30 Hydraulic

30
HYDRAULIC
30.01
HYDRAULIC
SYSTEM
CONTENTS
Tests and hydraulic pressures test.. ..........................................................................................1
Hydraulic tank and return filter ..................................................................................................2
Blocks ................................................................................................................................4
The function of the loader control valve and unloader valve .......................................................... 7
Steering priority valve ...........................................................................................................8
The function of the backhoe control valve ..................................................................................9
Pressure relief valve (PRV) test. ............................................................................................1O
Secondary pressure relief valvas (SPRV) ................................................................................. 11
Unloading valve test. ........................................................................................................... 12
Steering pressure test. .........................................................................................................13
Pilot pressure test. ..............................................................................................................14
HYDRAULIC CYLINDERS
Basic type cylinder assembly .................................................................................................15
Nut type cylinder montage ....................................................................................................24
Loader lift cylinder ...............................................................................................................29
Loader bucket tilt cylinder .....................................................................................................32
Clampshell cylinder. ............................................................................................................35
Backhoe boom cylinder ........................................................................................................38
Backhoe dipperstick cylinder. ................................................................................................41
Backhoe bucket cylinder ......................................................................................................44
Backhoe extendible dipperstick cylinder. ................................................................................ .47
Backhoe swing cylinder .......................................................................................................50
Backhoe stabilizer cylinder. ..................................................................................................53
CUKUROVA Model 885

Backhoe - Loader Hydraulic System
Date Page 1 Section 30.01

Tests and Hydraulic pressures Test Nominal Notes
point Value
Engine RPM Low 800 min_,
Engine RPM High 2200 min_,
Oil Temperature 50 ±lU °C
Transmission system pressure Trans 16+3 bar
Adjusted Hydraulic main system P1 220±0 bar AII pressure

pressure adjustment due to
enoine's 1500 rpm
Hydraulic support pump system pressure P2 180±0 bar
Loader Valve
Boom cvlinder retract P1 210±0 bar System pressure
Boom cvlinder extend P1 210±0 bar System pressure
Bucket cvlinder retract P1 225±0 bar

Bucket cvlinder extend P1 160±0 bar
Clamp cvlinder retract P1 240±0 bar

Clamp cvlinder extend P1 210±0 bar System pressure
Backhoe Valve
Boom cylinder retract P1 225±0 bar
Boom cylinder extend P1 275±0 bar
Stick cylinder retract P1 275±5 bar

Stick cylinder extend P1 225±5 bar
Bucket cylinder retract P1 225±0 bar

Bucket cylinder extend P1 225±0 bar
Swing cylinder - Left P1 160±0 bar

Swing cylinder - Right P1 160±0 bar
Stabilizer - Left leg P1 210±0 bar System pressure

Stabilizer - Right leg P1 210±0 bar System pressure
Steering system
Steering unit CF 175±5 bar
Turn Right CF 175±5 bar
Turn Left CF 175±0 bar
Pilot Svstem Pressure Pilot 27+~
CUKUROVA Model 885


Hydraulic Tank and Return Filter
Hydraulic tank contains the hydraulic oil for the

hydraulic system.
Hydraulic tank has three separata sections;
1- Filter chamber A, all leak oil is collected .
2- Return oil side B, all return oil from the

hydraulic valves is collected.
3- Suction side C where the oil is drawn by the

hydraulic pumps.
Section B and C are divided by means of the

Figure 1 perforated steel sheet.
Filtered oil flows through the section C which is

free from the foam.
Figure 2
AA KESÍDÍ The tank is equipped by a breather filter so that the

oil is subjected to the atmospheric pressure. This
filter must be cleaned at least for every 500 hours
depending to the working conditions
2.1- Plug
2.2- Plug
2.3- Strainer
2.4- Housing
Figure 3
CUKUROVA Model 885


Fixed Displacement Tandem Pump
The working pump is designad as a gear

pump. lt is driven by the diesel engine and
installed on the transmission unit.
Hydraulic pump converts mechanical energy to

hydraulic energy.
The double pump consists of two input units

P1 and P2 and designad as a fixed
displacement gear pump.
The pump is driven by the transmission with

the same speed of the engine.
The second pump P1 supplies oil to the

P2 Pump P1 Pump hydraulic steering system via the priority valve.
The priority valve diverts excess flow to the
loader valve.
This flow summation increases the attachment

speed.
CUKUROVA Model 885


Collector Block
The return oil from the users is collected

in the loader valve block (100) and the
backhoe valve block (200) and returns to
the tank via collector block (2) .
The oil returns to the tank, either via the

pretension check valve 2.2, connections
and oil cooler (3) .
To avoid the pressure peaks in the oil

cooler when the hydraulic oil is cold (high
viscosity), the pretension check valve
(2.1}, which is adjusted to 7 bar, pens and
allows the return oil from the control valve
blocks to flow directly to the hydraulic tank
(1 ).
Function of Pretension Check Valve
The pretension check valve is pre-

adjusted in the factory.
The counter pressure is adjusted by the

spring (2) force which holds the piston (9)
in its seat. When the counter pressure is
reached to the adjusted value, the piston
leaves its seat, allowing oil to flow through
port T. The pressure at port A is
maintained to the pre-adjusted value.
The orifica on the piston allows oil on the

spring side to flow through the tank ( to
avoid the piston from blockage).
1- Cover 2- Spring 3- O-ring
4- Housing 5- O-ring 6- Seal
7- Support 8- O-ring 9- Pisten
A- lnlet Port T-Tank port
CUKUROVA Model 885


