If you can read this Click If you can read this Click

on the icon to choose a on the icon to choose a

picture or picture or
Reset the slide. Reset the slide.
To Reset: Right click on the slide To Reset: Right click on the slide
thumbnail and select ‘reset slide’ or thumbnail and select ‘reset slide’ or
choose the ‘Reset’ button on the choose the ‘Reset’ button on the
‘Home’ ribbon ‘Home’ ribbon
(next to the font choice box) (next to the font choice box)

Service training for RoA

YVAG12~18 YVAG020~040
YMAA/YVAE YCAE-X/H YCAE130G-0B YVAG

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 Contents
1) Introduction and welcome
2) Safety
3) Basic electrical fundamentals
4) YVAG
5) YMAA
6) YCAE-X

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 Introduction and welcome

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What can you know and learn from this training ?
1. Electrical Safety & Basic electrical fundamentals
2. Panel Position on the Chiller & Panel Layout
3. Communication Architecture
4. Inverter Driver
5. Control Board
6. SC-EQ Kit
7. Electronic Motor Protector
8. Overload Relay
9. Electrical data and Power Connection
10. Wiring Diagram
11. Fixed pump option for YMAA
12. Temperature sensor R-T Table
13. Field Wiring and check before starting up

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 Basic Electrical Safety
 Insulation test(500VDC)
--Test between live part and ground or device enclosure. Test voltage 500VDC, resistance not less than 5MΩ
--Carry out the test in factory or field after change compressor or fan
 Withstand voltage test
--Test between live part and ground or device enclosure. Test voltage 1800VAC at 1S.
--Carry out the test in factory
 Ground continuity test
--Test between all ground points and main ground point in panel. Resistance not more than 0.1Ω.
 Anti-electric shock
--IP54 enclosure and waterproof cable connector
--Alarm label (Disconnect the power before open the panel door)
--Alarm label (Don’t open the cover until 5 minutes after disconnecting all power for driver)
--Use circuit breaker for Short circuit protection

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Basic electrical fundamentals
 How to read the wiring diagram ? Line type
1. Basic character and graphic symbol
2. Line type
3. Wire Number
4. Terminal block function
Control Board
5. Notes and comments
6. Main circuit and control circuit Plug
By panel vendor
Wire Number Terminal block
By customer By factory
Character Symbol
Graphic Symbol

Main Circuit
Control Circuit
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Basic electrical fundamentals
Main circuit and control circuit

Main Circuit
Control Circuit
Notes

Character
symbol
instruction

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Basic electrical fundamentals
 Electrical device Character Symbol: -BDP12+EXT
- Format symbol, Represent for component symbol
B Basic letter symbol, Represent for category: sensor or transducer
DP Auxiliary letter symbol, Represent for function: Discharge pressure
1 Serial number: system 1
2 Serial number: 1# device in system 1
+ Link symbol
EXT External device

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 Basic electrical fundamentals
 Electrical device Graphic Symbol
Graphic Character Graphic Character Graphic
Device Device Device
Symbol Symbol Symbol Symbol Symbol
Main circuit Transform
-QMCB -T Plug
breaker er
Coil of Contactor -KM Common Terminal
-SF
or relay -KWP Switch (XTB)
Contactor Main Emergency
-KM -SEM
contact stop switch
-KM
Auxiliary contact Fuse -F
-KWP
Thermal element Solenoid
-FR -YMSV
of Overload Relay valve
Contact of
-FR Motor MC
Overload Relay

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YVAG012/014/016/018-0BE
YVAG020/022/025/028/033/040-0AE
YVAG012/014/016/018-0AM

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 YVAG012~018(0B,CE)

Driver Pump
Filter
Relay
BLDC Fan

Reactor

Pump

Comp
Control TB
Board
YVAG012~018(0B) YVAG012(0B) YVAG014/16/18(0B)

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 YVAG020~033,040
Fan Comp Driver
BLDC Fan

