Specification

LiFePO4 48V50AH
Battery model: FP-4850-Li

Edition: V2.0
Release date: Aug. 2018

PT. Dunia Tehnik

Copyright © PT. Dunia Tehnik. 2018. All rights reserved.
Non-written consent of the Company, any organization and individual cannot extract and copy the
contents of this document, in part or in whole, in any form to disseminate.

Trademark Notice

is owned by PT. Dunia Tehnik.

All other trademarks or registered trademarks mentioned in this document are owned by their respective
owners.

Declaration

1. The specification details the performance of the battery pack. Please read the specification carefully
before operations and please abide by relevant industrial safety regulations. We will not be
responsible for any damage to the product due to improper operations or use under conditions that
are not prescribed in the specification.
2. As the product version upgrades or other reasons, this document is subject to change without
notice. Unless otherwise agreed, this document only as a guide, all statements, information, and
recommendations in this document do not constitute any express or implied warranty.

Contact information:
Address: Mall Mega Glodok Kemayoran, Office Tower A Lantai 6, Superblok MGK, JI.Angkasa Kav. B-6,
Gunung Sahari Selatan, Kota Baru Bandar Kemayoran, Jakarta Pusat 10610, Indonesia

Tel: +62 21 26646168

Fax: +62 21 6542975

Beijing LinkData Technologies Co.,Ltd Page 2 of 10

1 Scope
This specification is applied to the reference battery in this Specification.
2 Product Specification
No
Item General Parameter Remark
.
1 Battery Module Name Lithium- ion Battery FP-4850-Li

2 Chemistry Type Lithium-ion Phosphate

Combination method
3 15s
Standard discharge
4 Rated Capacity 50Ah after Standard
charge（package)
5 Rate Power 2400wh
Mean Operation
6 Nominal Voltage 48V
Voltage
7 Voltage Range 40V- 54V

8 Charging Voltage 54V

Internal resistance
measured at AC
9 Internal Impedance ≤80mΩ
1KHZ after 50%
charge
Constant Current 10A Constant Voltage 54V
10 Standard charge
Package 0.02CA cut-off

11 Standard discharge Constant current：10A end voltage 40V

Maximum Continuous
12 50A
Charge Current
Maximum Continuous
13 50A
Discharge Current
Charging
14 Current limit 10A
Current>50A
Operation Temperature Charge: 0~45℃ 60±25%R.H.
15 Range Bare Cell
Discharge : -20~60℃
Charging/Discharging @0.2C Charge &
16 98%
Efficiency Discharge, 25℃
@0.2C Charge &
17 Cycle Life ≥3000（DOD 80%）
Discharge, 25℃
Less than 12 months : -20~25℃
60±25%R.H.
Storage Temperature
18 less than 3 months: -20~40℃ at the shipment
Range
state
Less than 7 day : -20~65℃

19 Months Self Discharge ≤3% 25±5℃

Beijing LinkData Technologies Co.,Ltd Page 3 of 10

 20 Dimensions 442*385*132MM

21 Weight 30Kg Approx. net weight

Gravimetric energy
22 80Wh/Kg
density
Volumetric energy
23 106.7Wh/L
density

24 Capacity @ shipment 50%-60%

Beijing LinkData Technologies Co.,Ltd Page 4 of 10

3. Battery Management System
3.1 BMS Specification
1. The BMS is designed for 15 series lithium battery.
2. The BMS have all functions which are :
Overcharge protection function
Over-discharge protection function
Over-current protection function
Short protection function
Balance function
Communicate function
Alarm function
current limited (when charging current larger than 50A)
Storage function
3.2 BMS schematic diagram (for reference only)

Beijing LinkData Technologies Co.,Ltd Page 5 of 10

3.3 BMS Protect parameter

Value specifications (Adjustable)

