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Relating Almen intensity to residual stresses induced by shot peening: A


numerical approach

Article in Journal of Materials Processing Technology · April 2001


DOI: 10.1016/S0924-0136(00)00893-1

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Journal of Materials Processing Technology 110 (2001) 277±286

Relating Almen intensity to residual stresses induced


by shot peening: a numerical approach
M. Guagliano*
Dipartimento di Meccanica, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milan, Italy
Received 27 October 1999; received in revised form 31 July 2000; accepted 24 November 2000

Abstract

Shot peening is a surface impact treatment widely used to improve the performance of metal parts and welded details subjected to fatigue
loading, contact fatigue, stress corrosion and other damage mechanisms. The better performance of the peened parts is mainly due to the
residual stresses resulting from the plastic deformation of the surface layers of the material caused by the impact of the shot. Shot peening
intensity is usually quanti®ed by means of the Almen-scale, which measures the residual arc height of a strip made of a speci®c material,
and of a pre-de®ned size. The scale does not, in other words, apply solely to the residual stress ®eld of a component of unspeci®ed material
and size. In this paper, a ®nite element to predict the residual stresses induced by shot peening in a metal part and to relate these stresses to
Almen intensity is proposed; the aim is to provide the designer with a useful tool with which to choose the optimal treatment parameters
with respect to the mechanical behaviour of the peened parts. Experimental measurements of residual stresses and a comparison with
existing experimental data validate this approach. # 2001 Elsevier Science B.V. All rights reserved.

Keywords: Shot peening; Almen intensity; Residual stresses; Finite element

1. Introduction further in-service use of the measured element. For this


reason, it can be argued that a method to quantify the
Shot peening is widely used to improve the mechanical peening intensity based on these measurements is dif®cult
behaviour of structural parts, notched machine elements or to de®ne and apply.
welded details [1]. Its bene®cial effects are mainly due to the The method used until now to quantify peening intensity
residual stress ®eld caused by the plastic deformation of the is not related solely to the residual stress pro®le: known as
surface layer of material resulting from multiple impacts of Almen intensity, it was introduced by John Almen [3] and
the shot, although strain hardening and grain distortion involves peening a strip (Almen strip) of given dimensions
caused by the multiple impacts of the shot also play a role and material (typically SAE 1070 spring steel), ®xed to a
in the modi®ed mechanical behaviour of the peened com- mounting ®xture (Almen block) by means of four round-
ponents [2]. head bolts with nuts. The peening time must be suf®cient to
It is, therefore, important to know the values of the ensure coverage of 200%, in accordance with [4].
residual stresses in order to predict the mechanical strength Once the bolts are removed, the residual arc height over a
of peened parts, and to know how these stresses vary by ®xed length is measured by means of a modi®ed depth gauge
changing the shot peening parameters (dimensions and (Almen gauge). This measurement de®nes Almen intensity.
material of the shot, speed and the direction of impact, Other details can be found in [4,5].
coverage). The problem is that experimental measurement This type of measurement cannot, however, give accurate
of residual stresses is expensive and time consuming and information about the residual stress ®eld in the components
requires, at least for in-depth measurements, the use of semi- because different stress pro®les may give the same arc
destructive methods. In fact, both hole-drilling and X-ray height, the height being related to the integral of the residual
diffraction, the most common methods, require the removal stress ®eld on the strip thickness. Moreover, the material
of material around the measurement area, thus preventing used for the strip is pre-de®ned, while that of the peened part
can be of any metal; for this reason too, knowledge of the
Almen intensity alone does not provide useful information
*
Tel.: ‡390-2-23-99-8206; fax: ‡390-2-23-99-8202. about the residual stress ®eld induced by shot peening in