E-Panel
Control
Board

Filter
Comp

Comp
YVAG020~33

Power TB
Pump Contactor
Comp Driver Power Protector
Reactor
YVAG040
Fan Driver

Reactor
Filter

Fan Power
BD Pump Power
Control TB Contactor
YVAG040
Protector
Board
YVAG020~33
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 YVAG Main Elec Components
YVAG YVAG020-033- YVAG014/016/018-
Component YVAG040-0AE YVAG012-0AM
012~018-0BE 0AE 0AM
220/230V 1N~ 380/400V 3N~ 380/400V 3N~
Power 220/230V 1N~ 50Hz 220/230V 1N~ 50Hz
50Hz 50Hz 50Hz

Elec Assy 5550069 5393083 5533974 5442718 5442719

5437413(YORK- 5437413(YORK- YORK-MBD-019 YORK-MBD-019
YORK-MBD-021
Control Board Assy IO-002+IPU3 IO-002+IPU3 W/BAS(5482959=548 W/BAS(5482959=548
W/BAS(5585821)
5353766) 5353766) 2958+910330) 2958+910330)
FLT-060B- NF164J(5442281, NF165J(5533975
Filter FLT-045-001(842712) FLT-060-001(913238)
A(5490769) 30A) ,40A)
DRV-180D-
DRV-060B- DRV-180F- DRV-045- DRV-060-
Driver Board A(5399569-
A(5490770) A(5453419) 006(5335862) 003(5180888)
>5954717)
RCT-065B-
Reactor R3010J(5443898) R4010J(5537085) 25A,5mH(5241487) 30A,5mH(5241486)
A(5490768)
YORK-PWR-
BLDC Fan DRV-015D- DRV-015D-
/ 003- /
Driver/Power BD A(5399875) A(5399875)
1500(725256)
Wiring Diagram 035W24958-066 035W24958-033 035W24958-041 035W24958-088 035W24958-089

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YVAG012~018-0BE

DRV-060B-A

FLT-060B-A YORK-MBD-021 W/BAS

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 YVAG020-033-0AE
N PCB
Function PIN definition
0. symbol
Power
1 R，S，T R，S，T
supply
NF164J

Compresso U0，V0，
DRV-180D-A 2
r output W0
DCL1，
U，V，W
Reactor terminal 1，
3 Reactor
DCL2 2

Pin1 PE
Pin2 /
Control
4 CN331 Pin3 N
power
Pin4 /
Pin5 L

Pin1
Communic
Pin2 GND
5 ation 1 CN38
Pin3 A
(RS485)
Pin4 B

Pin1
Communic
Pin2 GND
6 ation 2 CN2
Pin3 A
(RS485)
Pin4 B

7 63H PCN2 /

5437413 Control
Pin1 15V

(YORK-IO-002+IPU3) 8
power output
CN4 Pin2 5V
Pin3 GND

Pin1 P(DC+)
DC Power Pin2 NA
9 CN28
output Pin3 NA
Pin4 N(DC-)

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 YVAG040-0AE
NF165J

Control Board

Rectifier Diode

YORK-IO-002+1PU3 ASSY 220VAC

Power
Fan Power BD

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YVAG012-0AM YVAG014/016/018-0AM

YORK-MBD-019 W/BAS YORK-MBD-019 W/BAS

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Electrical Data of YVAG
YVAG020/0 YVAG028/0
MODEL TYPE YVAG012 YVAG014 YVAG016 YVAG018 YVAG025 YVAG040
22 33

220/230V 220/230V 220/230V 220/230V 380/400V 3~ 380/400V 3~ 380/400V 3~ 380/400V 3~

Voltage
1~ 50Hz 1~ 50Hz 1~ 50Hz 1~ 50Hz 50Hz 50Hz 50Hz 50Hz

Maximum Operating
24A 33A 33A 36A 17A 19A 21A 29A
Current

Recommended Minimum
4mm2 6mm2 6mm2 6mm2 4mm2 4mm2 4mm2 6mm2
Conductor Size

Recommended Breaker
C type C type C type C type C type C type C type C type
(EARTH LEAKAGE
32A 2P 40A 2P 40A 2P 50A 2P 25A 4P 25A 4P 32A 4P 40A 4P
PROTECTOR)

