01 r98 57 B Ridicare

Lifting Anchor System
Contents
1 DEHA Lifting Anchor System - Range 3
1.1 DEHA Spherical-Head Lifting Anchors 3

1.2 DEHA Recess Formers and Accessories 4
1.3 DEHA Attachment Links 5
2 Tested Safety 6
2.1 Identification Marking 6

2.2 Calculation 6
2.3 Installation and Application 6
2.4 Quality Control 6
3 Choice of Lifting Anchor 7
3.1 Application of the Lifting Anchor 7

3.2 Criteria for Choice of Anchor 7
3.3 Weight of Prefabricated Element 7
3.4 Number of Anchors 7
3.5 Positioning of Anchors 7
3.6 Statical Systems 7
3.7 Spread Angle 8
3.8 Dynamic Forces 8
3.9 Adhesion to the Mould 9
3.10 Tensile Forces at Anchor 9
3.11 Diagonal Lift 9
3.12 Corrosion Protection 9
4 DEHA Spherical-Head Lifting Anchor - System 10
4.1 DEHA Spherical-Head Lifting Anchor 10

Copyright  99 DEHA ANKERSYSTEME GMBH & CO. KG
4.2 Installation and Application 11

4.2.1 Dimensions and Edge Spacings 11
4.2.2 Reinforcement under Axial Lift for Walls and Beams 12
4.2.3 Load Capacity under Axial Lift for Walls and Beams 13
4.2.4 Reinforcement under Diagonal Lift
for Walls and Beams 14
4.2.5 Load Capacity under Diagonal Lift
for Walls and Beams 15
4.2.6 Load Capacity for Lifting of Slabs 17
4.2.7 Reduced Reinforcement for DEHA Spherical-Head
Lifting Anchors in Thin Walls 18
4.3 Special DEHA Spherical-Head Lifting Anchors 20
4.3.1 DEHA Offset Spherical-Head Lifting Anchor 20
4.3.2 DEHA Spherical-Head Eye Anchor 21
4.3.3 DEHA Spherical-Head Plate Anchor 22
1TCA402A
4.3.4 DEHA Spherical-Head Rod Anchor 23

4.3.5 DEHA Universal Anchor 24
01 - R 98 - 57 - B Page 1
DEHA ANKERSYSTEME GMBH & CO. KG • D-64518 Gross-Gerau • Tel.+49-6152-939-0 • Fax +49-6152-939-249 • http://www.deha.com
Contents
4.3.6 DEHA Erection Plate 25

4.4 Recess Formers for
DEHA Spherical-Head Lifting Anchors 26
4.4.1 DEHA Rubber Recess Former (Round) 26
4.4.2 DEHA Rubber Recess Former (Narrow) 26
4.4.3 Fixing Accessories for DEHA Rubber Recess Former 28
4.4.4 Installation of the DEHA Rubber Recess Former 28
4.4.5 Removal of the DEHA Rubber Recess Former 28
4.4.6 DEHA Steel Recess Former with Rubber Sleeve 29
4.4.7 DEHA Steel Recess Former with Rubber Sleeve,
Trumpet Formed 30
4.4.8 DEHA Steel Recess Former with Internal Cone 30
4.4.9 DEHA Recess Former with Magnet 31
4.4.10 DEHA Polystyrene Stopper 32
5 DEHA Attachment Links 33
5.1 DEHA Universal-Head Link 33

5.2 DEHA Turning and Lifting Link 35
01 - R 98 - 57 - B Page 2
1 DEHA Lifting Anchor System - Range
1.1 DEHA Spherical-Head Lifting Anchors
Spherical-Head Lifting Anchor Spherical-Head Rod Anchor Magazine-Pipe Anchor

Standard version Standard version
Forged from round steel St 52-3 with Forged from ribbed steel St 52-3, with Specially developed for automatic in-
load groups 1.3 - 32. load groups 2 - 15 . stallation (automatic anchor placing
(higher load groups on request) For use in slender elements or pre- machine) in concrete pipes, with load
Suitable for large prefabricated ele- fabricated masonry wall panels. groups 1.3-7.5.
ments such as slabs, beams, walls Ask for ground constructions brochure.
and pipes.
Spherical-Head Lifting Anchor Spherical-Head Rod Anchor Spherical-Head Plate Anchor

Offset version Offset version
Special version for large sandwich Special version for thin sandwich ele- Spherical-Head Lifting Anchor with a
panels, load groups 1.3 - 20. Allows ments. Load groups 2.5 - 15. welded-on footplate.
vertical load and transport of sand- Suitable for vertical lift and transport Load groups 2.5 - 10.
wich elements. of sandwich elements. For use in thin large-sized heavy
slabs which are to be lifted or assem-
bled in a horizontal position. Especial-
ly suitable for prefabricated garages.
Eye Anchor Universal Anchor
Forged from round steel St 52-3, with Combination of a Spherical-Head Lif-

load groups 1.3 - 20 in combination ting Anchor and an Eye Anchor.
with an inserted reinforcement bar Load groups 1.3 - 5.
BSt 500 S. For use in narrow-walled prefabric-
For use in lightweight concrete ele- ated elements with additional rein-
ments and slender prefabricated ele- forcement and low concrete
ments, e.g. prestressed beams. strength.
01 - R 98 - 57 - B Page 3
1.2 DEHA Recess Formers and Accessories
Rubber Recess Former Rubber Recess Former Stopper

round, complete trumpet, with magnet Polystyrene
To attach the Spherical-Head Lifting To attach the Spherical-Head Lifting To seal off the recess in the concrete
Anchor to the mould and to produce Anchor to the mould. Especially suit- against the penetration of dirt, water
the round, semi-spherical recess in ed for use in high loaded elements, or ice.
large-sized prefabricated concrete e.g. shaft bases and stairs. Load groups 1.3 - 20.
and reinforced concrete elements. Load groups 1.3 - 7.5
Load groups 1.3 - 32.
Rubber Recess Former Steel Recess Former Erection Plate

narrow, complete with Rubber Sleeve
To attach the Spherical-Head Lifting To attach the Spherical-Head Lifting Used in conjunction with our narrow
Anchor to the mould and to produce the Anchor to the mould. Especially suit- recessed former, for setting thin wall
narrow recess in slender prefabricated able for installation with overhead pro- elements upright.
concrete and reinforced concrete ele- duction, e.g. slabs. Prevents the fracturing of concrete in
ments. Load groups 1.3 - 5. the direction of loading.
Load groups 1.3 - 20. Magnetic version available. Load groups 1.3 - 10.
Rubber Recess Former Steel Recess Former Steel Recess Former

round, with magnet trumpet with Internal Cone
To attach the Spherical-Head Lifting To attach the Spherical-Head Lifting To attach the Spherical-Head Lifting
Anchor to the mould and to produce Anchor to the mould. Especially suit- Anchor to the mould. Especially suit-
the round, semi-spherical recess in ed for use in high loaded elements, able for the installation of Lifting An-
large sized prefabricated concrete and e.g. shaft bases and stairs. chors in large-sized prefabricated
reinforced concrete elements. Especial- Load groups 1.-3 — 7.5. concrete and reinforced concrete ele-
ly suitable for installation with overhead Magnetic version available. ments or pipes.
production. Load groups 1.3 — 7.5. Load groups 1.3 - 20.
01 - R 98 - 57 - B Page 4
1.3 DEHA Attachment Links
Universal-Head Link Turning and Lifting Link Tilt-Up Link
Lifting attachment in 6 different load For easy lifting and turning of heavy, Special link for tilt-up operations, for
groups 1.3 - 32 to suit the load carry- large concrete pipes. example on wall elements. Generally
ing range of all DEHA Lifting Anchors Load groups 1.3 - 32. two are used at the same time , pre-
of the Spherical-Head Anchor System. The Turning and Lifting Link is attach- ferrably together with a spreader bar.
(Higher load groups on request). ed to an installed Spherical-Head Lif- Load groups 1.3 - 20.
ting Anchor.
Further brochures for DEHA Lifting Anchor Systems:

01 - R 94 DEHA Socket Anchor Systems
01 - R 99 DEHA Ground Construction
For further technical questions please contact us under the following number:
HOTLINE +49-6152-939-248 e-Mail: hotline@deha.com
Interesting and worth knowing, the DEHA design programme can also be
obtained over our internet homepage :
http://www.deha.com
01 - R 98 - 57 - B Page 5
2 Tested Safety
German Safety Regulations for Lifting Anchors and Systems for Prefabricated Concrete Elements
These safety regulations apply to

standard lifting anchors and lifting
systems produced for prefabric- lifting equipment
load bearing equipment

ated concrete elements. Lifting
anchor systems, according to the- angle of
se safety regulations, are con- inclination
struction parts consisting of the
permanently fixed part (lifting an- lifting sling
chor) installed in the prefabricated
concrete element and the tempor-
arily fixed appropriate attache-
lifting anchor system

ment link.
attachment link
The lifting anchors and systems
must be produced in a way that
anchor
guarantees the safe lifting of pre-
lifting-
fabricated elements, when used load
as specified.
2.1 Identification Marking 2.2 Calculation etc. are to be manufactured from

stainless steel in accordance with
The DEHA Spherical-Head Lifting The DEHA Lifting Anchor System the approval notification “Stainless
Anchors are marked on the head is designed so that a minimum Steel” approval no. Z-30.44.1.
with manufacturer “DH” for “DEHA safety factor of 3 against steel fail-
ANKERSYSTEME”, the load group ure is attained. The permissible Incorrectly installed lifting anchors
(e.g. 2.5) and type K-D. loadings given in the tables have or those with damaged parts, e.g.
a minimum safety factor of 2.5 by corrosion, visible deformation
against concrete failure. etc. must not be used.
The installation instructions for
the different systems must be
The load groups result from the available at the place of use, i.e.
load bearing capacity of the steel 2.3 Installation and in the precast yards and on site.
with a safety factor of three against Application The production management and
steel failure. The permissible forces the site management have to ensu-
of the anchors can be taken from The DEHA Lifting Anchor System re that the personnel are aware of,
the corresponding tables taking may only be installed in accord- and have understood the installa-
into account a safety factor of 2.5 ance with DEHA installation and tion instructions.
against concrete failure. application guidelines. The combi-
nation of system parts with those
The type identification denotes of other manufacturers is strictly
that the lifting anchor can be ap- forbidden. Lifting anchors cannot 2.4 Quality Control
plied to the two following systems: be used repeatedly. Repeated
connecting operations within the All required tests on the lifting an-
System K lifting and transporting procedure, chors and systems are carried out
Transport with Universal-Head Link including the actual placing in po- within an internal quality control
sition of the prefabricated ele- QS, in accordance with DIN ISO
System D ment, is not considered as re-use. 9001.
Transport with Turning and Lifting Lifting anchors for repeated use,
Link e.g. crane ballast, dam-beam seals
01 - R 98 - 57 - B Page 6
3 Choice of Lifting Anchor
The following criteria are of special Regardless of the type of anchor, 3.5 Positioning of Anchors
importance for a safe and economi- the choice of the correct anchor
cal application of the lifting anchor with regard to the forces acting on Whenever possible, lifting anchors
system. depends on the following factors should be positioned symmetrical
(these factors must be taken into to the centre of gravity of the pre-
account in the dimensioning) : fabricated element. If for some
3.1 Application of the Lifting reason one cannot apply this prin-
Anchor - weight of prefabricated element ciple, then increased tension
- number of anchors forces may act on individual an-
The dimensions of the prefabric- - positioning of anchors chors, depending on their spacing
ated element, the edge and end - spread angle being used from the centre of gravity. These
spacings, the type and position of - lifting slings diagonal pull forces must then be determined in
the lifting anchor and the concrete characteristics of the lifting order to choose the correct an-
quality (compressive strength of slings/anchor chor.
the concrete at the time of the first - dynamic forces
lift) are all of critical importance. - adhesion to the mould
3.2 Criteria for choice of

Anchor 3.3 Weight of Prefabricated
Element
For the lifting anchor, one must
differentiate between the installa- A specific weight of 25 kN/m3 is to
tion in walls (standard anchor be used as a basis for determining
lengths) and in floor slabs and the weight of a fresh reinforced
pipes (short anchor lengths). prefabricated element.
The permissible forces, edge A heavy concentration of rein-
spacings and installation values forcement produces a marked in- 3.6 Statical Systems
must be taken from the relevant crease of the volumetric weight.
tables. In this case, the volume of the Statically Indeterminate System
The anchor length is of special concrete is to be multiplied by
importance for rod anchors. The 24 kN/m3, to which 70% of the For statically indeterminate lifting
critical factors for this are also set weight of the steel is to be added. slings the load must be calculated
out in the relevant tables. as being carried by only two an-
Should you have special lifting chors (in accordance with UVV,
problems, please contact our VBG 9a).
Technical Department. A “made- 3.4 Number of Anchors
to-measure” lifting anchor will be
designed to give you an optimal The number of anchors is deter-
technical and economical solution. mined by the type of lifting slings
(Hotline +49-6152-939248). used. Slings with more than 2 legs
Horizontally produced slabs which are already statically indetermin-
are to be set upright with lifting ate if the anchors are placed in
anchors without the use of a tilting one line.
table, must have adequate rein- Lifting slings with more than 3
forcement to change the direction legs must always be considered
of tensile forces (radial reinforce- as statically indeterminate unless
ment) in accordance with DIN it is ensured by suitable means
1045 or assistance in setting up- (e.g. using a spreader beam), that
right (e.g. with an Erection Plate, the load is distributed equally to
see paragraph 4.3.6) must be all legs.
used.
01 - R 98 - 57 - B Page 7
Statically Determinate System 3.8 Dynamic Forces
Using a spreader beam with sym- The size of the dynamic loading is
metrical lifting slings, the load is mainly determined by the choice
equally distributed to all 4 an- of the lifting connection between
chors. the crane and the means of load
transfer.
Cables of steel or synthetic fibre
have a damping effect. This damp-
ing increases with increasing
cable length. In contrast, short
chains have an adverse effect. In
3.7 Spread Angle unfavourable cases the forces
acting on the lifting anchor must
If a lifting sling is used which be calculated according to the
forms a triangle of forces, then table 2 taking in to account the im-
the forces acting on the anchors pact factor ψ.
(sling loads) are increased com-
Statically Determinate System pared to simple vertical lift. As the Table 2 Impact Factors
spread angle increases, the
The compensated lifting slings en- forces acting on the anchors and Lifting Impact
sure equal load distribution at all slings increase. In choosing the Lift
Speed Factor
times. transport anchor, this influence is Equipment
m/min. Ψ
taken into account by factor ω de- Stationary Crane,
pendent on spread angle α. Revolving Crane, < 90 1.0
We suggest a spread angle of Rail-mounted
60°. Spread angles above 90° are Crane
prohibited. Stationary Crane,
Revolving Crane, ≥ 90 ≥ 1.3
Rail-mounted
Crane
Lifting and trans-
porting with Exca- - ≥ 1.65
vator on even
ground
Statically Determinate System Lifting and trans-
porting with Exca- - ≥ 2.0
The use of pulleys also ensures vator on uneven
an equal loading of the sling legs ground
and the anchors (e.g. Tilt-Up Sy-
stem). The dynamic load factors can
Table 1 Spread Angle deviate from the values recom-
mended in table 2, according to
Spread Angle the situation.
Angle α
Factor ω
0° 1
30° 1.04
60° 1.16
90° 1.41
01 - R 98 - 57 - B Page 8
3.9 Adhesion to the Mould 3.10 Tensile Forces at Anchor If, however, after installation, the
anchors are covered with a mortar
When the prefabricated element is The tensile force Z acting on the layer which is the equivalent of
first lifted from the mould, the re- anchor is normally determined the concrete cover, then there is
quired force may be a multiple of using the following equation : no further requirement for additio-
the actual concrete weight. The nal corrosion protection.
cause can be suction as well as Lifting from the mould
adhesion to or friction from the Z =Gxωxξ /n
mould. respectively
These influences can be reduced Z = (G+ha x A) x ω / n
by the use of an appropriate re-
lease agent on the mould. Transporting
Amongst other factors, the adhe- Z =Gxωxψ /n
sion to the mould is dependent on
the type of mould surface. where:
From experience, one can calcu- Z = tensile force at anchor (kN)
late using the following adhesion G = weight of prefabricated
forces : element (kN)
ha = adhesion force (kN/m2)
- for smooth, oiled A = base area (m2) The following recommendations
moulds 1 kN/m2 n = number of loadbearing are made for other situations:
- for smooth, non-oiled anchors
moulds 2 kN/m2 ω = spread angle factor Non-galvanised lifting anchors
- for rough moulds 3 kN/m2 ψ = impact factor should only be used for units in
ξ = adhesion factor closed rooms with the exception
This adhesion must be taken in to of damp rooms. However the sides
account as given in table 3 espe- 3.11 Diagonal Lift should be covered with an appro-
cially for π-slabs and troughed priate protective layer.
slabs, unless special measures The Spherical-Head Lifting Anchor
are taken to release the prefabri- is installed in the concrete with a Galvanised lifting anchors (layer
cated element. semi-spherical recess. This allows thickness 8-10 µm) should only be
a direct transfer of the horizontal used in dry internal rooms.
Table 3 Adhesion Factor ξ force into the concrete via the Uni-
versal-Head during diagonal lift. Hot dipped galvanised lifting an-
π-slabs ≥2 A reduction due to diagonal lift of chors (layer thickness ≥ 45 µm)
45° may only be required in slen- can also be used in damp rooms
ribbed slabs ≥3
der walls. and in external units.
troughed slabs ≥5
3.12 Corrosion Protection Stainless steel (A4) lifting anchors
are, due to the Molybdan content
The suitability for purpose, even in in the alloy, suitable for use in
precast units which are already in industrial atmospheres and sea
place, can be limited by corrosion locations as well as the pre-
of the lifting anchor. If lifting an- viously mentioned applications.
chors are left exposed to corrode A2 steel is generally sufficient for
near the surface of precast units, less aggressive environments.
this can cause the spalling of the
surface concrete and lead to the
exposure of the adjacent rein-
forcement steel, thereby affecting
the load capacity and life expect-
ancy of the precast unit.
01 - R 98 - 57 - B Page 9
4 DEHA Spherical-Head Lifting Anchor - System
4.1 DEHA Spherical-Head Lifting Anchor
The Spherical-Head Lifting Anchor Due to the round symmetrical form A further advantage is that the
is forged from round material St of the anchor foot, unlike other lift- Universal-Head Link rests against
52-3 or stainless steel 1.4571 with ing anchors no special positioning the concrete in the case of diag-
load groups 1.3-32 t. Special an- on anchor installation is required. onal lift and so transfers the hori-
chors for higher forces are zontal load component directly
available. For wall thicknesses normally into the concrete.
The anchors are available in differ- used in practice, the concentrated
ent lengths, depending on their load introduction via the foot of
application. Longer anchors are the Spherical-Head Lifting Anchor
used for reduced edge spacings has advantages over the gradual,
or low concrete strengths. supposedly “gentle” load transfer
of ribbed steel. Numerous tests
carried out at the Technical Uni-
versity Darmstadt, have shown
that fracture takes place in the
form of an inverted cone, com- For this reason, no reduction of
mencing at the anchor foot. loadbearing capacity is required
A wider section of concrete is acti- for large thin elements, as is usual
vated for load introduction by when using socket lifting anchors
using longer anchors. for instance. Additional reinforce-
The anchor lengths of the DEHA ment is not required.
Load transfer to the concrete Spherical-Head Lifting Anchors Additional reinforcement must be
takes place via the anchor foot, are designed for optimum loading installed in thin wall elements for
thus attaining high permissible dependent on concrete cross- diagonal lift in order to take up the
loading with relatively short an- section and strength. resultant transverse lift forces.
chor lengths. Relevant details are given in
section 4.2.4 “Spherical-Head
Lifting Anchors in Walls”.
This is not In the case of transverse lift at
expected. right angles to the slab plane, i.e.
when setting a wall element upright,
assistance may be required for thin
slabs using for example, an Erecti-
on Plate (paragraph 4.3.6). We re-
commend the use of a tilting table
to set wall elements upright.
Even with thin-walled elements, The Spherical-Head Lifting An- Sandwich elements can be set
this concentrated load introduction chors are installed within the upright using the offset Spherical-
does not lead to lateral fracturing mould using DEHA semi-spherical Head Lifting Anchor.
as a result of high tensile cracking Recess Formers. The recess for- Relevant details are given in sec-
forces. mer retains the anchor securely in tion 4.3.1 “Offset Spherical-Head
position during concrete placing, Lifting Anchors”.
and when removed, leaves a re-
Expected type cess suitable for accepting only
of breakout with the correct size of DEHA Univer-
overloaded sal-Head Link.
anchor The incorrect coupling of parts
with different load groups is there-
fore impossible.
01 - R 98 - 57 - B Page 10
4.2 Installation and Application
The DEHA Spherical-Head Lifting 4.2.1 Dimensions and Edge

