Honeywell Building Solutions Singapore

Applied Material

Building Management System

Method of Statement
PROJECT NAME: PROJECT NO:

BIP and BEP

Honeywell Project No:

DOCUMENT TITLE: DOCUMENT NO.:

Method of Statement HPL/AMAT/BMS/MOS

REVISION: ISSUED:

0 1st Mar 2021

Document No.: HPL/AMAT/BMS/MOS Issued Date: 1st Mar 2021Rev.: 0

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Revision History

Rev Date Originator Comments

0 1st Mar 2021 Thirugnanam Naveenan Issued for Approval

Document No.: HPL/AMAT/BMS/MOS i Issued Date: 1st Mar 2021Rev.: 0

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TABLE OF CONTENTS

Header Description Page

1 Objective …………………… 1
2 Interface with Existing & New Building …………………… 1
2.1 Point and Function Check …………………… 1
2.2 Programming and Sequence Walk-Through …………………… 1
2.3 Production of Check Sheet and Sequence Test Sheet …………………… 1
2.4 Site Engineer Application Review …………………… 2
2.5 Customer Walk Through …………………… 2
3 Testing &Commissioning work Testing &Commissioning work …………………… 2
3.1 Testing &Commissioning Results and Report …………………… 2
3.2 Witness Test …………………… 2
3.3 Monitoring and Follow-up …………………… 2
4 Risk Analysis and Mitigation …………………… 3
5 Responsibility Matrix …………………… 4
6 Check Sheet and Test Procedure …………………… 5
6.1 Point to Point Loop Test …………………… 5
6.2 Control Loop Test …………………… 5
6.3 Sequence Test …………………… 5
7 Appendices …………………… 6
7.1 Appendix A – Point to Point Loop Test …………………… 6
7.2 SATP-001:Controller Digital Input or Binary Input (BI) Loop Check …………………… 7
7.3 SATP-002: Controller Digital Output or Binary Output (BO) Loop …………………… 8
7.4 Checklist Sample Format …………………… 6
7.2 SATP-001:Controller Digital Input or Binary Input (BI) Loop Check …………………… 7
7.3 SATP-002: Controller Digital Output or Binary Output (BO) Loop …………………… 8

Document No.: HPL/AMAT/BMS/MOS ii Issued Date: 1st Mar 2021Rev.: 0

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1. Objective

This method of statement outlines the procedures for the Addition DDC panel and Control module for BIP
and BEP Project work.

1. Level 1 Flash water Tank Pump

2. Level 1 Domestic Water Tank Pump
3. Level 5 Flash water Tank
4. Level 5 Domestic Water Tank Pump
5. Roof Top Flash Water Tank ( Phase 1)
6. Roof Top Domestic Water Tank ( Phase 1)

The procedures are sequenced into 3 main activities groups;

a. Interface with Existing Building Flash & Domestic water tank

b. Interface with New Building Flash & Domestic water tank (Phase 1).

2. Interface with Existing & New Building

Interface with Existing Building work outlines the sequence and activities in preparation for the Installation
DDC panel and wiring work for the Tank equipment’s.

2.1 Point and Function check

Before Commencement of work and interfacing with BMS, the DDC Panel and LMCP to be studied and
verified, this includes

a. Controls points
b. Controls functions
c. Sequences and staging
d. Hardware Contact

.
2.2 Programming and Sequence Walk-Through

Programming of the DDC controller and the residing system shall be programmed according to the As per
Client requested programming. There-after the application will do a sequence walk-through with the our site
engineers for;

a. Ensure the program is in accordance to the Function Diagram Schematic.

b. Site engineers understood the associated parameter and what is programmed.
c. Both application engineers and site engineer must agree to the application.

2.3 Production of Check Sheet and Sequence Test Sheet

Upon satisfactory verification of the application, the documents are to be produce and to be used during
Project Phase
a. The point check sheet, for the equipment
b. The control sequence check sheet base on the Function Diagram Schematic and application.
c. DDC point termination sheet.