Items Details Standard
Overcharge protection voltage 3.70±0.025V

Overcharge protection delay time Typical:1.0s

Cell overcharge protection

Overcharge release voltage 3.38±0.02V

Over-discharge protection voltage 2.50±0.02V

Over-discharge protection delay time Typical:1.0s

Cell over-discharge protection

Over-discharge release voltage 2.90±0.02V or charge release

discharge Over-current protection current1 60A

discharge Over-current protection delay time 1 1.0S

discharge Over-current protection current2 80±5A

Over-current protection

discharge Over-current protection delay time2 ≤100ms

Charge OC protection current 60A

Short protection current 300±10A

Protection condition Load short

Short protection
Protection delay time ≤300us

Protection release condition Charging release

Charge high T protection 65℃

Charge high T recover 55℃

Discharge high T protection 70℃

Discharge high T recover 60℃

Temperature(T) protection
Charge low T protection -5℃

Charge low T recover 0℃

Discharge low T protection -20℃

Discharge low T recover -15℃

Balance Balance threshold voltage 3.40V

It has RS232 and double RS485 standard communication interface, it can real-time
Communication monitoring the capacity of battery, the voltage, current, environment temperature,
and charging/discharging current, current limit.
It has over-temperature, over charge, under-voltage, over-current, short circuit alarm
Alarm
function.

Beijing LinkData Technologies Co.,Ltd Page 6 of 10

4. Case Structure of Battery Pack

5. Function Description

Beijing LinkData Technologies Co.,Ltd Page 7 of 10

 No Description Silk-screen Function Definition

1 Air switch ON/OFF Battery input/output

Barrier terminal
2 +/- Positive/Negative terminal
block
3 Reset button RST For reset the battery

4 RS485 port RS485 RS485 communication port A

5 RS485 port RS485 RS485 communication port B

6 RS232 port RS232 RS232 communication port

7 Dial switch ADS Set the address

8 LED RUN Operation indicator

9 LED CAPACITY Capacity indicator

10 LED ALM Alarm indicator

Note: Address Switch function (Only in Parallel), support max 15 units in parallel in one system.
When battery work in parallel, main pack and slave packs need address as follows:

Address Dial switch Remark

0 OFF OFF OFF OFF No parallel, single use

1 ON OFF OFF OFF Pack 1

2 OFF ON OFF OFF Pack 2
3 ON ON OFF OFF Pack 3
4 OFF OFF ON OFF Pack 4
5 ON OFF ON OFF Pack 5
6 OFF ON ON OFF Pack 6
7 ON ON ON OFF Pack 7
8 OFF OFF OFF ON Pack 8
9 ON OFF OFF ON Pack 9
10 OFF ON OFF ON Pack 10
11 ON ON OFF ON Pack 11
12 OFF OFF ON ON Pack 12
13 ON OFF ON ON Pack 13
14 OFF ON ON ON Pack 14
15 ON ON ON ON Pack 15

Beijing LinkData Technologies Co.,Ltd Page 8 of 10

6. Storage and Maintenance
6.1. Storage
Before storing, charge the battery at least 7 hours. Store the Battery covered and upright in a cool, dry
location. Recommend long-term storage temperature is 15°C -25°C. During storage, please recharge the
battery in accordance with the following table:
Storage Temperature Recharge Frequency Charging Duration

-20°C - 40°C Every 3 months Do a charge and discharge cycle, the battery charge storage
6.2. Maintenance

The battery system operates with hazardous voltages. Only qualified maintenance personnel may
carry out repairs.

Even after the unit is disconnected from the mains, components inside are still connected to the
battery cells, which are potentially dangerous.

Before carrying out any kind of service and/or maintenance, disconnect the batteries and verify that
no current is present and no hazardous voltage exists in the terminals.

Only persons are adequately familiar with batteries and with the required precautionary measures
may replace batteries and supervise operations. Unauthorized persons must be kept well away from the
batteries.

Verify that no voltage between the battery terminals and the ground is present before
maintenance or repair. In this product, the battery circuit is not isolated from the input voltage. Hazardous
voltages may occur between the battery terminals and the ground.

Batteries may cause electric shock and have a high short-circuit current. Please remove all
wristwatches, rings and other metal personal objects before maintenance or repair, and only use tools
with insulated grips and handles for maintaining or repairing.