Anchor consists of a round steel Spacings
rod with a forged foot and head.
Alterations and welding to the The values for edge spacing,
Spherical-Head Lifting Anchor are minimum spacing (ar) and mini-
strictly prohibited. mum element thickness as given
in the following tables must be ob-
served. A reduction of the edge
spacing is made possible by con-
Table 4 structional measures (i.e. rein-
Dimensions and Edge Spacings of the Spherical-Head Lifting Anchors forcement).
for Walls and Beams Spherical-Head Lifting Anchors in
walls and beams which contain
Load L* D D1 D2 s R ar only the basic reinforcement
Part No. shown, must only be loaded axially.
group mm mm mm mm mm mm mm
6000-1.3-0120 1.3 120 10 19 25 10 30 390
The amount of reinforcement re-
6000-1.3-0240 1.3 240 10 19 25 10 30 390 quired can possibly be reduced
6000-2.0-0140 2.0 140 14 26 35 11 37 450 e.g. when the lifting anchor is not
fully loaded or other constructive
6000-2.0-0170 2.0 170 14 26 35 11 37 450
measures have been taken.
6000-2.0-0280 2.0 280 14 26 35 11 37 450 More detailed questions can be
6000-2.5-0170 2.5 170 14 26 35 11 37 540 answered by our Technical De-
partment.
6000-2.5-0280 2.5 280 14 26 35 11 37 540
(Hotline +49-6152-939248).
6000-4.0-0210 4.0 210 18 36 45 15 47 675
6000-4.0-0240 4.0 240 18 36 45 15 47 675 Horizontally produced walls are
6000-4.0-0340 4.0 340 18 36 45 15 47 675 to be lifted into a vertical position
(≥ 70°) from a tilting table or using
6000-4.0-0420 4.0 420 18 36 45 15 47 675 the DEHA Erection Plate.
6000-5.0-0240 5.0 240 20 36 50 15 47 765
6000-5.0-0340 5.0 340 20 36 50 15 47 765
6000-5.0-0480 5.0 480 20 36 50 15 47 765
6000-7.5-0300 7.5 300 24 46 60 15 59 945
6000-7.5-0540 7.5 540 24 46 60 15 59 945
6000-7.5-0680 7.5 680 24 46 60 15 59 945
6000-10- 0340 10 340 28 46 70 15 59 1100
6000-10- 0680 10 680 28 46 70 15 59 1100
6000-15- 0400 15 400 34 69 85 15 80 1250
6000-20- 0500 20 500 38 69 98 15 80 1550
6000-20- 1000 20 1000 38 69 98 15 80 1550
6000-32- 0700 32 700 50 88 135 23 107 2150
6000-32- 1200 32 1200 50 88 135 23 107 2150
* Basic range, other lengths on request : HOTLINE +49-6152-939-248
01 - R 98 - 57 - B Page 11
4.2.2 Reinforcement under Axial Lift for Walls and Beams
Table 5
Basic Reinforcement for the DEHA Spherical-Head Lifting Anchor for
Insert Stirrup ➀
Walls and Beams under Axial Lift and a Concrete Strength of 15 N/mm2
Mesh-**
Edge-
Load reinforcement Insert stirrup 1 2
reinforcement
Part No. group Q L1
both sides L1
BSt 500 S BSt 500 S
mm2/m mm
6000-1.3-0120 1.3 131* ** Instead of the suggested rein-
6000-2.0-0140 2 131* forcement mesh, a comparable
6000-2.5-0170 2.5 131 not required not required amount of reinforcement steel or
6000-4.0-0210 4 131 the combination of a smaller mesh
with additional reinforcement bars
6000-5.0-0240 5 131
can also be used.
6000-7.5-0300 7.5 257
6000-10 -0340 10 257 6 Ø 10 1160 Ø 14
6000-15 -0400 15 513 8 Ø 10 1240 Ø 14
6000-20 -0500 20 513 8 Ø 10 1240 Ø 14
6000-32 -0700 32 2x513 8 Ø 12 1400 Ø 16
* one layer for minimum wall thickness = 60mm
(according to table 4) 2 2
(according to table 6-8)
01 - R 98 - 57 - B Page 12
4.2.3 Load Capacity under Axial Lift for Walls and Beams
Table 6
Load Capacity of the DEHA Spherical-Head Lifting Anchors for Walls and Beams with Axial Lift using the
DEHA Universal-Head Link
Minimum Permissible loading in kN