Document No.: HPL/BIOPOLIS/BMS/MOS 1 Issued Date: 1st Mar 2021Rev.: 0

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2.4 Site Engineer Application Review

Application and Site engineers jointly conduct a walk-through of the program with the project manager.
The project manager shall verify the application correctness. Simulation to be conducted where need be.

2.5 Customer Walk Through

For critical plant, a walk-through of the operation of the equipment is to be conducted with facilities
management team in-charge of operating that equipment, to confirm final functions.

3. Testing &Commissioning work

Testing and commissioning work for BIP and BEP Project work

3.1 Testing &Commissioning Results and Report

The testing records and documents are to be organised and submitted, this included

a. Point test check-sheet

b. Sequence/Control test check-sheet.
c. Covering summary of the associated equipment and devices migrated to the DDC.
d. Follow-up and defects; item that would require customer facilities follow-up.

3.2 Witness Test

Base on Project reports;

a. Arrange for witness test.

b. Witness test to base on submitted report and sequence.

3.3 Monitoring and Follow-up

Base on project reports, monitors and trend from central BMS computer;

a. On-time running of equipment as per time program and weekly rotation

b. Monitor input to observe for lost of signal.
c. On-time sequencing and staging by if time
d. Proper sequencing and staging if by load;

Submit a final summary report of operation parameter (trend) upon completion of 1 cycle of operation.

Document No.: HPL/BIOPOLIS/BMS/MOS 2 Issued Date: 1st Mar 2021Rev.: 0

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4. Risk Analysis and Mitigation

Risk Potential Potential Potential

Preventive Action
Category Failure Mode Failure Effects Causes

1. Equipment did
not operate at 1. Trending of current equipment operation
correct timing. activities to identify sequence.
The affected
2. Missed Did not identify 2. Take down the equipment time program.
equipment
staging or the required
DDC control controls are not
sequencing. functions, 3. Check function against existing operation
functions. functioning in the
sequences or and maintenance manual.
right sequence,
3. Wrong staging time program.
stage
or sequencing 4. Verify equipment operation and function with
Facilities team in-charge of the particular
4. Operation equipment of system.
affected

1. Functional Description Specification (FDS)

documents to be produced.

1. Equipment did 2. FDS is to be verified, and application

not operate at engineer must understand the control sequence
correct timing. specified.
DDC application
The affected error, function
2. Missed 3. Application engineering and migration/site
equipment and/or sequence
staging or engineer to do a walk-through of the program
DDC control controls are not did not
sequencing. upon completion of application.
functions. functioning in the programmed into
right sequence, the application or
3. Wrong staging 4. Both must agree control and function are as
stage not sequenced
or sequencing per FDS.
properly.
4. Operation 5. Simulation to be performed to verified the
affected functions and sequence.

6. Sequence test documents to be produce,

checked and tested against application.

1. Replace field device if device failed or not

compatible with controller or program.

2. Equipment BMS interface box or panel not

providing feedback to new DDC.
Control function
not able to 3. Equipment BMS interface box or panel not
Points not Field device or
DDC control execute properly accepting command from new DDC.
responding or not interface faults or
functions. as per
active. problem.
programmed or 4. Point test to test against check sheet.
sequenced.
5. Where accessibility is an issues for checking,
arrangement to access or follow-up to be make
immediately after migration.

6. After equipment to run on Local Mode.

5. Responsibility Matrix

Document No.: HPL/BIOPOLIS/BMS/MOS 3 Issued Date: 1st Mar 2021Rev.: 0

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Check and Review and

Activities Output Remarks
Verified Approval

I/O Summary
BMS Input / Output
Application Engineer Site Engineer
(I/O) Point DDC Sizing
Verification
System Architect

BMS System,
DDC Control Function Description Application Engineer Site Engineer Key and Main Plant
functions and Specification Control function
Sequences

Application Engineer
DDC Programming DDC control Site Engineer Key and Main Plant
and Application application database Control function