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 YMAA/YVAE
YCAE-X
YCAE-XH
YCAE130G-0B

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 YMAA45/65 & YCAE65X
Micro Power Relay Control

Panel is behind
Breaker Protector Board
EC MF1

of the cover
EC
Emergency

Fan
Button

Control
Filter
Panel

HMI
YCAE65X
SmartviewⅡ

Power Electronic Motor

Protector
HMI Box

Protector

12VDC

Contactor
Main

Control
Contactor Power Control TB

Board
Driver
& Overload Breaker
Relay

Fan
YMAA45/65

Control
Power TB

TB
Compressor
Contactor YCAE65X
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 YMAA80/100/130 & Smartview Ⅱ Box

EC MF2
EC MF1

Outdoor Smartview Ⅱ Box

SmartviewⅡ Emergency Stop Indoor Smartview Ⅱ Box

Box Button (With 12VDC switching
power)

Contactor

Control
Board
Fan

Smartview Ⅱ Box
Control
Panel Item Indoor Outdoor

Control
Driver
Power TB

YMAA80/100/130 Voltage Range 85~264VAC 12VDC

TB
Installation Wall mounted Bottom
IP Class IP20 IP54
Contactor
YCAE130X & Overload Relay

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YMAA160-260
MF3
MF2

MF1

CONTROL
PANEL

SmartviewⅡ HMI

Emergency
Button
Driver

160/200CE

MF3

YMAA230/260 YMAA160/200 MF4

MF2
MF1

HMI

Driver
CONTROL
PANEL
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230/260CE
 YCAE130G-0B(Tier2) & YCAE130XH

Power Fan SC- Power Micro

TB contactor EQ Protector Breaker

Electron Control SC-EQ

Fan contactor
ic motor Board
Control
Protecto Board
r Contr
ol TB Control TB

Compressor Micro
Breaker Compressor
Contractor Power TB Contractor

YCAE130G-0B
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YCAE100/130X & YCAE130XH
 DRV-180C-A BOX
Filter

Driver BD
Plastic Cover
WARNING
Cooling Fan DC Reactor RISK OF ELECTRICAL SHOCK
AND/OR ELECTRICAL ENERGY -
 Driver communicates with main control board HIGH CURRENT LEVELS.
by RS485 CAPACITORS STORE HAZARDOUS
 Cooling Fan runs based on the IGBT ENERGY. DO NOT OPEN COVER
UNTIL 5 MINUTES AFTER
temperature DISCONNECTING ALL SOURCES
 Circuit breaker is installed in the main control OF SUPPLY.
panel

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Communication Architecture
 6 channels of RS-485 are supported
 A1/B1 for HMI 1
 A2/B2 for BAS with Modbus RTU slave
 A3/B3 for network thermostat T8600 or
HMI 2
 A4/B4 for communication among the
modular chillers
 A5/B5 for fan motor
 A6/B6 to communicate with INV
compressor driver
 Low cost Indoor display(Wire Controller)-
support 16 modules
 7” display(Smart View Ⅱ)-Support 32
modules

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SC-EQ Kit

Figure 1 SC-EQ
Figure 2 SC-EQ
Installed in YMAA
Installed in YCAE
371W06163-001
371W06163-002

1. Mounting positon shown in the figure above

2. SC-EQ provides a serial output (BACnet MS/TP,
Modbus RTU, and N2) 。
3. Power: 24VAC or 12VDC。

SC-EQ（031-03610-000）

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 Electronic Motor Protector
Code Function Code Function Setting value
C01 Overcurrent 27A
E01 Overcurrent
C02 LRA 27X6=162A
E02 Locked rotor C03 Start-up delay 6s
E03 Loss phase C04 Overcurrent 10s
delay
C05 Frequency 50Hz
C06 Fault reset OFF
C07 Fault record Record the last fault
C08 Access OFF
C09 Reset to 显示C09时按住UP+DN持
续8s直到显示“nn”即恢复出
Default 厂值

