SERVICE MANUAL 2000

TABLE OF CONTENTS
HYDRAULIC PUMPS LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
A3V VARIABLE DISPLACEMENT PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
FIXED DISPLACEMENT PUMP A2FO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
REXROTH / HYDROMATIK MODEL A7V SERIES 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
REXROTH / HYDROMATIK MODEL A7V SERIES 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
REXROTH / HYDROMATIK MODEL A10VO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
REXROTH / HYDROMATIK MODEL A11VO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
LINDE HYDRAULIK BPR 105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
VOAC VARIABLE DISPLACEMENT AXIAL PISTON PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Back to Section Table of Contents

 SERVICE MANUAL 2000
HYDRAULIC PUMPS
HYDRAULIC PUMPS LOCATIONS

PumpKit Pumps

Proportional Boom Pump

Agitator Pump Stiebel 4194

PumpKit Pumps

Proportional Boom Pump

Agitator Pump

Accumulator Pump

Oil Cooler Pump

Stiebel 4400

Page 1
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
A3V VARIABLE DISPLACEMENT PUMP

Figure 1 - A3V Variable Displacement Double Pump With Control

The Hydromatik variable displacement pumps comprise of two axial piston units, the distributor gear and the
appropriate control device. The two individual pumps are mounted in a common housing and are driven by means
of the distributor gear mounted housing.
The pump flow is proportional to the drive speed and the displacement and is infinitely variable by adjusting the
swivel angle at constant speed. Flow increases as the pump is swivelled from '0' to its maximum angle (25
degrees). Swivelling the pump over center changes the direction of the flow.

Figure 2 - Cut-A-Way of a A3V Variable Displacement Double Pump

Page 2
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
A3V VARIABLE DISPLACEMENT PUMP

Figure 3 - Rotary Group

HYDRO-GIGANT variable displacement double pumps with summation horsepower control comprise of two axial
piston pumps, the distributor gear, and the pump positioning device. The pump housing along with the housing of
the control device, make up an internally oil tight aggregate. Both individual pumps and the distributor gear, which
drives the two rotary groups, are incorporated in the pump housing. The distributor gear is separated from the
pump section by an oil tight dividing wall: therefore, the gear box must be filled separately. This design reduces to a
minimum the loss of power caused by splashing.
The summation horsepower control is dependent on the sum of both operating pressures and infinitely controls the
two coupled pump swivel bodies. The flow changes as a function of the system pressure in such a way as to give a
constant loading on the drive unit.

Qmax Qmin
X X P T U
M2 M1

Z H

K J2 B1 B2

J1

Figure 4 - Summation Horse Power Control

The summation horsepower control (See Figure 4) is a control which is dependent upon the sum of the two operat-
ing pressures. As the two individual pumps are coupled together, their swivel angles are identical and can be infi-
nitely varied within the regulating range between maximum and minimum flow. The control maintains the torque of
the pump constant in relationship to the pressure. Constant input speed results in constant driving power. The pres-
sure build-up in either one or both hydraulic circuits as a result of operating resistance is taken-up by the pressure
flange of the pump and transferred via control lines to the measuring surfaces of the control piston.

Page 3
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
A3V VARIABLE DISPLACEMENT PUMP

The resulting hydraulic power of the two system pressures and the measuring surfaces is summated by the control
piston which is designed as stepped piston. The hydraulic force works against the spring force of the control ele-
ment which is mounted inside of the regulator. As the sum of the pressure increases, the spring is compressed
until the hydraulic and spring forces are equal.
The distance the spring has been compressed is the positioning distance which the pump can be swiveled back via
the coupling and swivel trunnion. As the pressures decrease, the spring swivels the pumps back out to maximum
swivel angle. In order to stabilize the regulator, a sieve protected throttle diaphragm is mounted in the measuring
lines in front of the regulating piston.
In order to achieve as nearly hyperbolic drive characteristics as possible, 2 measuring springs as well as a posi-
tioning distance limiting screw are incorporated in the regulator. The smaller measuring spring is not acted upon
until a certain positioning distance has taken place.
J1 = Measuring Connection Line1

J2 = Measuring Connection Line2

K = Swivel Trunnion
P = Regulating Piston
Qmax = max. Flow Limiter
Qmin = min. Flow limiter
T = Summation HP Control
U = Pressure Spring
V = Locking Screw
W = Sieve
X = Throttle Diaphragm
Z = Coupling
B1 = Pressure Connection1