Load element thickness Concrete strength
Part no.
group (d)
mm 15 N/mm2 20 N/mm2 25 N/mm2
60 13 13 13
6000-1.3-0120 1.3 70 13
80 13
60 15 17 19
6000-2.0-0140 2 80 18 20 20
100 20
80 21 24 25
6000-2.5-0170 2.5 100 24 25
120 25
80 26 30 33
6000-4.0-0210 4 100 37 40 40
120 40
100 43 49 50
6000-5.0-0240 5 120 50 50
140 50
120 60 69 75
6000-7.5-0300 7.5 140 67 75
160 75
6000-10 -0340 10 140 100 100 100
160 128 148 150
6000-15 -0400 15 180 142 150
200 150
160 166 191 200
180 182 200
6000-20 -0500
20 200 199
220 200
200 191 221 247
220 211 243 272
240 231 267 298
6000-32 -0700 32 260 253 292 320
280 275 318
300 299 320
320 320
Note: 10 kN ≅ weight force of 1 tonne
01 - R 98 - 57 - B Page 13
4.2.4 Reinforcement under Diagonal Lift for Walls and Beams
Table 7
Reinforcement for DEHA Spherical-Head Lifting Anchors for Walls and Beams under Diagonal Lift up to 45°
and a Concrete Strength of 15 N/mm2
mesh-**
diagonal lift edge-
reinforcement 3 Insert stirrup 1 2
Load -reinforcement reinforcement
Part No. Q
group
both sides ds B Ls *** ds1 L1 a
No. BSt 500 S
mm2/m mm mm mm mm mm mm
6000-1.3-0120 1.3 131* Ø 10 25 800 8 10 680 100 Ø 10
6000-2.0-0140 2 131* Ø 10 25 800 8 10 680 100 Ø 10
6000-2.5-0170 2.5 131 Ø 10 25 800 8 10 900 125 Ø 10
6000-4.0-0210 4 131 Ø 12 30 1000 8 10 900 125 Ø 10
6000-5.0-0240 5 131 Ø 12 30 1000 8 10 940 125 Ø 10
6000-7.5-0300 7.5 257 Ø 16 40 1100 8 10 940 125 Ø 12
6000-10 -0340 10 257 Ø 20 45 1100 8 10 1160 125 Ø 14
6000-15 -0400 15 513 2 Ø 20 45 1100 8 10 1240 125 Ø 14
6000-20 -0500 20 513 2 Ø 25 65 1500 8 10 1240 125 Ø 14
6000-32 -0700 32 2x513 2 Ø 25 65 1500 8 12 1400 125 Ø 16
* one layer for minimum wall thick-

ness = 60mm
** Instead of the suggested rein- 1

forcement mesh, a comparable
amount of reinforcement steel or 2 2
the combination of a smaller mesh
with additional reinforcement bars
can also be used. 3
3
*** The length can be reduced by
the use of hook end according to 1
the appropriate standard.
01 - R 98 - 57 - B Page 14
4.2.5 Load Capacity under Diagonal Lift for Walls and Beams
Table 8
Load Capacity of the DEHA Spherical-Head Lifting Anchors for Walls and Beams under Diagonal Lift up to
45° using the DEHA Universal-Head Link
Minimum thickness Permissible loading in kN

of element Concrete strength
Part No. Load group
d
mm 15 N/mm2 20 N/mm2 25 N/mm2
6000-1.3-0120 1.3 95 13 13 13
100 18 20 20
6000-2.0-0140 2
120 20
100 24 25 25
6000-2.5-0170 2.5
120 25
120 34 39 40
6000-4.0-0210 4 140 39 40
160 40
120 38 44 49
140 42 48 50
6000-5.0-0240 5
160 46 50
180 50
140 42 48 54
160 47 54 60
180 52 60 67
6000-7.5-0300 7.5 200 59 68 75
220 66 75
240 71
260 75
140 58 67 75
160 65 75 84
180 72 83 92
200 79 92 100
6000-10- 0340 10
220 84 98
240 90 100
260 95
280 100
01 - R 98 - 57 - B Page 15
Tabelle 8a
Load Capacity of the DEHA Spherical-Head Lifting Anchors for Walls and Beams under Diagonal Lift up to
45° using the DEHA Universal-Head Link
Minimum thickness Permissible loading in kN

of element Concrete strength
Part No. Load group
d
mm 15 N/mm2 20 N/mm2 25 N/mm2
160 79 91 102
180 88 102 113
200 97 112 125
220 107 124 138
6000-15-0400 15
240 118 136 150
260 129 149
280 141 150
300 150
160 128 147 165
180 140 162 181
200 154 177 198
6000-20-0500 20 220 168 194 200
240 182 200
260 198
280 200
200 147 170 190
220 162 187 209
240 178 206 230
260 195 225 251
280 212 245 274
6000-32-0700 32 300 230 266 297
320 249 288 320
340 269 311
360 290 320
380 312
400 320
01 - R 98 - 57 - B Page 16
4.2.6 Load Capacity for Lifting of Slabs
Table 9
Load Capacity (kN) of the DEHA Spherical-Head Lifting Anchors for
Lifting of Slabs using the DEHA Universal-Head Link in any chosen
Direction
Anchor Minimum Edge Perm. loading

length* thickness distance in kN
Load of Concrete strength
Part No. group ar
element
15 25
(d)
mm mm mm N/mm N/mm2
2
6000-1.3-0040 40 60 ≥ 150 5 8 s-dimension according to table 4.

6000-1.3-0050 1.3 50 70 ≥ 180 8 10
Basic reinforcement is not required.
6000-1.3-0065 65 85 ≥ 225 13 13
6000-1.3-0085 85 105 ≥ 285 13 13 The slabs should be designed for
6000-2.0-0075 75 96 ≥ 258 17 20 the transport case.
2
6000-2.0-0085 85 106 ≥ 288 20 20
6000-2.5-0085 2.5 85 106 ≥ 288 20 25 The DEHA Spherical-Head Plate
6000-4.0-0075 75 100 ≥ 270 18 32 Anchor can be used when the ele-
4 ments are thin (see chapter
6000-4.0-0100 100 125 ≥ 345 32 40
4.3.3).
6000-5.0-0085 85 110 ≥ 300 24 36
6000-5.0-0095 5 95 120 ≥ 330 29 44
6000-5.0-0120 120 145 ≥ 405 50 50
6000-7.5-0100 100 125 ≥ 345 32 46
6000-7.5-0120 7.5 120 145 ≥ 405 50 67
6000-7.5-0140 140 165 ≥ 465 68 75
6000-7.5-0165 165 190 ≥ 540 75 75
6000-10-0115 115 140 ≥ 390 44 65
6000-10-0135 10 135 160 ≥ 450 62 77
6000-10-0150 150 175 ≥ 495 70 84
6000-10-0170 170 195 ≥ 555 80 100
6000-15-0140 140 165 ≥ 465 68 88
6000-15-0165 15 165 190 ≥ 540 78 111
6000-15-0200 200 225 ≥ 645 113 150
6000-20-0200 200 225 ≥ 645 113 150
20
6000-20-0240 240 265 ≥ 765 145 180
6000-32-0200 200 233 ≥ 699 127 171
6000-32-0250 32 250 283 ≥ 819 180 210
6000-32-0280 280 313 ≥ 909 220 240
* Basic range, other lengths on request : HOTLINE +49-6152-939-248
01 - R 98 - 57 - B Page 17
4.2.7 Reduced Reinforcement for DEHA Spherical-Head Lifting Anchors in Thin Walls
Table 10 Reinforcement for DEHA Spherical-Head Lifting Anchors under Axial Lift
Minimum
Anchor Minimum Edge reinforcement
mesh reinforcement **
Part No. length element thickness both sides 1
mm mm Q
mm
mm2/m
6000-1.3-0040 120 70 131* Ø8
6000- 2 -0140 140 75 131* 2 x Ø10
6000-2.5-0170 170 80 131* 2 x Ø10
6000- 4 -0210 210 100 131 2 x Ø12
6000- 5 -0240 240 105 131 2 x Ø12
6000-7.5-0300 300 120 188 2 x Ø12
6000-10 -0340 340 140 221 2 x Ø12
Table 11 Additional reinforcement for DEHA Spherical-Head Lifting We recommend the using of the
Anchors under Diagonal Lift up to 45° 2 DEHA Rubber Recess Former,
Narrow.
ds l dbr
Part No.
mm mm mm
* one layer
6000-1.3-0120 8 300 25
6000- 2 -0140 10 400 25 ** Instead of the suggested rein-
6000-2.5-0170 10 500 25 forcement mesh, a comparable
6000- 4 -0210 14 600 40 amount of reinforcement steel or
6000- 5 -0240 16 650 40 the combination of a smaller mesh
6000-7,5-0300 16 750 40 with additional reinforcement bars
6000-10 -0340 20 850 65 can also be used.
1 1
01 - R 98 - 57 - B Page 18
Table 12
Permissible Loading of DEHA Spherical-Head Lifting Anchors under Axial and Diagonal Lift up to 45° in
case of reduced reinforcement
Permissible loading
Anchor length Element thickness
Part No. Concrete strength
(mm) (mm)
15 N/mm2 25 N/mm2
70 10 12
6000-1.3-0120 120 80 12 13
100 13 13
80 13 17
6000- 2 -0140 140 100 16 20
120 20 20
80 14 18
6000-2.5-0170 170 100 18 23
120 22 25
100 25 32
6000- 4 -0210 210 120 30 39
140 36 40
100 28 37
120 34 44
6000- 5 -0240 240
140 41 50
160 47 50
120 44 57
140 52 67
6000-7.5-0300 300 160 60 75
180 68 75
200 75 75
140 63 81
160 72 93
6000-10 -0340 340
180 82 100
200 92 100
01 - R 98 - 57 - B Page 19
4.3 Special DEHA Spherical-Head Lifting Anchors

