DF-1531089-0101 Rockwell Frequency Converter

Document Folder
TBA/8, TBA/8 LSC, TBA/8 TPA

MM2.21BK089en-fro.fm
Rockwell Frequency converter

for Final Folder
RK No. 2686803-0100
Tetra Pak
Doc No. DF-1531089-0101
This document is valid for:
Series No/ Machine No Sign.

for Final Folder
2686803-0100
for
TBA/8 100V
648022-1000
TBA/8 090V
648022-0900
TBA/8 060V
648022-0600
TBA/8 050V
648022-0500
MM2.21BK089en-fro.fm
TBA/8 040V
648022-0400
TBA/8 030V
648022-0300 with BE-649171-0401
648022-0300 with BE-649171-0301
TBA/8 LSC 010V

648651-0100
TBA/8 TPA 010V

648671-0101
648671-0102
ECM No. 169624
Issue 2004-07
Doc No. DF-1531089-0101
Tetra Pak Carton Ambient

Table of contents
Introduction
Rebuilding kit information . . . . . . . . . . . . . . . . . . . 2
Document information . . . . . . . . . . . . . . . . . . . . . . 3
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety precautions
Hazard information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mandatory signs . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Danger and warning signs . . . . . . . . . . . . . . . . . . . . 8
Requirements on personnel . . . . . . . . . . . . . . . . . . . . 10
General safety precautions . . . . . . . . . . . . . . . . . . . . . 12

Hygiene . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
High voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MM2.21BK089enTOC.fm
Electrical cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Machine safety devices . . . . . . . . . . . . . . . . . . . . . . . . 15

Emergency stop buttons . . . . . . . . . . . . . . . . . . . . 15
Doors, hoods, covers and guards. . . . . . . . . . . . . . 17
Chemical products . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Personal protective equipment . . . . . . . . . . . . . . . 19
General emergency procedures . . . . . . . . . . . . . . . 19
Hydrogen peroxide . . . . . . . . . . . . . . . . . . . . . . . . 20
Ink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Equipment for lifting and moving loads . . . . . . . . . . . 23
Tetra Pak Doc No. DF-1531089-0101 i

Table of contents

for Final Folder
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Functional description . . . . . . . . . . . . . . . . . . . . . . 26
Enclosed documentation . . . . . . . . . . . . . . . . . . . . 27
Rebuilding time . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
1 Remove frequency converter . . . . . . . . . . . . . . . . . 30
2 Modify electrical cabinet plate. . . . . . . . . . . . . . . . 31
3 Install new frequency converter. . . . . . . . . . . . . . . 34
4 Electrical rebuilding. . . . . . . . . . . . . . . . . . . . . . . . 36
Final operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
MM2.21BK089enTOC.fm
Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Machine updating. . . . . . . . . . . . . . . . . . . . . . . . . . 37
Supplementary instructions
Updating the Maintenance Manual . . . . . . . . . . . . . 2
SI-1 Frequency converter, Rockwell - set . . . . . . . . . . . . I
Enclosed documentation
Updating the documentation . . . . . . . . . . . . . . . . . . 2
SPC (Spare Parts Catalogue) . . . . . . . . . . . . . . . . . . 2
ii Doc No. DF-1531089-0101 Tetra Pak

Introduction
To ensure maximum safety, always read the Safety precautions section
before doing any work on the equipment or making any adjustments.
MM2.21
Tetra Pak Doc No. DF-1531089-0101 1

Introduction
Rebuilding kit information

Purpose
This Tetra Pak rebuilding kit replaces the existing frequency converter in the
TBA/8, TBA/8 LSC, and TBA/8 TPA Final Folder with a new frequency
converter unit manufactured by Rockwell.
CE marking
This rebuilding kit does not contrast with the basic health and safety
regulations of the European Economic Area (EEA).
The illustration below shows an example of the filling machine sign. The
sign carries data needed when contacting Tetra Pak considering the filling
machine.
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1 Machine type
2 Volume
3 Drawing specifications
4 Machine serial number
5 Manufacturer
6 CE mark
7 Year of manufacture
2 Doc No. DF-1531089-0101 Tetra Pak

Introduction
Document information
Purpose of Document Folder
The purpose of this Document Folder is to provide service technicians with
information on how to install the rebuilding kit. This information includes:
– instructions for the mechanical installation of the kit
– electrical and program alterations (if relevant)
Design modifications
The directives in this document are in accordance with the design and
construction of the equipment at the time it was delivered from the Tetra Pak
plant.
Documentation production
This document has been produced by:
Tetra Pak Carton Ambient AB
Ruben Rausing gata
221 86 LUND
MM2.21
Sweden
Additional copies can be ordered from the nearest Tetra Pak service station.
Copyright  2004
Tetra Pak Carton Ambient
All rights reserved. No part of this document may be reproduced or copied in
any form or by any means without the written permission of Tetra Pak
Carton Ambient.
Abbreviations
B Baseline (package shape)
ECM Engineering Change Meeting
LED Light Emitting Diode
LH Left Hand
LSC Large Size Container
OK/OE Optional Kit/Optional Equipment
RH Right Hand
RK Rebuilding Kit
S Slimline (package shape)
SPC Spare Part Catalogue
TBA Tetra Brik Aseptic
TMCC Tetra Pak Multi-purpose Compact Controller
TPA Tetra Prisma Aseptic