When replace the batteries, install the same number and same type of batteries.

When replace the parallel batteries, make sure the new battery is full charged.

Do not open or destroy batteries. Escaping electrolyte can cause injury to the skin and eyes. It may
be toxic.

Please replace the fuse only with the same type and amperage in order to avoid fire hazards.

Do not disassemble the battery system.

7. Product Responsibilities and Consulting

7.1 We will not be liable for the accidents resulting from operation breaking this specification and user manual.
7.2 We will not send separate notice, provided that the contents of this specification are changed due to improvement of

Beijing LinkData Technologies Co.,Ltd Page 9 of 10

product quality or technological upgrading; provided that you want to understand the latest information of this product,
please contact us.
7.3 The warranty of this product is within 36 months or 3000 cycles( 80% DOD) after it is delivered, whichever comes
first; we will maintain the product, which is in the warranty period for free of charge, provided that it has any product
quality problems within the specified operation range; we may replace the relevant parts, if we fail to maintain it, so as to
achieve the purpose of sustainable use without performance reduction; our after-sales service personnel will propose the
specific maintenance and troubleshooting methods.

Beijing LinkData Technologies Co.,Ltd Page 10 of 10

Lithium-ion Battery Pack

Model: FP-4850-Li-ico

User Manual

Version: 1.0
Please comply with all warnings and operating

instructions in this manual strictly. Save this manual

properly and read carefully the following instructions

before installing the unit. Do not operate this unit before

reading through all safety information and operating

instructions carefully.

1
 CONTENT

1 When Using Battery ---------------------------------------------------------------3

2 When Charging ---------------------------------------------------------------------3
3 When Discharging the Battery ---------------------------------------------------4
4 Battery Parameters ---------------------------------------------------------------4
5 Basic Block Diagram ---------------------------------------------------------------7
6 Installation and Operation --------------------------------------------------------8
7 Operations---------------------------------------------------------------------------18
8 Troubleshooting--------------------------------------------------------------------20
9 Storage and Maintenance---------------------------------------------------------20
10 Product Responsibilities and Consulting ----------------------------------------21

2
 Safety Precaution
1. When Using battery
Danger of High Voltage：

The high voltage power supply the equipment power, wet object contact high voltage power supply
directly or indirectly, can cause fatal danger.

Using a special tool :

Working in high voltage and AC power, be sure to use a special tool instead of individual tools.

Static-free：

Static electricity would damage veneer on the electrostatic sensitive components, before touching the
plug‐ in, circuit board or chips, be sure to use correct electrostatic prevention measures.

Disconnect the power supply in operation:

When operate the power supply, you must first cut off power supply, power operation is prohibited.

DC short circuit dangerous：

Power system provides DC regulated power supply. DC short circuit could cause fatal damage to the e
quipment.

2. When Charging

CAUTION

The temperature range over which the battery can be charged is 0°C to 45°C. Charging the battery at
temperatures outside of this range may cause the battery to become hot or to blow. Charging the
battery outside of this temperature range may also harm the performance of the battery or reduce the
battery’s life expectancy.

3
3. When Discharging the Battery

DANGER
Do not discharge the battery using any device except for the specified device. When the battery is
used in devices aside from the specified device it may damage the performance of the battery or
reduce its life expectancy, and if the device causes an abnormal current to flow, it may cause the
battery to become hot and cause serious injury.

CAUTION
The temperature range over which the battery can be discharged is -20°C to 60°C. Use of the
battery outside of this temperature range may damage the performance of the battery or may
reduce its life expectancy.