Servo Valve Block
Servo valve is a collector and distributor

block.
Servo valve supply oils to the joysticks

and the backhoe boom locking valve. The
return lines of these components are
connected to the tank via the servo valve.
The valve is supplied with hydraulic oil via

connection (9) from the distributor block
which is also supplied with hydraulic oil
via the axial piston pump.
The cartridge type pressure reducing

valve is mounted to the block. The
purpose of this is to limit the servo
pressure to a certain value .
An accumulator is mounted to the block

which maintains the servo pressure
makes it possible to apply a limitad times
when the engine is turnad off or the
hydraulic pump has a failure.
JOYSTICK
LOCKING VALVE
3
2
HYDRAULIC
ACCUMULATOR
/
111111
CUKUROVA Model 885


ON-OFF Solenoid Valve
Function
The spool of the solenoid valve clases the

11 ports of A and B in neutral by means of
the spring force.
When the solenoid energized, the pin

inside the magnet is torced towards to the
spool. The spool moves in the same
direction of the pin allowing the oil to flow
from Port A to Port B.
AII the joysticks are supplied with oil when

the solenoid valve is energized.
Adjustment
Remove cap and install the pressure

gauge to the test point SERVO far the
servo pressure of the hydraulic system .
Run the diesel engine at approx. 1000

RPM .
Load the pump slowly by means of

actuating one of the cylinders all the way.
Check the servo pressure.
CUKUROVA Model 885


lf the servo pressure is lower than the
predefined value, loosen lock nut and turn
the adjustment screw clockwise to set the
pressure.
lf the servo pressure is higher than the

predefined value, loosen lock nut and turn
the adjustment screw counter-clockwise
to set the pressure.
The Function of the Loader Control

Valve and Unloader Valve
The loader control valve is monoblock

P2 adjustment relief valve and open centered. The control valve is
combined of the different elements.
The control valve is mechanically

actuated and controls the working
movements of the backhoe depending on
the mechanical joystick position .
The loader control valve is combined with

the unloader valve which is activated by
hydraulically or by a solenoid valve . The
solenoid valve is energized by a button
inside the cab.
Oil from P2 enters the valve, flows

through the Check Valve and combines
with the flow from P1.
A drilling in the block feeds oil from the

main passage to the end of the unloader
spool, through the orifice to the relief
valve and solenoid valve. When pressure
in the main passage exceeds 180 Bar, the
relief valve opens and oil begins to flow
from the main passage through the orifice
and the relief valve to the tank. The
pressure drop created across the orifice
which is acting on the end of the spool
exceeds the spring force, allowing the
P2 pump connection spool to shift, opening P2 to the tank.
When pressure in the main passage falls
below the setting of the relief valve, it
closes. The flow through the orifice stops,
pressure equalizes at each end of the
spool, the spool is then shifted to its
original position by the spring. Oil from P2
passes through the check valve again to
combine with the flow from P1 to give full
flow to the Loader Control Valve .
CUKUROVA Model 885


P1 adjustment relief point Similarly, when the solenoid valve is
energizad the oil flows along the same path,
cause pressure drop across the orifica and
the spool shifts and opens P2 to the tank.
Oil flow from the loader control valve enters
via connection the backhoe control valve.
Primary pressure relief valve which is

installed loader valve protect the hydraulic
system against pressure peaks above the
adjusted maximum pump working pressure
between pump and control valves.
Sorne of user of the control valve is fitted

either with a secondary pressure relief valve
integrated suction function to avoid from
cavitations except clamp (left and right).
Secondary pressure relief valve and protect

the working circuits by limiting the pressure
which could appear between the control
valve and the users to a preadjusted value.
The purpose of the suction valve which is

combinad with the relief valve is to prevent
the cavitations which could occur during
Float valve section certain working movements, while allowing
the oil at the tank pressure to flow to the low
pressure side of the users.
Steering Priority Valve
Oil from P1 enters the steer priority valve

and is diverted to the controlled flow port
CF. Pressure in CF is sensed through a
small drillings in the spool and is directed to
the end of the Spool through an orifica.
When sufficient oil is delivered to the

steering unit to satisfy the steering
requirement, pressure in CF rises . When it
exceeds the setting of the spring, the spool
begins to shift. The excess flow is diverted
to EF to combine with the flow from P2 to
the loader control valve.
~ - - - - - - - - - - - - - 1 Loade r
Steering Va lve A Load Sense hose directs pressure from

the steering unit back in to LS.
i;:-=~=- - 7
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90
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L ___ _J
CUKUROVA Model 885