0924-0136/01/$ ± see front matter # 2001 Elsevier Science B.V. All rights reserved.
PII: S 0 9 2 4 - 0 1 3 6 ( 0 0 ) 0 0 8 9 3 - 1
278 M. Guagliano / Journal of Materials Processing Technology 110 (2001) 277±286

structural parts [6]. The Almen method is relatively cheap, Experimental veri®cation of the proposed approach was
though, and it is likely to continue to be used to quantify carried out by means of residual stress measurements. The
peening intensity. Almen intensity values obtained were also compared with
It is, then, important to relate the residual stress ®eld those found in existing research. In both cases, the agree-
induced by shot peening in any mechanical part to Almen ment found was good.
intensity. The problem is not easy to solve as it requires
knowledge of the speed of impact and the relationship
between the stresses caused by the impact of shot of a given 2. Finite-element impact analyses
dimension against an elasto-plastic material.
In fact, if the type of the shot remains the same and the Research into the relationship between Almen intensity
material of the Almen strip does not vary, the Almen and residual stress ®eld within any mechanical part is based
intensity depends mainly on the shot velocity perpendicular on the calculation of the residual stress ®eld induced by one
to the impact surface [7,8]. The problem is that measurement or multiple impacts on an elasto-plastic body.
of shot velocity is dif®cult and expensive. Only recently, in This calculation requires the development of analytical or
fact, has some equipment been developed for this purpose numerical procedures, increasingly popular because of
[9,10], the results obtained are still limited. increased computer power [15±17]. Nowadays, in documen-
Some approximate analytical models have, however, been ted research, it is possible to ®nd different approaches
developed to relate residual stresses to Almen intensity, in simulating shot peening. They all consider static contact
particular, the one proposed by Al-Obaid [11] is able to between the shot and the treated body, or apply the contact
distinguish the contribution of the residual stress ®eld due to pressure between elastic bodies calculated by means of the
the impact from that due to the limited thickness of the Hertz theory [18,19].
strip. However, in order to obtain reliable results, some However, the pressure between two bodies in contact may
values (i.e. the depth of the maximum compressive stress) signi®cantly vary from the Hertz results if the yield limit of
need to be assumed. the material is reached; the residual stresses calculated will
Hills et al. [12] developed an analytical model to predict be affected by this approximation.
the residual stress ®eld due to the impact of shot on a ¯at A common procedure in all the analyses, numerical and
surface and to predict the Almen intensity once the shot type theoretical, is to consider a body with a ¯at surface even
and speed are known. If one looks at the results, while the though, in practical situations, most of the time, mechanical
approach gives an accurate estimation of the maximum parts have single or double curvature. This is due to the large
compressive residual stress, it only gives approximate difference in the curvatures of the shot and the mechanical
predictions of the residual stress pro®le below the surface; parts, which makes the latter similar to ¯at bodies; this
the Almen intensity calculated will be in¯uenced by the assumption is also used in the present study.
latter. Shot peening involves dynamic deformations, and the
Although, an approximate model able to relate Almen formulas relating to static contact lead to approximate
intensity to shot velocity [7] was also developed, the rela- results in terms of residual stresses. A recent experimental
tionship with the residual stresses in a mechanical part was study [20] showed that the residual stress ®eld due to static
not dealt with. contact between the shot and a metal part is quite different
Other approaches found in published research deal with from that obtained by dynamic impact between the same
the prediction of residual stresses due to shot peening bodies.
[13,14] but do not relate them with Almen intensity, and Bearing in mind this last consideration, one can say that
are therefore of limited practical interest. shot peening simulation requires the use of appropriate
In this paper, an approach based on ®nite-element calcu- numerical techniques, able to take into account the double
lations is proposed; it is able to relate the residual stress ®eld non-linearity of the problem due to the contact of two bodies
induced by shot peening in metal parts with the Almen and the elasto-plastic material of the impacted component.
intensity. The ®nite-element analyses simulate the impact of Thus, a ®nite-element procedure was developed with the
one or more shot on a plate and make it possible to determine aim of simulating the dynamic impact of one or more shots
the residual stress pro®le of a metal part on the basis of the against a deformable body. The explicit integration scheme
shot material and diameter. was used in this research together with diagonal or
The residual stress distribution due to the impact on a ``lumped'' mass matrix. The major advantage of the explicit
plate, the same thickness as the Almen strip are subsequently solution scheme is its computation ef®ciency because itera-
taken to be uniformly distributed along the strip length; it is tive calculation is not used and the tangent stiffness matrix is
well known that they are not self-equilibrated. Conse- not formed. Furthermore, if a correct increment time is
quently, the strip will curve and by using the theory of chosen, there are no convergence problems. In fact, the
elasticity, it is possible to relate the arc height to the shot equations of motion for the shot-plate system are integrated
velocity and then to the residual stresses induced by shot using the explicit central difference integration rule. This
peening on a metal part. operator is stable under certain conditions and the stability
M. Guagliano / Journal of Materials Processing Technology 110 (2001) 277±286 279