4. Battery Parameters
4.1 Battery Pack

Model NO. FP-4850-Li-ico

Nominal Voltage 48V

Rated Capacity 50AH

Rated Energy 2400WH

Standard Charging Current 0.2C

Charging Current Limiter 10A (Threshold >50A)

Pack Charge Cut-off Voltage 55.5V

Cell Charge Cut-off Voltage 3.7V

Standard Discharge Current 0.2C

Max Continuous Discharge Current 50A

Cell Discharge Cut-off Voltage 2.5V

Charge Temperature Range 0℃～45℃

Discharge Temperature Range -20℃～60℃

Dimension (W× D× H) 442*420*132mm

Weight 30kg

Combination Method 15 series

4
 4.2 Battery Management System (BMS)
No Item Parameter Remarks

3600mV
Cell Over-charge Voltage Alarm
Cell Over-charge
3700mV
Cell Over-charge Voltage Protection

Cell Over-charge Protection 1.0S

1 Delay Time
3340mV
Cell Over-charge Release
Cell Over-charge SOC＜96%
Protection Release Capacity Release
Discharging current > 1A
Release Discharge

2800mV
Cell Over-discharge Voltage Alarm
Cell
Over-discharge Cell Over-discharge Voltage 2500mV
Protection
the state gets into low-
2 Cell Over-discharge Protection 1.0S power mode after 30S
Delay Time
Cell 3050mV
Cell Over-discharge Release Voltage
Over-discharge Charger Connection is
Release Release Once Charge
detected
54.0V
Pack Over-charge Voltage Alarm

Pack Over-charge 55.5V

Pack Over-charge Voltage Protection

Pack Over-charge Protection 1.0S

3 Delay Time
50.2V
Pack Over-charge Release
Pack Over-charge
Protection Release Capacity Release SOC＜96%
Release Once Discharge Discharging Current > 1A

44.0V
Pack Over-discharge Voltage Alarm
Pack
Over-discharge Pack Over-discharge Voltage 40.5V
Protection
the state gets into low-
4 Pack Over-discharge Protection 1.0S power mode after 30S
Delay Time
48.0V
Pack Pack Over-discharge Release
Over-discharge
Protection Charger Connection is
Release Once Charge
Release detected
50A
Over-current Charge Alarm The state gets locked
Over-current 60A after 10 times over-
Charge Protection Over-current Charge Protection current charging
1.0S continuously and
5 Over-current Protection
cannot release
Delay Time
automatically
Over-current Auto Release After 1min
Protection
Release
Release Once Discharge Discharge Current ＞1.0A

5
 Over-current Discharge 52A
Alarm The state gets locked
Over-current after 10 times over-
Over-current Discharge 60A
Discharge current discharging
Protection-1 Protection
continuously and
6 Over-current Protection 1.0S cannot release
Delay Time automatically
Over-current Auto Release After 1min
Protection
Release Release Once Charge
Charge Current ＞1.0A

Over-current Discharge ≥80A The state gets locked

Over-current after 10 times over-
Protection-2
Discharge current discharging
Over-current Protection 100mS
Protection-2 continuously and
7 Delay Time
cannot release
Over-current Auto Release After 1min automatically
Protection Release
Release Once Charge Charge Current ＞1.0A

≥300A
Short Circuit Threshold
Short Circuit
Current Protection Short Circuit Current 300μS
8 Protection Delay Time
Release Once Charge
Short Circuit Current Protection
Release Release Once Remove Load

MOS Over Temperature 90℃

MOS Alarm
Over-Temperature
9 Protection MOS Over Temperature 115℃
Protection
MOS Over Temperature 85℃
Protection Release
Under Temperature 0℃
Charge Alarm
Under Temperature -5℃
Charge Protection
Under Temperature 0℃
Charge Protection Release
Over Temperature Charge 60℃
Alarm
Over Temperature Charge 78℃
Cell Temperature
Protection Protection
Over Temperature Charge 60℃
10 Protection Release
Under Temperature -15℃
Discharge Alarm
Under Temperature -20℃
Discharge Protection
Under Temperature -15℃
Discharge Protection Release
Over Temperature 65℃
Discharge Alarm
Over Temperature 78℃
Discharge Protection
Over Temperature 60℃
Discharge Protection Release