The Function of the Backhoe Control
Valve
The backhoe control valve is monoblock

and open centered. The control valve is
combinad of the different elements.
Oil flow from the loader control valve

enters via connection N the backhoe
control valve.
The control valve is mechanically

actuated and control the working
movements of the backhoe depending
on the mechanical joystick position.
Each user of the control valve is fitted

either with a secondary pressure relief
valve integrated suction function to avoid
from cavitations except stabilizers (left
and right).
Secondary pressure relief valve protect

the working circuits by limiting the
pressure which could appear between
the control valve and the users to a
preadjusted value.
The purpose of the suction valve which is

combinad with the relief valve is to
prevent the cavitations which could occur
during certain working movements, while
allowing the oil at the tank pressure to
flow to the low pressure side of the
users.
CUKUROVA Model 885


PRESSURE RELIEF VALVE (PRV)
TEST
Park the machine on level ground. Make

sure that the attachments are in the road
travel position. Lower the loader bucket.
- Heat the hydraulic oil temperature until

it reaches to 50°C.
- Raise the loader and install the safety

strut.
- Stop the engine and release the

pressure in the hydraulic system .
- Attach the manometer (0-400 bar) to

the test point P1.
- Make sure that there is anyone around

P1 test point the machine
- Start up the machine
- Raise the boom and control the

pressure via manometer.
NOTE: lf the pressure is above or under

the determined value, adjust the main
pressure relief valve(P1 ).
Remove the manometer.
Mano meter
P1 adjustment relief point

Adjustment bolt
CUKUROVA Model 885


SECONDARY PRESSURE RELIEF
V ALVES(SPRV)
- Park the machina on flat, level ground.

Make sure that the attachments are in
the road travel position.
- Lower the loader bucket.

the machina.
- Heat the machina until the hydraulic oil

temperatura reaches to 50°C.

strut.
- Stop the engine and ralease the

pressure in the hydraulic system .
- Attach the manometer (0-400 bar) to

the test point M1.
- Turn in the primary pressure relief valve

adjusting bolt one turns clockwise.
- Start up the engine.
- Actívate the relatad attachment to make

the controls and see the secondary
pressure from the test point P1.
NOTE: lf the pressure is lower or higher

than the determinad value, park the
machina, stop the engine, ralease the
pressure in the hydraulic system and
remove the secondary pressure relief
valve
- Define the SPRV correctly
- Remove the secondary pressure relief

valve as shown in the pictures
- Adjust the SPRV
CUKUROVA Model 885


UNLOADING VALVE TEST
Park the machine on flat, level ground.

the road travel position. Lower the loader
bucket.

the machine.
- Heat the engine until the hydraulic oil


strut.
- Stop the machine and release the

pressure in the hydraulic system.
P2 test point - Attach the manometers (0-400 bar) to

the test point P1 and P2.
- Be sure that the unloader solenoid is

not energizad.
- Raise the boom and control the

pressure in the manometer.
- Make sure that the pressure in two test

points (P1 and P2) rises to 180 bar
simultaneously.
- When the pressure in test point P2

Mano meter reaches to 180 bar, discharge valve
decreases the pressure of pump P2 to O
bar.

than the determinad value, the
adjustment of the discharge valve should
be done by the adjustment bolt.
- Control and adjust the pressure and

park the machine.
- Stop the engine and remove the

manometers.
P2 adjustment bolt
CUKUROVA Model 885


STEERING PRESSURE TEST
Park the machina on flat, level ground.

bucket.

the machina.


strut.
- Stop the machina and ralease the

pressure in the hydraulic system.
Steering pressure test point (CF)
- Attach the manometers (0-400 bar) to
the test point CF.
- Turn the steering one side end .
- Check the steering pressure (175 bar)

than the determinad value (175 bar), the
adjustment of the steering pressure
should be done by the adjustment bolt.
- Demount the steering control unit.
- Remove the plug
- Adjust steering pressure by adjustment

Plug (over adjustment bolt) Steering control unit bolt
Adjustment bolt
CUKUROVA Model 885


PILOT PRESSURE TEST
Park the machine on flat, level ground.

bucket.

the machine.

temperature reaches to 50°C.

strut.
- Stop the machine and release the

Pilot pressure test point pressure in the hydraulic system.
- Attach the manometers (0-50 bar) to

the test point Pilot.
- Check the pilot pressure (27 bar)
Pliot valve Pilot adjustment bolt NOTE: lf the pressure is lower or higher
than the determined value (27 bar) , the
adjustment of the pilot pressure should
be done by the adjustment bolt.
- Untighten the nut
- Adjust pilot pressure by adjustment bolt
- Tighten the nut
Hydraulic accumulator (13 bar)
CUKUROVA Model 885


HYDRAULIC CYLINDERS
Basic type cylinder assembly
Firstly clean the piston guide with solvent or

a chemical cleaner.
Figure 1
After cleaning, dry the piston guide.
Figure 2
You can use air for drying the guide
Figure 3
CUKUROVA Model 885