T&C Point Test

Testing and Check Sheet Application Engineer
Site Engineer Key and Main Plant
Commissioning
Control function
documents Sequence Test
Check Sheet

Testing and Application Engineer Site Engineer Key and Main Plant
Operating System
Commissioning Control function

Operation Trends
Follow-up and Application Engineer Site Engineer
Monitoring
Defects list clear

Document No.: HPL/BIOPOLIS/BMS/MOS 4 Issued Date: 1st Mar 2021Rev.: 0

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6. Check Sheet and Test Procedure

The check sheet and test procedure covers the following tests;

a. Point to Point Loop Test and Check-sheet

b. Control Loop Test and Check-Sheet
c. Sequence Test and Check Sheet

6.1 Point to Point Loop Test

Point to point loop test provides the procedures for conducting point tests. Point test ensure that the point
interfaces, the connections and the inputs and outputs are correctly configure. Inputs that have direct
monitoring only, e.g. Trip alarm, and point that have direct output function only, e.g. Pump on/off control.

The Point to Point loop test procedure and check-sheet are as shown in Appendix A.

The Point to Point Check sheet is also use for recording of Each Individual system points, e.g., Tank
High/Low Feedback points.

6.2 Control Loop Test

Control loop test provides the procedures for conducting basic control loop associated with High / Low Level
Tanks feedback and Pump control logic. The test is standard for all equipments requiring such controls
function.

The Control loop test procedure are as shown in Appendix B.

The Control loop test is different from sequence test.

6.3 Sequence Test

Sequence test are extension of the control loop test. The sequence test, verify the operation of a particular
system, whereby, the said system have to operate in a pre-determine sequence or staging, based on Tank
Level or Time of day. These sequences varies from equipment system to equipment systems

For AMAT, the equipment system that operated on some form of sequence are;

a. Flush Water Pump controls

b. Domestic water Pump controls

Sequence test check sheet are developed according to sequence studied and programming structure.

Document No.: HPL/BIOPOLIS/BMS/MOS 5 Issued Date: 1st Mar 2021Rev.: 0

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7. Appendices

 Appendix A – Point to Point Loop Test and Sample Check Sheet

 Appendix B – Control Loop Test and Sample

7.1 Appendix A – Point to Point Loop Test

DOCUMENT TITLE: DOCUMENT NO.:

Point to Point Loop Test and Check Sheet HPL/AMAT/MS/SAT-01

Rev Date Prepared By Comments

Thirugnanam
0 1st MARCH 21
Naveenan

The point to point loop test covers the test procedure for the input and output points of the DDCs
and together with the check sheet records the setting set-points and time program. The process
are;

SATP-001 Controller Digital Input or Binary Input (BI) Loop Check Verification Procedures

SATP-002 Controller Digital Output or Binary Output (BO) Loop Check Verification Procedures

Pre-requisite

 Controllers are programmed and operational.

 EBI Server communicating with controller, equipment graphics programmed
 BMS System I/O Summary and pre-verification report
 BMS Point to Point Check Sheet

Required Tools

 Multi-meter
 Thermometer
 Short length of Jumper Cable

Document No.: HPL/BIOPOLIS/BMS/MOS 8 Issued Date: 1st Mar 2021Rev.: 0

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7.2 SATP-001: Controller Digital Input or Binary Input (BI) Loop Check Verification Procedures

SATP-001: Controller Digital Input or Binary Input (BI) Loop Check Verification

Objective: Verify the controller digital input points

Description: Digital input senses a close or open voltage free contact state from field interface. The
contact may come from a switch device or a relay contact from equipment panels.

Responsibility: Honeywell

Acceptance Criteria: Controller digital input points are properly wired to the correct device and responded
correctly.

Procedure:

1. From EBI station, display the point under test.

2. Point Name – Name assigned to the hardware point.

3. Close Contact State – Activate the end-device (e.g. start the fan or simulate close contact by placing
a wire jumper across the point terminals) to obtain a closed contact. Record the state of the point that
is displayed on EBI station.

4. Open Contact State – De-activate the end device to obtain an open contact. Record the state of the
point that is displayed on EBI station.

