Professional Documents
Culture Documents
Facilities, equipment, and work places used by company employees shall, to the extent that is possible, be
maintained according to local, state, and federal regulations. Operations performed by company employees in
the normal course of work shall be done in accordance with generally accepted work procedures and practices,
keeping safety foremost.
Supervisors use this manual as a guide to ensure employees know the correct way to accomplish work and
personal protective equipment is available and used.
Each employee shall use the personal protective equipment required for a given operation. Supervisors are
responsible for ensuring that rules and regulations are followed.
Only through constant mutual effort and cooperation will an accident free environment persist.
AIT Machine, LLC. reserves the right to modify, change, and/or make any additions to company policy at any
time. Any revisions to this safety policy manual will be provided to each employee.
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C. Monitor and promote compliance with OSHA, federal, state, and local regulations
D. Revise and update the Safety Policy Manual and forward new information to all employees
Supervisors: Supervisions and safety go hand in hand, the supervisor provides management in the job which
results in safe production for the company; supervisor’s duties include but are not limited to:
A. Administer activities and those of employees including monitoring and enforcing requirements of the Safety
Policy Manual
B. Monitor and promote compliance with customer and local safety and health codes
C. Evaluate safety performance of personnel according to the requirements of customers and management
D. Attend and participate in management and safety organizational meetings when necessary
E. Organize and conduct formal monthly safety inspections; required to accompany a different employee each
month to perform the inspection procedure
F. Schedule and hold regular safety meetings to effect safe practices and work methods; recording topics
discussed with attendance
Employee
A. Responsible for the exercising of maximum care and good judgment in preventing accidents
B. Responsible for following every precaution and rule to protect their self and fellow employees, visitors, and
guests from bodily injury
C. Report to the supervisor all first aid injuries and all accidents the moment it occurs, no matter how minor the
incident may seem
E. Responsible for reading and abiding all OSHA, federal, state, local, and company safety rules and
regulations
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Inspections
Supervisors make safety inspections of responsible areas regularly. All inspection reports are written and note
all defects found and indicate corrective action taken. Safety Coordinator is responsible to ensure that
correction of defects are completed
Machine Shop
Clear Walkway
Other
Forklifts Inspected Regularly
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Reporting
Accidents, no matter how small, are reported to the supervisor; every incident is recorded and investigated by the supervisor
Supervisors are responsible for completing an Accident Investigation Report for all incidents
A. Supervisor’s Accident Investigation Report: is completed and recorded when an incident occurs, and reported to the Office
Manager within 24 hours from the time of the incident including the following:
B. Accident Report
A copy of the Employer’s Report of Occupational Injury or Disease is emailed or given to the Office Manager in the Front Office for
their files
The Office Manager used the information from the Accident Investigation Report to file with the Insurance Company and other
agencies where applicable
The Office Manager is responsible for handling all applicable state reporting procedures
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Safety Meetings
Safety Coordinator conducts a formalized Safety Meeting quarterly with all employees in attendance
A written record is kept indicating the topics discussed, date, and names of attendees
2. Review of Accidents
No safety manual, however complete, can cover all conditions that might arise: therefore it is necessary to use
best judgment along with observance of established job safe practices
It is the desire of the facility to establish the safest working conditions by using the safest protective devices and
equipment available and to promote a good housekeeping program
Management is responsible to provide equipment and methods for safe work performances
Accident prevention is attained through best daily efforts and complete cooperation in accomplishing assigned
tasks
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3. Attitudes of indifference, recklessness, hostility, and inattention to the job being performed
5. Drinking or under the influence of alcoholic beverages or drugs - illegal or prescribed not approved by the
company physician
3. Remove any access clothing or unnecessary jewelry that could be grabbed by operating machinery
This prevents accidents and injury. To illustrate a few examples, correct use of this procedure ensures a
forklift with malfunctioning brakes is prevented from use, and no person operates that forklift unaware of
the malfunction, OR a mill undergoing repairs doesn’t accidentally turn on and mangle the technician or
employee while they are inside the machine changing out a defected part, OR a nylon strap with frayed
fibers isn’t used to lift something only a nylon strap in perfect condition can lift.
1. Any equipment found to be unsafe for use or in need of repair shall immediately be removed from service.
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a) straps are cut in half and thrown away immediately to prevent use
b) handheld equipment such as power tools or extension cords are tagged and brought to the QHSE
Manager with a tagged description
3. Equipment such as mills, lathes, forklift, or cranes than can’t be segregated shall be locked out.
a) Forklifts and trucks can be locked out by simply removing the key. Tag the device with a description of
the problem (preferably where the key would go) and bring the key to the QHSE Manager. Notify all
affected personnel of the problem.
b) Lathes, Mills, Saws, & Cranes shall be first powered down using normal stopping procedures.
Deactivate power supply (i.e. – turn off breaker circuit in control panel that supplies the machine power),
and place your unique lock on the breaker box/control panel to prevent other employees from restoring
power. Tag the equipment and/or breaker box/control panel with a description of the problem/activity
requiring lockout and your name and date.