Seal parts:
1) Back-up ring
2) O-ring
3) O-ring
4) Omegat
5) Dust seal
6) O-ring
7) Dust seal
8) Nutring
9) O-ring
1O) Guide ring
11) Guide ring
12) Guide ring
12 3 4 5 6 7 8 91 O11 12
Figure 4
Prepare the guide and piston end for

mounting
Figure 5
New seal kit montage to guide
Firstly, mount back-up ring and O-ring into

the guide surface grove. See Figure 6!
Figure 6
CUKUROVA Model 885


Firstly insert the O-ring into the groove
then mount the omagat into groove over
the O-ring (figure 8 and figure 7- same
groove)
Figure 7
Mounting of omegat
Figure 8
Use bottom of a screw driver for assist

mounting of a Omegat.
Figure 9
CUKUROVA Model 885


Prepare the guide ring for montage.
Figure 10
Mount the guide ring
Figure 11
Mount the nutring shown as figure 12
Figure 12
CUKUROVA Model 885


Mount the guide ring
Figure 13
Align the dust seal on the guide- figure 14
Figure 14
Mount the dust seal with pressure

apparatus - see figure 15.
Figure 15
CUKUROVA Model 885


Piston Montage
Seat the O-ring into the piston surface

groove.
Figure 16
lnsert the O-ring inner side of piston.
Figure 17
Seat the O-ring into the piston surface

groove.
Figure 18
CUKUROVA Model 885


Use apparatus shown figure 19 for
placing the omegat.
Figure 19
Place the omegat and align on the guide

apparatus shown figure 20
Figure 20
Push the omegat through the piston with

the insert apparatus(figure 21)
Figure 21
CUKUROVA Model 885


Use a plastic hammer move the omegat
to groove.
Figure 22
Place the omegat into groove.
Figure 23
Use the circular pressure apparatus on

the omegat.
Figure 24
CUKUROVA Model 885


Fit the omegat.
Mount the piston on rod
Figure 25
Mount the guide rings

Mount the setscrew.
Figure 26
Piston is ready
Mount the piston into cylinder shell.
Figure 27
CUKUROVA Model 885


Nut type cylinder montage
In figure 1 sorne of the guide seals shown

nut type cylinder montage
$ekil 29 da gorüldügü gibi Somun tipli

silindir montajmda kulland191m12 k1lavuz
gorülmektedir. K1lavuzun ig k1smma Düz
tip silindir montajmda gorüldügü gibi O-
ring, omegat, yataklama ringi ve kegeler
yerle~tirilir.
Figure 1
Mount the O-ring,guide ring, seal and

omegat inner side of the guide groove
Figure 2
Figure 3
CUKUROVA Model 885


Mount backup ring and O-ring
Figure 4
Mount the O-ring inner side of piston
Figure 5
Mount the piston on rod
Figure 6
CUKUROVA Model 885


Use Loctite on treads
Figure 7
Mount the nut end of the rod
Figure 8
Place the guide rings on piston
Figure 9
CUKUROVA Model 885


Select the suitable torque on nut.
Tighten the nut.
Figure 10
Mount the teflon rings .
Figure 11
Align and replace the piston into the

cylinder shell.
Figure 12
CUKUROVA Model 885


Use loctite on bolts
Figure 13
Tighten the guide bolts
Cylinder is ready ...
Figure 14
CUKUROVA Model 885


LOADER LIFT CYLINDER
/
_,,.,.,,,,,...,,..... 1
/ 10~
11 l~
//
g
//
/
1 CYLINDER PIPE LEFT 14 O-RING

2 TEFLON RING 15 OMEGAT
3 O-RING 16 ROO
4 BACK-UP RING 17 GREASER
5 NUTRING 18 DUST SEAL
6 TEFLON RING 19 BUSHING
7 DUST SEAL 20 DUST SEAL
8 GUIDE 21 BUSHING
9 BOLT 22 GREASER
10 NUT 23 PLUG
11 PISTON 24 LIFT CYLINDER RIGHT
12 TEFLON RING 25 LIFT CYLINDE LEFT
13 TEFLON RING 26 REPAIR KIT
CUKUROVA Model 885


8
1 16
1 CYLINDER PIPE LEFT 14 O-RING

3 O-RING 16 ROD
4 BACK-UP RING 17 GREASER
8 GUIDE 21 BUSHING
9 BOLT 22 GREASER
10 NUT
11 PISTON
12 TEFLON RING
13 TEFLON RING
CUKUROVA Model 885


DISASSEMBLY
Clean the cylinder.

Fix the cylinder very carefully (1 ).
Remove the bolts(9) and take the guide(B)
Remove the red (16) carefully.
Fix the red (16) from the pin side. Remove the nut (1 O) by means of a key.
Remove the piston(11) from the rod(16)
Remove the ring (15),the bearing (12, 13)and 0-ring(14)
Remove the guide(B) from the rod(16)
Remove the teflon ring(2,6),0-ring(3),back-up ring(4),nutring (5),dust seal(7) from the guide(B).
Check the greasers (17,22) and if they don't work, changa them.
CHECK
Clean all parts of the cylinder.

