FABRICATION DRAWINGS 96

11 | FABRICATION DRAWINGS
97 CHAPTER 11

11.1 FLOOR PLAN

AREA

INTERNAL: 6.9 sqm

GROSS FLOOR AREA: 8.2 sqm

FLOOR PLAN
[scale 1:20]
 FABRICATION DRAWINGS 98

LEGEND

CUT LINE

CREASE LINE

REVERSE CREASE

PERF LINE

GLUE

11.2 INTERIOR WALL COMPONENTS FABRICATION DRAWINGS

SPECIFICATION SHEET

DWG NAME: INTERIOR WALL COMPONENTS # REQUIRED: 12

DESCRIPTION: component blanks L x B x D: 1810 x 735 x 5mm

SIDE SHOWN: PRINT SIDE GRAIN/CORR: VERTICAL

BOARD: #200 BE FLUTE VL CALIPER: 5mm OUTSIDE GAIN: 2.5mm INSIDE LOSS: 2.5mm

AREA: WASTE ON BLANK:

BLANK WIDTH: 2400mm LEN. CUTTING RULE:

BLANK HEIGHT: 3000mm LEN. OTHER RULE:

99 CHAPTER 11

window option lamp option

[scale 1:20] [scale 1:20]

144mm shelf 200mm shelf wardrobe and hangers

[scale 1:20] [scale 1:20] [scale 1:20]
 FABRICATION DRAWINGS 100

hanging rail mirror option step ladder/ hanging space option

[scale 1:20] [scale 1:20] [scale 1:20]

stool * by Erdem Selek ablution * by Richard Wharton

[scale 1:20] [scale 1:20]

Adaptation of the cardboard stool by Erdem

Selek to fit the interior module

Adaptation of the
ploo box by Richard
Wharton to fit the
interior module
101 CHAPTER 11

DETAIL 01
VENTILATION DETAIL
[scale: 1:10]

The united nations recommend a ventilation gap of

1200sqm per tent of 4-6 people.

[0.2 and 0.3 sqm per person]

International Shelter
Standards recommend
0.1 sqm per person.

DET 01

0.07 sqm per bottle cap

Proposed shelter: 64 x 0.07 sqm

= 0.45 sqm
FABRICATION DIAGRAM
UN tent: 85 bottle caps for two
people fitting on standard 3,6 x 2,4m sheet
Shelter Standards: 28 bottle caps [not to scale]
for two people

11.3 ROOF/WALL FABRICATION DRAWING

SPECIFICATION SHEET

DWG NAME: ROOF/WALL CONNECTION # REQUIRED: 01

DESCRIPTION: 2 part plan view with connection detail L x B x D:

SIDE SHOWN: NON- PRINT SIDE GRAIN/CORR: VERTICAL

BOARD: #200 BE FLUTE VL CALIPER: 5mm OUTSIDE GAIN: 2.5mm INSIDE LOSS: 2.5mm

AREA: WASTE ON BLANK:

BLANK WIDTH: 2400mm LEN. CUTTING RULE:

BLANK HEIGHT: 3600mm LEN. OTHER RULE:

 FABRICATION DRAWINGS 102

DETAIL 02
WALL CONNECTION FLAP
[scale: 1:5]

DET 02

DETAIL 03
FLOOR SUPPORT
[scale: 1:10]

DET 03

FABRICATION DIAGRAM
fitting on standard 3 x 2,4m sheet
[not to scale]

11.4 EXTERIOR WALL FABRICATION DRAWING

SPECIFICATION SHEET

DWG NAME: EXTERIOR WALL CREASE PATTERN # REQUIRED: 02

DESCRIPTION: plan view with connection detail L x B x D:

SIDE SHOWN: PRINT SIDE GRAIN/CORR: VERTICAL

BOARD: #200 BC FLUTE VL CALIPER: 7mm OUTSIDE GAIN: 3.5mm INSIDE LOSS: 3.5mm

AREA: WASTE ON BLANK:

BLANK WIDTH: 2400mm LEN. CUTTING RULE:

BLANK HEIGHT: 3600mm LEN. OTHER RULE:

103 CHAPTER 11

11.5 ROOF PLANS

REFECTED CEILING PLAN

[scale 1:50]

ROOF PLAN EXPANDED

[scale 1:50]

DET 01

DET 02

ROOF PLAN
[scale 1:20]
 FABRICATION DRAWINGS 104

EXPANTION JOINT ASSEMBLY

DETAIL 02
section through assembled roof
[scale 1:5]

DETAIL 02
reverse section through assembled roof
[scale 1:5]

PROTOTYPE of
REFECTED CEILING PLAN
[scale 1:2]
105 CHAPTER 11

DET 01

DETAIL 01
expansion joint
[scale: 1:10]