4. After de-energizing the machine and locking it out, test the equipment to ensure it does not start nor have
any stored energy—be sure it is de-energized! Stored or residual energy must be dissipated (i.e. – bleeding
off air pressure, grounding, repositioning, blocking, ect). In cases where stored energy can’t be dissipated
(i.e. – the overhead crane stops working while a load is suspended), the area shall be cordoned off, flagged,
or blocked with caution tape, signage, and/or hazard cones.
5. Only the individual who performs the lock out of equipment has the key for that lock, and only that
individual can remove the lock once the problem is resolved to satisfaction.
6. In the event equipment or machinery can’t be de-energized (i.e. – a technician may need a mill or lathe to
be powered on to perform some repairs/services), a sign shall be attached to the control panel and a “tail-
gate” safety meeting shall be held with all manufacturing employees identifying the machine in question and
forbidding employees from operating that machine/equipment while under repair/maintenance. Caution
tape and/or an orange cone will segregate the area and only essential personnel will be allowed to enter.
7. Once the machine/equipment in question is serviced or repaired AND tested to satisfactory and safe
working conditions, the lock may be removed and equipment/machine may be placed back into service.
When restoring equipment to service:
a) Check the machine or equipment and the immediate area around the machine to ensure that
nonessential items have been removed and that the machine or equipment components are operationally
intact.
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e) Notify affected employees that the servicing or maintenance is completed and the machine or equipment
is ready for use.
Electrical Equipment
1. Only qualified employees are allowed to work on or make repairs to electrical equipment
2. All electrical powered equipment is inspected by the approved user and properly grounded before use
3. Safety guards on all powered equipment are in place before equipment is used
4. Always disconnect the power supply line of tools and/or equipment before changing accessories
5. Do not use the power cord of tools in order to lift or lower them
6. Inspect the insulation on power lines and/or cables for frayed and/or broken connections each time tools are
used
2. Clean bodies and clothes are essential to good health and such should be maintained
3. All trash and/or waste containers, packing and paper boxes, etc. are put in the proper place
4. Aisles and other passage ways are kept clean and free of obstruction
5. Toilets and break areas are provided for personal needs and are used for these purposes, kept clean and
orderly at all times
6. Energy conservation- all employees must turn off personal appliances prior to leaving work at the close of
the work shift
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9. All employees must not leave valuables unattended; report thefts to the supervisor immediately
10. Electrical cords must not be placed across walkways causing a tripping hazard as well as unnecessary
damage to equipment
11. Additional safety rules may be added by supervisors in each individual work station and must be expressed
to and followed by all employees
Company Vehicles
1. All employees who are asked to operate company vehicles will comply with the following rules
A. Company vehicles are furnished for the convenience of AIT Machine, LLC.
B. Operating a company vehicle under the influence of alcohol or drugs is not permitted and could result in
immediate termination
Failure will result in appropriate disciplinary action consistent with fair and just treatment of each individual
employee
Any disciplined employee who feels that treatment is not fair or just should follow the established procedures in
resolving the problem
The listed Safety Rules are illustrative and should not be viewed as an exclusive listing to encompass situations
not specifically mentioned. Management reserves the right at all times, when circumstances warrant, to
promulgate new rules or modify existing ones in order to insure a safe, healthy, and productive work
environment for all employees, contractors, visitors, and/or guests
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The supervisor provides training for present employees performing new tasks, operating new equipment or
processes including correct work procedures to follow, use of required personal safety equipment, and where to
get assistance when needed
It is important that the supervisor not only instruct the employee in his or her duties but also demonstrate the
correct method to perform the work.
This training is followed up frequently until the immediate supervisor is satisfied that the worker is carrying out
the instructions and has learned to work correctly and safely.
Job training is an effective method of starting the employee off right, not only in developing his or her skills for
the work assignment, but also in molding safe attitudes
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Recordkeeping
The safety coordinator maintains written copies for a period of five years from the end of the year for which the
records are maintained including:
1. Accident Investigations
The types or work related injuries that must be recorded and investigated are:
1. All Fatalities
6. All Cases that Require Job Transfers, Termination, or Resulted in Loss of Consciousness and/or
Rehabilitation
First Aid
AIT Machine, LLC. has fully trained First Aid Personnel
Each building contains a First Aid Kit Properly Stocked as needed by the Office Manager
1. First Aid – Minor Cuts and Scrapes report to the Nearest First Aid Kit and Safety Coordinator Immediately
2. Medical Treatment – Report to the Safety Coordinator for Instructions and Assistance
3. Emergency Medical Treatment – Report Directly to the Trained First Aid Responder on Shift and Report to
the Safety Coordinator
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All employees, visitors, contractors, and vendors in the facility at the time of an emergency situation know all
emergency procedures and the locations of all emergency exits
Each employee is made aware of the main breaker boxes location; in the event of an emergency or evacuation,
the operator closest to the breaker box will trip the main breaker for total shutdown and report to the designated
area for a head count
Each employee is trained in the Emergency Preparedness Plan and will be retrained annually and with each plan
update
A Facility Training Drill is conducted at least annually to test the Emergency Plan
Fire 337-837-9867
Ambulance 337-267-2222
AIT Machine, LLC.’s Safety Plan is in Accordance with Federal, State, and Local Laws
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