limit is given in terms of the highest eigen value of the the residual stresses. The effect of contemporary impacts
system. Consequently, this limit depends on the dimensions was also considered. The results shown in the following part
of the smallest ®nite element. Due to very small dimensions of the paper refer to the centreline of impact A.
of the element in the zone of impact, the resulting time The analyses were carried out considering two types of
increment was 3Eÿ09 s. material: the ®rst is 39NiCrMo3 steel (UTS ˆ 1053 MPa,
The main problem with the use of explicit techniques is yield stress ˆ 950 MPa, elongation ˆ 40%) according to
that the analysis is purely dynamic: if some approximate Italian standards, while the second is the material used
damping is not included in the analysis, once the shot on for Almen strips (SAE 1070 steel, UTS ˆ 1270 MPa, yield
rebound separated from the plate and the plastic deformation stress ˆ 1120 MPa, elongation ˆ 8:2%).
phenomena have ended, the model will never reach a state of Two different thickness were also considered: the ®rst
static equilibrium. In other words, the stresses in the plate one (50 mm) with the aim of calculating the residual stresses
will oscillate around an average value which, in the present in a thick part, the second is the thickness of the Almen
research, is taken to be the stable residual stress. strip (type A, thickness ˆ 1:27 mm), and was chosen to
The contact algorithm uses a weighted master±slave calculate the residual stress ®eld induced by the multiple
algorithm and enforces the constraint that one surface impacts in such a strip. The shot velocity was set as an initial
may not penetrate the other. In these analyses, the shot condition.
(rigid surface) is always the master surface and the default
values of the weighting factors were not changed. Further 2.1. Calculation of Almen intensity
details about the model and the contact algorithm can be
found in [21]. For the Almen intensity calculation, the residual stress
The analyses were made by means of the ABAQUS distribution calculated in the FE analysis in the centreline of
Explicit Code. the impact zone A (Fig. 2) is assumed to be uniformly
As previously stated, the shot was modelled as a rigid distributed over the whole Almen strip, ®xed to the Almen
body after preliminary tests carried out with deformable block.
elastic shot gave results close to those obtained with rigid The results obtained from the previous analyses are not
spheres. suf®cient to relate the Almen intensity to the residual stress
The shot velocity range considered varies from 20 to ®eld induced in a metal part. This is because it is not directly
110 m/s. possible to predict the residual arc height of the strip by
The material characteristics considered are cyclic ones; knowing only the residual stresses due to the impacts.
this is due to the fact that multiple impacts cause the material In fact, once the ®xing bolts are removed, the Almen strip,
to be subjected to many load cycles. originally straight, becomes curved and modi®es the resi-
The kinematic work hardening rule was assumed to dual stress ®eld. Thus, the residual stresses due to impact are
describe the material's mechanical behaviour. The FE code not equilibrated; consequently, the thin plate will bend and
does not include this work hardening rule; so a FORTRAN elongate.
user subroutine was developed by the user to simulate the These effects are prevented by the boundary conditions. In
kinematic work hardening rule. The strain rate sensitivity of other words, a compressive force F and a bending moment M
the material was not taken into account according with [14], are applied in order to keep the strip straight (see Fig. 3). If
in which the author remarks that due to the heating following we assume that the impact residual stresses are elastic, we
multiple impacts, this effect results attenuated, and due to can calculate F and M as:
the lacking of material data concerning the strain rate range Z Z
of the present case. However, a re®nement of the approach F ˆ sres;imp y† dA M ˆ sres;imp y† y dA (1)
would require to take the strain rate sensitivity into account A A