5. Test Result – Enter “Pass” or “Fail” to indicate if the actual result matches the expected result.

Signature section

6. Performed by – Signature of the person who performed the test

7. Date – Date the test was performed

8. Witnessed by – Signature of the person who witnessed the test

9. Date – Date the test was witnessed

Document No.: HPL/BIOPOLIS/BMS/MOS 8 Issued Date: 1st Mar 2021Rev.: 0

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7.3 SATP-002: Controller Digital Output or Binary Output (BO) Loop Check Verification Procedures

SATP-002: Controller Digital Output or Binary Output (BO) Loop Check Verification

Objective: Verify the controller digital output points.

Description: Digital Outputs sends a 24V signal to field relays of equipment panels; e.g. to Start Pumps
& Open/Close Motorized valve

Responsibility: Honeywell

Acceptance Criteria: Controller digital outputs are wired to the correct device.

Procedure:

Complete the controller digital output verification as follows:

1. From EBI station, display the point under test.

2. Point Name – Name assigned to the hardware point

3. Command on State: Actual – At the EBI station point display, set the digital output to on state.
Observed the physical state of the end-device or equipment. If end-device cannot be operated “live”,
measure voltage at interface terminal. The voltage should be 24V.

4. Command off State: Actual – At the EBI station point display, set the digital output to on state.
Observed the physical state of the end-device or equipment. If end-device cannot be operated “live”,
measure voltage at interface terminal. The voltage should be 0V.

5. Test Result – Enter “Pass” or “Fail” to indicate if the actual result matches the expected result.

Signature section

6. Performed by – Signature of the person who performed the test

7. Date – Date the test was performed

8. Witnessed by – Signature of the person who witnessed the test

9. Date – Date the test was witnessed

Document No.: HPL/BIOPOLIS/BMS/MOS 8 Issued Date: 1st Mar 2021Rev.: 0

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7.4 Checklist Sample Format

HONEYWELL

APPLIED MATERIAL BIM TESTING & COMMISSIONING REPORT

Controller DDC-L1-06_IPC1 IP Address 10.212.85.229

Instace ID 400 PUMP CONTROL

SL NO POINT NAME POINT DESCRIPTION POINT TYPE ONSITE VALUE STATUS REMARKS

1 L1_DOM_PUMP1_STS PUMP ON STATUS BINARY INPUT ON / OFF PASS / FAIL

2 L1_DOM_PUMP1_TRIP PUMP TRIP BINARY INPUT NORMAL / ALARM PASS / FAIL

3 L1_DOM_PUMP1_MODE PUMP MODE BINARY INPUT AUTO / LOCAL PASS / FAIL

4 L1_DOM_PUMP1_START PUMP START BINARY OUTPUT START / STOP PASS / FAIL

5 L1_DOM_PUMP1_HIGHLEVEL HIGH LEVEL ALARM BINARY INPUT NORMAL / ALARM PASS / FAIL

6 L1_DOM_PUMP1_LOWLEVEL LOW LEVEL ALARM BINARY INPUT NORMAL / ALARM PASS / FAIL

7 L1_DOM_TANK_HIGHLEVEL HIGH LEVEL ALARM BINARY INPUT NORMAL / ALARM PASS / FAIL

8 L1_DOM_TANK_LOWLEVEL LOW LEVEL ALARM BINARY INPUT NORMAL / ALARM PASS / FAIL

CHECKED BY WITTNESSED BY ACKNOWLEDGED BY

Name:T.Naveenan Name :___________________ Name :___________________
Designation :SERVICE ENGINEER Designation :______________ Designation :______________
Signature :________________ Signature :________________ Signature :________________
Date :___________________ Date :____________________ Date :____________________

Document No.: HPL/BIOPOLIS/BMS/MOS 8 Issued Date: 1st Mar 2021Rev.: 0

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Document No.: HPL/BIOPOLIS/BMS/MOS D-1 Issued Date: 6th MAY 2019 Rev.: 0