INTERACTIVE SCHEMATIC

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COMPONENT TABLE

PART NO. DESCRIPTION

Schematic Chassis Click on any text that is BLUE and
Location Location
underlined. These are hyperlinks that
338-5398 PISTON PUMP (MAIN) D-3 1
can be used to navigate the schematic
298-6661 PISTON MOTOR C-3 2
240-2041 IMPLEMENT PUMP (GEAR) D-1 3
and machine views.
298-4888 IMPLEMENT CONTROL VALVE B-8 4

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
 KENR9505
February 2010

C15 On-highway Engine

Electrical System
SDP11500-UP
B5R341-UP

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION TABLE

Component Location
Schematic Harness Connector/ Engine
Component
Location Location
Engine Control Module (ECM) J2 F7 A-C1
CGI Temperature Sensor F5 A-C2
ARD Pilot Fuel Control Valve Coil D2 A-C3
Engine Oil Pressure Sensor E5 A-C4
CGI Absolute Pressure Sensor E5 A-C5
Intake Manifold Air Pressure Sensor E5 A-C6
Sec. Engine Spd/Timing Sensor
D5 A-C7
Connector (Camshaft)
Pri. Engine Spd/Timing Sensor
D5 A-C8
Connector (Crankcase)
Intake Manifold Air Temperature Sensor F5 A-C9
Fuel Temperature Sensor E5 A-C10
Coolant Temperature Tensor F5 A-C11
Timing Cal. (TC) Probe Connector D5 A-C12
IVA Oil Pressure Sensor E5 A-C13
ARD Main Fuel Control Valve Coil D2 A-C14
IVA EOR Actuator Coil F5 A-C15
ARD Fuel Enable Valve Coil C2 A-C17
ARD Pilot Fuel Pressure Sensor C2 A-C18
Fuel Pressure Sensor D2 A-C19
ARD Main Fuel Pressure Sensor C2 A-C20
ARD Boundary Temperature Sensor C2 A-C21
ARD Turbo Outlet and Flame Detect
C2 A-C22
Temperature Sensor
ARD Ignition Coil Connector B2 A-C23
CGI Actuator Coil F5 A-C24
DPF Single Filter Connector B5 A-C25
DPF Dual Filter Connector B5 A-C26
ARD Combustion Air Control Valve Coil D2 A-C27
ARD Comb. Differential Pressure Sensor D5 A-C28
Heated Nozzle Wire Assembly Connector D3 A-C29
Crankcase Pressure Sensor D5 A-C32
CGI Differential Pressure Sensor D5 A-C33
Air Inlet Temperature Sensor E5 A-C37
Injector Harness(Fore) Connectors F3 A-C38/J-C38
Injector Harness(Fore) Connectors F3 A-C39/J-C39
Injector Harness(Aft) Connectors E3 A-C40/E-C40
Heated Nozzle Relay D3 A-C41
Heated Nozzle Relay Power Connector D3 A-C42
IVA 1 E1 E-C4
IVA 2 E1 E-C5
IVA 3 E1 E-C6
IVA 4 E1 E-C7
IVA 5 E1 E-C8
IVA 6 E1 E-C9
Brake Cyl. 1&2 E1 E-C10
Brake Cyl. 3&4 E1 E-C11
Brake Cyl. 5&6 E1 E-C12
Injector 1 Connector F1 J-C4
Injector 2 Connector F1 J-C5
Injector 3 Connector F1 J-C6
Injector 4 Connector F1 J-C7
Injector 5 Connector F1 J-C8
Injector 6 Connector F4 J-C9

© 2010 Caterpillar, All Rights Reserved

 CONNECTOR TABLE
264-5732 155-2273

10 9 8 7 6 5 4 3 2 1 1 6

22 21 20 19 18 17 16 15 14 13 12 11 2 5

32 31 30 29 28 27 26 25 24 23 3 4

44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53

68 67 66 65 64 63 62 61
230-5008
76 75 74 73 72 71 70 69
88 87 86 85 84 83 82 81 80 79 78 77
98 97 96 95 94 93 92 91 90 89
110 109 108 107 106 105 KEY 1
104 103 102 101 100 99
120 119 118 117 116 115 114 113 112 111