6
 ENV Under Temperature -20℃
Alarm
ENV Under Temperature -25℃
Protection
ENV Under Temperature -20℃
ENV Temperature Protection Release
11
Alarm
ENV Over Temperature 65℃
Alarm
ENV Over Temperature 75℃
Protection
ENV Over Temperature 65℃
Protection Release
≤30mA（LCD）
Consumption
12 ≤20mA（NO LCD）
Operation Mode
Low Power Mode ≤100μA

3400mV
Cell Balance Balance Threshold
13
Balance ΔVcell 30mV

Low Capacity Alarm SOC＜5% No alarm when

Capacity
14 charging
Default Setting
Full Capacity 50AH

Sleep Voltage 3100mV

15 Sleep Function
Delay Time 5min

5. Basic Block Diagram

• There are Battery cells and BMS board inside the case, please read the diagram before connecting the
terminal as below, and make sure there is no short circuit and other abnormal connection.

6. Installation and Operation

7
6.1. Unpacking and Inspection
Unpack the package and check the package contents. The shipping package contains:

● One Battery

● Two mounting hangers

● A small bag of screws and nuts

NOTE: Before installation, please inspect the battery. Make sure that nothing inside the package is
damaged during transportation. Do not turn on the unit and notify the carrier and manufacture
immediately if there is any damage or lacking of some parts. Please keep the original package in a safe
place for future use.

6.2. Panel View

No Description Silk-screen Function Definition

1 Air switch ON/OFF Battery input/output

Barrier terminal
2 +/- Positive/Negative terminal
block

3 Reset button RST For reset the battery

4 RS485 port RS485 RS485 communication port A

5 RS485 port RS485 RS485 communication port B

6 RS232 port RS232 RS232 communication port

7 Dial switch ADS Set the address

8 LED RUN Operation indicator

9 LED CAPACITY Capacity indicator

10 LED ALM Alarm indicator

8
6.3. Single battery Installation
Installation and wiring must be performed in accordance with the local electric laws/regulations and
execute the following instructions by professional personnel.

1) Make sure the utility power wire and breakers in the building are in compliance with the standard of
rated capacity of battery to avoid the hazards of electric shock or fire.

NOTE: Do not use the wall socket as the input power source for the battery, as its rated current is less
than the battery’s maximum input current. Otherwise the socket may be burned and destroyed.

2) Switch off the utility power switch in the building before installation.

3) Turn off all the connected devices before connecting to the battery.

4) Prepare wires based on the following table:

Model Cables(AWG) Cables(mm2)

<50Ah 8 6

50Ah 6 16

100Ah 4 25

Table 1 Output Cables

NOTE : It is recommended to use suitable wire in above table or thicker for safety and efficiency.

5) Put the terminal block cover back to the front panel of the battery.

NOTE: Make sure the battery pack breaker in “OFF” position while installation.

6.4. Software Installation

Install battery monitoring software in computer to set value and monitor the battery pack.

6.5. Installation of Battery in Parallel

9
6.6. Installation Precautions
(1) Prior to installation, unpacking to check the quantity of the parts and battery appearance.

(2) Install the hanger and handle and measure the battery voltage with a multi-meter. The general

factory voltage of the battery is 48V-50V.

(3) Prior to wiring, check the battery positive and negative terminals, and make sure terminals shall not be
connected reversely.
(4) During battery connection, please wear the protective gloves. When using such metal tools as torque
wrench, please perform insulating packaging for them and two end of the metal tools such as torque
wrench shall not contact the positive and negative terminals of the battery at the same time to avoid
battery short-circuit.
(5) Before the battery is connected with the externally connected equipment, make the equipment in a
disconnected state, check whether the connecting terminals and total voltage are correct, connect the
battery positive terminal to equipment positive terminal, negative terminal to equipment negative terminal,
and fix the connecting wire.
(6) During handling and placement, the battery must be handled gently. No dropping or impacting. The
battery shall not be thrown or beaten to avoid damaging the battery or resulting in potential safety hazard.
(7) Do not touch the surface of the battery box with the sharp part of the tool to scratch or damage the
battery box.
(8) Do not disassemble the battery box without authorization.
(9) Do not put any article made of the metal conductive material together with the battery or assemble it
into the battery box.