Check inside the cylinder (1 ).
lf there is damage in the pipe, renew it.
Check the surface of the red (16), renew it if there is a damage.
Check the linearity of the red (16).
Check the bushings (19, 21 ).Changa it if necessary.
Check the guide (8).Change it if necessary.
Check the pisten (11 ).Changa it if necessary.
ASSEMBLY
After the assembly of the teflon rings(2,6) to the guide, place the dust seal(7) and nutring(5).
Then, place O-ring(3) and back-up ring(4).
Grease the guide (8).Pass the O- ring (16) from the head of the guide (8).
Pass the Omegat (15) on the pisten (11 ).
Grease the 0-ring (14) and pass it on the pisten (11 ).
Grease the teflon ring(12, 13)and pass it on the piston(11)
Assemble the piston(11) to the rod(16)
Tighten the nut(1 O) and fix the piston(11)
lnstall the red to the cylinder which is greased by hydraulic oil.
Fix the guide(B) with bolts(9)
CUKUROVA Model 885


LOADER BUCKET (TILT) CYLINDER
1 CYLINDER PIPE LEFT 13 TEFLON RING

2 TEFLON RING 14 O-RING
3 OMEGAT 15 OMEGAT
4 O-RING 16 TEFLON RING
5 BACK-UP RING 17 ROO
8 DUST SEAL 20 GREASER
9 GUIDE 21 BUSHING
10 BOLT 22 TILT CYLINDER
11 NUT 23 REPAIR KIT
12 PISTON
CUKUROVA Model 885


3 OMEGAT 15 OMEGAT
5 BACK-UP RING 17 ROD
9 GUIDE 21 BUSHING
10 BOLT 22 TILT CYLINDER
11 NUT
12 PISTON
CUKUROVA Model 885


DISASSEMBLY
Clean the cylinder.

Fix the cylinder (1)
Remove the bolts(1 O) and the head of the cylinder.(9)
Remove the red (17).
Fix the red (17) from the pin side. Remove the nut (11) with a key.
Remove the Omegat (15), teflon ring (13, 16) and 0-ring (14) from the pisten.
Remove the guide(9) from the rod(17)
Remove the teflon ring(2,7),0megat(3),0-ring(4),back-up ring(5), nutring(6) and dust seal(8).
CHECK
Clean all parts.

Check inside the cylinder (1)
Changa the cylinder (1) if necessary.
Check the surface of the red (17).Change it if necessary.
Check the linearity of the red (17).
Check the bushings (19, 21 ).Changa it if necessary.
Check the guide (9).lf a problem is seen, renew it.
Check the pisten (12). lf a problem is seen, renew it.
ASSEMBLY
Then, place Omegat(3),0-ring(4) and Back-up ring(5).
Grease the guide (9) and pass the red (17) from the head of the guide (9).
Pass the Omegat(15) on the piston(12)
Grease the 0-ring(14) and pass the piston(12)
Grease the teflon rings(13, 16) and pass on the piston(12)
Make the assembly of the piston(12) to the rod(17)
Tighten the nut(11) and fix the piston(12)
Pass the red from the cylinder (1) which is greased by hydraulic oil.
Fix the guide(9) with bolts(1 O)
CUKUROVA Model 885


CLAMPSHELL CYLINDER
1 CYLINDER PIPE 13 OMEGAT

4 BACK-UP RING 16 ROO
5 OMEGAT 17 SEGMENT
6 NUTRING 18 JOINT
9 GUIDE 21 GREASER
10 NUT 22 CLAMP CYLINDER
11 PISTON 23 REPAIR KIT
12 TEFLON RING
CUKUROVA Model 885


19

5 OMEGAT 17 SEGMENT
6 NUTRING 18 JOINT
9 GUIDE 21 GREASER
10 NUT
11 PISTON
12 TEFLON RING
CUKUROVA Model 885


DISASSEMBLY
Clean the cylinder.

Fix the cylinder .(1)
Remove the cylinder head (9).
Remove the red (16) carefully.
Fix the red (16) from the pin side. Remove the nut by mean of a key(1 O)
Remove the Teflon rings (12, 15), Omegat (14) and O-ring (13) from the pisten.
Remove the guide (9) from the red (16).
Remove the teflon ring(2,7),Omegat(5),O-ring(3),back-up ring(4),nutring(6) and dust seal(8).
CHECK
Clean all parts.

lf there is damage inside the cylinder (1), renew it.
Check the surface of the red (16), if there is damage on the surface, renew it.
Check the linearity of the rod(16).lf there is a problem, renew it
Check the bushings (18, 19).Change them if necessary.
Check the pisten (11 ).lf a problem is seen, renew it.
ASSEMBLY
Place the Teflon rings (2, 7) to the guide after the assembly of dust seal (8) and nutring (6).
Then, place Omegat (5), O-ring (3) and back-up ring (4).
Grease the guide (9) and pass the red (16) from the head of the guide (9) very carefully.
Grease the O-ring (13) and pass on the pisten.
Grease the Teflon rings (12, 15) and pass on the pisten (11 ).
Make the assembly of the pisten (11) to the red (16).
Tighten the nut(1 0)and fix the piston(11)
Pass the red (16) from the cylinder (1) which is greased by hydraulic oil.
Fix the guide(9)
CUKUROVA Model 885


BACKHOE BOOM CYLINDER
1 CYLINDER PIPE 15 TEFLON RING

3 O-RING 17 OMEGAT
4 BACK-UP RING 18 TEFLON RING
5 OMEGAT 19 TEFLON RING
6 NUTRING 20 ROO
7 TEFLON RING 21 DUST SEAL
8 DUST SEAL 22 BUSHING
9 GUIDE 23 GREASER
10 BOLT 24 BUSHING
11 SEGMENT 25 REPAIR KIT
12 WASHER 26 BACKHOE BOOM CYL.
13 WASHER 27 SCREW
14 PISTON
CUKUROVA Model 885


3
16
24

3 O-RING 17 OMEGAT
6 NUTRING 20 ROD
9 GUIDE 23 GREASER
10 BOLT 24 BUSHING
11 SEGMENT 25 SCREW
12 WASHER
13 WASHER
14 PISTON
CUKUROVA Model 885


DISASSEMBLY
Clean the cylinder.

