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Honolulu, Hawaii, USA, June 16-21, 2019
Copyright © 2019 by the International Society of Offshore and Polar Engineers (ISOPE)
ISBN 978-1 880653 85-2; ISSN 1098-6189
ABSTRACT
KEY WORDS: Crossing; Free span; VIV; Pipeline; Crosswalking; Fig. 1: Pre-cast concrete sleepers used in subsea pipeline crossings.
Subsea
INTRODUCTION
A number of fields are developed in phases which span many years and
this phased development can include a large number of pipeline
PIPELINE
crossings. For each crossing, sleepers are installed on both sides of the
existing pipeline to achieve a minimum clearance of 300mm between SLEEPER
the new and existing pipeline. The number of crossings and sleepers
can be large and in one particular UAE offshore project, one phase of
the development included more than 400 crossings and required the SLEEPER
installation of some 3000 sleepers. Sleepers are made of precast SHOULDER
concrete and have a width which can range from 6m to 10m to
accommodate installation tolerances and in-service loads. Typical
Fig. 2: ROV image of pipeline laid on top of a crossing sleeper.
sleepers are shown in Fig. 1. These sleepers will be pre-installed along
the pipeline route and have different heights to ensure a profile which
will not overstress the pipe. The sleepers’ will be installed at a spacing Under operating conditions pipelines develop compressive axial loads
defined according to the calculated span length. The sleepers will due to temperature and pressure effects. This is because the expansion
graduate in height from the extremities near the touchdown region to of the pipelines is restrained by the seabed frictional resistance. These
the center of the crossing. Generally, the pipeline will be laid flat on top axial loads are significant and exceed hundreds of tons for most
of the sleepers as shown in Fig. 2 provided that the frictional resistance pipelines under typical operating temperatures and pressures.
exceeds the hydrodynamic loads. If this is not the case, the pipeline
will be tied to the sleeper using chain assembly, clamps or restraining In the presence of compressive axial loads, a particular challenge for
blocks. the design of crossings is that the allowable span lengths tend to be too
short. This, together with tolerances in the seabed bathymetric survey,
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gives rise to hyper-static conditions where the pipeline will not sit on lock-on to the natural frequency of the crossing are defined by the non-
all the supports (Fig. 3). Remediation of this anomaly requires dimensional reduced velocity parameter Vr given by:
installation of grout bags which are tailor made for the specific height U
Vr = (2)
of the gap between the pipeline and the support. fi D
A comprehensive design criteria dealing with VIV of pipelines is
SLEEPER PIPELINE provided in DNVGL-RP-F105. For simplicity, reference is made here
to DNVGL-RP-C205 which defines the fluid velocity ranges for the
lock-on region as:
Inline 1 < Vr < 4.5
(3)
The analysis results discussed in this paper show that for crossings While inline VIV is associated with low stress amplitudes, the resulting
without any restraints, the presence of compressive axial loads will fatigue damage can be significant due to the high frequency type of
cause the pipeline to move to a new equilibrium position whenever the vibrations. Consequently, allowable inline VIV is limited to extreme
pipeline undergoes significant vibration. The movement occurs over a environmental events. There are very limited options to achieve this
number of cycles and grows in amplitude with each loading cycle until with the most common being limiting the span length to ensure that the
the final equilibrium position is reached. For short crossing spans, the natural frequencies of the crossing are outside the lock-on region for
movement will occur for very small vibration amplitudes which can be the major part of the design life. Under compressive axial loads this
insignificant for fatigue considerations. In this respect, it will be shown approach may require spans which are too short and will not sit on all
that taking into account this particularity of a crossing will help in supports due to seabed bathymetric tolerances and other tolerances
optimizing subsea crossing configurations and minimize the related to pipeline installation.