[22]. where sres,imp are the residual stresses due to the shot
The simulation of multiple impacts made it necessary to impacts, A the strip section and y the distance from the
build a 3D ®nite-element model. Fig. 1 shows the mesh of neutral axis.
the ¯at body and of the spheres; only 1/4th of the plate was The removal of the bolts can be interpreted as the appli-
modelled, with a considerable saving in calculation time. cation of a moment and a force of equal value but with an
The nodes located on the symmetry planes were constrained opposite sign with respect to M and F. The stresses, strain
with symmetric boundary conditions; consequently, it is and de¯ections of M and F are determined, once the residual
assumed that the impacts, too, are symmetrical with respect stresses due to the impacts are known, by using the Theory
to those planes. of Elasticity; with reference to Fig. 3, it is possible to af®rm
There are 13,949 solid elements (8 nodes, linear shape that the residual stress ®eld in the strip after the bolts are
functions, reduced integration) and 15,625 nodes. removed is equal to
In Fig. 2, the scheme of positions A, B, C and D of the
simulated impacts is illustrated; different sequences were F My
sres y† ˆ sres;imp y† ÿ ÿ (2)
tested to evaluate the effect of the chronology of impacts on A Inÿn
280 M. Guagliano / Journal of Materials Processing Technology 110 (2001) 277±286

Fig. 1. 3D ®nite-element model used for the determination of residual stresses due to the multiple impact of shot.

where Inÿn is the moment of inertia and A the area of the 3. Experimental measurements
strip.
The residual arc height, or Almen intensity, is The results obtained by means of the ®nite-element
simulations were compared with the data obtained from
3Ml2 experimental measurements of the residual stresses carried
hˆ (3)
2Ebh31 out on some Almen strips and some cylindrical specimens.
The measurements were carried out by means of an Ital-
(l ˆ reference distance for measuring Almen intensity, Structures X-ray diffractometer (sin2c method, linear detec-
b ˆ strip width, h1 ˆ strip thickness). tor, Chromium radiation, Vanadium ®lter, {2 1 1} peak
In this model, the effect of the transverse curvature is not 2Y  156 †). The area subjected to the X-ray measured
taken into consideration. 1 mm2; the chemical removal of thin layers of materials
M. Guagliano / Journal of Materials Processing Technology 110 (2001) 277±286 281

Fig. 2. Scheme of the position of the centrelines of the impacts (r ˆ radius of the impact dimples; its value depends on the diameter of the shot and on its
velocity).

allowed the measurement of the residual stresses under the of shot (of given dimensions and material) and the experi-
free surface, thus making it possible to determine the mental values found in [7,10].
residual stresses below the surface.
The strips were peened with the same Almen intensity
(0.3 mm A) but with different steel shot (diameters of 0.3 4. Results and discussion
and 0.6 mm).
Residual stress measurements carried out on the Almen 4.1. Residual stress prediction
strips before shot peening made it possible to verify that the
residual stress of the strips was negligible and that the values In Fig. 4, the deformed shape of the 50 mm thick plate
obtained after peening them were only due to shot peening. after 1, 2, 3, 4 and 5 (sequence A, B, C, D and A) impacts is
As regards the characteristics of the cylindrical speci- shown. The material considered is 39NiCrMo3 steel and the
mens, they were made of 39NiCrMo3 steel, according to shot have the same density as the steel.
Italian standard, and their diameter was 8 mm. The speci- Fig. 5 shows the residual stress pro®le in-depth, in the
mens were peened with an Almen intensity of 0.3 mm A and centreline of impact zone A after 1, 2, 3, 4 and 5 impacts
shot with diameters of 0.3 and 0.6 mm. (shot diameter, 0.5 mm; shot velocity, 100 m/s), with an
Other veri®cations of the accuracy of the results were impact sequence of A, B, C, D and A. Other sequences did
obtained by the comparison between Almen intensity±speed not give signi®cantly different trends. The stress component