4.3.1 DEHA Offset Spherical-Head Lifting Anchor
The offset Spherical-Head Lifting The spalling of the concrete during

Anchor differs from the standard erecting, lifting and assembly opera-
Spherical-Head Lifting Anchor tions is avoided.
only by its cranked shape.
This special shape permits instal- If the element is produced with
lation of this anchor in, for example, front layer on top, the element
sandwich panels. may only be lifted with a tilting
table.
After installation within the load- The positioning of several con-
bearing layer, the anchor head is nector pins in the vicinity of the
positioned in the centroidal axis of anchor has proven advantageous.
the sandwich panel, the foot in the
middle of the loadbearing layer to
ensure proper load transfer.
An approximately vertical lifting
and assembly is possible using
the offset version of the Spherical-
Head Lifting Anchor.
Table 13 Offset Spherical-Head Lifting Anchor
Minimum
Permissible thickness
Load a L
Part No. loading of element
group mm mm
kN (d)
mm
6002-1.3-0227 1.3 50 227 13 80
6002-2.5-0268 2.5 50 268 25 100
6002- 4 -0406 4 60 406 40 100
6002- 5 -0466 5 60 466 50 100
6002-7.5-0664 7.5 70 664 75 120
6002-10 -0667 10 70 667 100 140
6002-15 -0825 15 70 825 150 180
6002-20 -0986 20 90 986 200 200
01 - R 98 - 57 - B Page 20
4.3.2 DEHA Spherical-Head Eye Anchor
The Spherical-Head Eye Anchor The sizes of the additional rein-

is used whenever, due to special forcement are to be taken from
circumstances, the load transfer table 15. The reinforcement bars
through a anchor foot is not possi- of ribbed steel must be bent to an
ble. angle of 30°. End hooks are not
required.
It is mainly designed for the use in The length Ls can be reduced
slender reinforced concrete ele- with end hooks (see DIN 1045).
ments, e.g. beams and girders. It
is also suitable for lightweight con-
crete elements, please take the
reduced bond stresses into ac-
count.
The Spherical-Head Eye Anchor
is designed so that the total an-
chor force is transferred into the
concrete via a reinforcement bar.
This reinforcement bar is to be
installed so that it is firmly fixed in
the lower anchor opening and in
contact with it.
Table 14 Spherical-Head Eye Anchor
Load D D1 D2 c L L1 L2 s R
Part No.
group mm mm mm mm mm mm mm mm mm
6001-1.3-0065 1.3 10 19 19 10 65 75 45 10 30
6001-2.5-0090 2.5 14 26 27 13 90 101 64 11 37
6001- 5 - 0120 5 20 36 42 20 120 135 88 15 47
6001-10 -0180 10 28 46 57 25 180 195 136 15 59
6001-20 -0250 20 39 69 76 37 250 265 185 15 80
Table 15 Required Reinforcement for Spherical-Head Eye Anchor
Mesh- Additional reinforcement

Minimum reinforcement Ls mm
Part No. Load Permissible thickness of Q
ds Concrete strength
group loading element both sides
kN mm mm2/m mm 15 N/mm2 25 N/mm2 35 N/mm2
6001-1.3-0065 1.3 13 80 131 8 900 700 550
6001-2.5-0090 2.5 25 80 131 10 1350 1050 850
6001- 5 - 0120 5 50 100 257 14 1900 1500 1200
6001-10 -0180 10 100 140 257 20 2650 2050 1700
6001-20 -0250 20 200 160 257 28 3750 2950 2400
01 - R 98 - 57 - B Page 21
4.3.3 DEHA Spherical-Head Plate Anchor
The Spherical-Head Plate Anchor The minimum element thickness It is absolutely necessary in order
is recommended for all large thin (d) results from the anchor length to achieve the full loadbearing ca-
reinforced concrete elements (L), the head cover dimension (s) pacity of the Spherical-Head Plate
which are to be lifted at right- and the required concrete cover. Anchor that the plate is positioned
angles to their largest dimension Appropriate measures must be beneath the reinforcement. If this
(slabs and shells) and where the taken to ensure that the concrete is not possible, then appropriate
standard short anchor cannot be cover required for corrosion pro- reinforcement bars must be pla-
adequately anchored in the slab. tection (c) can flow under the an- ced above the plate.
chor plate.
Table 16 Spherical-Head Plate Anchor
Reinforcement Perm. loading

Load D D1 axbxt L L1 L2 s R
Part No. kN
group mm mm mm mm mm mm mm mm
ds mm Ls mm B15 B25
6010-2.5-0055 2.5 14 26 70x70x6 55 66 29 11 37 4x∅ 8 200 10 15
6010-2.5-0120 2.5 14 26 70x70x6 120 131 94 11 37 4x∅10 300 25 25
6010- 5 - 0055 5 20 36 90x90x8 55 70 23 15 47 4x∅12 450 30 40
6010- 5 - 0065 5 20 36 90x90x8 65 80 33 15 47 4x∅12 450 40 50
6010- 5 - 0110 5 20 36 90x90x8 110 125 78 15 47 4x∅12 450 50 50
6010-10 -0115 10 28 46 90x90x10 115 130 71 15 59 4x∅16 600 80 100
01 - R 98 - 57 - B Page 22
4.3.4 DEHA Spherical-Head Rod Anchor
The Spherical-Head Rod Anchor In the case of very thin prefabric-

is used in very thin walls, in the ated elements, a concentrated
webs of reinforced concrete gir- load transfer, e.g. via a foot, is not
ders or in prefabricated garages. desirable. In special cases, such
Prefabricated masonry wall panels as prefabricated garages, the rib-
can also be lifted using this an- bed round steel bar may be bent
chor. as required.
This anchor consists of a ribbed
round steel bar with a forged
head.
The anchor forces are transferred
solely via the ribs of the steel bar
into the concrete of the prefabric-
ated element.
Table 17 Spherical-Head Rod Anchor for Thin Walls and Garages
Mesh
Perm.
Load L* L1 L2 s D D1 R min.d reinforcement
Part No. loading
group mm mm mm mm mm mm mm mm both sides
kN
mm2/m
6050-2.0-0400 2 400 411 374 11 14 26 37 20 80 188
6050-2.5-0400 2.5 400 411 374 11 14 26 37
25 100 188
6050-2.5-0520 2.5 520 531 494 11 14 26 37
6050- 4 - 0510 4 510 525 478 15 18 36 47
6050- 4 - 0720 4 720 735 688 15 18 36 47 40 120 257
6050- 4 - 1150 4 1150** 1165 1118 15 18 36 47
6050- 5 - 0580 5 580 595 548 15 20 36 47
50 140 257
6050- 5 - 0900 5 900 915 868 15 20 36 47
6050-7.5-0750 7.5 750 765 706 15 24 46 59
75 140 257
6050-7.5-1150 7.5 1150 1165 1106 15 24 46 59
6050-10- 0870 10 870 885 826 15 28 46 59
100 160 257
6050-10- 1300 10 1300 1315 1256 15 28 46 59
6050-15- 1080 15 1080 1095 1015 15 34 69 80
150 200 257
6050-15- 1550 15 1550 1565 1485 15 34 69 80
* Basic range, other lengths on request