B2 = Pressure Connection2
S = Suction connection

Page 4
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
A3V VARIABLE DISPLACEMENT PUMP

p = p 1 + p2

6
5
p max

f1 + f 2
4
Nin
Na
f1

Q1 = Q2

0 Qmin 1 Qmax

Figure 5 - Horsepower Characteristics

1) At pressure p=0, both pumps are delivering maximum flow (1).
2) Full low Qmax available as pressure increases up-to begin of regulation (2).
3) As pressure continues to increase, the pumps are forced back against the force of the measuring spring
(3).
4) At increased working resistance against the force of measuring spring F1 and F2, the pump is swivelled
still further backwards (4).
5) Additional back swivel of the pumps is blocked by means of mechanical stops. Minimum flow is achieved;
however, pressure can still continue to rise (5).
6) If pressure exceeds (5), pressure relief valve opens and the remaining minimum flow is diverted back to
tank.

Page 5
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
A3V VARIABLE DISPLACEMENT PUMP

GE RG R

B1
GK
S

S
B2

GA HA M2 M1

Figure 7 - Schematic of a A3V Variable Displacement Double Pump

B1 =Pressure Connection (for higher loads)
B2 =Pressure Connection
GA =Gear Box Oil-Drain Plug
G =Gear Box Oil-Fill Plug
G =Gear Box Oil-Control Plug
HA =Hydraulic Oil-Drain Plug
M1 =Measurement Connection
M2 =Measurement Connection
R =Deaeration-Pump Housing
RG =Deaeration-Gear Box
S =Suction Port Connection

Page 6
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
FIXED DISPLACEMENT PUMP A2FO

Fixed displacement axial piston pumps of bent axis design for use in hydrostatic drives in open circuits. The output
flow is proportional to the input speed and the fixed displacement of the pump. The pump is suitable for use in
mobile and industrial applications.

Page 7
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
FIXED DISPLACEMENT PUMP A2FO

Fixed Displacement Pump A2FO (AA2FO), Series 60

Technical data Case drain pressure

(Valid for operation on petroleum based fluids. For operation on
waterbased fluids, see RA 90 223)
Operating pressure range —Inlet Port
Absolute pressure at port S
pabs. min _________________________________________________________ 12 psi (0.8 bar)
pabs. max _______________________________________________________ 435 psi (30 bar)
Max. permissible case drain pressure
pmax _____________________________________________________________ 60 psi (4 bar)
The max. permissible case drain pressure is dependent on the
speed (see diagram). The pressure in the housing must be the
same as or greater than the external pressure on the shaft seal.
60 (4)
Size 250

Operating pressure range —Outlet Port

p max
Pressure at ports A or B 45 (3)

perm. pressure abs

Size 355
Nominal pressure pN _________________________________ 5100 psi (350 bar)
Peak pressure pmax ___________________________________ 5800 psi (400 bar)
30 (2)
Where peak loads above 4600 psi (315 bar) occur, we recommend Size 1000
the use of a splined shaft. Size 500

15 (1)
Direction of flow psi (bar) 0 1000 2000 3000
Clockwise rotation ______________________________ S to B
Counter clockwise rotation _______________________ S to A speed n (rpm)

B (A) Determination of inlet pressure pabs at the suction port S

Symbol with an increase in speed in open circuit

Ports 1.2 23 (1.6)

A, B Service ports 1.1 20 (1.4)
S Suction port 17 (1.2)

n o max
T Case drain port 1.0 14.5 (1.0)

n
U Bearing flushing port 0.9 12 (0.8)