Fig. 3. Calculation of the residual stresses in the Almen strip after bolt removal: when the strip is straight due to reaction forces. When the boundary
conditions are removed the strip elongates and bends.
282 M. Guagliano / Journal of Materials Processing Technology 110 (2001) 277±286

Fig. 4. Deformed shape of the plate after 1, 2, 3, 4 and 5 impacts (A, B, C, D and A sequence).

plotted in Fig. 5 and in the following ones is in direction 1 of They assumed, in other words, that many impacts took place
Fig. 1. The stress component 3 was not signi®cantly differ- before the one considered. However, it does make it possible
ent from the stress component 1 and the similar values to say that in the FE analyses, it is suf®cient to consider only
enables the use of both, for following comparison with the impacts around the zone of interest in order to get
experimental residual stresses on specimens and Almen the residual stress pro®le. In fact, it is reasonable to assume
strips. The stress component 2 is smaller than the previous that impacts in zones more distant than the ones considered
ones and it is negligible on the free surface. in these calculations do not affect the residual stress in
From the same ®gure, it can be noted that the strongest zone A.
effect in terms of residual stresses is due to the ®rst In Fig. 6, it is possible to note the trend obtained for
impact. This does not mean that, in reality, the residual different shot and different velocities. From this ®gure, it is
stress pro®le does not change after the ®rst impact because clear that the quantities de®ning the residual stress pro®le
calculations assumed the cyclic properties of the material. that are most in¯uenced by the size and velocity of the shot
M. Guagliano / Journal of Materials Processing Technology 110 (2001) 277±286 283

Fig. 5. Residual stress pro®les in the centreline of impact A due to impacts A, B, C, D and A (shot diameter, 0.5 mm; shot velocity, 100 m/s), stress
component in direction 1 (see Fig. 1).

are the depth of the maximum compressive residual stress shot peened with an intensity of 0.3 mm A with steel shot
and the depth at which the residual stresses change sign. The with a diameter of 0.6 mm. The large difference between the
surface residual stress and the maximum compressive stress curvature of the specimen and that of the shot enables the use
are not greatly affected by the shot peening conditions but of the meshes previously described.
are mainly related to the mechanical characteristics of the In Fig. 7, the numerically obtained longitudinal residual
treated material. stress pro®les are compared with ones that were experimen-
The results were compared with the residual stress values tally measured by means of an X-ray diffractometer, the
experimentally measured by means of an X-ray diffract- agreement is satisfactory. The differences fall within the
ometer on a cylindrical specimen with a diameter of 8 mm, usual variability of this process [23].

Fig. 6. Residual stress pro®les in depth due to shot peening in a thick part (taken on the centreline of zone A, stress component in direction 1 of Fig. 1): (a)
shot diameter 0.3 mm, (b) shot diameter 0.5 mm, (c) shot diameter 0.7 mm, (d) shot diameter 1.0 mm.
284 M. Guagliano / Journal of Materials Processing Technology 110 (2001) 277±286

