing metal enclosure with channel base
Cable entry Bottom Entry
Installation 30 cm from ceiling (air inlet from the bottom. Air outlet from
the top)

PRELIMINARY DIMENSIONS & WEIGHTS

Width(mm) Height(mm) Depth(mm) Weight(Kg)
UPS 2000 2208.5 1000 1680
Bypass + ACDB 1400 2208.5 1000 650
Total 3415 2208.5 1013 2330
Battery
Battery Rack 4080 660 1150 2213

OPERATING, INDICATION & COMMUNICATION

Front-panel with LC display, mimic diagram and detailed

LED indications
- Microprocessor controlled system logic
- intelligent real time fault analysis and recording of the last
100 events
- mimic flow diagram with LED indication

- programmable colour coded alarm / status LED indication

- 4-line LCD for alarm / status / measurement indication and
menu driven operation
- completely independent controller for inverter and static
bypass
- keyboard for operation and direct menu access with
password protection
I/O mapping list - Refer MS-DD-SAP01-ELE-LST-0001
Measurements:
- Digital Input voltage, current, frequency and power
Output voltage, current, frequency and power
Bypass voltage and frequency, current (4-20mA)
Rectifier voltage and current
Battery voltage, current, autonomy, temperature and
energy stored, Earth fault votlage and leakage current
system diagnosis (cycle count and working hours)
-Analog Optional (Not included in our quote)
Alarm relay card(s) up to 12 fail safe open/close contacts (250VAC / 4A)
Remote connection Modbus TCP/IP Interface
 RA12-200(12V200Ah)
Specification
Cells Per Unit 6
Voltage Per Unit 12
Nominal Capacity 200Ah@10hour-rate to 1.80V per cell @25℃
Weight Approx. 56.5 Kg (Tolerance±3.0%)
Internal Resistance Approx. 4.2 mΩ
Terminal F16(M8)/F10(M8)/L6
Max. Discharge Current 2000A (5 sec)
Short Circuit Current 3430A RA series is a general purpose battery with
12 years design life in float service. It meets
Design Life 12 years (Float charging)
with IEC, JIS, BS, GB/T and YD/T standards.
Max. Charging Current 60.0 A With advanced AGM valve regulated
C3 154.8AH technology and high purity raw material, the
C5 174.5AH RA series battery maintains high consistency
Reference Capacity C10 200.0AH for better performance and reliable standby
C20 212.0AH service life. It is suitable for UPS/EPS,
13.6 V~13.8 V @ 25℃ Telecom, power grid, medical equipment,
Standby Use Voltage emergency light and security system
Temperature Compensation: -3mV/℃/Cell
applications.
14.6 V~14.8 V @ 25℃
Cycle Use Voltage
Temperature Compensation: -4mV/℃/Cell
Discharge: -20℃~60℃
Operating Temperature Range Charge: 0℃~50℃
Storage: -20℃~60℃
Normal Operating Temperature Range 25℃±5℃
ISO 9001 ISO 14001 OHSAS 18001
RITAR Valve Regulated Lead Acid (VRLA) batteries can
be stored for up to 6 months at 25℃ and then recharging
Self Discharge is recommended. Monthly Self-discharge ratio is less
than 3% at 25℃.Please charge batteries before using.

Container Material A.B.S. UL94-HB, UL94-V0 Optional.

MH 28539 G4M20206-0910-E-16

Dimensions
Φ20 Length 522±2mm (20.6 inches)
205 M8 Width 240±2mm (9.45 inches)
522 240
Height 219±2mm (8.62 inches)
5

Total Height 224±2mm (8.82 inches)

Terminal Value
140
224
219

M5 6~7 N*m
M6 8~10 N*m
M8 10~12 N*m
F10 Terminal
Unit: mm

Constant Current Discharge Characteristics : A (25℃)