** garage anchor
01 - R 98 - 57 - B Page 23
4.3.5 DEHA Universal Anchor
This anchor type permits the A slightly angled installation of the

transfer of forces into the concrete anchor in sandwich panels has
via a reinforcement bar inserted proven advantageous. There are
through an opening in the anchor no objections from the point of
shaft in addition to those via the view of adequate strength if it is
foot. ensured that the anchor foot is
positioned in the middle of the
This anchor can be used for set- slab.
ting upright elements with low
concrete strength, walls and sand- The installation of the Universal
wich panels, slender beams and Anchor in the centroidal axis of
concrete girders. sandwich panels is also possible
by using additional reinforcement.
One thus ensures that the slab
hangs vertically, thus greatly facili-
tating lifting and assembly.
The length and diameter of the

reinforcement bar can be taken
from table 15.
Table 18 Universal Anchor
Minimum Mesh
Load L L1 d1 Perm. loading thickness of reinforcement
Part No.
group mm mm mm kN element both sides
2
mm mm /m
6005-1.3-0120 1.3 120 35 9 13 60 131*
6005-2.5-0170 2.5 170 45 13 25 100 131
6005- 4 -0210 4 210 60 18 40 120 131
6005- 5 -0240 5 240 60 19 50 120 131
* one layer for min. d = 60mm
01 - R 98 - 57 - B Page 24
4.3.6 DEHA Erection Plate
An Erection Plate is necessary to Care must be taken to ensure that Head Link, the Universal-Head
avoid the spalling of concrete the Erection Plate is not displaced rests directly against the Erection
when setting thin prefabricated from the recess former when in- Plate, so that the concrete is not
reinforced concrete slabs or wall stalling the reinforcement, pouring overloaded during this phase.
panels produced horizontally the concrete or during vibration. If This is an important advantage
upright without the use of a tilting necessary, the Erection Plate and compared to the additional rein-
table. the Spherical-Head Lifting Anchor forcement which is otherwise
are to be held in position by weld- used, to change the direction of
The Erection Plate is provided ing on retaining bars. tensile forces (radial reinforce-
with an opening into which the ment).
narrow Rubber Recess Former Prefabricated reinforced concrete If properly installed according to
with the Spherical-Head Lifting elements with Spherical-Head the guidelines, the Erection Plate
Anchor already inserted can be Lifting Anchors and Erection Plates has adequate concrete cover,
firmly set in place. The narrow re- may only be lifted and set upright thus avoiding corrosion.
cess former can then be fixed to using the Universal-Head Link.
the mould with the accompanying When the prefabricated element is
steel parts. set upright using the Universal-
Tabelle 19 Erection Plate
L A d
Part No. Load group
mm mm mm
6060-1.3 1.3 120 65 ≥ 95
6060-2/2.5 2 and 2.5 140 75 ≥ 105
6060-4/5 4 and 5 170 100 ≥ 130
6060-7.5/10 7.5 and 10 200 125 ≥ 160
01 - R 98 - 57 - B Page 25
4.4 Recess Formers for DEHA Spherical-Head Lifting Anchors
The installation of the Spherical- of the recess former ensure that The recess formers are produced
Head Lifting Anchor is achieved only the attachment link which from recyclable materials e.g. rub-
with the help of a semi-spherical suits the lifting anchor can be ber or steel. The vast range of
recess former. used. The load group is also mark- accessories allows an economical
This enables the simple and secu- ed on the top of the former. application in all cases.
re positioning, as well as the re- The recess former is fixed to the
cessed setting of the lifting an- formwork by means of either a
chor. Additionally the dimensions bolt (timber) or a magnet (steel).
4.4.1 DEHA Rubber Recess Former (Round)
The Rubber Recess Formers are rubber and can be used repeated- tion of the load groups the formers
produced from stable shape, oil ly. In order to ease the identifica- are produced in different colours.
and temperature (120°C) resistant
Table 20 Rubber Recess Former (Round)

Part No. Part No.. Part No.
including including without Load R
Colour
threaded plate threaded plate steel parts group mm
with threaded bar with socket
6132- 1.3 6133- 1.3 6131- 1.3 1.3 blue 30
6132-2/2.5 6133-2/2.5 6131-2/2.5 2 and 2.5 yellow 37
6132- 4 6133- 4 6131- 4 4 black 47
6132- 5 6133- 5 6131- 5 5 blue 47
6132- 7.5 6133- 7.5 6131- 7.5 7.5 red 59
6132- 10 6133- 10 6131- 10 10 yellow 59
6132- 15 6133- 15 6131- 15 15 grey 80
6132- 20 6133- 20 6131- 20 20 black 80
6132- 32 6133- 32 6131- 32 32 black 107
4.4.2 DEHA Rubber Recess Former (Narrow)
The Rubber Recess Formers are

produced from stable shape, oil
and temperature (120°C) resistant
rubber and can be used repeated-
ly . All of the recess formers are
black.
01 - R 98 - 57 - B Page 26
Table 21 Rubber Recess Former (Narrow), Complete

Part No. Part No. Part No.
including threaded including without steel Load R n o
colour
plate with threaded plate parts group mm mm mm
threaded bar with socket
6138-1.3 6145- 1.3 6137- 1.3 1.3 30 42 34
6138-2/2.5 6145-2/2.5 6137-2/2.5 2-2.5 37 52 43
6138-4 6145- 4 6137- 4 4 47 69 58
6138-5 6145- 5 6137- 5 5 black 47 69 58
6138-7.5 6145- 7.5 6137- 7.5 7.5 59 85 78
6138-10 6145- 10 6137- 10 10 59 85 78
6138-15 6145- 15 6137- 15 15 80 124 116
6138-20 6145- 20 6137- 20 20 80 124 116
4.4.3 Fixing Accessories for DEHA Rubber Recess Formers
Various versions of threaded plates If the formwork can be only re- Care should be taken that the
are used to attach the Rubber Re- moved perpendicular to the thread- threaded bar with the butterfly
cess Formers to the mould. ed bar, then the plates with a nuts is unscrewed first.
threaded socket should be used
If the formwork can be removed in (Part.-No. 6153-..).
the direction of the threaded bar,
then the plates with a welded
M
threaded bar (Part. No. 6141-...)
should be used.
Available for all load groups.
M1
Part.-No. 6153-... Part.-No. 6141-...
Table 22 Threaded Plate

according to according to
thread H thread
Part No. Part No. Load group Load group
M mm M1
(Part.-No. 6131, round) (Part.-No. 6137, narrow)
6141-1.3 8 6153-1.3 8 1.3 1.3
6141-2/2.5 12 6153-2/2.5 12 2-2.5 2-2.5
6141-4/5 12 6153-4/5 12 4 and 5 4 and 5
70
6141-7.5/10 12 6153-7.5/10 12 7.5 and 10 7.5 and 10
6141-15/20 12 6153-15/20 16 15 and 20 15 and 20
6141-32 16 6153-32 16 32 -
01 - R 98 - 57 - B Page 27
4.4.4 Installation of the DEHA Rubber Recess Former
The recess former is opened and former is then fixed to the form- simultaneously closed around the
the plate together with the head of work by means of a butterfly nut anchor head, holding it firmly in
the Spherical-Head Anchor are in- or screw. The recess former is position.
serted in the former. The recess thus fixed to the formwork and
If the anchor is to be cast in the former. The anchors must be in- mers eases the removal and has
fresh concrete, e.g. in slab ele- stalled perpendicularly to the a positive effect on the life-span of
ments a wedge of concrete is re- formwork. The use of formwork oil the recess former.
moved, the recess former complete especially inside the recess for-
with an anchor, is then placed in
the resulting hole. It is pushed into
the concrete which should be vi-
brated until the upper surface of
the former is flush with the surface
of the concrete. Care should be
taken to ensure that a plate (Art.
No. 6141 or 6153) is in the recess
4.4.5 Removal of the DEHA Rubber Recess Former
On the outside of the recess for-

mer there are two holes, to help
lever the former out of the set
concrete. Two reinforcement bars
can be inserted in these holes.
The bars are then crossed and
this opens the recess former wide
enough to enable it’s removal
from the concrete. Excess concre-
te should be removed.
01 - R 98 - 57 - B Page 28
4.4.6 DEHA Steel Recess Former with Rubber Sleeve
When lifting a prefabricated ele- We recommend that the anchor If this type of former is used to
ment out of the mould it is some- head and the Rubber Sleeve are position the anchor horizontally
times necessary to free the Spheri- treated with formwork oil before within the formwork, then meas-
cal-Head Lifting Anchor from a fix- installation. ures should be taken to prevent
ed recess former which is not ac- When the precast unit is remo- the anchor becoming dislodged
cessible. ved from the formwork the anchor during the placing and vibration of
For this purpose or similar the use and Rubber Sleeve detach them- concrete (e.g. by fixing it to the
of the Steel Recess Former with selves easily from the recess for- reinforcement or securing it with
sleeve is required. mer. spacers).
The Spherical-Head Lifting An-