160-7689
239-7349

13 1

23 14

31 24

39 32

47 40

57 48

70 58

155-2269

230-5011

2 1

230-4013

239-7353

RED
3 2 1

153-9693

155-2252 B
A B

12 11 10 9 8 7

1 2 3 4 5 6
230-4011

3E-5179

7 8 9 10 11 12

6 5 4 3 2 1 264-2407

238-8245 238-8247
3 4

1 2

237-0227

3E-3382 3E-3364

GRAY
3 2 1
6 1

5 2
1 2

4 3

© 2010 Caterpillar, All Rights Reserved

 7 6 5 4 3 2 1
K739-A56 BU-16-HV
A-C1
2645732
K737-A54 BR-16-HV
K738-A5 GN-16-HV
FORE INJECTOR CONNECTIONS T858-J13 GY-16-NW
J-S1
T858-J19 GY-16-HF
J-C4
2642407
ENGINE CONTROL MODULE T856-A31 WH-16-HV A-C38 J-C38 T858-J20 GY-16-HF T858-J20 GY-16-HF 1
J2
3032381 T857-A36 GN-16-HV 3E5179 1552252 J-S2 T862-J22 BU-16-HF 2 INJECTOR 1
CAT BRAKE SOLENOID LOW/HIGH 1 K738-A5 GN-16-HV T858-A23 GY-16-HV T862-J16 BU-16-NW T862-J21 BU-16-HF T957-J31 PU-16-HF 3
2 T859-A24 WH-16-HV T957-A16 PU-16-HV 1 T957-J1 PU-16-NW T862-J22 BU-16-HF T985-J37 WH-16-HF 4
IVA END OF RAIL VALVE 3 T852-A32 GY-18-GXL T860-A25 OR-16-HV T958-A17 YL-16-HV 2 T958-J2 YL-16-NW J-S3 J-C5
INLET AIR SHUTOFF 4 T862-A78 BU-16-HV A-C15 T959-A18 BR-16-HV 3 T959-J3 BR-16-NW T863-J17 GN-16-NW T863-J23 GN-16-HF
2388245 T960-A19 BU-16-HV T960-J4 BU-16-NW T863-J24 GN-16-HF 2642407
ARD NOZZLE CLEANING VALVE 5 A778-A127 GN-18-GXL T863-A75 GN-16-HV 4
6 T864-A71 YL-16-HV T852-A32 GY-18-GXL 1 GN-16 IVA EOR ACTUATOR COIL(12V) T961-A28 GN-16-HV 5 T961-J5 GN-16-NW J-S4 T858-J19 GY-16-HF 1
7 T957-A16 PU-16-HV H807-A33 YL-18-GXL 2 GN-16 3003553 T962-A29 WH-16-HV 6 T962-J6 WH-16-NW T859-J14 WH-16-NW T859-J25 WH-16-HF T862-J21 BU-16-HF 2 INJECTOR 2
CAT BRAKE SOLENOID MED/HIGH 8 K737-A54 BR-16-HV T958-A17 YL-16-HV T985-A89 WH-16-HV 7 T985-J7 WH-16-NW T859-J26 WH-16-HF T958-J32 YL-16-HF 3
9 T959-A18 BR-16-HV T986-A90 GN-16-HV 8 T986-J8 GN-16-NW J-S5 T986-J38 GN-16-HF 4
ARD COMBUSTION AIR CONTROL VALVE RETURN 10 C801-A98 OR-18-GXL T960-A19 BU-16-HV GN-16 IVA EOR ACTUATOR COIL (24V) T987-A85 GY-16-HV 9 T987-J9 GY-16-NW T860-J15 OR-16-NW T860-J27 OR-16-HF
3003554 T988-A87 PU-16-HV T988-J10 PU-16-NW T860-J28 OR-16-HF J-C6
11 T961-A28 GN-16-HV GN-16 10
2642407
12 T962-A29 WH-16-HV T989-A86 BU-16-HV 11 T989-J11 BU-16-NW J-S6
PARTICULATE TRAP #2 INTAKE TEMPERATURE 13 Y754-A72 GY-18-GXL T985-A89 WH-16-HV A-C24 T990-A84 BR-16-HV 12 T990-J12 BR-16-NW T864-J18 YL-16-NW T864-J29 YL-16-HF T859-J26 WH-16-HF 1
K739-A56 BU-16-HV T986-A90 GN-16-HV 2388247 T864-J30 YL-16-HF T863-J24 GN-16-HF INJECTOR 3
F CAT BRAKE RETURN
INTAKE MANIFOLD AIR PRESSURE
14
15 R746-A20 PK-18-GXL T987-A85 GY-16-HV U774-A58 BU-18-GXL 1 GN-16 CGI ACTUATOR COIL
3003295 T957-J1 PU-16-NW
J-S7
T957-J31 PU-16-HF
T959-J33
T987-J39
BR-16-HF
GY-16-HF
2
3 F
CGI DELTA PRESSURE 16 U780-A62 WH-18-GXL T988-A87 PU-16-HV U775-A68 GY-18-GXL 2 GN-16 4
P S R (IMAP, OIL, CGI DP, CGI ABS) 17 G829-A2 GN-18-GXL T989-A86 BU-16-HV J-S8 J-C7
IVA 4 RETURN 18 X984-A30 BR-16-HV T990-A84 BR-16-HV T958-J2 YL-16-NW T958-J32 YL-16-HF 2642407
19 X983-A7 BU-16-HV A-C2 J-S9
ARD COMBUSTION AIR CONTROL VALVE 20 C800-A97 GY-18-GXL X984-A30 BR-16-HV 2305008 A-C39 J-C39 T959-J3 BR-16-NW T959-J33 BR-16-HF T859-J25 WH-16-HF 1
IVA 5 RETURN 21 T856-A31 WH-16-HV X985-A14 OR-16-HV G828-A34 WH-18-GXL 1 + VOLTS 3E3382 1552273 J-S10 T863-J23 GN-16-HF 2 INJECTOR 4
X985-A14 OR-16-HV X986-A22 YL-16-HV G833-A21 PK-18-GXL CGI TEMPERATURE SENSOR T858-A23 GY-16-HV 1 T858-J13 GY-16-NW T960-J34 BU-16-HF 3
IVA 2 RETURN 22 2 GROUND T960-J4 BU-16-NW T960-J34 BU-16-HF
23 X987-A37 BR-16-HV U773-A57 PK-18-GXL 3 SIGNAL 2803921 T859-A24 WH-16-HV 2 T859-J14 WH-16-NW J-S11 T988-J40 PU-16-HF 4
24 X988-A52 PU-16-HV 4 NONE T860-A25 OR-16-HV 3 T860-J15 OR-16-NW T961-J5 GN-16-NW T961-J35 GN-16-HF J-C8
CRANK SHAFT (PRIMARY) SPEED\TIMING 25 E963-A27 BK-18-GXL X989-A51 OR-16-HV NOTE A T862-A78 BU-16-HV 4 T862-J16 BU-16-NW J-S12
T863-A75 GN-16-HV T863-J17 GN-16-NW T962-J6 WH-16-NW T962-J36 WH-16-HF 2642407
TDC SERVICE PROBE + 26 G856-A8 WH-18-GXL 5
ARD COMBUSTION MAF DELTA PRESSURE 27 Y923-A74 PU-18-GXL A-C11 T864-A71 YL-16-HV 6 T864-J18 YL-16-NW J-S13 T860-J28 OR-16-HF 1
ENGINE OIL PRESSURE 28 994-A10 GY-18-GXL 2304011 T985-J7 WH-16-NW T985-J37 WH-16-HF T864-J30 YL-16-HF 2 INJECTOR 5
29 995-A12 BU-18-GXL 1 SIGNAL COOLANT TEMPERATURE SENSOR J-S14 T961-J35 GN-16-HF 3
T S R (FUEL,IMAT,CLNT,AIR INLET,CGI MAF TEMP) 30 G833-A47 PK-18-GXL 994-A10 GY-18-GXL G833-A44 PK-18-GXL 2 GROUND 2566453 T986-J8 GN-16-NW T986-J38 GN-16-HF T989-J41 BU-16-HF 4
IVA 3 RETURN 31 X986-A22 YL-16-HV 995-A12 BU-18-GXL J-S15 J-C9
32 A778-A127 GN-18-GXL T987-J9 GY-16-NW T987-J39 GY-16-HF 2642407
CRANK CASE PRESSURE SENSOR 33 E795-A80 YL-18-GXL C800-A97 GY-18-GXL A-C9 J-S16
34 C801-A98 OR-18-GXL 2304011 T988-J10 PU-16-NW T988-J40 PU-16-HF T860-J27 OR-16-HF 1
CRANK SHAFT (PRIMARY) SPEED\TIMING 35 E964-A26 WH-18-GXL C803-A99 BR-18-GXL C967-A15 BU-18-GXL 1 SIGNAL INTAKE MANIFOLD AIR TEMPERATURE SENSOR J-S17 T864-J29 YL-16-HF 2 INJECTOR 6
TDC SERVICE PROBE - 36 G857-A9 YL-18-GXL C829-A66 GN-18-GXL G833-A45 PK-18-GXL 2 GROUND 2566453 T989-J11 BU-16-NW T989-J41 BU-16-HF T962-J36 WH-16-HF 3
37 C967-A15 BU-18-GXL J-S18 T990-J42 BR-16-HF 4
AIR INLET TEMPERATURE SENSOR 38 C829-A66 GN-18-GXL C991-A131 PK-18-GXL A-C10 T990-J12 BR-16-NW T990-J42 BR-16-HF
39 E795-A80 YL-18-GXL 2304011
FUEL PRESSURE 40 C991-A131 PK-18-GXL E963-A27 BK-18-GXL F421-A13 YL-18-GXL 1 SIGNAL FUEL TEMPERATURE SENSOR
ARD PILOT FUEL PRESSURE 41 C803-A99 BR-18-GXL E964-A26 WH-18-GXL G833-A46 PK-18-GXL 2 GROUND 2566453
IVA 6 RETURN 42 T857-A36 GN-16-HV E965-A48 BU-18-GXL E-C4
CGI ACTUATOR - 43 U775-A68 GY-18-GXL E966-A49 YL-18-GXL A-C37
2304011 1539693
44 F421-A13 YL-18-GXL
HOT NOZZLE RELAY 45 U798-A126 PK-16-GXL G826-A70 BR-18-GXL C829-A66 GN-18-GXL 1 SIGNAL AIR INLET TEMPERATURE SENSOR X987-E14 BR-16-NW A IVA 1
CAMSHAFT (SECONDARY) SPEED TIMING 46 E966-A49 YL-18-GXL G827-A69 BU-18-GXL G833-A77 PK-18-GXL 2 GROUND 2566453 X983-E5 BU-16-NW B
CAMSHAFT (SECONDARY) SPEED TIMING 47 E965-A48 BU-18-GXL G857-A9 YL-18-GXL E-S5 E-C10
48 G856-A8 WH-18-GXL K737-E23 BR-16-NW K737-E3 BR-16-NW
K737-E1 BR-16-NW 1539693
49 H807-A128 YL-18-GXL A-C13
IVA 1 RETURN 50 X983-A7 BU-16-HV R746-A20 PK-18-GXL 2304013 K737-E1 BR-16-NW A CYL 1&2 BRAKE SOLENOID
CGI ACTUATOR + 51 U774-A58 BU-18-GXL T846-A100 YL-18-GXL A-C40 E-C40 K738-E2 GN-16-NW K739-E22 BU-16-NW B
(OPTIONAL)
ARD ACTUATOR RETURN (ARD VALVES) 52 Y738-A106 GY-18-GXL T852-A32 GY-18-GXL G826-A70 BR-18-GXL 1 + VOLTS 3E5179 1552252 E-S4 E-C5
INJECTOR 5+6 ACTUATOR HIGH SIDE 53 T864-A71 YL-16-HV T853-A11 OR-18-GXL G827-A69 BU-18-GXL 2 GROUND
IVA OIL PRESSURE SENSOR K739-E4 BU-16-NW K739-E20 BU-16-NW
2842728 K737-A54 BR-16-HV K737-E23 BR-16-NW K739-E22 BU-16-NW 1539693
PRESSURE SENSOR RETURN (VVA) 54 G827-A69 BU-18-GXL Y746-A92 PK-18-GXL T853-A11 OR-18-GXL 3 SIGNAL 1
ARD TURBO OUTLET TEMPERATURE SENSOR 55 T846-A100 YL-18-GXL Y750-A111 YL-16-GXL K738-A5 GN-16-HV 2 K738-E2 GN-16-NW K739-E21 BU-16-NW X987-E15 BR-16-NW A IVA 2
PARTICULATE TRAP #1 INTAKE TEMPERATURE 56 Y741-A61 YL-18-GXL Y753-A82 OR-18-GXL A-C4 K739-A56 BU-16-HV 3 K739-E4 BU-16-NW X985-E6 OR-16-NW B