Speed
T S U 0.8 psi (bar)
Open circuit 0.6 0.7 0.8 0.9 1.0
V
Displacement
Table of values Vg max
Theoretical values, not considering ηmh and ηv; values rounded
Size 250 355 500 1000
Displacement Vg in3 (cm3) 15.25 (250) 21.66 (355) 30.51 (500) 61.02 (1000)
Max. speed 1) n o max
rpm 1500 1320 1200 950
Max. permissible speed with increasing
no max perm. rpm 1800 1580 1440 1140
inlet pressure pabs (see diagram)
Max. output flow Qmax gpm (L/min) 99 (375) 123 (469) 158 (600) 250 (950)
Torque constant Tc lb-ft/psi (Nm/bar) 0.202 (3.98) 0.287 (5.64) 0.404 (7.95) 0.809 (15.90)
Max. torque at Vg max ∅p = 5100 psi (350 bar) T lb-ft (Nm) 1031 (1391) 1463 (1976) 2060 (2783) 4126 (5565)
Max. power at no max. ∅p = 5100 psi (350 bar) P HP (kW) 294 (219) 366 (273) 470 (350) 743 (554)
Moment of inertia (about drive shaft) J lb ft2 (kgm2 ) 1.44 (0.061) 2.42 (0.102) 4.22 (0.178) 13.05 (0.550)
Volume to fill casing gal (L) 0.66 (2.5) 0.92 (3.5) — 2.06 (7.8)
Approx. weight (without fluid) m lbs (kg) 161 (73) 243 (110) 342 (155) 696 (316)
Permissible loading of drive shaft: + Fax max lbf (N) 899 (4000) 1124 (5000) 1405 (6250) —
Max. permissible axial force —Fax max lbf (N) 270 (1200) 337 (1500) 427 (1900) —
Max. permissible radial force Fq max lbf (N) 270 (1200) 337 (1500) 427 (1900) —
1
) The values shown are valid for an absolute pressure (pabs) of 14.5 psi (1 bar) Forces Fq

± Fax

Determination of size
X/2 X/2
Vg ¥ n ¥ η v Vg ¥ n ¥ ηv Vg = Geometric displacement in3 (cm3)
Flow Q=
231
gpm (Q = 1000 )
L/min ∅p = Differential pressure psi (bar) X

Vg ¥ ∅p Vg ¥ ∅p n = Speed rpm
Torque T = lb-ft (T = Nm ) ηv = Volumetric efficiency
24 ¥ ≠ ¥ η mh 20 ¥ ≠ ¥ ηmh ηmh = Mechanical-hydraulic efficiency
T¥n T¥n ηt = Total efficiency (ηtot = ηmh ¥ ηv)
Power P =
5252
HP (P = 9549
kW )

Page 8
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A7V SERIES 2

Note: After replacing any A7VO hydraulic pump, the unit must be bled before start-up.
• If there is a U-Port on the pump, this is the bearing flush and that is where the pump should be bled from.
• If there is not a U-Port, the pump should be bled from the highest case drain.

Figure 1 - A7V Variable Displacement Pump

Variable displacement pump, axial piston, bent axis design, fir hydraulic transmissions in open circuits.

The flow is proportional to the drive speed and the displacement and is steplessly variable at constant drive speed.
Comprehensive program of control devices for every control and regulating function.

High performance rotary group with well-proven spherical control area offering the following advantages: self-cen-
tering, low peripheral speed, high efficiency.

Figure 2 - Cut-A-Way of a A7V Variable Displacement Pump

Page 9
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A7V SERIES 2

Constant Pressure Control DR

The constant pressure control maintains the pressure in a hydraulic system constant within its control range in
spite of changing pump flow requirements. The variable pump supplies only the volume of fluid required by the ser-
vices. Should operating pressure exceed the set pressure, the pump is automatically swivelled back to a smaller
angle and the deviation in control corrected.
The required pressure is set either direct at the pump (valve built-in, standard model) or at the separate sequence
valve for the model with remote control.
Setting range from 50 to 350 bar.
Setting range for remote control 50 to 315 bar.

Setting range from 50 to 350 bar. Setting range for remote control 50 to 315 bar

max. 10 bar
P max
350

315
300
150
Operating pressure PB (bar)
setting range

200

100

50

0
Flow Q (L/min.)

Figure 3 - Pressure Setting Ranges

A (B) R
T

X3 A

S T

Figure 4 - Schematic of a A7V Variable Displacement Pump With Remote Control

Page 1 0
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A7V SERIES 2

Constant Horsepower Control LV

The constant HP control flow in relation to pressure, thereby maintaining hydraulic power constant.
P = Power [kW]
p•Q
P= = constant p = Pressure [bar]
600
Q = Flow [l/min]

(Provided that the drive speed is constant)

Operating pressure acts on a pilot piston, causing it to press on a set of springs. If the hydraulic force exceeds the
spring force, pilot oil is fed to the adjusting piston, which swivels the pump back to a smaller angle and therefore a
smaller flow.

Commencement of control: 50 bar min.

A (B) R

Figure 5 - Schematic of a A7V Variable Displacement Pump

Summation HP control is made possible by means of throttles via port G.