construction issues related to gaps which can arise between the pipeline
and the supports as shown in ROV survey results of Fig. 3. Natural Frequency
The first natural frequency of the crossing f1 is approximately the first
CROSSING DESIGN natural frequency of the longest span with pin-pin end conditions and,
as per DNVGL RP F105, is given by:
Crossings design requires careful consideration of the spacing and π 2
f1 =
EI 1 − P + 4 δ (4)
height of the supports to ensure that the resulting stresses are below the 2 me L4 Pcr 5 D
allowable limits and the spans will not be susceptible to VIV which can
cause fatigue failure. For most crossing configurations, the spacing of
the supports is governed by the latter case and the allowable span In the above equation, EI is the bending stiffness of the pipeline, me is
length is calculated based on DNVGL-RP-F105. While this the effective mass, L is the span length, P and Pcr are the compressive
recommended practice (RP) does not specifically deal with crossings, axial and Euler buckling loads respectively, δ is deviation from straight
the industry relies on interpretation of this RP due to the absence of any configuration and D is the diameter of the pipeline.
other viable resource to deal with VIV of crossings. Using this RP, the
VIV amplitudes are calculated without taking into account the The above equation shows that when the span is straight, i.e δ is zero, f1
nonlinearity related to fixity at the supports which is primarily frictional reduces to zero when the compression ratio P/Pcr is 1.00. This
and will slip when the vibration amplitudes exceed a certain threshold. theoretical scenario has been discussed by Bokaian (1988). In reality, a
In this respect, crossing VIV analysis should consider the potential for pipeline crossing will have a number of inherent imperfections and the
slip and ensure compatibility of the calculated vibration amplitudes vibration modes of compressed beams with initial slight imperfections
with the permissible constraints at the supports. have been the subject of extensive research. The work of Carpinetri et
al. (2014), Hallauer et al. (2010), Zhao et al. (2018) and Dickinson
Vortex Induced Vibration (1980) is a sample of the experimental and analytical studies on this
When water flows across a fixed bluff body, vortices are shed with a subject.
frequency given by:
S .U Typical normalized experimental results of Carpinetri et al. (2014)
fs = (1) showing the influence of compression and initial imperfections on the
D
natural frequency are shown in Fig. 4. The natural frequency is
Where fs is the vortex shedding frequency, U is the flow velocity, S is normalized with the natural frequency of the perfectly straight beam
Strouhal’s number and D is the diameter of the pipeline. As the flow under zero compression. The figure also shows a plot of the analytical
velocity increases, the vortex shedding frequency increases and if the expression of equation (4) for the straight condition.
body is free to oscillate the vortex shedding frequency lock-on to the
natural frequency of the body leading to resonant vibrations. These The experimental results (Carpinteri et al, 2014) show that for all
vibrations will be associated with dynamic stresses which can cause values of initial imperfections considered, the frequency decreases as
fatigue failure. The fluid velocity ranges where the vortex shedding will the axial compression increases. At a certain point this pattern reverses
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and the frequency increases with an increase in compression. For the elements with hybrid formulation which include additional variables
case with the smallest initial imperfection of 0.2mm, the pattern relating to the axial force and transverse shear force (ABAQUS, 2018).
reverses at compression ratio of 1.1. Further, for this case and for The analysis steps considered are a laydown analysis where the initially
compression ratio of 1.00, the theoretical results give a normalized straight pipeline is brought into contact with seabed and the crossing
frequency of zero whereas even for this very small initial imperfection supports. A number of intermediate analysis steps were then carried out
the experimental results show a normalized frequency of 0.5. These to activate the friction and constrain axially the end nodes. When the
differences in calculating the natural frequency have a direct pipeline is in the as-laid position, the pipeline is heated up to induce
consequence on crossing configurations. compressive axial loads before a static lateral force is applied on the
pipeline. It is considered that the onset of VIV will occur at a reduced
It is worth noting that the experimental results of Carpinteri et al. velocity Vr=1 and in this case the static force applied to the pipeline is
DYNAMIC SIMULATION
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approach to calculate the natural frequency in contact problems is to The displacement of the crossing is associated with a reduction in the
assume that the contact nodes are tied together in the translational compressive axial force and a history plot of the axial force is shown in
degrees of freedom. The analytical natural frequency for the individual Fig. 10. The plot shows that the initial compressive axial force of
span length assuming pin-pin conditions is 1.47Hz which is less that the 1.03MN reduces to 0.68MN. As for the stresses, a history plot of the
FE calculated frequency. The higher FE frequency is due to the multi- mid node longitudinal stress is shown in Fig. 11. The plot shows that
span configuration of the crossing with some shorter spans at the the stress range at the start of the simulation is ~4MPa and it is ~2MPa
extremities of the crossing and the fact that the nodes at the touchdown at the end of the simulation.
area will have a degree of constrained against rotation. Plots of the first
and second Eigen modes of the crossing are shown in Fig. 7 and Fig. 8
respectively.