E CGI ABSOLUTE PRESSURE

IVA 5+6 HIGH SIDE
57
58
U779-A6 BR-18-GXL
X988-A52 PU-16-HV
Y751-A88 OR-16-GXL
Y743-A107 OR-18-GXL
2370227 X983-A7 BU-16-HV
X985-A14 OR-16-HV
4
5
X983-E5 BU-16-NW
X985-E6 OR-16-NW
T856-E9
T857-E10
WH-16-NW
GN-16-NW E-C6
1539693
E
ARD FUEL PRESSURE CONTROL 59 Y733-A103 PU-18-GXL Y747-A108 BR-18-GXL G828-A38 WH-18-GXL 1 + VOLTS X986-A22 YL-16-HV 6 X986-E7 YL-16-NW X983-E5 BU-16-NW
ARD FUEL PRESSURE CONTROL RETURN 60 Y734-A104 BU-18-GXL Y738-A106 GY-18-GXL G829-A43 GN-18-GXL 2 GROUND
ENGINE OIL PRESSURE SENSOR X984-A30 BR-16-HV 7 X984-E8 BR-16-NW X984-E8 BR-16-NW X989-E17 OR-16-NW A IVA 3
INJECTOR 3+4 ACTUATOR HIGH SIDE 61 T863-A75 GN-16-HV 994-A10 GY-18-GXL 3 SIGNAL 2935535 T856-A31 WH-16-HV 8 T856-E9 WH-16-NW X985-E6 OR-16-NW X986-E7 YL-16-NW B
PARTICULATE TRAP #2 OUTLET TEMPERATURE 62 Y776-A81 BR-18-GXL A-S1 T857-A36 GN-16-HV 9 T857-E10 GN-16-NW X986-E7 YL-16-NW E-C11
ARD BOUNDARY TEMPERATURE SENSOR 63 Y753-A82 OR-18-GXL G828-A1 WH-18-GXL G828-A40 WH-18-GXL A-C5 X987-A37 BR-16-HV 10 X987-E11 BR-16-NW
X989-A51 OR-16-HV X989-E12 OR-16-NW 1539693
64 G828-A65 WH-18-GXL 2370227
11 E-S1
65 A-S6 X988-A52 PU-16-HV 12 X988-E13 PU-16-NW X987-E11 BR-16-NW X987-E14 BR-16-NW K738-E2 GN-16-NW A CYL 3&4 BRAKE SOLENOID
PARTICULATE TRAP #1 DELTA PRESSURE 66 Y746-A92 PK-18-GXL G828-A120 WH-18-GXL G828-A34 WH-18-GXL G828-A40 WH-18-GXL 1 + VOLTS X987-E15 BR-16-NW K739-E20 BU-16-NW B
(OPTIONAL)
IVA 3+4 HIGH SIDE 67 X989-A51 OR-16-HV G828-A121 WH-18-GXL G829-A42 GN-18-GXL 2 GROUND
CGI ABSOLUTE PRESSURE SENSOR E-S3
IVA 1+2 HIGH SIDE
ARD FUEL ENABLE VALVE
68
69
X987-A37 BR-16-HV
Y737-A105 YL-18-GXL
G828-A39
G828-A129
WH-18-GXL
WH-18-GXL
U779-A6 BR-18-GXL 3 SIGNAL 2968060
AFT INJECTOR CONNECTIONS X988-E13 PU-16-NW X988-E18 PU-16-NW
X988-E19 PU-16-NW
E-C7
1539693
CGI VENTURI TEMP 70 U773-A57 PK-18-GXL G828-A38 WH-18-GXL NOTE A A-C6 E-S2 X989-E16 OR-16-NW A IVA 4
71
2370227 X989-E12 OR-16-NW X989-E17 OR-16-NW X984-E8 BR-16-NW B
SNSR +5V (OIL, CGI ABS, CGI DP, CGI TEMP, CCP) 72 G828-A1 WH-18-GXL A-S2 X989-E16 OR-16-NW E-C8
73 G829-A2 GN-18-GXL G829-A64 GN-18-GXL G828-A39 WH-18-GXL 1 + VOLTS
INTAKE MANIFOLD AIR PRESSURE SENSOR 1539693
IVA OIL PRESSURE 74 T853-A11 OR-18-GXL G829-A42 GN-18-GXL G829-A41 GN-18-GXL 2 GROUND
75 A-S11 R746-A20 PK-18-GXL 3 SIGNAL 2935534 X988-E19 PU-16-NW A IVA 5
ACTUATOR (IVA EOR) RETURN 76 H807-A33 YL-18-GXL G829-A123 GN-18-GXL G829-A122 GN-18-GXL T856-E9 WH-16-NW B
INJECTOR 1+2 ACTUATOR 2 HIGH SIDE 77 T862-A78 BU-16-HV G829-A41 GN-18-GXL A-C33 E-C12
78 G829-A130 GN-18-GXL 2304013 1539693
ARD NOZZLE CLEANING VALVE RETURN 79 H807-A128 YL-18-GXL G829-A43 GN-18-GXL
PRESSURE SENSOR +5V (VVA) 80 G826-A70 BR-18-GXL G828-A65 WH-18-GXL 1 + VOLTS K737-E3 BR-16-NW A
ARD SENSOR +5V 81 Y748-A109 WH-18-GXL G829-A64 GN-18-GXL 2 GROUND
CGI DIFFERENTIAL PRESSURE SENSOR 1 GN-16 HEATED NOZZLE RELAY CTL K739-E21 BU-16-NW B CYL 5&6 BRAKE SOLENOID
A-S3 CONNECT TO ARD HEATED NOZZLE RELAY 12V
DPF SENSOR +5V U781-A96 YL-18-GXL G833-A47 PK-18-GXL G833-A45 PK-18-GXL U780-A62 WH-18-GXL 2946119 2 YL-16 HEATED NOZZLE SUPPLY CTL
82 3 SIGNAL
R-C41 WHEN 3 RD-16 B+ 3121080 E-C9 (OPTIONAL)
ARD SENSOR RETURN 83 Y749-A110 GN-18-GXL 1539693
COOLANT TEMPERATURE 995-A12 BU-18-GXL NOTE A 24V IS USED 4 BK-16 GROUND
84 A-S9 A-C28
PARTICULATE TRAP #2 DELTA PRESSURE 85 Y777-A95 OR-18-GXL G833-A4 PK-18-GXL G833-A44 PK-18-GXL 2304013 X988-E18 PU-16-NW A IVA 6
86 G833-A77 PK-18-GXL T857-E10 GN-16-NW B
87 G833-A21 PK-18-GXL Y748-A124 WH-18-GXL 1 + VOLTS A-C41
ARD IGNITION PRIMARY RETURN 88 Y751-A88 OR-16-GXL G833-A46 PK-18-GXL Y749-A125 GN-18-GXL 2 GROUND
ARD COMBUSTION DIFFERENTIAL PRESSURE SENSOR 2305008
ARD MAIN FUEL PRESSURE 89 Y747-A108 BR-18-GXL Y923-A74 PU-18-GXL 3 SIGNAL 2986502 U798-A126 PK-16-GXL 1 GN-16 HEATED NOZZLE RELAY CTL
90 H807-A33 YL-18-GXL U799-A132 OR-16-GXL 2 YL-16 HEATED NOZZLE SUPPLY CTL ARD HEATED NOZZLE RELAY 24V
ARD OUTLET TEMPERATURE SENSOR (FLAME DETECT) 91 Y743-A107 OR-18-GXL U779-A6 BR-18-GXL A-C32 101-A102 RD-14-GXL 3 RD-16 B+ 3121079
92 Y923-A74 PU-18-GXL 2304013 229-A101 BK-14-GXL 4 BK-16 GROUND
DPF SENSOR RETURN 93 U782-A83 PK-18-GXL Y733-A103 PU-18-GXL
PARTICULATE TRAP #1 OUTLET TEMPERATURE 94 Y742-A76 GN-18-GXL Y737-A105 YL-18-GXL G828-A121 WH-18-GXL 1 + VOLTS
CRANKCASE PRESSURE SENSOR
INTAKE MANIFOLD AIR TEMPERATURE 95 C967-A15 BU-18-GXL Y734-A104 BU-18-GXL G829-A122 GN-18-GXL 2 GROUND
FUEL TEMPERATURE 96 F421-A13 YL-18-GXL U775-A68 GY-18-GXL E795-A80 YL-18-GXL 3 SIGNAL 2946119 A-C19
97 U774-A58 BU-18-GXL 2370227
98 Y741-A61 YL-18-GXL G828-A129 WH-18-GXL 1 + VOLTS
T860-A25 OR-16-HV Y742-A76 GN-18-GXL FUEL PRESSURE SENSOR
D INJECTOR 5+6 ACTUATOR #1 HIGH SIDE
INJECTOR 6 ACTUATOR 2 RETURN
99
100 T990-A84 BR-16-HV U780-A62 WH-18-GXL NOTE A A-C8
2304011
VEHICLE BATTERY POWER G829-A130 GN-18-GXL
C991-A131 PK-18-GXL
2
3
GROUND
SIGNAL 2842728 D
INJECTOR 3 ACTUATOR 2 RETURN 101 T987-A85 GY-16-HV
INJECTOR 5 ACTUATOR 2 RETURN 102 T989-A86 BU-16-HV A-S7 E963-A27 BK-18-GXL 1 BK-18 - S/T PRIMARY ENGINE SPEED/TIMING SENSOR (CRANKSHAFT) A-C42 A-C43 B C1 OEM
INJECTOR 4 ACTUATOR 2 RETURN 103 T988-A87 PU-16-HV U782-A83 PK-18-GXL U782-A93 PK-18-GXL E964-A26 WH-18-GXL 2 WH-18 + S/T 2574302 BREAKER A-C16
INJECTOR 1+2 ACTUATOR #1 HIGH SIDE 104 T858-A23 GY-16-HV U782-A91 PK-18-GXL 3E3364 1552269 1552269
2304011
INJECTOR 6 ACTUATOR 1 RETURN 105 T962-A29 WH-16-HV 101-A102 RD-14-GXL 1 1 OEM CIRCUIT 20 AMP A778-A127 GN-18-GXL 1
INJECTOR 3 ACTUATOR 1 RETURN 106 T959-A18 BR-16-HV Y754-A72 GY-18-GXL 229-A101 BK-14-GXL 2 2 NOT USED
A-C7 H807-A128 YL-18-GXL 2
INJECTOR 5 ACTUATOR 1 RETURN 107 T961-A28 GN-16-HV Y776-A81 BR-18-GXL NOTE A OEM CIRCUIT
INJECTOR 4 ACTUATOR 1 RETURN 108 T960-A19 BU-16-HV Y777-A95 OR-18-GXL 2304011 A-C27
ARD IGNITION PRIMARY HIGH SIDE 109 Y750-A111 YL-16-GXL E965-A48 BU-18-GXL 1 BK-18 - S/T SECONDARY ENGINE SPEED/TIMING SENSOR (CAMSHAFT) NEG POS 2388247
110 A-S4 E966-A49 YL-18-GXL 2 WH-18 + S/T 2574301 C801-A98 OR-18-GXL 1 GN-16 ARD COMBUSTION AIR CONTROL VALVE COIL
INJECTOR 1 ACTUATOR 2 RETURN 111 T985-A89 WH-16-HV U781-A96 YL-18-GXL U781-A94 YL-18-GXL C800-A97 GY-18-GXL 3003295
112 U781-A3 YL-18-GXL VEHICLE 2 GN-16

A-C12 CONNECTOR CAP BATTERY

INJECTOR 2 ACTUATOR 2 RETURN 113 T986-A90 GN-16-HV NOTE A A-C3
114 U773-A57 PK-18-GXL 1552269 2743774 2304011
INJECTOR 3+4 ACTUATOR 1 HIGH SIDE 115 T859-A24 WH-16-HV U798-A126 PK-16-GXL G856-A8 WH-18-GXL 1 +
TIMING CALIBRATION (TC) PROBE CONNECTOR Y733-A103 PU-18-GXL 1 GN-16 ARD PILOT FUEL CONTROL VALVE COIL
INJECTOR 1 ACTUATOR 1 RETURN 116 T957-A16 PU-16-HV G857-A9 YL-18-GXL 2 - Y736-A50 OR-18-GXL 2 GN-16 2803361
117 A-S5 A-C29
INJECTOR 2 ACTUATOR 1 RETURN 118 T958-A17 YL-16-HV Y748-A109 WH-18-GXL Y748-A73 WH-18-GXL 2304011 A-C14
119 Y748-A63 WH-18-GXL U799-A132 OR-16-GXL 1 ARD HEATED NOZZLE 2304011
120 Y748-A67 WH-18-GXL 2 WIRE ASSEMBLY 1 GN-16 ARD MAIN FUEL CONTROL VALVE COIL
Y748-A60 WH-18-GXL U798-A126 PK-16-GXL 3183133 (107cm) Y734-A104 BU-18-GXL 2 GN-16 2803361
Y748-A124 WH-18-GXL
3183134 (115cm)
101-A102 RD-14-GXL A-C17
A-S8 3183135 (130cm) 2388245
Y749-A110 GN-18-GXL Y749-A59 GN-18-GXL Y737-A105 YL-18-GXL 1 GN-16 ARD FUEL ENABLE VALVE COIL (12V)
Y749-A35 GN-18-GXL 229-A101 BK-14-GXL Y738-A106 GY-18-GXL 2 GN-16 2993326
Y749-A55 GN-18-GXL A778-A127 GN-18-GXL
Y749-A53 GN-18-GXL C800-A97 GY-18-GXL
Y749-A125 GN-18-GXL C801-A98 OR-18-GXL
C803-A99 BR-18-GXL U799-A132 OR-16-GXL
C991-A131 PK-18-GXL GN-16 ARD FUEL ENABLE VALVE COIL (24V)
G828-A129 WH-18-GXL GN-16 2993327
G829-A130 GN-18-GXL
H807-A128 YL-18-GXL
T846-A100 YL-18-GXL
Y733-A103 PU-18-GXL
Y734-A104 BU-18-GXL A-C18
Y737-A105 YL-18-GXL 2304013
Y738-A106 GY-18-GXL
Y743-A107 OR-18-GXL Y748-A73 WH-18-GXL 1 + VOLTS
ARD PILOT FUEL PRESSURE SENSOR
Y747-A108 BR-18-GXL Y749-A59 GN-18-GXL 2 GROUND
C803-A99 BR-18-GXL 2842728
C Y748-A60
Y748-A63
WH-18-GXL
WH-18-GXL
3 SIGNAL
C
Y748-A67 WH-18-GXL A-C20
Y748-A73 WH-18-GXL 2370227
Y749-A35 GN-18-GXL
Y749-A53 GN-18-GXL Y748-A63 WH-18-GXL 1 + VOLTS
ARD MAIN FUEL PRESSURE SENSOR
Y749-A55 GN-18-GXL Y749-A35 GN-18-GXL 2 GROUND
Y747-A108 BR-18-GXL 3 SIGNAL 2830242
Y749-A59 GN-18-GXL
Y750-A111 YL-16-GXL A-C21
Y751-A88 OR-16-GXL 2397349
Y753-A82 OR-18-GXL
Y748-A67 WH-18-GXL 1 + VOLTS
ARD BOUNDARY TEMPERATURE SENSOR
Y749-A55 GN-18-GXL 2 GROUND
Y753-A82 OR-18-GXL 3 SIGNAL 2886815
4 NONE