and to relate it to shot type and velocity. It is possible, in


other words, to relate residual stresses in a general part (see
Section 4.1) to peening intensity.
The results show that, once the shot type is de®ned (once,
that is, material and dimensions are known), the Almen
intensity depends only on the speed of shot, or, more pre-
cisely, on the speed component perpendicular to the contact
surface. This is in agreement with the existing data [7].
In Fig. 8a, the trend of Almen intensity±steel shot speed
for diameters varying from 0.3 to 1 mm and density equal to
that of steel (7860 Kg/m3) is shown. Fig. 8b shows that of
ceramic shot (3800 kg/m3).
The trend is well described by the following best-®tting
equations (A ˆ Almen intensity (mm), v ˆ shot velocity
(m/s), R2 ˆ regression coef®cient). For the steel shot they
are:
A v† ˆ 2E ÿ 07v3 ÿ 6E ÿ 05v2 ‡ 0:007v R2 ˆ 0:98†
shot diameter ˆ 0:3 mm†
A v† ˆ 2E ÿ 07v3 ÿ 5E ÿ 05v2 ‡ 0:0053v R2 ˆ 0:99†
Fig. 7. Numerical and experimental trend of the longitudinal residual shot diameter ˆ 0:5 mm†
stresses obtained on cylindrical specimens: (a) Almen intensity 0.3 mm A,
shot diameter 0.3 mm; (b) Almen intensity 0.3 mm A, shot diameter A v† ˆ 5E ÿ 07v3 ÿ 0:0001v2
0.6 mm. ‡ 0:0081v ‡ 0:0118 R2 ˆ 0:99†
shot diameter ˆ 0:7 mm†
4.2. Almen intensity prediction
A v† ˆ 9E ÿ 07v3 ÿ 0:0002v2 ‡ 0:0179v R2 ˆ 0:99†
The same type of analysis was performed considering a shot diameter ˆ 1 mm† (4)
plate of the same thickness and material as that of Almen
strip A. Thus, by following the procedure previously For the ceramic shot the following equations were
described, it is possible to calculate the Almen intensity obtained:
A v† ˆ 2E ÿ 07v3 ÿ 4E ÿ 05v2 ‡ 0:0033v R2 ˆ 0:98†
shot diameter ˆ 0:3 mm†
A v† ˆ 2E ÿ 07v3 ÿ 4E ÿ 05v2 ‡ 0:0049v R2 ˆ 0:99†
shot diameter ˆ 0:5 mm†
A v† ˆ 2E ÿ 07v3 ÿ 6E ÿ 05v2 ‡ 0:0065v R2 ˆ 0:99†
shot diameter ˆ 0:7 mm†
A v† ˆ 4E ÿ 07v3 ‡ 8E ÿ 05v2 ‡ 0:0094v R2 ˆ 0:99†
shot diameter ˆ 1:0 mm† (5)

The total residual stresses were veri®ed by means of XRD


residual stress measurements on two Almen strips shot
peened with the same Almen intensity (0.3 mm A) but with
different steel shot (diameter 0.3 and 0.6 mm). In these
cases, the Almen intensity should be obtained with different
shot speed and presumably, with a different residual stress
pro®le. In fact, if we enter these shot diameters in Eq. (1), we
obtain the speeds that cause the Almen intensity which was
experimentally considered. Now, by looking at the residual
stresses obtained after the removal of the boundary condi-
tions in the Almen strip analysis, it is possible to compare
them with the experimental stress pro®le obtained by means
Fig. 8. Almen intensity (strip type A) trends vs. shot velocity for the shot of measurements carried out on the strips not ®xed to the
diameter indicated in the key: (a) steel shot, (b) ceramic shot. Almen block. In Fig. 9, the comparison of the numerically
M. Guagliano / Journal of Materials Processing Technology 110 (2001) 277±286 285

Fig. 9. Experimental and numerical longitudinal residual stress trends obtained on the Almen strip: (a) Almen intensity 0.3 mm A, shot diameter 0.3 mm, (b)
Almen intensity 0.3 mm A, shot diameter 0.6 mm.

calculated and experimentally measured longitudinal resi- and this means that the residual stress state in the rest of the
dual stresses is illustrated. The agreement is good for the strip remains greatly altered and tends to unstress.
compressed part of the strip. When the residual stresses Another test of the quality of the proposed approach was
change sign and become tensile, the numerical values made by comparing the values of Almen intensity±shot
exceed the experimental ones. This can be justi®ed bearing velocity with experimental data found in [7,10]. The experi-
in mind that, for measurements below the surface, it is mental velocities compared with the numerical ones are the
necessary to remove much of the thickness of the highest of the shots because the residual stresses are mainly
strip. Moreover, the removed part is the most stressed zone due to the shot with the highest kinetic energy, even though
they are less frequent than the slower ones. This comparison
is shown in Fig. 10, again the agreement is good.