Fig. 11: History plot for mid node stress for compression ratio of 0.5.
Inserts showing zoom on stress history at start and end of simulation.
Fig. 8: Crossflow direction: Second Eigen mode of the crossing
Based on the results discussed above, for any level of significant
Different temperatures were considered and for any given temperature dynamic vibrations the crossing and will undergo “crosswalking”
the pipeline was subjected to dynamic loads at a frequency which is where the pipeline will walk across the sleeper to a new equilibrium
0.75 times the analytical frequency. The load magnitude was calibrated position. This new equilibrium position is associated with a lateral
to ensure that the dynamic stress ranges are small. For a compression displacement and a reduction in the effective compressive force. For
ratio of 0.5, a history plot of the mid node displacement is shown in the case considered here the natural frequency at the start of the
Fig. 9. The plot shows that at the start of the simulation, the mid node simulation is 1.18Hz whereas at the end of the simulation it is 1.35Hz.
will undergo a cyclic motion superimposed on a steady motion which This increase in frequency should allow for an optimization of the
will increase as the simulation progresses. The amplitude of the cyclic crossing span lengths as discussed below.
motion is small and of the order of 10mm (0.02D). At a certain point,
the steady motion together with the imposed axial compression will
trigger buckling with a significant lateral movement of 0.8m. The mid PARAMETRIC ANALYSIS
node will continue to undergo a steady motion before the response will
be purely cyclic at the end of the simulation which was performed for Compression ratio
250 seconds. Results for a compression ratio of 0.5 have shown the crossing will
undergo crosswalking for any level of vibration however small in terms
of amplitudes or stress ranges. Results of a parametric analysis for
different levels of compression are shown in Fig. 12. The figure shows
that, apart from the case of zero compression, crosswalking will occur
for all cases considered. For low compression, crosswalking will lead to
small global displacement and for high compression it will increase up
to a certain threshold which will trigger buckling. The figure shows
that for a compression ratio of 0.25, the total displacement at the end of
the simulation is less than 0.25m. For a compression ratio of 0.75, the
total displacement is 3.0m and this is the maximum possible value
Fig. 9: History plot for mid node displacement for compression ratio of before the displacement is stopped by the sleeper shoulder (Fig. 13).
0.5. Inserts showing zoom on displacement history at start and end of
simulation.
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coefficient of 1.00 it is 15mm.
As for the stress range, which is of direct relevance for VIV induced
fatigue, the stress range for friction coefficient of 0.5 is 4MPa and it is
10MPa for a friction coefficient of 1.0. In this respect it is shown that
even for the upper bound friction of 1.0 crosswalking can be initiated
for small stress ranges. Sensitivity analyses were also performed on the
S1 distance for the full mobilization of the friction force at for values of
S2 1mm, 5mm and 10mm. The results show that the stress ranges for the
S3
S4 onset of crosswalking are small and less than 10MPa.
S5
S6
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expression shown in equation (4) and also shown in the plot. For the 3, a span of 15m can only accommodate a tolerance of ±0.04m and
other span lengths, the frequency will initially reduce before it +0.04m/-0.08m respectively. Obviously, for these tight tolerances the
increases again. The reduction in frequency is due to crosswalking. likelihood of gaps between the pipeline and the support is high given
which will generate an out of straightness in the lateral direction and a that these tolerances are well below typical survey tolerances and also
release in the axial compression. For short spans, the plot shows a because these tolerances can occur between the time of survey and the
similar trend to the experimental results shown in Fig. 4 but here the time of installation due, for example, to sand movement.