Auxiliary Equipment: Stroke Limiter

A (B) R

X2
G

X1
S

Figure 6 - Schematic of a A7V Variable Displacement Pump With Hydraulic Stroke Limiter
By Means of a mechanical or hydraulic stroke limiter, the maximum displacement can be infinitely varied or limited.
Adjusting range from Vg max to Vg min.
A pilot pressure (port X1) of at least 10% of the operating pressure is required for the hydraulic stroke limiter. Maxi-
mum permissible pressure at port X1 = 200 bar (for all sizes).
If it is required to limit the flow at an operating pressure < 50 bar, then a boost pressure of minimum 50 bar must be
applied at port X2 (at port X1 then, minimum 10% = 5 bar)

Page 1 1
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A7V SERIES 2

Q min

Q max

Figure 7 - Q Min and Q Max Locations on a A7V Variable Displacement Pump

Page 1 2
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A7V SERIES 6

Figure 1 - A7VO Variable Displacement Pump

Variable pump with axial tapered piston rotary group of bent axis design, for open circuit hydraulic drives. This
pump is suitable for mobile applications. Comprehensive programming of control devices is available. The robust
taper roller drive shaft bearings are designed to give long service life. Output flow is proportional to drive speed and
pump displacement is steplessly variable between maximum and zero.

0ß
25ß -

Figure 2 - Cut-A-Way of a A7VO Variable Displacement Pump

Page 1 3
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A7V SERIES 6

LR Constant Power Control

The constant power control controls the output volume of the pump in relation to the operating pressure so that, at
a constant drive speed, the preset drive power is not exceeded.

V = constant
p B = operating pressure
pB g
V = pump displacement
g

Optimum power usage is obtained by accurately following the

power hyberbola

350
Operating pressure p B (bar)
300
250
220 bar
200
150 Adjust. range
Start of control
100
50 50 bar
0
0 0.2 0.4 0.6 0.8 1.0
V Displacement V
g min g max

Figure 3 - A7VO Variable Displacement Output Chart

Operating pressure applies a force on a piston within the control piston on to a rocker arm. An externally adjustable
spring force is applied to the other side of the rocker arm to determine the power setting.
Should the operating pressure exceed the set spring force, the pilot control valve is operated via the rocker arm,
allowing the pump to swivel towards zero output. This in turn reduces the effective moment on the arm of the
rocker, thus allowing the operating pressure to rise in the same ratio by which the output flow is reduced (Vg = con-
stant).
When the pump is bypassing at zero pressure, a spring ensures that the pump is swivelled to max. displacement
(Vg max).l

A 1 A (B) R

X3

S T1
Figure 4 - Schematic of a A7VO Variable Displacement Pump

Page 1 4
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A7V SERIES 6

LRH Constant Power Control With Hydraulic Stroke Limiter

X1

Y3
A
A1

S A7VO-107 LR

Figure 5 - Schematic of a A7VO Variable Displacement Pump With Hydraulic Stroke Limiter

Variation: Hydraulic Stroke Limiter (H...)

The hydraulic stroke limiter allows the maximum displacement to be infinitely varied or limited as required. Control
range Vg max to Vg min. The displacement is set by means of the pilot pressure applied at port X1. The hydraulic
stroke limiter is overridden by the constant power control, i.e. below the power curve (power hyperbola), displace-
ment is adjusted in relation to pilot pressure. If the set flow or the operating pressure is such that the power curve is
exceeded, the constant power control overrides the stroke limiter and reduces displacement until the power hyper-
bola is restored.

H1/H5 (Negative Control Function): Vg max to Vg min

As pilot pressure increases the pump swivels towards lower displacement. (Starting position at zero pressure: Vg
max).
Start of control: adjustable between 4 and 15 bar.
H1 pilot pressure increase (Vg max - Vg min) _____ p = 25 bar.

40
35
30
25
pilot press. PSt in bar

20
setting range

15

10

0 0,2 0,4 0,6 0,8 1,0

Vg min Vg Vg max
Displacement Vg max

Figure 6 - Displacement Output Chart

Page 1 5
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A7V SERIES 6

Horsepower
Adjustment
Screw

Figure 7 - Horsepower Adjusting Screw on a A7VO Variable Displacement Pump

Q min

0ß
25ß -

Q max

Figure 8 - Q Min and Q Max on a A7VO Variable Displacement Pump

Page 1 6
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A7V SERIES 6

DR Constant Pressure Control

The constant pressure control maintains the pressure in a hydraulic system constant within it’s control range in
spite of changing pump flow requirements. The variable pump supplies only the volume of fluid required by the con-
sumer. Should operating pressure exceed the set pressure, the pump is automatically swivelled back to a smaller
angle and the deviation in control corrected.
In un-operated (zero pressure) condition, the pump is swivelled to it’s starting position (Vg max) by means of a con-
trol spring.
Setting range from 50 to 350 bar.