chor is placed with its head in a
cavity within the recess former
and clamped in position by a Rub-
ber Sleeve.
Tabelle 23 Steel Recess Former with Rubber Sleeve
suitable
R s
Part No. Load group M rubber-sleeves
mm mm
Part No.
6150-1.3 1.3 30 10 8 6151-1.3
6150-2.5 2 and 2.5 37 11 12 6151-2.5
6150- 5 5 47 15 12 6151- 5
01 - R 98 - 57 - B Page 29
4.4.7 DEHA Steel Recess Former with Rubber Sleeve, Trumpet Formed
The trumpet formed Steel Recess to its shaft which can occur during
Former with Rubber Sleeve is a the placing of concrete.
special version of the recess for- The anchor pocket is twice the
mer described in 4.4.6. length, enabling the use of a special
This particular recess former en- long sleeve or two normal rubber
ables a longer lifting anchor to re- retaining sleeves.
sist higher loadings perpendicular
Table 24 Steel Recess Former, trumpet formed
suitable
R DA M H
Part No. Load group Rubber Sleeve
mm mm mm
Part No.
6152-1.3 1.3 30 68 8 40 6151-1,3D or 2x 6151-1.3
6152-2.5 2 and 2.5 37 85 12 48 6151-2.5D or 2x 6151-2.5
6152-4/5 4 47 107 12 56 6151-4D
6152-4/5 5 47 107 12 56 2x 6151-5
4.4.8 DEHA Steel Recess Former with Internal Cone
The Steel Recess Former with the attached to a mould cover. This When using the Steel Recess For-
Internal Cone is designed so that has the advantage that the recess mer with internal cone, it should
secure fixing of even heavy Spheri- former can be taken out prior to be noted that it is removed soon
cal-Head Lifting Anchors is guar- demoulding (e.g. with reinforced after the concreting procedure is
anteed. pipes). finished.
The head of the lifting anchor and
a steel plate with internal thread M
R
for fixing to the mould, are both
s
placed between the halves of the

internal cone of the recess former.
Ød
Table 25 Steel Recess Former with Internal Cone
R Ød M s
Part No. Load group
mm mm mm
6144-1.3 1.3 30 11 8 10
6144-2/2.5 2 and 2.5 37 15 10 11
6144-4 4 47 19 12 15
The assembled internal cone is
then inserted into the Steel Re- 6144-5 5 47 21 12 15
cess Former. The recess former is 6144-7.5 7.5 59 25 16 15
attached to the mould using a 6144-10 10 59 29 16 15
standard screw. 6144-15 15 80 36 16 15
If a steel mould is to be used, the 6144-20 20 80 40 16 15
Steel Recess Former can also be
01 - R 98 - 57 - B Page 30
4.4.9 DEHA Recess Former with Magnet
The holes in the formwork for fix- Table 26

ing the recess former are not re- Rubber Recess Former with Magnet Part.-No. 6135
quired in steel formwork when a Anchor M DA Height Adhesion
magnetic recess former is used. A Part No. Load strength
magnetic version of the recess group kN
mm mm mm
formers with Rubber Sleeve (Nor-
6135-1.3 1.3 10 70 32
mal form Part No. 6150 and trum-
6135-2.5 2 and 2.5 10 82 38
pet formed Part No. 6152) is also
available: 6135-5 5 10 95 42 1.4
6135-7.5 7.5 10 120 60
1. Rubber Magnetic Recess Former
Part No. 6135 or Part No. 6136
(trumpet formed) Table 27
Rubber Recess Former with Magnet,
2. Steel Magnetic Recess Former trumpet formed, Part No. 6136
Part No. 6150-..M or Part No.
6152-..M (trumpet formed) Anchor M DA Height Adhesion
Part No. Load strength
The adhesion strengths given in group mm mm mm kN
the tables refer to axial loading. 6136-1.3 1.3 8 68 40
It is important that the formwork to 6136-2.5 2 and 2.5 10 85 48
which the recess formers are fixed 6136-5 5 10 107 56 1.4
is clean and free from excess con- 7.5
6136-7.5 10 134 77
crete, otherwise this could detri-
mentally affect the adhesion
strength.
Table 28
To detach the recess formers a Steel Recess Former with Magnet, Part No. 6150 Typ M
bolt is screwed into it and the Anchor M DA Height Adhesion
recess former is then simply pull- Part No. Load strength
ed from the steel formwork. group kN
mm mm mm
6150-1.3M 1.3 8 60 27.5 1.4
6150-2.5M 2 and 2.5 12 74 33 1.7
6150-5M 5 12 94 42 2.5
6150-7.5M 7.5 16 116 52 3.0
Table 29
Steel Recess Former with Magnet,
trumpet formed, Part No. 6152 Typ M
Anchor M DA Height Adhesion
Part No. Load strength
group mm mm mm kN
6152-1.3M 1.3 8 68 40 1.4
6152-2.5M 2 and 2.5 12 85 48 1.7
6152-5M 5 12 107 56 2.5
6152-7.5M 7.5 16 134 77 3.0
01 - R 98 - 57 - B Page 31
4.4.10 DEHA Polystyrene Stopper
Stoppers made of Polystyrene are

Table 30
available for all load groups to
Polystyrene Stopper
temporarily seal off the recess in
the concrete against water and outer
ice. These are available for load Load
Part no. dia.
groups 1.3 to 20. group
mm
6015-1.3 1.3 60
6015-2/2.5 2 and 2.5 74
6015-4/5 4 and 5 94
6015-7.5/10 7.5 and 10 118
6015-15/20 15 and 20 160
01 - R 98 - 57 - B Page 32
5 DEHA Attachment Links
5.1 DEHA Universal-Head Link
The DEHA Universal-Head Link is The DEHA Universal-Head Link is Precast units, especially pipes
an attachment link for the lifting and a manually operated link, manu- which are to be transported with
transportation of precast concrete factured in the versions given in the DEHA Turning and Lifting Link
units in combination with the DEHA the following table. may not first be transported using
Spherical-Head Lifting Anchor. The allowable loads for the indivi- the Universal-Head Link.
The DEHA Lifting Anchor System dual cases can be taken from the
has been tested for operational tables in chapter 4.2 and 4.3.
safety and is approved by the As-
sociation responsible for Labour Accident prevention regulations of
Safety in Germany (Prüfstelle der the country of use must always be
Zentralstelle für Unfallverhütung observed, especially those for the
und Arbeitsmedizin des Hauptver- use of cranes and lifting equip-
bandes der gewerblichen Berufs- ment.
genossenschaften e.V.)
Table 31 Dimensions of the DEHA Universal-Head Link

Load a b c g h t l m
Part No. group mm mm mm mm mm mm mm mm
6102- 1.3 1.3 47 75 20 71 11 12 188 7.0
6102-1.5/2.5 2 and 2.5 59 91 25 86 16 14 230 8.5
6102- 3 / 5 4 and 5 70 118 37 88 21 16 283 10.0
6102- 6/10 7.5 and 10 88 160 50 115 30 25 401 14.0
6102-12 /20 15 and 20 106 180 75 135 41 30 506 21.0
6102- 32 32 172 272 100 189 52 40 680 28.5
Operating
Coupling Lift Link, the latch must be in the cor-

rect position (figure a).
In order to couple the link to the The prefabricated element can be
anchor, the sphere is pushed with lifted. Every tilting, turning and Due to the counterweight of the
its opening facing downwards swivelling motion is permissible latch, the sphere is always kept in
over the anchor. The latch of the and quite safe with the Universal- the correct position, even if in an
sphere is then turned downwards. Head, even under load. unloaded state.
Any position of the grip is allowed
for diagonal lift. If turning and
righting with the Universal-Head Release
a b c To release, the load hook is lower-

ed and the sphere turned up and
out.
The Universal-Head sits in the re-
cess and is now ready for use.
01 - R 98 - 57 - B Page 33
Identification
Each Universal-Head has identifi- manufacturer

cation markings. type K-A
The front of the grip is indented
load group manufacturer
with the name of the manufacturer type K-A
(DEHA) and the identification K-A
for Universal-Head Link, the rear
face with the load group and the
operating symbol.
operating
symbol
Operating Symbol batch number year of manufacture
The sphere is marked with the a.