5. Conclusions

A relationship between Almen intensity and the residual


stress ®eld induced by shot peening was found. From the
analyses performed, the following conclusions can be
drawn:

 A procedure was established to relate the value of the


Almen-scale to the residual stresses in metal parts. It is
Fig. 10. Comparison of the Almen intensities calculated and experimental based on the FE simulation of the impact of shot against a
data from references [7,10]. flat deformable body and the calculation of the residual
286 M. Guagliano / Journal of Materials Processing Technology 110 (2001) 277±286

curvature of the Almen strip after the residual stresses are in: Proceedings of the Sixth International Conference on Shot
imposed on the strip itself. Peening, ICSP6, San Francisco, CA, 1996, pp. 270±281.
[7] W. Cao, R. Fathallah, L. Castex, Correlation of Almen arc height
 Analytical functions relating Almen intensity to shot with residual stresses in shot peening process, Mater. Sci. Tehnol. 11
velocity were found for the shot considered: the best- (9) (1995) 967±973.
fitting equations were found and the regression coefficient [8] R. Fathallah, G. Inglebert, L. Castex, Modelling of shot peening
is always good. It is thus possible to relate the residual residual stresses and plastic deformation induced in metallic parts, in:
stresses in a mechanical part to Almen intensity. Proceedings of the Sixth International Conference on Shot Peening,
ICSP6, San Francisco, CA, 1996, pp. 464±473.
 Comparison between the numerical results and the experi- [9] Y. Le Guernic, Peenstress software selects shot peening parameters,
mental values of residual stresses reveals satisfactory in: Proceedings of the Sixth International Conference on Shot
agreement both on the Almen strips and on the cylindrical Peening, ICSP6, San Francisco, CA, 1996, pp. 481±492.
specimens. [10] Y. Lecoffre, X. Bonazzi, F. Jouet, D. Huet, TRAVEL, A real-time
particle velocity measuring system for use in shot peening, Personal
 The relationship found between Almen intensity and shot
Communication, Wheelabrator, Grenoble, France, 1995.
speed was compared with the experimental values found [11] Y.F. Al-Obaid, A rudimentary analysis of improving fatigue life of
in published research and the agreement was good. metals by shot peening, J. Appl. Mech. 57 (2) (1990) 307±312.
 By using the present approach, it is possible to estimate [12] D.A. Hills, R.B. Waterhouse, B. Noble, An analysis of shot peening,
the residual stress profile induced by shot peening in a J. Strain Anal. 18 (2) (1983) 95±100.
general metal part and to relate it to the peening intensity. [13] Y. Watanabe, N. Hasegawa, Simulation of residual stress distribution
on shot peening, in: Proceedings of the Sixth International
This can guide the designer towards the optimal choice of Conference on Shot Peening, ICSP6, San Francisco, CA, 1996,
treatment parameters in view of optimising the mechan- pp. 530±535.
ical strength of the peened components, at the same time [14] S.T.S. Al-Hassani, Mechanical aspects of residual stress development
minimising the experimental measurements necessary to in shot peening, in: Proceedings of the First International Conference
on Shot Peening, ICSP1, Paris, 1981, pp. 14±17.
achieve this scope.
[15] S. Kyriacou, Shot peening mechanics, a theoretical study, in:
Proceedings of the Sixth International Conference on Shot Peening,
ICSP6, San Francisco, CA, 1996, pp. 505±516.
Acknowledgements [16] Y.F. Al-Obaid, Three-dimensional dynamic ®nite-element analysis
for shot peening mechanics, Comput. Struct. 36 (4) (1990) 681±689.
[17] S. Kyriacou, Modelling of the shot peening process, a theoretical
We would like to thank Norblast s.a.s. for ®nancially approach, in: Proceedings of ICSP-BC, Bhopal, India, 1996, pp. 141±
supporting this research. 159.
[18] W. Johnson, Impact Strength of Materials, Edward Arnold, Bristol,
1972.
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Cambridge, 1985.
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