DPF CAN- MOUNTED COMPONENTS A-C22

NOTE G 2305008
N-S1 Y748-A60 WH-18-GXL 1 + VOLTS ARD TURBO OUTLET AND FLAME DETECT
U781-N8 WH-16-TFE N-C2 Y749-A53 GN-18-GXL 2 GROUND
U781-N7 WH-16-TFE 2304013 TEMPERATURE SENSOR
Y743-A107 OR-18-GXL 3 SIGNAL 1 FLAME DETECT TEMP
U781-N7 WH-16-TFE 1 + VOLTS T846-A100 YL-18-GXL 4 SIGNAL 2 TURBO OUTLET TEMP 3341387
DPF PRESSURE SENSOR
A-C25 Q-C1 P-C2 N-C1 U782-N2 GN-16-TFE 2 GROUND
Q-C2 P-C1 Y746-N3 RD-16-TFE 3 SIGNAL
2305011 2305010 2305011 2305010 2305010 2305011
U781-A3 YL-18-GXL U781-Q1 YL-18 U781-Q1 YL-18 U781-P1 WH-16 U781-N1 WH-16-TFE A-C23
1 1 1 N-C3
U782-A91 PK-18-GXL 2 U782-Q2 PK-18 U781-Q1 YL-18 U782-Q11 PK-18 2 U782-P2 GN-16 2 U782-N2 GN-16-TFE 2305008 2304013
Y746-A92 PK-18-GXL 3 Y746-Q3 PK-18 U781-Q7 YL-18 Y746-Q3 PK-18 3 Y746-P3 PK-16 3 Y746-N3 RD-16-TFE 304mm PIGTAIL
U781-N8 WH-16-TFE 1 + VOLTS
DPF IN-OUT Y750-A111 YL-16-GXL 1 1
ARD IGNITION COIL
Y741-A61 YL-18-GXL 4 Y741-Q4 YL-18 Y741-Q4 YL-18 4 Y741-P4 YL-16 4 Y741-N4 YL-16-TFE U782-N6 BU-16-TFE 2 GROUND 200-A79 BK-16-GXL 2 2
Y742-A76 GN-18-GXL 5 Y742-Q5 PU-18 U782-Q2 PK-18 Y742-Q5 PU-18 5 Y742-P5 GN-16 5 Y742-N5 GN-16-TFE Y741-N4 YL-16-TFE 3 SIGNAL 1 DPF INLET TEMP
TEMPERATURE Y751-A88 OR-16-GXL 3 3 2967724
Y754-A72 GY-18-GXL 6 Y754-Q6 GY-18 U782-Q12 PK-18 6 U782-P6 BU-16 6 U782-N6 BU-16-TFE Y742-N5 GN-16-TFE 4 SIGNAL 2 DPF OUTLET TEMP SENSOR
Q-S1 G-T1 128-4182
U782-Q11 PK-18 OEM SUPPLIED
DPF SINGLE FILTER 200-G1 BK-4
U782-Q12 PK-18 JUMPER
SPARKPLUG WIRE G-T2 BOOT2
U782-Q8 PK-18 K-S1
K-C2 286-7949
Q-S2 U781-K8 WH-16-TFE SPARKPLUG
U782-Q13 PK-18 U781-K7 WH-16-TFE 2304013 2953099
U782-Q14 PK-18 U781-K7 WH-16-TFE 1 + VOLTS
DPF PRESSURE SENSOR
A-C26 Q-C3 Q-C4 H-C3 H-C4 K-C1 U782-K2 GN-16-TFE 2 GROUND ARD GND
2397353 2397352 Y741-Q4 YL-18 2397353 2397352 2397352 2397353 Y777-K3 RD-16-TFE 3 SIGNAL

U781-A94 YL-18-GXL 1 U781-Q7 YL-18 Y742-Q5 PU-18 U781-Q7 YL-18 1 U781-H1 WH-16 1 U781-K1 WH-16-TFE K-C3
U782-A93 PK-18-GXL 2 U782-Q8 PK-18 Y746-Q3 PK-18 U782-Q13 PK-18 2 U782-H2 GN-16 2 U782-K2 GN-16-TFE 2305008
Y777-A95 OR-18-GXL Y777-Q9 OR-18 Y754-Q6 GY-18 Y777-Q9 OR-18 Y777-H3 PK-16 Y777-K3 RD-16-TFE
B 3
4 Y777-Q9
Y776-Q10
OR-18
BR-18
Y754-Q6 GY-18
3
4 Y754-H4 YL-16
3
4 Y754-K4 YL-16-TFE
U781-K8
U782-K6
WH-16-TFE
BU-16-TFE
1
2
+ VOLTS
GROUND
DPF IN-OUT
TEMPERATURE
B
Y776-A81 BR-18-GXL 5 Y776-Q10 BR-18 Y776-Q10 BR-18 5 Y776-H5 GN-16 5 Y776-K5 GN-16-TFE Y754-K4 YL-16-TFE 3 SIGNAL 1 DPF INLET TEMP
6 U782-Q14 PK-18 6 U782-H6 BU-16 6 U782-K6 BU-16-TFE Y776-K5 GN-16-TFE 4 SIGNAL 2 DPF OUTLET TEMP SENSOR A-T1 131-1505 C-T1 131-1505 C-T2 7H-1176
OEM SUPPLIED DPF DUAL FILTER 200-A79 BK-16-GXL 200-C1 BK-14-NCC
JUMPER
ARD GROUND WIRE
A COIL GND A ENGINE BLOCK GND 286-7941 ARD GND

NOTE A: WIRES TWISTED ONE TWIST PER 25mm.

NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT TERMINAL, EITHER ONE OF
THE TWO SIGNAL OUTPUT LINES FROM THE ECM CAN BE USED. LEAVE THE REMAINING LINE
DISCONNECTED, DO NOT CONNECT TO GROUND.
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
COLOR ABBREVIATIONS NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION TO THE BATTERY IS NOT REQUIRED.
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE VOLTAGES ARE ZERO-CROSSING
ABBREV COLOR SYMBOL DESCRIPTION
(+) BATTERY HI MNT FUEL STD WIRING GP 318-1818 SQUARE WAVES. THE SPEEDOMETER SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH
RD RED CIRCUIT CONNECTED
(+) BATTERY SWITCHED
MID MNT FUEL STD WIRING GP 318-1819 OTHER. THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS OF EACH OTHER.
ACRONYM DESCRIPTION MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37, J1-38, AND J1-39 IS +/- 10 VOLTS.
MID MNT FUEL HIGH ALTN WIRING GP 318-1821 AMPLITUDE WILL BE +/- 5 VOLTS OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
WH WHITE CIRCUIT NOT CONNECTED
EOR END OF RAIL STARTING CIRCUIT MID MNT FUEL SISU WIRING GP 318-1823 NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE MAGNETIC SENSOR, CONNECT
OR ORANGE ELECTRICAL CONNECTION TO MAF MASS AIR FLOW DESIGNATION DESCRIPTION PART NUMBER CHG LVL THE ELECTRONIC SIGNAL INPUT TO THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE
(-) BATTERY / SENSOR RETURN
YL YELLOW
MACHINE STRUCTURE CONNECTED OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
ARD AFTERTREATMENT REGENERATION DEVICE
INTERNAL ELECTRICAL CONNECTION SENSOR / ACTUATOR SUPPLY A MAIN ENGINE HARNESS MID MNT FUEL 313-5860 00 NOTE G: COMPONENTS WITHIN DPF SENSOR GROUP NOT SERVICEABLE INDIVIDUALLY. DPF SENSOR GROUP
PK PINK TO SURFACE OF COMPONENT CGI CLEAN GAS INDUCTION MUST BE REPLACED AS A WHOLE. SENSOR GROUP PART NUMBERS DEPENDENT ON DPF.
A MAIN ENGINE HARNESS MID MNT FUEL HI ALTN 313-5862 00 NOTE Z: THE BLACK CAB CONNECTOR CONNECTS TO ADAPTER CABLE 157-4829. CABLE 157-4829
IMAP INTAKE MANIFOLD AIR PRESSURE SIGNAL TO ECM
BK BLACK CONNECTOR A MAIN ENGINE HARNESS MID MNT FUEL SISU 313-5860 00 CONNECTS TO DATA LINK CABLE 207-6845 FOR THE COMMUNICATION ADAPTER II.
DPF DIESEL PARTICULATE FILTER CONTROL (POSITIVE) FROM ECM
GY GRAY G SPARKPLUG WIRE 286-7949 00 THE GREY CAB CONNECTOR CONNECTS TO SERVICE TOOL CABLE 139-4166. CABLE 139-4166
H# CIRCUIT GROUPING DESIGNATION IVA INTAKE VALVE ACTUATOR CONTROL (RETURN) FROM ECM
C ARD GROUND WIRE 286-7941 00 IS USED WITH THE COMMUNICATION ADAPTER I AND CONNECTS DIRECTLY TO THE
A PU PURPLE
ATCH WIRE, CABLE, COMPONENT
CCP CRANKCASE PRESSURE CAT DATA LINK
E INTERNAL HARNESS (AFT) 292-0645 03 COMMUNICATION ADAPTER.
A
BR BROWN TSR TEMPERATURE SENSOR RETURN J1939 DATA LINK H OEM JUMPER (DUAL) XXX-XXXX XX
SPLICE PSR PRESSURE SENSOR RETURN J INTERNAL HARNESS (FORE) 286-8232 00
GN GREEN RS-232/RS-485 DATA LINK
BLADE, SPADE, RING OR SCREW K DPF HARNESS (DUAL) XXX-XXXX XX
BU BLUE TERMINAL HIGHWAYS N DPF HARNESS (SINGLE) XXX-XXXX 00
P OEM JUMPER (SINGLE) XXX-XXXX 00