 SET—按住持续3s进入参数设置，更改后按一下SET以示确认；
 UP—”+”,持续按住3s数值自动累加；
 DN—”-”,持续按住3s数值自动减；
 RESET—故障手动复位；退出参数设置；
 警告：运行状态禁止按SET键

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Overload Relay

Schneider Overload Relay

1. Setting
2. Test
3. Stop button
4. Reset button
5. Trip indication
6. Lock hook
7. Auto/hand reset

Siemens Overload relay

5 1. Setting
1 2. Test
3. --
4
4. Reset button : H-hand, A-Auto
5. Trip---indication rod stretch out
2
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Electrical Data and Power Connection
Model YMPA45 YMPA65 YMPA80 YMPA100 YMPA130 YMPA160 YMPA200 YMPA230 YMPA260
Configuration 1V1F 1V1F 1V+2F 1V+2F 1V1F+2F 1V+2*2F 1V1F+2*2F 1V+3*2F 1V1F+3*2F
Power supply 400V 3～50Hz 400V 3～50Hz 400V 3～50Hz 400V 3～50Hz 400V 3～50Hz 400V 3～50Hz 400V 3～50Hz 400V 3～50Hz 400V 3～50Hz
Voltage range 360V~440V 360V~440V 360V~440V 360V~440V 360V~440V 360V~440V 360V~440V 360V~440V 360V~440V
Max Power(kW) 25.5 27.6 43.2 50.3 59.2 83.5 92.4 114.4 123.3
Maximum Power Factor 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95 0.95
Max. current at normal Volts(A) 39 42 66 76 90 127 140 174 187
Max. current at Min. Volts(A) 44 49 73 87 104 144 161 198 215
Min. Circuit current(A) 51 55 79 93 110 151 167 204 221
Circuit breaker Setting(A) 57 61 85 99 116 157 174 211 228
Terminal Block(Calculation) / / / / / / / / /
2
Provided Cable diameter(mm ) 10 10 25 25 35 50 70 95 95

CB CB CB CB CB CB CB CB CB
T1N160TMD T1N160TMD T1N160TMD T1N160TMD T1N160TMD T1N160TMD T3N250TMD T3N250TMD T3N250TMD
Circuit breaker Type ABB
R80FFC 3P R80FFC 3P R100FFC 3P R100FFC 3P R160FFC 3P R160FFC 3P R250FFCL 3P R250FFCL 3P R250FFCL 3P
ABB ABB ABB ABB ABB ABB ABB ABB ABB

Hard:2.5-70 Hard:2.5-70 Hard:2.5-70 Hard:2.5-70 Hard:2.5-70 Hard:2.5-70 M8 wire screw M8 wire screw M8 wire screw
Power Cable Connection
Flexible:2.5-50 Flexible:2.5-50 Flexible:2.5-50 Flexible:2.5-50 Flexible:2.5-50 Flexible:2.5-50 on the CB on the CB on the CB

Picture Power Terminal

CVS100F 3P CVS100F 3P CVS100F 3P CVS100F 3P CVS160F 3P CVS160F 3P CVS250F 3P CVS250F 3P CVS250F 3P

Circuit breaker Type Schneider
63A TMD 63A TMD 100A TMD 100A TMD 125A TMD 160A TMD 200A TMD 250A TMD 250A TMD

Power Cable Connection Screw M6x20 M6x20 M6x20 M6 M8x20 M8x20 M8x20 M8x20 M8x20

Picture Power Terminal

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Electrical Data and Power Connection
Model YCAE65X YCAE100X YCAE130X YCAE65XH YCAE130XH