F.V/Time 10MIN 15MIN 30MIN 1HR 2HR 3HR 4HR 5HR 8HR 10HR 20HR
1.60V 430.5 348.7 214.7 122.2 72.8 56.4 44.3 37.7 25.4 21.1 11.0
1.65V 406.8 333.4 206.1 118.0 70.5 54.7 43.1 36.8 25.1 20.8 10.9
1.70V 374.5 312.3 197.0 114.2 68.2 53.2 42.0 35.8 24.7 20.5 10.7
1.75V 342.8 290.6 188.3 110.0 65.8 51.6 40.9 34.9 24.3 20.3 10.6
1.80V 310.3 268.3 179.9 105.8 63.4 50.0 39.7 34.0 23.9 20.0 10.5
1.85V 253.6 222.7 155.0 94.9 58.1 46.2 36.9 31.7 22.5 18.8 10.0
Constant Power Discharge Characteristics : WPC (25℃)
F.V/Time 10MIN 15MIN 30MIN 1HR 2HR 3HR 4HR 5HR 8HR 10HR 20HR
1.60V 731.8 609.7 389.9 229.6 138.0 107.7 85.1 72.7 49.5 41.5 21.7
1.65V 704.9 591.5 378.2 223.0 134.2 104.9 83.1 71.1 49.1 41.0 21.4
1.70V 660.8 562.3 365.2 217.1 130.5 102.5 81.2 69.5 48.4 40.5 21.2
1.75V 615.8 530.9 352.6 210.5 126.5 99.8 79.4 68.0 47.8 40.0 21.0
1.80V 567.1 497.1 340.4 203.6 122.6 97.1 77.4 66.5 47.1 39.5 20.8
1.85V 471.8 418.4 296.1 183.7 113.0 90.2 72.2 62.2 44.4 37.3 19.7
(Note) The above characteristics data are average values obtained within three charge/discharge cycle not the minimum values.
The battery must be fully charged before the capacity test. The C 10 should reach 95% after the first cycle and 100% after the third cycle.
 RA12-200(12V200Ah)
Discharge Characteristics Curve Charge Characteristic Curve For Standby Use
Temperature:25℃(77℉) Temperature:25℃(77℉)
(V/cell)
120 0.14 2.40
2.16 Charge Volume

Charge Voltage (VPC)

Charge Current (CA)
Terminal Voltage (v )

100 0.12 Charge Voltage 2.30

Charge Volume (%)

2.00

80 0.10 2.20
1.84
0.1C0.05C
1.68
0.25C0.17C 60 0.06 2.10
0.55C After 50% Discharge
3C 2C 1C After 100% Discharge
1.52 40 0.04 2.00

1.36 20 0.02 1.90

Charge Current
0
1 2 4 6 8 10 20 40 60 2 4 6 8 10 20 0 0.00 1.80
min h 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28

Discharge Time Charging Time(h)

Cycle Life In Relation To Depth Of Discharge Relationship Between Charging Voltage And Temperature
2.70
120

100 2.60

Charge Voltage (v )
Cycle use
80 2.43~2.47VPC@25℃
Capacity(%)

2.50

60
100% 50% 30%
DOD DOD DOD 2.40
40

2.30
20
Float charging
2.27~2.30VPC@25℃
0 2.20
200 400 600 800 1000 1200 1400
-20 -10 0 10 20 30 40 50

Number of Cycles Temperature (℃)

Temperature Effects On Capacity Storage Characteristics

120 100

100 0℃
0 .1 C A 80
Capacity (% )

Capacity (% )

80 0 .2 C A
60
10℃
60
20℃
1 .0 C A 40
40℃ 30℃
40
2 .0 C A
3 .0 C A 20
20

0 0
-20 -10 0 10 20 30 40 50 0 2 4 6 8 10 12 14 16 18 20 22 24
Temperature (℃) Storage Time(months)

Effect Of Temperature On Long Term Life Life Characteristics Of Standby Use

Testing conditions: float charging Temperature: 25℃(77℉)
20
120
Life Expectancy (y ears)

16 100

80
12
Capacity(%)

60
8
40

4
20

0 0
0 10 20 30 40 50 0 2 4 6 8 10 12
Temperature(℃) Life expectancy (years)

(Note) All above information shall be changed without prior notice, Ritar reserves the right to explain and update the latest information.

HENGYANG RITAR POWER CO.,LTD. Add: No.1 Huagong Road, Songmu Industrial Park, Shigu District, Hengyang, Hunan, China 421001
URL: www.ritarpower.com Tel: +86-734-8595528 Fax: +86-734-8595518 E-mail: sales@ritarpower.com Version 21A-0