FABRICATION DIAGRAM
fitting on standard 3 x 2,4m sheet
[not to scale]

11.6 ROOF FABRICATION DRAWINGS

SPECIFICATION SHEET

DWG NAME: ROOF CREASE PATTERN # REQUIRED: 01

DESCRIPTION: 2 part plan view with connection detail L x B x D:

SIDE SHOWN: NON- PRINT SIDE GRAIN/CORR: VERTICAL

BOARD: #200 BC FLUTE VL CALIPER: 7mm OUTSIDE GAIN: 3.5mm INSIDE LOSS: 3.5mm

AREA: WASTE ON BLANK:

BLANK WIDTH: 2400mm LEN. CUTTING RULE:

BLANK HEIGHT: 3600mm LEN. OTHER RULE:

FABRICATION DRAWINGS 106
107 CHAPTER 11

In very wet conditions or where no previous founda-

tions exist, an anchoring kit can be supplied to raise the
shelter unit another 150mm of the ground.

11.7 ANCHORING KIT [OPTIONAL]

AVAILABLE SYSTEMS: ASSEMBLY PROCESS:

Multi-Cell
Kaytech Engineering Fabrics, S.A
Material: Polyethylene, laminated slit film woven tape strips
+ locally manufactured - strength
+ low cost
+ simplified assembly process
+ light weight

01

Figure 215 Assembly of Multi-Cell

Multicell® Cellular Confinement System (geocell)

Weismann-Friedman, Israel
Material: Rubber

+ precedent of intended application - cost: $12 per sqm

+ strength - ease of assembly?
- weight

02

Figure 213 Assembly of Multicell

Geoweb® Cellular Confinement System

Presto U.S.A
Material: Polyethylene
+ strength - cost
+ light weight - ease of assembly?

03

Figure 214 Assembly of Geowebbing

AVE. WEIGHT: kg/m3 INFILL WEIGHT: kgs SHOVEL LOAD* ESTIMATED TIME: min.
Estimated assembly time: 25 min
SAND TYPE* kg/m3 Infill Volume: 1.154 m MIN: 5-7 kgs MAX: 8-11 kgs 18-21 loads/min [optimal]

Sand [wet] 1922 2218 370 233 19

Sand [wet packed] 2082 2403 400 253 21

Tools required: shovel Sand [dry] 1602 1849 308 195 16

Sand [loose] 1442 1664 277 175 15

Sand [rammed] 1682 1941 324 204 17

Sand [water filled] 1922 2218 370 233 19

Package Volume: Sand with gravel [dry] 1650 1904 317 200 17

Sand with gravel [wet] 2020 2331 389 245 20

Weight

* Material Densities from Simetric.co.uk

Dimentions
* MARRAS & KARWOWSKI (2006)
 FABRICATION DRAWINGS 108

DET 01

FABRICATION DIAGRAM
FITTING ON STANDARD 3,6 x 2,4m SHEET
[not to scale]

11.8 ANCHORING FABRICATION DRAWING

SPECIFICATION SHEET

DWG NAME: ANCHORING CREASE PATTERN # REQUIRED: 01

DESCRIPTION: optional anchoring kit L x B x D:

SIDE SHOWN: NON- PRINT SIDE GRAIN/CORR: HORISONTAL

DETAIL 01 BOARD: #140 B FLUTE RL CALIPER: 3mm OUTSIDE GAIN: 1.5mm INSIDE LOSS: 1.5mm

corner fold AREA: WASTE ON BLANK:

[scale: 1:10] BLANK WIDTH: 2400mm LEN. CUTTING RULE:

BLANK HEIGHT: 3000mm LEN. OTHER RULE:

109 CHAPTER 11

11.1 COSTING REPORT

COMPONENTS QUANTITY UNIT COST/ UNIT WASTAGE SUBTOTAL

CORRUGATED CARDBOARD sqm

BC flute 40.7 sqm R 5.00 R 203.50

BE flute 19 sqm R 5.00 R 95.00

R 298.50

Additives sqm R 5.00

WATER RESISTANT

Hydraban 40.7 sqm R 5.00 R 203.50

Fire Retardant + Insecticide gram

Boric Acid 8% solution

FILMS

Aluminium Foil 20.54 sqm R 4.00 R 82.16

Self adhesive PVC film

Self adhesive metallic film

PRINTING

Litho Printing

Flexo Printing

Aquas Coating

Ground Sheet sqm R 5.00

Geowebbing 15 sqm R 12.00 R 180.00

OTHER

Moquito Net

Zips

Canvas 6 linear meter R 25.00 R 150.00

FASTENERS

plastic studs

zips

glue - non water soluable

REPAIR KIT

plastic studs

duct tape

MANUFACTURING

Die cutting

Labour [10%]

R 914.16
FABRICATION DRAWINGS 110