load group, batch number and for the DEHA Lifting Anchor Sys-
year of manufacture. tem type K with the Spherical-
Head Lifting Anchor
The type identification K-A de- and b.
notes that the Universal-Head for the DEHA Lifting Anchor Sys-
Link can be used for the following tem type A with an appropriate
two DEHA Lifting Anchor Systems : socket anchor.
Maintenance
The user must always ensure that Execution of the above mentioned
the Universal-Heads are only inspections has to be recorded in
used if they are properly inspec- a report indicating the values
ted by a qualified person and any measured.
defects found are corrected.
The user has to ensure that the In case of failure these reports
Universal-Heads are inspected by have to be presented.
a qualified person at least once a Experience shows that Universal-
year. Head Links reach the end of their
Table 32 Limiting Dimensions
useful life after 7 years if they are
As well as any form of damage, it maximum minimum in constant use according to regu-
Load
is most important that the amount dimension dimension lations.
group
of wear is determined. The letter- for “h” for “m” After the end of their useful life
ing and identification of the link 1-1.3 13 5.5 Universal-Head Links must not be
must be visible. 1.5-2.5 18 6.0 used.
If the limiting dimensions given in 3-5 25 8.0 Alteration and repairs to the Uni-
the table are exceeded for “h” or versal-Heads, especially welding
6-10 32 12.0
fall below those given for “m”, operations, are strictly forbidden.
then further use of the Universal- 12-20 46 18.0
Head Link is forbidden. 32 58 24.0
01 - R 98 - 57 - B Page 34
5.2 DEHA Turning and Lifting Link
The DEHA Turning and Lifting Table 33 Turning and Lifting Link The system consists of the DEHA
Link is specially designed for opti- Turning and Lifting Link and built-
mum loading by transverse pull as Part No. Load group in DEHA Spherical-Head Lifting
it permits the simultaneous lifting Anchors.
and turning of prefabricated con- 6116-1/1.3 1.3
crete elements. 6116-1,5/2.5 2 and 2.5 The DEHA Lifting Anchor System
6116-3/5 4 and 5 has been tested for operational
The DEHA Turning and Lifting 6116-6/10 7.5 and 10 safety and is approved by the
Link is manually operated and 6116-12/20 15 and 20 Association responsible for acci-
is manufactured in the versions 6116-32 32 dent prevention in Germany (Prüf-
given in Table 33. stelle der Zentralstelle für Unfall-
verhütung und Arbeitsmedizin des
Hauptverbandes der gewerblichen
Berufsgenossenschaften e.V.).
Operating
The Turning and Lifting Link must a. before installation b. after installation
always be greased prior to its first
use.
To attach, the anchor coupling is
clamped over the anchor head.
By turning the hand wheel the an-
chor clamp is pulled into the pres-
sure plate and thus closes tightly
around the anchor head.
The pressure plate must then lie
tight up against the concrete.
The handwheel is to be turned
tight without use of force, and
without the use of tools. concrete
pressure plate
The safety borehole must be visi-
ble outside the handwheel. anchor coupling
handwheel
In order to guarantee proper clos-
ing of the anchor coupling, both
locking faces must be cleaned of
dirt such as sand, cement dust Parts of the Turning and Lifting
etc. Link
For pipe elements, it is adequate
if the pressure plate lies up 1 Anchor Coupling 2-part
against the crown of the pipe. 2 Pressure Plate
Only then may the prefabricated 3 Spindle
element be lifted and turned. 4 Safety Borehole
A spreader beam is to be used for 5 Handwheel
lifting and turning of the prefabri- 6 Cable Pulley
cated element (pipe). 7 Grease Nipple
01 - R 98 - 57 - B Page 35
Lifting Various parts of the link such as Further to this, cables must not
the lifting pins and the threaded be used if the following defects
The Turning and Lifting Link must parts are subject to a certain occur:
only be used in conjunction with amount of wear. The two-part an- - fracture of a braid
cable equipment as specified by chor coupling connected by the fit- - compressive deformation
DEHA. ting pins must move freely, the fit- - kinking
The cables are only to be hoisted ting pins in the anchor coupling - untwisting
vertically, deviation from the verti- may have little play. - damage to the cable end
cal to be no larger than 5°. fixing
Bending loading to the cables or For maintenance purposes, the - especially heavy wear
to the cable end fastening is not two-part anchor coupling is to be - corrosion pitting
permitted. taken out for servicing after some - or other serious damage
100 operations. Worn and bent
parts are to be replaced by new
Turning and Lifting parts (only use original DEHA A maintenance report on the
Spare Parts). checks carried out is to be com-
pleted.
The threaded parts and the inte-
rior of the coupling are to be clean- Note:
ed and greased, special attention Only use original DEHA Spare
must be given to the removal of Parts.
any cement slurry.
The interior of the link is to be Identification Marking

greased at regular intervals using
a grease gun and cup grease at The identification marking of the
the grease nipple. DEHA Turning and Lifting Link is
to be found on the pressure plate.
Cables are to be checked. The The manufacturer (DEHA), manu-
withdrawal from use of the cables facturing date (month, year), serial
is to be determined in accordance number, load group and type D
Release
with the regulations for hoisting are indented, visible for the user.
To release the pressure plate, the cables of the country of use.
spindle is turned back.
The anchor coupling can then be As a minimum requirement cables
opened and removed. showing the following defects
must not be used:
Maintenance 4 cable wire breaks over a cable

length of 3 times the cable dia-
The user must always ensure that meter or
the Turning and Lifting Links are
only used when they have been 6 cable wire breaks over a cable
properly serviced and inspected length of 6 times the cable dia-
by a qualified person and any de- meter or
fects are corrected if found.
16 cable wire breaks over a cable Identification
The contractor has to ensure that length of 30 times the cable dia-
the Turning and Lifting Links are meter
inspected by a qualified person at
least once a year.
01 - R 98 - 57 - B Page 36
01 - R 98 - 57 - B Page 37

01 r98 57 B Ridicare

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

01 r98 57 B Ridicare

Uploaded by

Copyright:

Available Formats

Lifting Anchor System

1 DEHA Lifting Anchor System - Range 3

1.1 DEHA Spherical-Head Lifting Anchors 3

2.1 Identification Marking 6

3 Choice of Lifting Anchor 7

3.1 Application of the Lifting Anchor 7

4 DEHA Spherical-Head Lifting Anchor - System 10

4.1 DEHA Spherical-Head Lifting Anchor 10

4.2 Installation and Application 11

4.3.4 DEHA Spherical-Head Rod Anchor 23

4.3.6 DEHA Erection Plate 25

5 DEHA Attachment Links 33

5.1 DEHA Universal-Head Link 33

1 DEHA Lifting Anchor System - Range

1.1 DEHA Spherical-Head Lifting Anchors

Spherical-Head Lifting Anchor Spherical-Head Rod Anchor Magazine-Pipe Anchor

Spherical-Head Lifting Anchor Spherical-Head Rod Anchor Spherical-Head Plate Anchor

Forged from round steel St 52-3, with Combination of a Spherical-Head Lif-

1.2 DEHA Recess Formers and Accessories

Rubber Recess Former Rubber Recess Former Stopper

Rubber Recess Former Steel Recess Former Erection Plate

Rubber Recess Former Steel Recess Former Steel Recess Former

1.3 DEHA Attachment Links

Universal-Head Link Turning and Lifting Link Tilt-Up Link

Further brochures for DEHA Lifting Anchor Systems:

These safety regulations apply to

load bearing equipment

lifting anchor system

2.1 Identification Marking 2.2 Calculation etc. are to be manufactured from

3 Choice of Lifting Anchor

3.2 Criteria for choice of

Statically Determinate System 3.8 Dynamic Forces

4 DEHA Spherical-Head Lifting Anchor - System

4.1 DEHA Spherical-Head Lifting Anchor

4.2 Installation and Application

The DEHA Spherical-Head Lifting 4.2.1 Dimensions and Edge

* Basic range, other lengths on request : HOTLINE +49-6152-939-248

4.2.2 Reinforcement under Axial Lift for Walls and Beams

(according to table 6-8)

Minimum Permissible loading in kN

Note: 10 kN ≅ weight force of 1 tonne

4.2.4 Reinforcement under Diagonal Lift for Walls and Beams

* one layer for minimum wall thick-

** Instead of the suggested rein- 1

Minimum thickness Permissible loading in kN

Note: 10 kN ≅ weight force of 1 tonne

Minimum thickness Permissible loading in kN

Note: 10 kN ≅ weight force of 1 tonne

4.2.6 Load Capacity for Lifting of Slabs

Anchor Minimum Edge Perm. loading

6000-1.3-0040 40 60 ≥ 150 5 8 s-dimension according to table 4.

* Basic range, other lengths on request : HOTLINE +49-6152-939-248

Note: 10 kN ≅ weight force of 1 tonne

Note: 10 kN ≅ weight force of 1 tonne

4.3 Special DEHA Spherical-Head Lifting Anchors

The offset Spherical-Head Lifting The spalling of the concrete during

Table 13 Offset Spherical-Head Lifting Anchor

4.3.2 DEHA Spherical-Head Eye Anchor

The Spherical-Head Eye Anchor The sizes of the additional rein-

Table 14 Spherical-Head Eye Anchor

Table 15 Required Reinforcement for Spherical-Head Eye Anchor

Mesh- Additional reinforcement

4.3.3 DEHA Spherical-Head Plate Anchor