analysis was considered for initial drag forces at the onset of VIV rather
than initial deflection imperfections. For the span of 25m, the onset of The likelihood of gaps is reduced considerably when the span length is
VIV can occur at considerably lower flow velocity (i.e lower drag increased to 20m. For this case the crossing configuration can
forces) and the plot shows that for the compression ratios considered, accommodate tolerances well above the typical +/100mm survey
Results for different crossing span lengths showed that short spans have DISCUSSION
a higher tendency for crosswalking. The shorter the span the higher is
the tendency for gaps to arise between the pipeline and the supports due A typical crossing configuration was analysed under dynamic
to a number of uncertainties including the seabed survey tolerances. conditions using ABAQUS CAE 2018. The analysis considered
different levels of compression and different span lengths. For a friction
In this section, the tendency for gaps is considered for different span coefficient of 0.5, the model parameters for the cases considered are
lengths. Each support in moved vertically to simulate the seabed survey shown in Table 4.
tolerance. When the support is moved upward (positive tolerance) a gap
will be generated at an adjacent sleeper. When the support is moved The dynamic simulations show that short crossing spans exhibit a
downward (negative tolerance) the gap will be generated at the support phenomenon of crosswalking where the pipeline will move laterally on
location. The results of this assessment are shown in Table 3 for the the supports. Crosswalking occurs under combined axial compressive
installation condition, i.e no internal pressure and temperature loads. loads and dynamic vibrations and is distinct from global buckling as it
Only three supports are considered due to the symmetry of the can occur at axial compressive loads well below the threshold for
configuration. The number of supports is as shown in Fig. 5. global buckling. For short spans, the level of vibrations to trigger
crosswalking is very small and the associated stress ranges are
Table 3: Seabed height sensitivity for different span lengths insignificant for fatigue considerations
Support Height L = 15m L = 20m L = 25m
Number Tolerance Crosswalking will result in a release of the axial compressive loads due
1 (1) Positive +0.05 +0.32 +0.52 to the displacement of the pipeline on the crossing. The combined
effect of this behavior results in an increase in the first natural
Negative -0.02 -0.06 -0.09
frequency which has a beneficial effect on reducing VIV induced
2 Positive +0.04 +0.08 +0.3 fatigue. For example under a compressive axial load which is 75% the
Negative -0.04 -0.24 -0.5 buckling load and for a span length of 20m, the natural frequency
3 Positive +0.04 +0.24 +0.5 calculated analytically is expected to reduce to 50% as compared to the
Negative -0.08 -0.24 -0.5 natural frequency for zero compression. Taking into account
crosswalking, the frequency will reduce to 89%. What is more
Note 1: This support with a height of +100mm is often post installed
significant for design considerations is the fact that for short crossing
spans dynamic analysis shows there is a minimum frequency for all
levels of compression considered. For the 20m span considered here
At support location 1, Table 3 shows that for all span lengths the normalized minimum frequency is 0.88 and this value can be used
considered the crossing configuration is very sensitive to seabed to define the crossing configuration regardless of the operating pressure
tolerances. This support with a height of 0.1m is typically a grout bag and temperature conditions. This is helpful as these operating loads
which will be post installed as per site conditions. For supports 2 and cover a range of values which need not be well defined to perform the
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VIV analysis and it suffice to consider this minimum frequency for the CONCLUSIONS
entire design life.
For phased field developments, pipeline crossings are an integral part
Results for different span lengths have shown that crosswalking is a of the project execution and their design poses a number of technical
phenomenon which affects crossings with short spans. Crossing with challenges. These challenges are more pronounced in shallow water
longer spans may not be susceptible to crosswalking. Reasons for that conditions and in the presence of high axial compressive loads where
is the fact that for these long spans the onset of VIV occurs at very the calculated allowable span lengths tend to produce short spans. The
small flow velocities and consequently very low drag forces (Eq. 5). short spans, lacking the flexibility to accommodate typical seabed
As shown in Table 4 and for a compression ratio of 0.5, the drag force survey tolerances, generate hyper-static conditions where the pipeline
at the onset of VIV is 450N for a span of 15m while it is only 60N for a will not sit on all supports. These challenges can also be attributed to
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