THIS SCHEMATIC IS FOR THE 2007 C15 ON-HIGHWAY TRUCK ENGINE.

PART NUMBER: 265-9115, CHANGE: 18, VERSION: -
Components are shown installed on a fully operable engine with the key in off position and engine not running.
Dashed font indicates an attached component or harness.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
 TYPICAL VEHICLE HARNESS WIRING DIAGRAM

9 PIN CAB
CONNECTOR
+BATTERY A
-BATTERY B
C
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS D
E
N/O RELAY F TO + BATTERY
G
TO VEHICLE
J1587 NEG. H E793-BU CHECK ENGINE LAMP
COMPONENTS J1587 POS. J E794-YL L994-YL
KEYSWITCH NOTE Z P1
OFF (GREY CONNECTOR) WARNING LAMP NOTE A
659-PK 1607689
ON
AFTERTREATMENT 1
START
REGENERATION LAMP L994-YL 2 +5V
9 PIN CAB 659-PK 3 INPUT SENSOR COMMON #2
HIGH EXHAUST
CONNECTOR G880-PK C985-BU 4 +8V
TEMPERATURE LAMP
+ BATTERY B K998-BU H795-PK 5 AP SENSOR/SWITCH COMMON
- BATTERY A 6 INPUT #6
J SPEEDOMETER 7 INPUT #4
H E794-YL 8 J1587 DATA LINK POSITIVE
J1587- G E793-BU C974-PU E793-BU 9 J1587 DATA LINK NEGATIVE
SIGNAL + C974-PU
J1587+ F E794-YL 10 OUTPUT #2
TACHOMETER SIGNAL - C973-GN C973-GN
J1939 SHIELD E A249-BK 11 OUTPUT #5
ALTERNATOR NOTE
STARTER J1939- D K990-GN B & E 12 OUTPUT #3
MOTOR J1939+ C K900-YL SIGNAL + 450-YL 450-YL 13 OUTPUT #4
GROUND NOTE Z SIGNAL - 451-BR 451-BR 14
(BLACK CONNECTOR) NOTE 15
B & E
E793-BU 16
NOTE D E794-YL 17 INPUT #14
A249-BK 18 INPUT SENSOR COMMON #1
TO CHASSIS
K990-GN 19 OUTPUT #6
J1939 DATALINK
K900-YL 20 OUTPUT #7
J906-BR G840-PU 21 OUTPUT #8 (COOLING FAN)
C977-BU 22 CLUTCH PEDAL POSITION SWITCH
E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH
BATTERY 3 BATTERY 2 BATTERY 1 14 AWG GXL
10A 101-RD 24 INPUT #15 POSITIVE
25 INPUT #15 NEGATIVE
14 AWG GXL
10A 101-RD 26 INPUT #10
27 INPUT #9
14 AWG GXL
10A 101-RD L994-YL 28 CHECK ENGINE LAMP
14 AWG GXL 659-PK 29 WARNING LAMP
10A
101-RD K998-BU 30 HIGH EXHAUST TEMPERATURE LAMP
14 AWG GXL AFTERTREATMENT REGENERATION LAMP
229-BK G880-PK 31
14 AWG GXL G808-BU 32 VEHICLE SPEED IN POSITIVE
229-BK
14 AWG GXL G809-GN
ENGINE 229-BK 33 VEHICLE SPEED IN NEGATIVE
BLOCK 14 AWG GXL K990-GN 34 J1939 DATA LINK NEGATIVE
229-BK
C978-BR 35 CRUISE CONTROL SET
C978-BR C978-BR C974-PU 36 SPEEDOMETER POSITIVE
H795-PK C973-GN 37 SPEEDOMETER NEGATIVE
C979-OR C979-OR
450-YL 38 TACHOMETER POSITIVE
SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C 451-BR 39 TACHOMETER NEGATIVE
H795-PK C992-PU C992-PU E717-GN 40 RETARDER SOLENOID MED/HI SWITCH
E971-GN 41 INPUT #11
A249-BK 42 J1939 DATA LINK SHIELD
(PEDAL RELEASED POSITION)
43
H795-PK C975-WH C975-WH C979-OR 44 CRUISE CONTROL RESUME
C992-PU 45 SERV. BRAKE PEDAL POSITION SWITCH
CRUISE CONTROL ON/OFF SWITCH 46 INPUT #7
LO 47 INPUT #5
E716-GY
MED 101-RD 48 UNSWITCHED + BATTERY
H795-PK
HI 49 ENGINE COOLANT LEVEL NORMAL
RETARDER SOLENOID ON/OFF SWITCH LO K900-YL 50 J1939 DATA LINK POSITIVE
MED 51
E717-GN
HI 101-RD 52 UNSWITCHED + BATTERY
CLUTCH PEDAL POSITION SWITCH N/C 101-RD 53 UNSWITCHED + BATTERY
H795-PK C977-BU C977-BU 54 ENGINE COOLANT LEVEL LOW
101-RD 55 UNSWITCHED + BATTERY
(PEDAL RELEASED POSITION) 56 INPUT #1
57
58 INPUT #2
A/C HIGH PRESSURE SWITCH N/C C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
H795-PK E971-GN E971-GN 60 INPUT #3
61
PASSIVE MAGNETIC 62 INPUT #12
NOTE G808-BU 1 G808-BU
C & F VEHICLE SPEED 229-BK 63 - BATTERY
SENSOR G809-GN 2 G809-GN
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED 64 INPUT #13
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 229-BK 65 - BATTERY
+8V RD A C985-BU C985-BU C986-BR 66 ACCELERATOR PEDAL POSITION
ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR 229-BK 67 - BATTERY
G840-PU
68 INPUT #8
ACCELERATOR PEDAL POSITION SENSOR J403/P403
229-BK 69 -BATTERY
COOLING FAN ARC
NOTE A J906-BR 70 IGNITION KEY SWITCH
SOLENOID SUPPRESSOR

© 2010 Caterpillar, All Rights Reserved

 ENGINE LEFT SIDE VIEW

VIEW ALL CALLOUTS

CRANKCASE PRESSURE ARD FUEL ENABLE VALVE
INTAKE MANIFOLD AIR SENSOR CONNECTOR COIL CONNECTOR
PRESSURE SENSOR CONNECTOR A-C32 A-C17
A-C6 FORE INJECTOR
CONNECTORS FUEL TEMPERATURE AFT INJECTOR
A-C38/J-C38 SENSOR CONNECTOR CONNECTOR
A-C39/J-C39 A-C10 A-C40/E-C40
INTAKE MANIFOLD AIR
FUEL PRESSURE TEMPERATURE SENSOR
SENSOR CONNECTOR CONNECTOR
A-C19 A-C9

ARD PILOT FUEL PRESSURE

SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR (IN BACK)
SENSOR CONNECTOR (CAMSHAFT) A-C18
A-C7
ARD MAIN FUEL PRESSURE
SENSOR CONNECTOR (IN FRONT)
A-C20
CGI ABSOLUTE PRESSURE
SENSOR CONNECTOR
A-C5

ARD HEATED NOZZLE WIRE

ASSEMBLY CONNECTOR
A-C29

ARD TURBO OUTLET AND

FLAME DETECT TEMPERATURE
SENSOR CONNECTOR
A-C22

ARD BOUNDARY TEMPERATURE

SENSOR CONNECTOR
A-C21

ARD PILOT FUEL CONTROL

VALVE COIL CONNECTOR
A-C3
ARD MAIN FUEL CONTROL
VALVE COIL CONNECTOR
A-C14

ARD HEATED NOZZLE RELAY

POWER CONNECTOR
A-C42

NOT USED TIMING CALIBRATION(TC) DPF 2 CONNECTOR (DUAL FILTER)

PRIMARY ENGINE SPEED/TIMING ARD HEATED NOZZLE A-C16 PROBE CONNECTOR
SENSOR CONNECTOR (CRANKSHAFT) RELAY CONNECTOR A-C26
A-C12
A-C8 A-C41
ENGINE OIL PRESSURE CGI DIFFERENTIAL PRESSURE
SENSOR CONNECTOR SENSOR CONNECTOR DPF 1 CONNECTOR (SINGLE FILTER)
A-C4 A-C33 A-C25
ENGINE CONTROL
MODULE (J2) CONNECTOR
© 2010 Caterpillar, All Rights Reserved A-C1
 ENGINE FRONT VIEW

VIEW ALL CALLOUTS

CGI ACTUATOR COIL
CONNECTOR
CGI ACTUATOR VALVE A-C24

© 2010 Caterpillar, All Rights Reserved

 ENGINE RIGHT SIDE VIEW
IVA OIL PRESSURE
SENSOR CONNECTOR VIEW ALL CALLOUTS
A-C13 ARD COMBUSTION DIFFERENTIAL
PRESSURE SENSOR CONNECTOR
A-C28
AIR INLET TEMPERATURE
SENSOR CONNECTOR
A-C37

COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C11

ARD COMBUSTION AIR CONTROL

VALVE COIL CONNECTOR
A-C27

CGI TEMPERATURE
SENSOR CONNECTOR
A-C2

ARD IGNITION COIL

CONNECTOR
A-C23
ARD IGNITION COIL
GROUND TERMINAL
A-T1

© 2010 Caterpillar, All Rights Reserved

 ENGINE TOP VIEW

VIEW ALL CALLOUTS

ARD COMBUSTION DIFFERENTIAL

IVA OIL PRESSURE PRESSURE SENSOR CONNECTOR
SENSOR CONNECTOR A-C28
A-C13

IVA EOR ACTUATOR

COIL CONNECTOR
A-C15

COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C11

ARD COMBUSTION AIR

CONTROL VALVE

ARD COMBUSTION AIR CONTROL

VALVE COIL CONNECTOR
A-C27

© 2010 Caterpillar, All Rights Reserved

 ENGINE TOP VIEW (with valve cover removed)

VIEW ALL CALLOUTS

IVA 5
CONNECTOR CYL 3&4 BRAKE
E-C8 FORE INJECTOR SOLENOID CONNECTOR
CYL. 5&6 BRAKE CYL 1&2 BRAKE
SOLENOID CONNECTOR CONNECTOR E-C11 SOLENOID CONNECTOR
IVA 3
E-C12 AFT INJECTOR IVA 4 A-C39 CONNECTOR E-C10
CONNECTOR CONNECTOR FORE INJECTOR E-C6
IVA 6 E-C40 E-C7 IVA 2 IVA 1
CONNECTOR CONNECTOR CONNECTOR CONNECTOR
E-C9 A-C38 E-C5 E-C4

FRONT OF ENGINE

INJECTOR 6 INJECTOR 5 INJECTOR 4 INJECTOR 3 INJECTOR 2 INJECTOR 1

CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR
J-C9 J-C8 J-C7 J-C6 J-C5 J-C4

© 2010 Caterpillar, All Rights Reserved

 MAIN HARNESS 313-5860 AND 313-5862 CONNECTOR AND SPLICE LOCATIONS
A-C1 A-C2 A-C12 A-C22 A-C19 A-C7
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-A5 1 180-9340
2 8T-8737 WH-18-GXL G828-A34 1 180-9340 WH-18-GXL G856-A8 1 180-9340 WH-18-GXL Y748-A60 1 180-9340 A-C6
GY-18-GXL T852-A32 3 180-9340 PK-18-GXL G833-A21 2 180-9340 YL-18-GXL G857-A9 2 180-9340 GN-18-GXL Y749-A53 2 180-9340