Setting range from 50 to 350 bar. Setting range for remote control 50 to 315 bar

max. 10 bar
P max
350

315
300
150

Operating pressure PB (bar)

setting range
200

100

50

0
Flow Q (L/min.)

Figure 9 - Pressure Setting Ranges

Variation: Remote constant pressure control (G)

A sequence valve with subplate takes over the pressure control function. The valve is mounted separate from the
pump, and the piping length should not exceed 5 m. High pressure is supplied from the pump to the valve via part
A1, and the valve control oil is fed back to the pump via Port X, causing the pump to swivel back towards Vg min.
Port T of the sequence valve and T1, the pilot drain from the pump must be connected back to tank (cooler). Pres-
sure may be set between 50 and 315 bar.
Sequence valve: DZ5DP2-1X/315 Y SO21 (Id.-Nr. 154 869)
Subplate: G 115/1 (Id.-Nr. 153 138)

∆ P regulator
High pressure filters
X
20
A bar ∆ P
A1
290
bar

P
A T

X3

Boom hydraulic pump

Figure 10 - Schematic of a A7VO Variable Displacement Pump

Page 1 7
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A10VO

Figure 1 - A10VO Variable Displacement Axial Piston Pump

Variable displacement axial piston A10VO of swashplate design is designed for hydrostatic transmissions in open
loop circuits. Flow is proportional to the drive speed and the displacement. By adjusting th position of the swash-
plate it is possible to smoothly vary the flow.

Pressure Cut-off Screw

Figure 2 - Cut-A-Way of A10VO Variable Displacement Axial Piston Pump

Page 1 8
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A10VO

DR Pressure Control
The pressure control serves to maintain a constant pressure in the hydraulic system, within the control range of the
oump. The pump therefore supplies only the amount of hydraulic fluid required by the actuators. Pressure may be
smoothly set at the pilot valve.

Figure 3 - Static Operating Curve

Figure 4 - Schematic of A10V0 Variable Displacement Pump

Page 1 9
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A11VO

Figure 1 - A11VO Variable Displacement Pump

The A11VO is a variable displacement pump of axial piston swashplate design for use in open circuit hydrostatic
drives.
Designed principally for use in mobile applications. A wide variety of controls are available. Setting of the constant
power control is possible via external adjustments, even when the unit is operating. The pump is available with a
through drive to accept a gear pump or a second axial piston pump up to the same size (100% through drive).

Output flow is proportional to drive speed and pump displacement and is steplessly variable between maximum
and zero.

Figure 2 - Cut-A-Way of an A11VO Variable Displacement Pump

Page 2 0
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A11VO

V = constant
p B = operating pressure
pB g
V = pump displacement
g

Optimum power usage is obtained by accurately following the

power hyberbola

350

Operating pressure p B (bar)

300 320 bar

250
220 bar
200 Setting range
150 Start of control
100
50 50 bar
0
0 0.2 0.4 0.6 0.8 1.0
V Displacement V
g min g max

Figure 3 - A11VO Variable Displacement Output Chart

The constant power control controls the output volume of the pump in relation to the operating pressure so that, at
a constant drive speed, the preset drive power is not exceeded.

Operating pressure applies a force on a piston within the control piston on to a rocker arm. An externally adjustable
spring force is applied to the other side of the rocker arm to determine the power setting.

Should the operating pressure exceed the set spring force, the pilot control valve is operated via the rocker arm,
allowing the pump to swivel towards zero output. This in turn reduces the effective moment on the arm of the
rocker, thus allowing the operating pressure to rise in the same ratio by which the output flow is reduced (pB • Vg =
constant).

M A G T1 R T2

Vg max Vg min

s M1

Figure 4 - Schematic of a A11VO Variable Displacement Pump

Page 2 1
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A11VO

35

30
25

20

pilot press. PSt in bar

15

setting range
10

0 0,5 1,0
Vg min Vg Vg max
Displacement Vg max

Figure 5 - A11VO Variable Displacement Output Chart

Variation: Hydraulic Stroke Limiter (LRH...)

