Professional Documents
Culture Documents
1. General
1.1 Design
Dual stage pumps type RZ consist of a high pressure
section, i.e. a radial piston pump acc. to D 6010, and a directly
mounted, play compensated gear pump forming the low
pressure section. The housing of the high pressure pump
provides a flange where the low pressure pump can be
1.3
directly mounted. The drive shaft is designed as a thru-shaft
to drive the second pump.
Basic Number Delivery flow coding (guide line value QHP in lpm at 1450 rmp). The figure in the second line Gear
type of the represents the geometric displacement in cm3/rev. pump
pump 3)
cylin- Piston diameter (mm)
RZ ders 4 5 6 7 8 9 10 12 13 14 15 16
Max. permissible operating pressure pHP max (bar) 1)
Design 700 550 700 600 500 250 450 350 300 250 200 160 Size
(450) 2) (350) 2) (300) 2)
0,18 0,28 0,43 0,56 0,73 0,92
2
(0,13) (0,20) (0,28) (0,38) (0,50) (0,64)
0,27 0,42 0,64 0,81 1,1 1,35
7631 3 /1
(0,19) (0,29) (0,42) (0,58) (0,75) (0,95
0,46 0,7 1,08 1,39 1,77 2,27
5
(0,31) (0,49) (0,71) (0,96) (1,26) (1,59)
0,3 0,41 0,5 0,8 1,2 1,45 1,7 1,9 2,2
1
(0,21) (0,29) (0,38) (0,60) (0,86) (1,01) (1,17) (1,34) (1,53)
0,6 0,83 1,0 1,6 2,4 2,8 3,3 3,8 4,4
6910 2 /2
(0,43) (0,58) (0,76) (1,19) (1,72) (2,02) (2,34) (2,69) (3,06)
0,9 1,25 1,5 2,5 3,6 4,3 5,1 5,6 6,5
3
(0,64) (0,88) (1,15) (1,79) (2,58) (3,03) (3,51) (4,03) (4,58)
original specification. Another pump with smaller but more pump elements ible to size /4 illustrated in sect. 6.2 !
should be selected, if this is not possible.
D 6910 page 3
Symbol Coding high Delivery flow coding (guide Permissible pressure pLP max 1) in (bar)
pressure section line value QHP in lpm at when mounted to a HP-pump of the
from sect. 2.1 1450 rpm) second figure specified design (see also sect. 2.1)
represents the geometric
displacement in cm3/rev. 6911 6914
7631 6910 6912 6916
2,0 (1,4) 180
2,7 (1,9) 180
RZ 0,18/1- 3,5 (2,4) 180
4,5 (3,1) 170
to
5,2 (3,6) 150
RZ 2,27/1- 6,9 (4,8) 110
8,8 (6,1) 90
1) The 9,8 (7) 80
actual permissible
pressure pLP may be 11,3 (7,9) 70
lower, depending on the 9,0 (6,0) 200 200 200
application. Observe the
RZ 0,3/2- 12,3 (8,5) 130 200 200
max. drive power rating
of the shaft, see sect. 4. 16 (11) 100 200 200
It is advisable for an to
21 (14,5) 80 180 180
economic bearing ser-
vice life to restrict the RZ 91,2/2- 24 (17) 70 150 180
middled operating pres- 28 (19,5) 60 130 160
sure of subsequent load
37 (26) 45 100 140
cycles (e.g. accumula-
tor charging) down to 45 (30,2) 120 210
50 to 60% of p1. RZ 0,9/3- 59 (41,8) 90 180
75 (50,4) 70 160
to
87 (61) 60 150
RZ 91,2/3- 110 (72) 50 120
135 (87,8) 40 90
Size /1 /2 /3
Coding acc. to 2.0 8.8 9 21 37 45 75 110 135
sect. 2.2 to to to to and and
6.9 11.3 16 28 59 87
Low
pressure approx. (kg) 1.0 1.2 2.3 2.8 3.1 5.5 7.3 7.8 8.4
stage Attention: The individual weights of HP- and LP-pump have to be added with pump combinations
acc. to sect. 2.2
4. Power demand
The required power depends on the type of application. It is important
that the total power requirement does not exceed the permissible power
rating for the shaft (Prequ. $ Pmax), when calculating the necessary
The specific power kHP, kLP is limited by the pressure ratings pHP max
(see sect. 2.1) and pLP max (see sect. 2.2) Pressure pHP, pLP (bar)
There are two typical operation cases, which depending on the type of machine control, may occur during a work cycle. The highest
value resulting for Prequ. determines the drive motor size.