GN-18-GXL A778-A127
4
5
8T-8737
180-9340
PK-18-GXL U773-A57 3 180-9340 ACCESSORY TABLE OR-18-GXL Y743-A107 3 180-9340
A-C11
4 8T-8737 QTY PART NAME P/N YL-18-GXL T846-A100 4 180-9340
6 8T-8737
ACCESSORY TABLE 1 PLUG AS. 155-2269 ACCESSORY TABLE
7 8T-8737
BR-16-HV K737-A54 8 180-9340 QTY PART NAME P/N 1 CAP-CONNECTOR 274-3774 QTY PART NAME P/N
9 8T-8737 1 PLUG AS. 230-5008 250mm PAINT/PRO 289-5150 1 PLUG AS. 230-5008 A-C38
OR-18-GXL C801-A98 10 180-9340 120mm PAINT/PRO 289-5150 1 WEDGE 155-2261 115mm PAINT/PRO 289-5150
11 8T-8737
12 8T-8737
GY-18-GXL Y754-A72 13 180-9340
A-C3 A-C13 A-C23
A-C2 A-C39 A-C40
BU-16-HV K739-A56 14 180-9340
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
PK-18-GXL
WH-18-GXL
R746-A20
U780-A62
15
16
180-9340
180-9340 PU-18-GXL Y733-A103 1 180-9340 BR-18-GXL G826-A70 1 180-9340 YL-16-GXL Y750-A111 1 180-9340 A-S9 A-S6 A-S11
GN-18-GXL G829-A2 17 180-9340 OR-18-GXL Y736-A50 2 180-9340 BU-18-GXL G827-A69 2 180-9340 BK-16-GXL 200-A79 2 180-9340 G833-PK G828-WH G829-GN
BR-16-HV X984-A30 18 180-9340 ACCESSORY TABLE OR-18-GXL T853-A11 3 180-9340 OR-16-GXL Y751-A88 3 180-9340
19 8T-8737
GY-18-GXL C800-A97 20 180-9340 QTY PART NAME P/N ACCESSORY TABLE ACCESSORY TABLE A-C20
WH-16-HV T856-A31 21 180-9340 1 PLUG AS. 230-4011 QTY PART NAME P/N QTY PART NAME P/N A-C18
OR-16-HV X985-A14 22
23
180-9340
8T-8737
120mm PAINT/PRO 289-5150 1 PLUG AS. 230-4013 1 PLUG AS. 230-4013 A-C26
120mm PAINT/PRO 289-5150 125mm PAINT/PRO 289-5150
24 8T-8737
BK-18-GXL E963-A27 25 180-9340
WH-18-GXL G856-A8 26 180-9340
A-C4
A-C25 A-C42
PU-18-GXL Y923-A74 27 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C14
A-C24
A-C9
CLR-GA WIRE NAME POS TERM/PLUG
GY-18-GXL 994-A10 28 180-9340 WH-18-GXL G828-A38 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
29 8T-8737 BU-18-GXL U774-A58 1 180-9340
GN-18-GXL G829-A43 2 180-9340 OR-18-GXL Y736-A50 1 180-9340
PK-18-GXL G833-A47 30 180-9340
GY-18-GXL 994-A10 3 180-9340 BU-18-GXL Y734-A104 2 180-9340
GY-18-GXL U775-A68 2 180-9340 A-S3
YL-16-HV X986-A22 31 180-9340
ACCESSORY TABLE ACCESSORY TABLE
ACCESSORY TABLE G833-PK
32 8T-8737
QTY PART NAME P/N
YL-18-GXL E795-A80 33 180-9340 QTY PART NAME P/N
34 8T-8737 1 PLUG AS. 237-0227
QTY
1
PART NAME
PLUG AS.
P/N
230-4011
1 PLUG AS. 238-8247 A-C28 A-C32
WH-18-GXL E964-A26 35 180-9340 120mm PAINT/PRO 289-5150
120mm PAINT/PRO 289-5150 120mm PAINT/PRO 289-5150
YL-18-GXL G857-A9 36 180-9340
37 8T-8737 A-C17
GN-18-GXL C829-A66 38 180-9340 A-C25
A-C5 A-C15
PK-18-GXL C991-A131
39
40
8T-8737
180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG A-C21 A-C29
BR-18-GXL C803-A99 41 180-9340 YL-18-GXL U781-A3 1 180-9339
GN-16-HV T857-A36 42 180-9340
WH-18-GXL G828-A40 1 180-9340 GY-18-GXL T852-A32 1 180-9340
PK-18-GXL U782-A91 2 180-9339 A-C24 A-S2 A-S4 A-S5
GN-18-GXL G829-A42 2 180-9340
GY-18-GXL U775-A68 43 180-9340
BR-18-GXL U779-A6 3 180-9340
YL-18-GXL H807-A33
ACCESSORY TABLE
2 180-9340
PK-18-GXL Y746-A92 3 180-9339 A-C10 G829-GN U781-YL Y748-WH
44 8T-8737
PK-16-GXL U798-A126 45 126-1768 ACCESSORY TABLE QTY PART NAME P/N
YL-18-GXL Y741-A61 4 180-9339
A-S1 A-S7 A-S8 A-C22
YL-18-GXL E966-A49 46 180-9340 QTY PART NAME P/N 1 PLUG AS. 238-8245
GN-18-GXL Y742-A76 5 180-9339
G828-WH U782-PK Y749-GN
BU-18-GXL E965-A48 47 180-9340 1 PLUG AS. 237-0227 120mm PAINT/PRO 289-5150
GY-18-GXL Y754-A72 6 180-9339 A-C13
48 8T-8737 ACCESSORY TABLE
49 8T-8737 130mm PAINT/PRO 289-5150
QTY PART NAME P/N CONNECTOR DESCRIPTIONS
BU-16-HV X983-A7 50 180-9340
A-C16 1 RECEPTACLE AS. 230-5011
BU-18-GXL U774-A58 51 180-9340 A-C1 ENGINE CONTROL MODULE (ECM) CONNECTOR
GY-18-GXL Y738-A106 52 180-9340 A-C6 CLR-GA WIRE NAME POS TERM/PLUG 65mm PAINT/PRO 289-5150 A-C15 A-C2 CGI TEMPERATURE SENSOR CONNECTOR
YL-16-HV T864-A71 53 180-9340
BU-18-GXL G827-A69 54 180-9340
CLR-GA
WH-18-GXL
WIRE NAME POS TERM/PLUG
G828-A39 1 180-9340
GN-18-GXL A778-A127 1 180-9340
A-C27 A-C3 ARD PILOT FUEL CONTROL VALVE COIL CONNECTOR
YL-18-GXL T846-A100 55 180-9340 YL-18-GXL H807-A128 2 180-9340
A-C26 A-C4 ENGINE OIL PRESSURE SENSOR CONNECTOR
YL-18-GXL Y741-A61 56 180-9340 GN-18-GXL G829-A41 2 180-9340 ACCESSORY TABLE
CLR-GA WIRE NAME POS TERM/PLUG
BR-18-GXL U779-A6 57 180-9340 PK-18-GXL R746-A20 3 180-9340 QTY PART NAME P/N A-C5 CGI ABSOLUTE PRESSURE SENSOR CONNECTOR
PU-16-HV X988-A52 58 180-9340 ACCESSORY TABLE 1 PLUG AS. 230-4011
YL-18-GXL U781-A94 1 180-9339
A-C6 INTAKE MANIFOLD AIR PRESSURE SENSOR CONNECTOR A-C4 A-C12
PU-18-GXL Y733-A103 59 180-9340 PK-18-GXL U782-A93 2 180-9339
QTY PART NAME P/N 1 SEAL CAP (2) 274-3780
BU-18-GXL
GN-16-HV
Y734-A104
T863-A75
60
61
180-9340
180-9340 1 PLUG AS. 237-0227 120mm PAINT/PRO 289-5150
OR-18-GXL Y777-A95 3 180-9339 A-C7
SECONDARY ENGINE SPEED/TIMING SENSOR CONNECTOR
A-C16
BR-18-GXL Y776-A81 62 180-9340 120mm PAINT/PRO 289-5150
4 8T-8737 (CAMSHAFT)
A-C33
OR-18-GXL Y753-A82 63 180-9340 BR-18-GXL Y776-A81 5 180-9339 PRIMARY ENGINE SPEED/TIMING SENSOR CONNECTOR
6 8T-8737
A-C8
64 8T-8737 A-C17 (CRANKSHAFT)
65 8T-8737 ACCESSORY TABLE
PK-18-GXL Y746-A92 66 180-9340
A-C7 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N
A-C37 A-C9 INTAKE MANIFOLD AIR TEMPERATURE SENSOR CONNECTOR
CLR-GA WIRE NAME POS TERM/PLUG YL-18-GXL Y737-A105 1 180-9340
OR-16-HV X989-A51 67 180-9340
1 RECEPTACLE AS. 239-7353 A-C10 FUEL TEMPERATURE SENSOR CONNECTOR A-C3 A-C5
BR-16-HV
YL-18-GXL
X987-A37
Y737-A105
68
69
180-9340
180-9340
BU-18-GXL
YL-18-GXL
E965-A48
E966-A49
1
2
180-9340
180-9340
GY-18-GXL Y738-A106 2 180-9340
80mm PAINT/PRO 289-5150 A-C11 COOLANT TEMPERATURE SENSOR CONNECTOR A-C14
ACCESSORY TABLE
PK-18-GXL U773-A57 70 180-9340 ACCESSORY TABLE QTY PART NAME P/N A-C12 TIMING CALIBRATION (TC) PROBE CONNECTOR
71 8T-8737
QTY PART NAME P/N
WH-18-GXL G828-A1 72 180-9340
1 PLUG AS. 230-4011
1 PLUG AS. 238-8245
A-C27 A-C23 A-C13 IVA OIL PRESSURE SENSOR CONNECTOR
73 8T-8737 120mm PAINT/PRO 289-5150 A-C14 ARD MAIN FUEL CONTROL VALVE COIL CONNECTOR
CLR-GA WIRE NAME POS TERM/PLUG
OR-18-GXL T853-A11 74 180-9340 120mm PAINT/PRO 289-5150
75 8T-8737 OR-18-GXL C801-A98 1 180-9340 A-C15 IVA EOR ACTUATOR COIL CONNECTOR
YL-18-GXL H807-A33 76 180-9340 A-C18 GY-18-GXL C800-A97 2 180-9340 A-C16 NOT USED A-C41
BU-16-HV T862-A78 77 180-9340 A-C8 ACCESSORY TABLE
CLR-GA WIRE NAME POS TERM/PLUG A-C17 ARD FUEL ENABLE VALVE COIL CONNECTOR
78 8T-8737
YL-18-GXL H807-A128 79 180-9340
CLR-GA WIRE NAME POS TERM/PLUG WH-18-GXL Y748-A73 1 180-9340 QTY PART NAME P/N A-T1 A-C18 ARD PILOT FUEL PRESSURE SENSOR CONNECTOR
BR-18-GXL G826-A70 80 180-9340 BK-18-GXL E963-A27 1 180-9340 GN-18-GXL Y749-A59 2 180-9340 1 PLUG AS. 238-8247
A-C33
200-BK
WH-18-GXL Y748-A109 81 180-9340 WH-18-GXL E964-A26 2 180-9340 BR-18-GXL C803-A99 3 180-9340 120mm PAINT/PRO 289-5150 A-C19 FUEL PRESSURE SENSOR CONNECTOR
YL-18-GXL U781-A96 82 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE ACCESSORY TABLE A-C20 ARD MAIN FUEL PRESSURE SENSOR CONNECTOR
GN-18-GXL
BU-18-GXL
Y749-A110
995-A12
83
84
180-9340
180-9340
QTY PART NAME P/N QTY PART NAME P/N
WH-18-GXL G828-A65 1 180-9340
A-C21 ARD BOUNDARY TEMPERATURE SENSOR CONNECTOR A-C8
A-C28 GN-18-GXL G829-A64 2 180-9340
OR-18-GXL Y777-A95 85 180-9340 1 PLUG AS. 230-4011 1 PLUG AS. 230-4013
CLR-GA WIRE NAME POS TERM/PLUG WH-18-GXL U780-A62 3 180-9340 ARD TURBO OUTLET AND FLAME DETECT TEMPERATURE
86 8T-8737 120mm PAINT/PRO 289-5150 150mm PAINT/PRO 289-5150 A-C22
WH-18-GXL Y748-A124 1 180-9340 ACCESSORY TABLE CONNECTOR
87 8T-8737
OR-16-GXL Y751-A88 88 180-9340 GN-18-GXL Y749-A125 2 180-9340 QTY PART NAME P/N A-C23 ARD IGNITION COIL CONNECTOR A-C39
BR-18-GXL Y747-A108 89 180-9340 A-C9 PU-18-GXL Y923-A74 3 180-9340 1 PLUG AS. 230-4013 CLR-GA WIRE NAME POS TERM/PLUG
A-C19 A-C24 CGI ACTUATOR COIL CONNECTOR
90 8T-8737 120mm PAINT/PRO 289-5150
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE GY-16-HV T858-A23 1 180-9339
OR-18-GXL Y743-A107 91 180-9340 A-C25 DPF 1 (SINGLE FILTER)
92 8T-8737 BU-18-GXL C967-A15 1 180-9340 WH-18-GXL G828-A129 1 180-9340 QTY PART NAME P/N WH-16-HV T859-A24 2 180-9339
PK-18-GXL U782-A83 93 180-9340 PK-18-GXL G833-A45 2 180-9340 1 PLUG AS. 230-4013 A-C26 DPF 2 (DUAL FILTER) OR-16-HV T860-A25 3 180-9339 A-C41
GN-18-GXL G829-A130 2 180-9340
GN-18-GXL Y742-A76 94 180-9340 120mm PAINT/PRO 289-5150 A-C37 A-C27 ARD COMBUSTION AIR CONTROL VALVE COIL CONNECTOR
ACCESSORY TABLE PK-18-GXL C991-A131 3 180-9340 BU-16-HV T862-A78 4 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
BU-18-GXL C967-A15 95 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N ACCESSORY TABLE ARD COMBUSTION DIFFERENTIAL PRESSURE SENSOR GN-16-HV T863-A75 5 180-9339 PK-16-GXL U798-A126 1 180-9340
YL-18-GXL F421-A13 96 180-9340 GN-18-GXL C829-A66 1 180-9340 A-C28
97 8T-8737 1 PLUG AS. 230-4011 QTY PART NAME P/N CONNECTOR YL-16-HV T864-A71 6 180-9339 OR-16-GXL U799-A132 2 180-9340
A-C29 PK-18-GXL G833-A77 2 180-9340
98 8T-8737 120mm PAINT/PRO 289-5150 1 PLUG AS. 237-0227 ACCESSORY TABLE RD-14-GXL 101-A102 3 180-9340
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE A-C29 ARD HEATED NOZZLE WIRE ASSEMBLY CONNECTOR
OR-16-HV T860-A25 99 180-9340 1 SEAL-CAP 274-3781 QTY PART NAME P/N BK-14-GXL 229-A101 4 180-9340
BR-16-HV T990-A84 100 180-9340 OR-16-GXL U799-A132 1 180-9340 QTY PART NAME P/N A-C32 CRANKCASE PRESSURE SENSOR CONNECTOR 1 RECEPTACLE AS. 3E-3382 ACCESSORY TABLE
120mm PAINT/PRO 289-5150
GY-16-HV T987-A85 101 180-9340 A-C10 2 8T-8737 1 PLUG AS. 230-4011 A-C33 CGI DIFFERENTIAL PRESSURE SENSOR CONNECTOR 145mm PAINT/PRO 289-5151 QTY PART NAME P/N
BU-16-HV T989-A86 102 180-9340 120mm PAINT/PRO 289-5150
CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE 1 WEDGE 3E-3383 1 PLUG AS. 230-5008
PU-16-HV T988-A87 103 180-9340 A-C37 AIR INLET TEMPERATURE SENSOR CONNECTOR
GY-16-HV T858-A23 104 180-9340 YL-18-GXL F421-A13 1 180-9340 A-C20 QTY PART NAME P/N 120mm PAINT/PRO 289-5150
A-C38 FORE INJECTOR HARNESS CONNECTOR
WH-16-HV T962-A29 105 180-9340 PK-18-GXL G833-A46 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 230-4011
BR-16-HV T959-A18 106 180-9340 180mm PAINT/PRO 289-5150 A-C38 A-C39 FORE INJECTOR HARNESS CONNECTOR
ACCESSORY TABLE WH-18-GXL Y748-A63 1 180-9340 A-C40
GN-16-HV T961-A28 107 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C40 AFT INJECTOR HARNESS CONNECTOR
QTY PART NAME P/N GN-18-GXL Y749-A35 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C42
BU-16-HV T960-A19 108 180-9340 PU-16-HV T957-A16 1 180-9339
YL-16-GXL Y750-A111 109 180-9340 1 PLUG AS. 230-4011 BR-18-GXL Y747-A108 3 180-9340 A-C41 ARD HEATED NOZZLE RELAY CONNECTOR BR-16-HV K737-A54 1 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
A-C32 YL-16-HV T958-A17 2 180-9339
110 8T-8737 105mm PAINT/PRO 289-5150 ACCESSORY TABLE A-C42 ARD HEATED NOZZLE RELAY POWER CONNECTOR GN-16-HV K738-A5 2 180-9339 RD-14-GXL 101-A102 1 180-9339
WH-16-HV T985-A89 111 180-9340 CLR-GA WIRE NAME POS TERM/PLUG BR-16-HV T959-A18 3 180-9339
QTY PART NAME P/N BU-16-HV K739-A56 3 180-9339 BK-14-GXL 229-A101 2 180-9339
112 8T-8737 WH-18-GXL G828-A121 1 180-9340 BU-16-HV T960-A19 4 180-9339
1 PLUG AS. 237-0227 BU-16-HV X983-A7 4 180-9339 ACCESSORY TABLE
GN-16-HV T986-A90 113 180-9340 A-C11 GN-18-GXL G829-A122 2 180-9340 GN-16-HV T961-A28 5 180-9339
114 8T-8737 155mm PAINT/PRO 289-5150 OR-16-HV X985-A14 5 180-9339 QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG YL-18-GXL E795-A80 3 180-9340 WH-16-HV T962-A29 6 180-9339
WH-16-HV T859-A24 115 180-9340 YL-16-HV X986-A22 6 180-9339 1 RECEPTACLE AS. 3E-3364
PU-16-HV T957-A16 116 180-9340 BU-18-GXL 995-A12 1 180-9340 ACCESSORY TABLE WH-16-HV T985-A89 7 180-9339
BR-16-HV X984-A30 7 180-9339 120mm PAINT/PRO 289-5150
117 8T-8737 PK-18-GXL G833-A44 2 180-9340 A-C21 QTY PART NAME P/N GN-16-HV T986-A90 8 180-9339
WH-16-HV T856-A31 8 180-9339 1 WEDGE 3E-3365
YL-16-HV T958-A17 118 180-9340 ACCESSORY TABLE 1 PLUG AS. 230-4013 GY-16-HV T987-A85 9 180-9339
CLR-GA WIRE NAME POS TERM/PLUG GN-16-HV T857-A36 9 180-9339
119 8T-8737 120mm PAINT/PRO 289-5150 PU-16-HV T988-A87 10 180-9339
QTY PART NAME P/N WH-18-GXL Y748-A67 1 180-9340 BR-16-HV X987-A37 10 180-9339
120 8T-8737
1 PLUG AS. 230-4011 GN-18-GXL Y749-A55 2 180-9340 BU-16-HV T989-A86 11 180-9339
ACCESSORY TABLE OR-16-HV X989-A51 11 180-9339
QTY PART NAME P/N 120mm PAINT/PRO 289-5150 OR-18-GXL Y753-A82 3 180-9340 BR-16-HV T990-A84 12 180-9339
PU-16-HV X988-A52 12 180-9339
1 PLUG AS. 264-5732 4 8T-8737 ACCESSORY TABLE
ACCESSORY TABLE
1 COVER 292-0637 QTY PART NAME P/N
4 STRAP 3S-2093 ACCESSORY TABLE QTY PART NAME P/N
QTY PART NAME P/N 1 RECEPTACLE AS. 3E-5179
5 STRAP-CABLE 6K-0806 1 RECEPTACLE AS. 3E-5179
1 PLUG AS. 239-7349 140mm PAINT/PRO 289-5151
120mm PAINT/PRO 289-5151
115mm PAINT/PRO 289-5150 1 WEDGE 3E-5180
1 WEDGE 3E-5180
© 2010 Caterpillar, All Rights Reserved
 FORE AND AFT INJECTOR HARNESS CONNECTOR AND SPLICE LOCATIONS