The hydraulic stroke limiter allows the maximum displacement to be infinitely varied or limited as required.

Control range Vg max to Vg min.

The displacement is set by means of the pilot pressure applied at port Y (max. 40 bar).

The hydraulic stroke limiter is overridden by the constant power control, i.e. below the power curve (power hyper-
bola), displacement is adjusted in relation to pilot pressure. If the set flow or the operating pressure is such that the
power curve is exceeded, the constant power control overrides the stroke limiter and reduces displacement until
the power hyperbola is restored.

H1 bzw. H5 > function: Vg max to Vg min (negative control)

As pilot pressure increases the pump swivels towards lower displacement. (starting position at zero pressure: vg
max). Start of control, (at Vg max), settable _______ 4 - 10 bar.
H1 > pilot pressure increase (Vg max - Vg min), ________ ∆p = 25 bar.
M A G T 1 R T2 Y

Vg max Vg min

s M1

Schematic of a A11VO Variable Displacement Pump With Stroke Limiter

Page 2 2
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
REXROTH / HYDROMATIK MODEL A11VO

Pressure Cut-Off
Delta P
Q min
Load Sense Port

Q max

A11VO Boom Pump

Stroke Regulation
Pressure Cut-Off

Horsepower Control

Stroke Regulation
Pressure Cut-Off

Horsepower
Control
Q min

Q min

A11VO 130/190 Main Pumps

Page 2 3
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
LINDE HYDRAULIK BPR 105

Figure 1 - BPR 105 Variable Displacement Pump

Our BPR, bent-axis, variable displacement pumps are self-priming units primarily for use in open circuit applica-
tions. Six sizes are available with displacement from 3.06 to 15.86 cid. Pressure ratings are 5000 psi intermittent
and 3000 psi continuous duty.

Figure 2 - Cut-A-way of a BPR 105 Variable Displacement Pump

Page 2 4
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
LINDE HYDRAULIK BPR 105

P RE

PC

RB

Figure 3 - BPR 105 Variable Displacement Output Chart

Constant Power Regulator (LR)

This regulator is designed so that an exact hyperbola curve of pressure/flow is realized. Therefore, the pump makes
maximum use of available power.
Setting the required power output simply involves setting the pressure at which the regulator begins to de-stroke
the pump. The pump then follows a constant power curve throughout the regulated range.
It is also possible to adjust the regulator to compensate for altitude changes, prime engine options or usage
changes.

L P P Y

U T

Figure 4 - Schematic of a BPR 105 Variable Displacement Pump With Stroke Limiter

Page 2 5
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
LINDE HYDRAULIK BPR 105

Power Regulator With Hydraulic Stroke Limiter (LRH)

The LRH is similar to the constant power regulator but has a second sensor which responds to a low-pressure pilot
signal allowing the pump to be de-stroked on demand. The pump's reduced displacement is proportional to the sig-
nal and gives overriding control within the set power band. This control is useful where it is necessary to alter max-
imum flow to accommodate certain conditions.

L P P Y X

U T

Figure 5 - Schematic of a BPR 105 Variable Displacement Pump With Stroke Limiter

Page 2 6
Back to Section Table of Contents
 SERVICE MANUAL 2000
HYDRAULIC PUMPS
VOAC VARIABLE DISPLACEMENT AXIAL PISTON PUMP

Variable displacement pumps work according to the swash plate pricipal: 9 pistons operate in a rotating cylinder
barrel where they fulfill one suction and one presssure stroke per rotaiton. The axial movement of the pistons is
provided by an adjustable swash plate. he setting angle (0-17˚) is varied in proportion to the desired displacement
flow. The setting range can be mechanically limited by setting screws. The position of the swash plate can be con-
trolled via a visual mechanical indicator. The latest knowledge and experience with regard to noise reduction has
been used in the development of V30D. All components used in the V30D are manufactured from high grade mate-
rials and machined with close tolerances.

Q min
Q max

Pressure Cut-off (200bar)

VOAC Accumulator Pump

Page 2 7
Back to Section Table of Contents
2000 SERVICE MANUAL
HYDRAULIC PUMPS
VOAC VARIABLE DISPLACEMENT AXIAL PISTON PUMP

Horsepower Control

Q min Q max

Pressure Cut-off

VOAC Main Pump

Delta P Adjustment Screw

Q min Q max

Pressure Cut-off
VOAC Boom Pump

Page 2 8
Back to Section Table of Contents