Configuration 2F 1F+2F 2F+2F 2F 2F+2F

380V 3N～ 380V 3N～ 380V 3N～ 380V 3N～ 380V 3N～
Power supply
50Hz 50Hz 50Hz 50Hz 50Hz

Voltage range 342V~418V 342V~418V 342V~418V 342V~418V 342V~418V

Max Power(kW) 31.5 46.5 61.4 27.8 55.6

Maximum Power Factor 0.90 0.90 0.90 0.90 0.90
Max. current at normal Volts(A) 50 75 98 49.7 99.4

Max. current at Min. Volts(A) 58 85 113 52.1 104.3

Min. Circuit current(A) 64 91 119 64 114.7

Circuit breaker Setting(A) 70 98 125 67.2 121

Terminal Block(Calculation) 66 98 129 62.3 121

Provided Cable diameter(mm2) 10 25 35 10 35

TB fits cable range(mm2) 2.5~35 2.5~70 2.5~70 2.5~35 2.5~70

Terminal Block (TB)

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Fixed Pump Option For YMAA45~130

Pump Starter

 Fixed pump option fits to YMAA/YVAE

 Pump starter is energized from control panel
 Control signal comes from control panel
 Only for YMAA45-130

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 Resistance-Temperature Table (1)
 电阻-温度表RESISTANCE-TEMPERATURE TABLE,R25= 10KΩ±2%,B25/50=3977K±2%
Except Compressor Discharge temp sensor
Temp R(t) Temp R(t) Temp R(t) Temp R(t) Temp R(t) Temp R(t)
(℃) (KΩ) (℃) (KΩ) (℃) (KΩ) (℃) (KΩ) (℃) (KΩ) (℃) (KΩ)
-40 334.2 -12 62.6 16 15.1 44 4.5 72 1.6 100 0.7
-39 313.0 -11 59.3 17 14.4 45 4.3 73 1.6 101 0.6
-38 293.4 -10 56.1 18 13.8 46 4.2 74 1.5 102 0.6
-37 275.0 -9 53.2 19 13.1 47 4.0 75 1.5 103 0.6
-36 258.0 -8 50.4 20 12.5 48 3.8 76 1.4 104 0.6
-35 242.1 -7 47.8 21 12.0 49 3.7 77 1.4 105 0.6
-34 227.3 -6 45.3 22 11.4 50 3.6 78 1.3
-33 213.4 -5 43.0 23 10.9 51 3.4 79 1.3
-32 200.5 -4 40.8 24 10.5 52 3.3 80 1.2
-31 188.5 -3 38.7 25 10.0 53 3.2 81 1.2
-30 177.3 -2 36.7 26 9.6 54 3.1 82 1.2
-29 166.8 -1 34.9 27 9.2 55 3.0 83 1.1
-28 156.9 0 33.1 28 8.8 56 2.8 84 1.1
-27 147.8 1 31.5 29 8.4 57 2.7 85 1.0
-26 139.2 2 29.9 30 8.0 58 2.6 86 1.0
-25 131.1 3 28.4 31 7.7 59 2.5 87 1.0
-24 123.6 4 27.1 32 7.4 60 2.5 88 0.9
-23 116.6 5 25.7 33 7.1 61 2.4 89 0.9
-22 110.0 6 24.5 34 6.8 62 2.3 90 0.9
-21 103.8 7 23.3 35 6.5 63 2.2 91 0.9
-20 98.0 8 22.2 36 6.2 64 2.1 92 0.8
-19 92.5 9 21.1 37 6.0 65 2.1 93 0.8
-18 87.4 10 20.1 38 5.7 66 2.0 94 0.8
-17 82.6 11 19.2 39 5.5 67 1.9 95 0.8
-16 78.1 12 18.3 40 5.3 68 1.8 96 0.7
-15 73.9 13 17.4 41 5.1 69 1.8 97 0.7
-14 69.9 14 16.6 42 4.9 70 1.7 98 0.7
-13 66.1 15 15.8 43 4.7 71 1.7 99 0.7