Remove the bolts(1 O) and take the cylinder head(9)
Remove the rod(20) carefully
Fix the rod(20)
Remove the Omegat (17), Teflon rings (15, 18, and 19) ,O-ring (16), washers(12, 13) and segment (11)
on the pisten.
Remove the guide(9)from the rod(20)
Remove the teflon rings(2,7), Omegat(5),O-ring(3), back-up ring(4) ,nutring(6)and dust seal(8) from the
guide(9).
CHECK
Clean all parts.

Check inside the cylinder(1)
lf there is damage inside the cylinder, renew it.
Check the surface of the red (20).lf there is damage on the surface, changa it.
Check the linearity of the red (20).lf there is a problem, renew it.
Check the guide. lf a problem is seen, changa it.
Check the pisten (14).lf a problem is seen, renew it.
ASSEMBLY
After the assembly of the teflon rings(2,7) to the guide, place the dust seal (8) and nutring(6).
Then, place Omegat(5),O-ring(3) and back-up ring(4).
Grease the guide(9)Pass the rod(20) from the head of the guide(9)
Place the Omegat(17) on the piston(14)
Grease the O-ring (16) and then pass it on the piston(14).
Grease the teflon rings(15, 18, 19) and then pass on the piston(14)
Make the assembly of the pisten (14) to the red (20).
Place the washer (12, 13) and segment (11) and fix the piston(14)
Fix the guide(9) with bolts(1 O)
CUKUROVA Model 885


BACKHOE DIPPERSTICK CYLINDER
21

2 O-RING 14 OMEGAT
3 FIBER RING 15 GREASER
4 NUTRING 16 ROD
7 GUIDE 19 DUST SEAL
8 BOLT 20 BUSHING
9 NUT 21 DIPPERSTICK CYLINDER
10 PISTON
11 TEFLON RING
12 O-RING
CUKUROVA Model 885


2 O-RING 14 OMEGAT
3 FIBER RING 15 GREASER
4 NUTRING 16 ROO
7 GUIDE 19 DUST SEAL
8 BOLT 20 BUSHING
9 NUT
10 PISTON
11 TEFLON RING
12 O-RING
CUKUROVA Model 885


DISASSEMBLY
Clean the cylinder.

Fix the cylinder (1) very carefully.
Remove the bolts(8) and take the cylinder head(7)
Remove the rod(16) carefully
Fix the rod(16) from the pin side and remove the nut(9) with a key.
Remove the piston(1 O) from the rod(16)
Remove the Omegat(14), teflon ring(11, 13) and O-ring(12)
Remove the fiber-ring(3),O-ring(2),teflon ring(5),nutring(4) and dust seal(6)from the guide(7).
CHECK
Clean all parts.

lf there is damage inside the cylinder, renew it.
Check the surface of the red (16).lf there is damage, renew the cylinder.
Check the linearity of the red (16).Change it if necessary.
Check the bushings (18, 20). Changa them if necessary.
Check the guide (7).lf there is a problem, renew it.
Check the pisten (1 0).lf a problem is found, changa it.
ASSEMBLY
After the assembly of the Teflon ring (5) to the guide (7), place the dust seal (6) and nutring (4).
Then, place the fiber ring (3) and O-ring (2).
Grease the O-ring(12) and then pass on the piston(1 O)
Grease the teflon rings(11, 13) and then pass on the piston(1 O)
Make the assembly of the piston(1 O) to the rod(16)
Tighten the nut(9) and fix the piston(1 O)
Fix the guide (7) with bolts (8).
CUKUROVA Model 885


BACKHOE BUCKET CYLINDER
22
17
18
17
1 CYLINDER PIPE 13 O-RING

4 O-RING 16 ROO
8 GUIDE 20 BUSHING
9 BOLT 21 DUST SEAL
10 NUT 22 BACKHOE BUCKET CYL.
11 PISTON
12 TEFLON RING
CUKUROVA Model 885


1 CYLINDER PIPE 13 O-RING
4 O-RING 16 ROO
8 GUIDE 20 BUSHING
9 BOLT 21 DUST SEAL
10 NUT
11 PISTON
12 TEFLON RING
CUKUROVA Model 885


DISASSEMBLY
Clean the cylinder.

Remove the bolts (9) and take the cylinder head (8).
Remove the red (16) very carefully.
Fix the red (16) from the pin side and remove the nut (1 O) with a key.
Remove the Omegat (15),teflon rings(12, 14) and O-ring(13) on the piston(11)
Remove the guide from the rod(16)
Remove the teflon rings(3,6),O-ring(4),back-up ring(2),nutring(5) and dust seal(7) from the guide(8).
CHECK
Clean all parts.