(10) Install it according to the selected installation mode:

Installation of standard cabinet (rack): Install the matching hanger for the battery pack and fix them

in the standard cabinet and the tray protection is added for the battery box.

Installation of wall-mounted box: Prior to installation, please ensure that the wall complies with the

wall-mounted requirements; according to the location in the design plan, install the special wall-mounted

box of the lithium battery; the battery pack is fixed in the wall-mounted box in a hanger manner.

Installation of integrated indoor and outdoor cabinets (boxes): Install them according to the

installation specification for the customized integrated cabinet (box).

6.7 Operation Instruction for Installation

1) Prior to installation, please check whether the battery is normal.

10
 Press the reset key RST on the front panel for 3S for startup. During startup, 4 capacity indicator
lights on the front panel, ALM alarm indicator light (red) and RUN running indicator light lights up. Check
whether all indicator lights light up normally; then the ALM alarm indicator light goes out, the RUN
running indicator light lights up and the capacity indicator light lights up according to the capacity.
If the ALM alarm indicator light flashes after startup, it means that the battery has an alarm. The
newly installed battery seldom has alarm. The common alarm is the battery under-voltage alarm (which
is resulted from non-use of the battery for a long time). Such case may be cleared after the battery is
charged for 30min; if the alarm may not be removed, please press the reset key RST for 10S, until all
LEDs light up for reset, execute the battery reset operation and confirm whether the alarm cleared. If the
alarm is cleared, the battery may be used normally. Otherwise the battery shall be repaired.

2) For the battery which is normal after detection, please press the reset key RST for 3S

to execute the battery ON/OFF operation.

In the OFF state of BMS, press the key for 3S for

Instructions of Startup
startup;
manual
In the non-standby state of BMS, press the key for 3S
operation of Shutdown
for shutdown;
the reset key
In the non-standby state of BMS, press the key for
RST Reset
10S, until all LEDs light up for reset.

3) Installation of the lithium battery, wiring and startup.

Make the battery pack in a standby status, install it in the battery cabinet one by one, the battery

negative and positive terminals are connected respectively, which are connected to the switching mode

power supply or UPS (Please note that the switching mode power supply and UPS shall be disconnected

from the AC). Press the reset key RST of one of battery packs for 3S for startup. Such startup battery may

activate other batteries which are connected in parallel (or press the reset key RST of each battery pack

for 3S successively) and the whole battery pack with high capacity enters the working state. Later, apply

AC to the power supply equipment such as switching mode power supply and UPS to make the whole

standby system run.

The specification of the connecting line is selected according to the load current, with the common

specifications of the connecting line as follows:

1) When the battery pack with the capacity of 200Ah or below is connected in parallel, it
is suggested to select 16mm2 copper wire.

11
 2) When the battery pack with the capacity of 200Ah~300Ah is connected in parallel, it is
suggested to select 16mm2 or 25mm2 copper wire.

3) When the battery pack with the capacity of 300Ah or above is connected in parallel, it
is suggested to select 25mm2 copper wire.
Note: We do not equip with the battery connecting wire by default, which shall be selected
according to the total capacity of the battery pack.

Lithium Copper core

Copper pigtail Remarks
battery cable
Barrier Terminal
Blocks(M5)is used for
48V40Ah 16mm2/25mm2 16-5/25-5 48V40Ah single pack of
battery binding post

Introduction to operation steps in detail according to the capacity required:

Battery pack in parallel with the capacity of 200Ah or below:

Step 1: Make the battery pack in the standby state and install it in the battery cabinet successively.
Step 2: Disassemble the anode insulating cap of the neighboring batteries one by one, connect the
anodes of up and own neighboring battery packs with the installation connecting line and screw on the
anode insulating cap.
Step 3: According to step 2, connect the cathode of the battery pack.
Step 4: Set the dial-up addresses of all battery modules from top to bottom one by one, which are
1000, 0100, 1100 and 0010 (the dial-up addresses are set according to the number of battery modules
actually used) respectively; (this step may be skipped if there is no need to access to the remote
monitoring platform).
Step 5: Perform the cascade connection to RS485 communication interface of the battery module
with the RS485 connecting line; lead to the collector of the monitoring platform from the RS232 interface
of the battery module with the address of 1000 with the RS232 connecting line; (this step may be skipped
if there is no need to access to the remote monitoring platform).
Step 6: Draw out two wires from the negative and positive terminals of battery pack at the top or in
the middle respectively as the main connecting line of the battery pack in parallel, which are connected
with the switching mode power supply or UPS.
Step 7: Press the RST key of each battery pack for Reset and the whole battery pack with high
capacity enters the working state.

• Battery pack with the capacity of 300Ah~400Ah in parallel:

Step 1: Make the battery pack in the standby state and install it in the battery cabinet successively.
12
 Step 2: Disassemble the anode insulating cap of the battery pack one by one, connect the positive
terminal of each battery pack to the positive busbar at the battery cabinet side with the installation
connecting line with the same length and screw on the anode insulating cap.
Step 3: According to step 2, connect the negative of the battery pack.

Step 4: Set the dial-up addresses of all battery modules from top to bottom one by one, which are
1000, 0100, 1100 and 0010 (the dial-up addresses are set according to the number of battery modules
actually used) respectively; (this step may be skipped if there is no need to access to the remote
monitoring platform).
Step 5: Perform the cascade connection to RS485 communication interface of the battery module
with the RS485 connecting line; lead to the collector of the monitoring platform from the RS232 interface
of the battery module with the address of 1000 with the RS232 connecting line; (this step may be skipped
if there is no need to access to the remote monitoring platform).
Step 6: Draw out two wires from the negative and positive of a battery pack at the top or in the
middle respectively as the main connecting line of the battery pack in parallel, which are connected with
the switching mode power supply or UPS.
Step 7: Press the RST key of each battery pack for Reset and the whole battery pack with high
capacity enters the working state.

6.8. Circuit breaker of battery circuit is set to OFF, connect it to switch power
supply, and output voltage of switch power supply is set to 48-50V, current set to
0.2C; after all settings done, switch the circuit breaker ON.

6.9. Connection mode for parallel communication

While in parallel communication, dial-up addresses of battery module are 1，2,3,4……14,15,of which 1
stands for host computer, to which other batteries’ data is uploaded; host computer conducts unified
uploading, and host computer with dial-up code of 1 is required to connect with upper computer; FF
polling mode used as consulting mode.
6.10. Monitor Software interface (Over RS232)

13
6.11 Upper machine instructions

A、 Software includes:

B、Software Operating System：

PC with WINDOWS operation system.

C、Software Operating Step：

（1）Double click BmsTools V2.03 icon to show software main interface（As shown in figure 1）.

14
 Figure 1：Realtime Monitoring

（2）Open the main interface（As shown in figure 1），the software automatically search serial port，

and automatically open, realtime read battery voltage, power, temperature, and protection of the state of
battery parameters.
Operating authority is divided into general rights and administrator privileges.

（3）In Multi Monitoring interface (As shown in figure 2), there are two checkboxes: Display and

AutoSave.
Check “ Display”, can real-time display battery status.
Check “AutoSave”, can automatically record battery status in the excel file, which is kept in data folder,
named after pack number and time. For example packNo1_20150306145010.xls.

Figure 2：Multi Monitoring

15
（4）In Memory Information interface(As shown in figure 3)，can read the battery records, including the

protection, alarm, time of occurrence, fault type, fault cell voltage, total voltage, charge/discharge
capacity, charge/discharge current, temperature, etc., moreover it can record battery status within a

certain period of time by setting：Cell voltage, total voltage, charge/discharge capacity, charge/discharge

current, temperature, etc.

Figure 3: Storage record

（5）In Parameter Settings interface (As shown figure 3), it can read the battery parameters.