Harness 292-0645 Connector Tables

E-C40 E-C5 E-C8 E-C11
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW K737-E23 1 180-9340 BR-16-NW X987-E15 A 154-2389 PU-16-NW X988-E19 A 154-2389 GN-16-NW K738-E2 A 154-2389
GN-16-NW K738-E2 2 180-9340 OR-16-NW X985-E6 B 154-2389 WH-16-NW T856-E9 B 154-2389 BU-16-NW K739-E20 B 154-2389
BU-16-NW K739-E4 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
BRAKE BU-16-NW X983-E5 4 180-9340 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N

BRAKE SOLENOID 5&6 OR-16-NW X985-E6 5 180-9340 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
BRAKE IVA 6 YL-16-NW X986-E7 6 180-9340 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
SOLENOID 1&2 SOLENOID 3&4 IVA 4 IVA 5 E-C12 BR-16-NW X984-E8 7 180-9340 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769
IVA 1 IVA 2 IVA 3 WH-16-NW T856-E9 8 180-9340
E-C10 E-C7 E-C9
E-C11 E-C8 GN-16-NW T857-E10 9 180-9340
E-C4 E-C5 E-C6 BR-16-NW X987-E11 10 180-9340
OR-16-NW X989-E12 11 180-9340 E-C6 E-C9 E-C12
PU-16-NW X988-E13 12 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
E-S2 ACCESSORY TABLE OR-16-NW X989-E17 A 154-2389 PU-16-NW X988-E18 A 154-2389 BR-16-NW K737-E3 A 154-2389
(X989-OR) QTY PART NAME P/N YL-16-NW X986-E7 B 154-2389 GN-16-NW T857-E10 B 154-2389 BU-16-NW K739-E21 B 154-2389
1 PLUG AS. 155-2252 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
200mm PAINT/PRO 110-3202 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
1 WEDGE 155-2258 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
E-S1 E-S4 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877
(K739-BU) E-S5 E-S3
(X987-BR) (K737-BR) (X988-PU)
1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769

E-C4
CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW X987-E14 A 154-2389 E-C10
E-C7
Harness 292-0645 BU-16-NW X983-E5 B
ACCESSORY TABLE
154-2389
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA
BR-16-NW
WIRE NAME POS TERM/PLUG
K737-E1 A 154-2389
OR-16-NW X989-E16 A 154-2389
Connector and Splice Locations QTY
1
PART NAME
PLUG
P/N
153-9693
BR-16-NW X984-E8 B 154-2389 BU-16-NW K739-E22 B 154-2389
ACCESSORY TABLE
E-C40 1 SEAL 154-0877
ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 CLIP 154-3769 1 PLUG 153-9693
EXTERNAL ENGINE 1 PLUG 153-9693
1 SEAL 154-0877
1 SEAL 154-0877
HARNESS INTERFACE 1 CLIP 154-3769 1 CLIP 154-3769

J-S17
J-S4 (T989-BU)
J-S1 (T859-WH) J-S5 J-S18
(T858-GY) (T860-OR) (T990-BR) Harness 286-8232 Connector Tables
J-C4 J-C7 J-C38
J-S6
J-S7 (T864-YL) CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
(T957-PU) GY-16-HF T858-J20 1 291-9856 WH-16-HF T859-J25 1 291-9856 PU-16-NW T957-J1 1 180-9340
J-S8 BU-16-HF T862-J22 2 291-9856 GN-16-HF T863-J23 2 291-9856 YL-16-NW T958-J2 2 180-9340
J-S9 (T958-YL) PU-16-HF T957-J31 3 291-9856 BU-16-HF T960-J34 3 291-9856 BR-16-NW T959-J3 3 180-9340
J-C4 J-C5 (T959-BR) J-C6 J-C7 J-C8 J-C9 WH-16-HF T985-J37 4 291-9856 PU-16-HF T988-J40 4 291-9856 BU-16-NW T960-J4 4 180-9340
J-S10 ACCESSORY TABLE ACCESSORY TABLE GN-16-NW T961-J5 5 180-9340
INJECTOR 1 INJECTOR 2 J-S3 (T960-BU) INJECTOR 3 INJECTOR 4 INJECTOR 5 INJECTOR 6 QTY PART NAME P/N QTY PART NAME P/N WH-16-NW T962-J6 6 180-9340
(T863-GN) 1 PLUG AS. 264-2407 1 PLUG AS. 264-2407 WH-16-NW T985-J7 7 180-9340
J-S2 4 SEAL 291-9857 4 SEAL 291-9857 GN-16-NW T986-J8 8 180-9340
J-S11 (T862-BU) GY-16-NW T987-J9 9 180-9340
(T961-GN) PU-16-NW T988-J10 10 180-9340
J-S12 BU-16-NW T989-J11 11 180-9340
J-S13 (T962-WH) Harness 286-8232 J-C5 J-C8 BR-16-NW T990-J12 12 180-9340
(T985-WH) J-S14 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE

(T986-GN) Connector and Splice Locations GY-16-HF T858-J19 1 291-9856 OR-16-HF T860-J28 1 291-9856 QTY PART NAME P/N
J-S15 BU-16-HF T862-J21 2 291-9856 YL-16-HF T864-J30 2 291-9856 1 PLUG AS. 155-2252
(T987-GY) YL-16-HF T958-J32 3 291-9856 GN-16-HF T961-J35 3 291-9856 120mm PAINT/PRO 289-5151
J-S16 GN-16-HF T986-J38 4 291-9856 BU-16-HF T989-J41 4 291-9856 1 WEDGE 155-2258
(T988-PU) ACCESSORY TABLE ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N
1 PLUG AS. 264-2407 1 PLUG AS. 264-2407
4 SEAL 291-9857 4 SEAL 291-9857 J-C39
EXTERNAL ENGINE CLR-GA WIRE NAME POS TERM/PLUG
HARNESS INTERFACE GY-16-NW T858-J13 1 180-9340
WH-16-NW T859-J14 2 180-9340
J-C6 J-C9 OR-16-NW T860-J15 3 180-9340
J-C38 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG BU-16-NW T862-J16 4 180-9340
WH-16-HF T859-J26 1 291-9856 OR-16-HF T860-J27 1 291-9856 GN-16-NW T863-J17 5 180-9340
GN-16-HF T863-J24 2 291-9856 YL-16-HF T864-J29 2 291-9856 YL-16-NW T864-J18 6 180-9340
BR-16-HF T959-J33 3 291-9856 WH-16-HF T962-J36 3 291-9856 ACCESSORY TABLE
J-C39 QTY PART NAME P/N
GY-16-HF T987-J39 4 291-9856 BR-16-HF T990-J42 4 291-9856
ACCESSORY TABLE ACCESSORY TABLE 1 PLUG AS. 155-2273
EXTERNAL ENGINE QTY PART NAME P/N QTY PART NAME P/N 120mm PAINT/PRO 289-5151
HARNESS INTERFACE 1 PLUG AS. 264-2407 1 PLUG AS. 264-2407 1 WEDGE 155-2263
4 SEAL 291-9857 4 SEAL 291-9857

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