1. Case: Example:
One of the two pumps is in
In the case of press controls in accordance with the
idle circulation mode, whereas
circuit diagrams in D 7150 (switch unit type CR) or D 7161
the other one acts against the
(two-stage valves types NE 70 and 80), case 2 is typical
consumer pressure
for rapid traverse with pHP = pLP. Case 1a is typical for
Case 1a: the LP stage circulating without pressure for the following
HP against consumer pressure work operation.
pHP
LP idle circulation pressure Calculated:
RZ 8,3/3-45 with pLP = 20 bar and pHP = 240 bar
Prequ. = kHP · QHP + 0.02 · QLP
Solution:
Rapid traverse (case 2): pLP = pHP = 20 bar, results in kLP = kHP
= 0.052
Case 1b: prequ. LP = 0.052 · 8.3 + 0.052 · 45.0
HP idle circulation pressure = 2.77 kW
LP against consumer pressure
pLP Working operation (case 1a): pHP = 240 bar, pLP , 0 bar, results
in
Prequ. = 0.02 QHP + kLP · QLP kHP = 0.5
Prequ. HP = 0.5 · 8.3 + 0.02 · 45.0
= 5.05 kW
Selected drive motor 5.5 kW.
Pressure line
(HP-pump)
Pressure line
(LP-pump) Suction line
(LP-pump)
Pressure line
(HP-pump)
Suction line
(HP-pump)
12 mm
or more
Hole
# 10H9
2. Hose (NBR)
Order No. L
6020 077a 220
6020 077b 260
6020 077c 310
6020 077d 420
6020 077e 600
D 6910 page 6
6. Unit dimensions
All dimensions in mm, subject to change without notice!
depending on design
(7631, 6910 ... 6916)
The dimensional drawings below show the high and
low pressure pumps in individual illustrations. The total
length is determined by adding the respective individual
Dimension,
dimensions.s
Groove width 3
O-ring 29.75x3.53
NBR 90 Sh
*G = (BSPP)
D 6910 page 7
Design 6910
Suited for low pressure pump size /2
4x 4x
M8, 12 deep M8, 12 deep
Groove Groove
width 4 width 4
*G = (BSPP)
D 6910 page 8
Design 6911, single radial pump Type RZ 0,9/3 (/4) ... 6,5/3 (/4)
Type RZ 1,4/2 (/3, /4) ... 15,3/2 (/3, /4)
Suited for low pressure pump size /2 Suited for low pressure pump size /3 and /4 1)
Pressure port P
G* 1/4
4x
M8, 13 deep
Groove
width 4
4xG
Groove
width 5
Design 6912, double radial pump Type RZ 2,7/2 (/3, /4) ... 30,4/2 (/3, /4)
Suited for low pressure pump size /2 Suited for low pressure pump size /3 and /4 1)
Groove
width 4 4xG
Groove
width 5
Suction port
G* 1 Counter sinking for
O-ring 50x2 NBR 90 Sh
Counter sinking for
O-ring 36x2 NBR 90 Sh
Design 6914, four radial pump Type RZ 6,1/2 (/3, /4) ... 60,8/2 (/3, /4)
Suited for low pressure pump size /2 Suited for low pressure pump size /3 and /4 1)
4x
M8, 13 deep
Groove
4xG width 5
Groove
width 4 Suited for low pressure pump a a1 G
Size /3 128 42.9 M8, 15 deep
Size /4 1) 137 45 M10, 15 deep
Pressure port P
G* 1/2
Bleeder for
the high
pressure
stage
Design 6916, six radial pump Type RZ 12,7/2 (/3, /4) ... 91,2/2 (/3, /4)
4x
4x M8, 13 deep
M8, 15 deep (LP-stage size /2)
(LP-stage size /3)
Pressure port
Suction port G* 1/2 with RZ 12,7/.. and RZ 22,0/..
G* 1 1/2 G* 3/4 with RZ 34,5/.. to RZ 91,2/..
Suited for low
pressure pump a d d1 h
Size /2 8 15F7 40.5 40
Groove width 4
Size /3 11 20F7 55 50.5
1)
(size /2)
Size /4
Groove width 5
(size /3 and /4)
1) /4 only for mounting of a suited, customer furnished
gear pump (sect. 2.1)
4x
M12, 14 deep
*G = (BSPP)
D 6910 page 12
Attention:
The low pressure pump is mounted offset
by 36° with design 6914, see also page 10.
Key M6
DIN 6885
Key Coding H h
DIN 6885
9
12,3 96 46
16
Coding H h 21
2,0 24 120 58
2,7 28
70 33.3
3,5 37 132 64.3
4,5
5,2
Pressure port (LP) 77 36.7
6,9
G* 3/8
Pressure port (LP)
8,8
9,8 86 42 Pressure Suction
Coding
11,3 port LP * port LP *
9 G 1/2
12,3 G 1/2 G 1/2
16 G 3/4
21
24 G 1/2 G 3/4
Suction port (LP) 28
G* 3/8 37 G 3/4 G1
Suction port (LP)
Coding H h
45 137 67.5
59 145 71.5
75 151 74.5
87 159 78
110 167 82
135 178 87.5
Pressure
port (LP)
Pressure Suction
Coding
port LP * port LP *
45
G 3/4 G 3/4
59
75 G1
87
110 G1 G 1 1/4
135