Check the inside the cylinder (1)
lf there is a damage in the cylinder , renew it
Check the surface of the red (16), if there is damage, renew it.
Check the linearity of the red (16).lf there is a problem, changa it.
Check the pisten (11) Renew it if necessary.
ASSEMBLY
After the assembly of the teflon rings(3,6)to the guide, place the dust seal(7) and nutring(5).
Then, place the o-ring(4) and back-up ring(2)
Grease the O-ring(14) and then pass on the piston(11)
Grease the teflon rings(12, 14)and then pass on the piston(11)
Assemble the piston(11) to the rod(16)
Tighten the nut(1 O) and then fix the piston(11)
Fix the guide (8) with bolts (9).
CUKUROVA Model 885


BACKHOE EXTENDIBLE DIPPERSTICK CYLINDER

2 TEFLON RING 14 ROO
3 O-RING 15 DUST SEAL
4 BACK-UP RING 16 BUSHING
5 NUTRING 17 GREASER
6 TEFLON RING 18 RUBBER BUMPER
7 DUST SEAL 19 EXTENDIBLE DIPPERSTICK CYLINDER
8 GUIDE 20 REPAIR KIT
9 NUT
10 PISTON
11 TEFLON RING
12 O-RING
CUKUROVA Model 885


3
2
. -------------------- =~===~= ------------- ::~>'

-------------------- ------- ________________ ,,,
18

2 TEFLON RING 14 ROD
3 O-RING 15 DUST SEAL
4 BACK-UP RING 16 BUSHING
6 TEFLON RING 18 RUBBER BUMPER
7 DUST SEAL
8 GUIDE
9 NUT
10 PISTON
11 TEFLON RING
12 O-RING
CUKUROVA Model 885


DISASSEMBLY
Clean the cylinder.

Remove the cylinder head(8)
Remove the rod(14) from the cylinder (1)
Fix the red (14) from the pin side and remove the nut (9) with a key.
Remove the piston(1 0)from the rod(14)
Remove the Teflon ring (11 ), Omegat (13) and O-ring (12) from the pisten.
Remove the teflon rings(2,6),O-ring(3),Back-up ring(4),nutring(5) and dust seal(7)
CHECK
Clean all parts.

Check the surface of the red (14), lf there is a damage inside it, changa it.
Check the guide(8).Change it if necessary
Check the piston(10).lf there is a problem, changa the pisten.
Check the greaser (17). lf it doesn't work, changa it.
ASSEMBLY
Then place the O-ring(3) and back-up ring(4)
Grease the guide(8) and pass the rod(14) from the head of the guide(8)
Grease the O-ring(12) and pass on the piston(1 O)
Grease the teflon ring(11) and pass on the piston(1 O)
Make the assembly of the piston(1 O) to the to the rod(14)
Tighten the nut(9) and fix the piston(1 O)
Pass the red from the cylinder (1) which is greased by hydraulic oil.
Fix the guide(9)
CUKUROVA Model 885


BACKHOE SWING CYLINDER
1 CYLINDER PIPE RIGHT 13 PISTON

3 BACK-UP RING 16 O-RING
5 OMEGAT 18 ROO
9 GUIDE 22 SWING CYL.RIGHT
10 SEGMENT 23 SWING CYL.-LEFT
11 WASHER 24 REPAIR KIT
12 WASHER 25 SCREW
CUKUROVA Model 885


1 CYLINDER PIPE RIGHT 13 PISTON
2 TEFLON RING 14 TEFLON RING
3 BACK-UP RING 15 OMEGAT
4 O-RING 16 O-RING
6 NUTRING 18 ROD
7 TEFLON RING 19 GREASER
9 GUIDE 21 BUSHING
10 SEGMENT 22 SCREW
11 WASHER
12 WASHER
CUKUROVA Model 885


DISASSEMBLY
Clean the cylinder.

Remove the cylinder head (9)
Remove the red (16) very carefully.
Fix the red (18) from the pin side.
Remove the pisten (13) from the red (18).
Remove the teflon rings(14, 17), Omegat(15), 0-ring(16), washer (11, 12) and segment (1 O) from the pisten
Remove the guide (9) from the red (18).
Remove the teflon rings(2,7), Omegat(5),0-ring(4), back-up ring(3), nutring(6) and dust seal(8) from the
guide(9).
CHECK
Clean all parts.

