ALUMINIUM ANODE CATHODIC PROTECTION FOR JETTY PILES - SETANGGA COAL TERMINAL

DOCUMENT TITTLE DOCUMENT NO. REV.

INSPECTION AND TEST FOR PRODUCTION
WIK/WRK-STG-001/ITP/2022 0 Page 1-1
CATHODIC PROTECTION AT MANUFACTURE

WITNESSED BY
ACTIVITY DESCRIPTION SCOPE REFERENCE DOCUMENT ACCEPTANCE CRITERIA FREQUENCY / TIMING RECORD FORM
WIKON WIKA REKON
1 Design and Drawing
1.1. Drawing REVIEW WIK-E2-AND-DWG-WRK-01-R1 following the planned design Per Design R A

2 Pre Inspection Meeting − P H

3 Inspection of Aluminium Anode Material Test Spectrometer NACE RP 0492 - 1999 SECTION 3.3 Aluminium Alloy Ingot 2 specimen/batch QR - P - 001 P SW
− Copper : 0.01% Max
− Iron : 0.07% Max
− Silicon : 0.05% Max
− Titanium : 0.01% Max
− Mangan 0.01% Max
− Aluminium : Remainder

Aluminium Alloy Anode GALVALUM III Series

− Zinc : 2 - 4 %
− Indium : 0.01 - 0,02%
− Copper : 0.006% Max
− Iron : 0.12% Max
− Silicon : 0.08 - 0.20%
− Other : 0.02% Max
− Aluminium : Remainder
4 Weight, Dimension, Visual & Crack Inspection −
4.1. Weight in the aluminium alloy anode Test and Measurement NACE RP 0492 - 1999 SECTION 3.3 − Net weight shall be ±3% each type of anode 10% of total qty QR - P - 001 P SW
(procedure WIKON)
An agreed sample of anode shall be weighted, to confirm
− general compliance with the design net weight.

Total supplied net weight shall not be below the nominal net
−
contract weight.
4.2. Dimension Test and Measurement NACE RP 0492 - 1999 SECTION 3.4 − The average dimension of the anode ± 3% of nominal 10% of total qty QR - P - 001 P SW
dimension (procedure WIKON)

4.3. Visual Inspection Visual and Measurement NACE RP 0492 - 1999 SECTION 3.9 Shrinkage depressions shall not exceed 10% of QR - P - 001 P SW
10% of total qty
− the thickness of the anode as measured from the
(procedure WIKON)
uppermost corner to the bottom of the depression.
4.4. Cracks in Cast Anodic Materials Visual and Measurement NACE RP 0492 - 1999 SECTION 3.10 − Longitudinal cracks of width ≤0.5 mm (0.02) in. and length 10% of total qty QR - P - 001 P SW
<20% of the anode length. (procedure WIKON)
− Circumferential/transverse cracks of
width ≤0.5 mm (0.02 in.) and length <50% of the
internal anode diameter.
- depth >50% of the thickness of the anode material is
unacceptable

5 Open Potential Measurement Test and Measurement Refer to NACE RP 0176 2003 and DNV RP B401 - Open Circuit Potential Seawater ≤ -1.05 V (Vs Ag/AgCl) at 1/15 Ton QR - P - 001 P SW
2010 seawater temperature 10° to 30°C (DNV RP B401 2010)

Note : Contractor shall provide the record format of measurement data

ABBREVIATIONS AND DEFINITIONS
A - Client "Approval" required of the applicable activity of procedure
H - For "Hold" Inspection a mandatory gold shall be applied to the production schedule and the test shall be performed with the Client or Client's representative in attendence
W - For "Witness" inspection, the Client or Client's representative requires notification of the inspection timing. However, the inspection is performed as scheduled and if the Client or Client's representative is not present, the
R - In "Review" inspection, Client or Client's representative shall review the appropriate inspection document/certification but does not require a formal notification of inspection timing. The inspection is normally performed as
- If the contractor is not present the vendor can be proceed to the next step
S - "Surveillance" comprises all Client or Client's representative activities performed to verify that goods meet the specified requirements, including audit design review.
P - "Providing" Vendor inspection/Test, the inspection or/end test that perform by vendorad their workshop or designed place
 WRK - Setangga Coal
Quality Control
Terminal Project
Record No. : Client :
QR - P - 001 WRK PRODUCTION QUALIFICATION TEST
Item: FOR CATHODIC PROTECTION AT MANUFACTURE
As per drawing
Location : WIKA PPC FACTORY - BOGOR
Drawing No. : WIK-E2-AND-DWG-WRK-01-R1
ITP for Anode Manufacturing Works
DATE INSPECTOR
ITEM JUDGEMENT
COMPLETE WIKON WIKA REKON

Design and Drawings

Pre Inspection Meeting

Inspection of Sacrificial Anode Material

Weight, Dimension, Visual & Crack Inspection

Destruction Test

Potential Measurement Test

REMARKS :

WIKON INSPECTOR : DATE :

WIKA REKON INSPECTOR : DATE :