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 Resistance-Temperature Table (2)
 电阻-温度表RESISTANCE-TEMPERATURE TABLE,R25= 50KΩ±2%,B25/50=4000K±2%
Only for Compressor Discharge temp sensor
Temp R(t) Temp R(t) Temp R(t) Temp R(t) Temp R(t) Temp R(t)
(℃) (KΩ) (℃) (KΩ) (℃) (KΩ) (℃) (KΩ) (℃) (KΩ) (℃) (KΩ)
-40 1732.5 -12 315.4 16 75.5 44 22.4 72 7.9 100 3.2
-39 1621.8 -11 298.4 17 72.0 45 21.5 73 7.7 101 3.1
-38 1518.7 -10 282.4 18 68.7 46 20.7 74 7.4 102 3.0
-37 1422.7 -9 267.4 19 65.6 47 19.9 75 7.2 103 2.9
-36 1333.3 -8 253.3 20 62.7 48 19.1 76 6.9 104 2.9
-35 1249.9 -7 240.0 21 59.9 49 18.4 77 6.7 105 2.8
-34 1172.2 -6 227.4 22 57.2 50 17.7 78 6.5 106 2.7
-33 1099.8 -5 215.6 23 54.7 51 17.0 79 6.3 107 2.6
-32 1032.2 -4 204.5 24 52.3 52 16.4 80 6.0 108 2.5
-31 969.2 -3 194.0 25 50.0 53 15.8 81 5.9 109 2.5
-30 910.4 -2 184.1 26 47.8 54 15.2 82 5.7 110 2.4
-29 855.5 -1 174.7 27 45.8 55 14.6 83 5.5 111 2.3
-28 804.2 0 165.9 28 43.8 56 14.1 84 5.3 112 2.3
-27 756.4 1 157.6 29 41.9 57 13.6 85 5.1 113 2.2
-26 711.6 2 149.8 30 40.1 58 13.1 86 5.0 114 2.2
-25 669.7 3 142.3 31 38.4 59 12.6 87 4.8 115 2.1
-24 630.6 4 135.3 32 36.8 60 12.2 88 4.7 116 2.0
-23 594.0 5 128.7 33 35.3 61 11.7 89 4.5 117 2.0
-22 559.7 6 122.4 34 33.8 62 11.3 90 4.4 118 1.9
-21 527.6 7 116.5 35 32.4 63 10.9 91 4.2 119 1.9
-20 497.6 8 110.9 36 31.1 64 10.5 92 4.1 120 1.8
-19 469.4 9 105.6 37 29.8 65 10.1 93 4.0 121 1.8
-18 443.0 10 100.5 38 28.6 66 9.8 94 3.9 122 1.7
-17 418.2 11 95.8 39 27.5 67 9.4 95 3.7 123 1.7
-16 395.0 12 91.3 40 26.4 68 9.1 96 3.6 124 1.7
-15 373.2 13 87.0 41 25.3 69 8.8 97 3.5 125 1.6
-14 352.7 14 83.0 42 24.3 70 8.5 98 3.4
-13 333.5 15 79.1 43 23.3 71 8.2 99 3.3

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Field Wiring and check before starting up
1. Connect power cable, and power cable size should match the maximum current of the chiller. Every
module should be provided a circuit breaker upstream. Confirm reliable connections.
2. Connect system flow switch on the module 1#. Module flow switch has been installed on every module in
factory.
3. Connect external interlock switch or short-circuit the terminals in panel.
4. Connect remote ON/OFF switch (if necessary).
5. Connect remote cooling/heating mode switch (if necessary).
6. Connect system leaving/return water and ambient temp sensor to module 1#.
7. Connect wire controller or indoor smartview Ⅱ touch screen to module 1#.
8. Connect communication cable for all modules by the way hand in hand.
9. Connect BAS device(if necessary).
10. Set the modus ID for every module.

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