Check inside the cylinder (1) if it is worn out or not.
lf there is damage in the cylinder (1), renew it.
Check the surface of the red (18).Renew it if necessary.
Check the bushing (21 ).Changa it if necessary.
Check the guide (9).lf a problem is seen, changa the guide.
Check the piston(13).lf a problem is seen, renew the pisten.
ASSEMBLY
Then, place the Omegat(5),0-ring(4) and back-up ring(3).
Grease the guide(9) and pass the rod(18) from the head of the guide(9)
Grease the O-ring(16) and pass on the piston(13)
Grease the teflon-ring(14, 17), washers(11, 12) and segment (1 O). And pass on the piston(13)
Make the assembly of the piston(13)to the rod(18)
Fix the piston(13)
Pass the red (18) from the cylinder which is greased by hydraulic oil.
Fix the guide(9)
CUKUROVA Model 885


BACKHOE STABILIZER CYLINDER

3 OMEGAT 15 O-RING
5 O-RING 17 SEGMENT
6 NUTRING 18 JOINT
8 DUST SEAL 20 BOLT
9 GUIDE 21 LOCKWASHER
10 NUT 22 WASHER
11 PISTON 23 STABILIZER CYLINDER
12 TEFLON RING 24 REPAIR KIT
CUKUROVA Model 885


3 OMEGAT 15 O-RING
5 O-RING 17 SEGMENT
6 NUTRING 18 JOINT
8 DUST SEAL 20 BOLT
9 GUIDE 21 LOCKWASHER
10 NUT 22 WASHER
11 PISTON
12 TEFLON RING
CUKUROVA Model 885


DISASSEMBLY
Clean the cylinder.

Remove the cylinder head (9).
Remove the red (16) from the cylinder (1) very carefully.
Fix the red (16) from the pin side and remove the nut (1 O) with a key.
Remove the Teflon rings (12, 13), Omegat (14) and 0-ring (15) from the pisten.
Remove the guide(9),teflon-rings(2,7),0megat(3),0-ring(5),back-up ring43),nutring(6) and dust seal(B)
CHECK
Clean all parts.

Check inside the cylinder(1)
Check the surface of the rod(16),if is damaged, renew it.
Check the linearity of the rod(16), changa it if necessary.
Check the guide (9).lf there is a problem, changa it.
Check the piston(11 ).lf a problem is seen, changa it.
Check the joint (18). lf a problem is seen, changa it.
Check the greaser (19). lf it doesn't work, changa it.
ASSEMBLY
After the assembly of the teflon rings(2,7) to the guide, place the dust seal(B) and nutring(6).
Then place the Omegat(3),0-ring(5) and Back-up ring(4)
Grease the guide (9).Pass the red (16) from the head of the guide (9).
Grease the 0-ring(15) and pass on the piston(11)
Grease the teflon rings(12, 13) and pass on the piston(11)
Make the assembly of the piston(11) to the rod(16)
Tighten the nut(1 O) and fix the piston(11)
Fix the guide(9)
CUKUROVA Model 885


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30 Hydraulic

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Tests and hydraulic pressures test.. ..........................................................................................1

Hydraulic tank and return filter ..................................................................................................2

Steering priority valve ...........................................................................................................8

The function of the backhoe control valve ..................................................................................9

Pressure relief valve (PRV) test. ............................................................................................1O

Secondary pressure relief valvas (SPRV) ................................................................................. 11

Unloading valve test. ........................................................................................................... 12

Steering pressure test. .........................................................................................................13

Pilot pressure test. ..............................................................................................................14

Basic type cylinder assembly .................................................................................................15

Nut type cylinder montage ....................................................................................................24

Loader lift cylinder ...............................................................................................................29

Loader bucket tilt cylinder .....................................................................................................32

Clampshell cylinder. ............................................................................................................35

Backhoe boom cylinder ........................................................................................................38

Backhoe dipperstick cylinder. ................................................................................................41

Backhoe bucket cylinder ......................................................................................................44

Backhoe extendible dipperstick cylinder. ................................................................................ .47

Backhoe swing cylinder .......................................................................................................50

Backhoe stabilizer cylinder. ..................................................................................................53

CUKUROVA Model 885

Date Page 1 Section 30.01

Oil Temperature 50 ±lU °C

Transmission system pressure Trans 16+3 bar

Adjusted Hydraulic main system P1 220±0 bar AII pressure

Bucket cvlinder retract P1 225±0 bar

Clamp cvlinder retract P1 240±0 bar

Stick cylinder retract P1 275±5 bar

Bucket cylinder retract P1 225±0 bar

Swing cylinder - Left P1 160±0 bar

Stabilizer - Left leg P1 210±0 bar System pressure

Pilot Svstem Pressure Pilot 27+~

CUKUROVA Model 885

Date Page 1 Section 30.01

Hydraulic tank contains the hydraulic oil for the

Hydraulic tank has three separata sections;

1- Filter chamber A, all leak oil is collected .

2- Return oil side B, all return oil from the

3- Suction side C where the oil is drawn by the

Section B and C are divided by means of the

Filtered oil flows through the section C which is

AA KESÍDÍ The tank is equipped by a breather filter so that the

CUKUROVA Model 885

Date Page 2 Section 30.01

The working pump is designad as a gear

Hydraulic pump converts mechanical energy to

The double pump consists of two input units

The pump is driven by the transmission with

The second pump P1 supplies oil to the

This flow summation increases the attachment

CUKUROVA Model 885

Date Page 3 Section 30.01

The return oil from the users is collected

The oil returns to the tank, either via the

To avoid the pressure peaks in the oil

Function of Pretension Check Valve

The pretension check valve is pre-

The counter pressure is adjusted by the

The orifica on the piston allows oil on the

1- Cover 2- Spring 3- O-ring

4- Housing 5- O-ring 6- Seal