Read All：Read all the parameters

Write All: Write new parameters

Reset Setting：Restore Default

Import: Import parameter from a XML to battery

Export: Export battery parameters to the XML file format.

16
 Figure 3: Parameter Settings

（6）In System Configuration interface (As shown in figure 4), only administrator is authorized to set

parameter.

Figure 4: System Configuration

6.12 Dial Switch (Only in Parallel)

When several batteries in parallel, they needs sole address set by dial switch. Below is a list for
address setting.

17
6.13 Communication Function

RS232 Interface RS485 Interface

RS232--6P6C RJ11 Plug RS485--8P8C RJ45 Plug
RJ11 Pin Definition RJ45 Pin Definition
1、2、6 NC 1、8 RS485-B
3 TX（Single） 2、7 RS485-A
4 RX（Single） 3、6 GND
5 GND 4、 5 NC

7. Operations
7.1. LED Indicators
LED Indicators:
There are 6 LEDs on front panel to show the battery working status:

18
 Capacity Indication Status

LED Flash Status

Flash Way ON OFF

Flash1 0.25Sec 3.75Sec

Flash2 0.5Sec 0.5Sec

Flash3 0.5Sec 1.5Sec

NOTE: LED function can be controlled by PC software, the default is ON.

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7-2. Buzzer Operation (Optional)

Item Description and Status

Fault Buzzing 0.25S per 1Sec

Protection Buzzing 0.25S per 2Sec(expect for over-charge protection)

Alarm Buzzing 0.25S per 3Sec(expect for over-charge alarm)

NOTE: Buzzer function can be set by PC software, the default is off.

8. Troubleshooting
If the battery does not operate correctly, please solve the problem by using the table below.

Status Possible cause Remedy

No indication and alarm in the front

Sleeping mode Press Reset to normal mode
display panel
No indication and alarm in the front
Battery voltage too low Charge battery immediately
display panel even Reset

Red LED Flashing when Standby Battery cell low voltage Charge battery immediately

Alarm for protection when

Red LED Flashing when charging Stop charging immediately
charging
Battery too low and will
Red LED Flashing when Discharging Charge battery immediately
shutdown

RED LED Lighting continuous Battery wrong Need to repair

9. Storage and Maintenance

9.1. Storage

Charge the battery at least 5 hours @ 0.2C, and store in a cool and dry location. Recommend long-

term storage temperature is 15°C -25°C. During storage, recharge the battery in accordance with the

following table:

Storage Temperature Recharge Frequency Charging Duration

0°C - 40°C Every 3 months 1-2 hours

9.2. Maintenance

The battery system operates with hazardous voltages. Repairs may be carried out only by
qualified maintenance personnel.

Even after the unit is disconnected from the utility power, components inside are still connected to

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 the battery cells which are potentially dangerous.

Before carrying out any kind of service and/or maintenance, disconnect the batteries and verify
there is no current and no hazardous voltage existing in the terminals.

Only persons who are very familiar with batteries and with the required precautionary measures
may replace batteries and supervise operations. Unauthorized persons must be kept well away from the
batteries.

Please remove all wristwatches, rings and other metal personal objects before maintenance or
repair, and only use tools with insulated grips and handles for maintaining or repairing.

When replace the batteries, install the same number and same type of batteries.

When replace the parallel batteries, make sure the new battery is full charged.

Do not open or destroy batteries, leaked electrolyte can cause injury to the skin and eyes. It may
be toxic.

Do not disassemble the battery system.

10. Product Responsibilities and Consulting

1) We will not be liable for the fault causing by breaking this specification and user manual.

2) We will not send separate notice about specification upgrade due to quality improvement or
technological upgrading; please contact us for the latest information if any question.

3) The warranty is within 36 months after it is delivered, we will maintain the product free of
charge within warranty period. If there is quality problems, firstly replace the relevant parts,
if not working, our after-sales service personnel will propose the specific maintenance and
troubleshooting methods.

4) In case of any questions, please contact us:

Tel: +62 21 26646168

Fax: +62 21 6542975

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