Introduction
This page intentionally left blank
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Safety precautions
To ensure maximum safety, always read this section carefully before doing
any work on the equipment or making any adjustments.
MM2.21

Safety precautions
Hazard information
General
Hazard information in this document has the following significance:
Failure to observe information marked “DANGER!” puts

your life in danger.
DANGER!
Failure to observe information marked “WARNING!” can

result in personal injury and/or serious damage to or
destruction of equipment.
WARNING!
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Caution! Failure to observe information marked “Caution!” can result in
damage to equipment.

Safety precautions
Mandatory signs
Wear eye protection Wear hearing protection

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Wear head protection Wear protective gloves
D I SI N F E C
Disinfect hands/gloves

Safety precautions
Danger and warning signs
Risk of entanglement! Risk of corrosion and

acid burns!
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Risk of crushing! Risk of cutting/amputation!
Risk of burns! Risk of electrocution!
(Cont'd)

Safety precautions
(Cont'd)
Risk of falling objects! Risk of intoxication!

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Risk of falling!

Safety precautions
Requirements on personnel
Risk of immediate danger to life!
Failure to obey the Safety precautions will put your life in
danger.
All personnel must regard all electrical equipment as live.
DANGER!
The work is to be carried out in such a way that there is no
risk of injury to personnel.
General
During maintenance or service work, the service technician and the
electrician are responsible not only for the machine, but for the safety of the
personnel in the vicinity of the machine as well!
It is also the responsibility of the service technician and the electrician to
ensure that the machine safety devices are fully operational before he/she
finishes the maintenance or service work.
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Service technician
Only trained or instructed service technicians are allowed to work on the
machine.
Service technicians may be:
• technicians employed by Tetra Pak
Tetra Pak technicians are Tetra Pak employees who have completed
training courses at the Tetra Pak Technical Training Centres or have
equivalent knowledge.
• technicians employed by the customer
Technicians employed by the customer must have the following skills:
– capable of reading (English or native) technical information
– able to understand technical drawings
– basic knowledge of mechanics and electronics
– basic knowledge of mathematics
– capable of handling (special) tools
(Cont'd)

Safety precautions
(Cont'd)
Electrician
Electricians should:
• be certified according to local regulations
• have experience of similar types of installations
• have proven skills in reading and working from drawings and cable lists
• have knowledge of local safety regulations for power and automation
Only skilled or instructed persons are allowed to work on the electrical

equipment.
According to EN 60204-1:1997 clause 3.52 a skilled person is:
– a person with relevant education and experience to enable him or her
to perceive risks and to avoid hazards which electricity can create.
According to EN 60204-1:1997 clause 3.28 an instructed person is:
– a person adequately advised or supervised by an electrically skilled
MM2.21
person to enable him or her to perceive risks and to avoid hazards

which electricity can create.
Machine operator
Only trained or instructed persons are allowed to operate the machine.
The machine operator is an individual that has enough training and/or
knowledge to run the equipment in the correct way.
Fork lift driver
Fork lift driver should be certified according to local regulations.
The fork lift driver’s role during installation is:
• to unload transport vehicle
• to plan and transport the machine or machine parts within the plant in a
safe and smooth way
• to assist when assembling Tetra Pak equipment

Safety precautions
General safety precautions

Wear hearing protection while the equipment is running.
Hygiene
To avoid microbiological pollution of the packaging material:
• always keep the doors in the filling room (area) closed and never open
any windows when the machine is in Production to prevent
contamination via air streams
• never clean the floors or the equipment in the filling room (area) when
the machine is in Production
• prepare the splicing of the packaging material as late as possible
D I SI N FEC
• disinfect hands and/or gloves before touching the packaging material,
the strip(s) or any other equipment part that may come into contact with
the product
• keep hands and/or gloves clean
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• always wear some type of hair protection (cap or hair-net) and clean
clothes (preferably white)
• do not wear watch, rings, necklaces or earrings
• clean the platforms, the ladder and the area around the equipment when
the machine is not in Production
To avoid production faults, it is important that the packaging material and the
strip(s) never touch the floor, the platform or the area around the equipment.

Safety precautions
High voltage
Work with parts marked with this symbol must be performed by skilled or
instructed persons only.
Make sure that the mains power is disconnected before starting any work on
electrical equipment marked with this symbol.
In case of accident, call for medical attention immediately.
Electrical cabinet
There is high voltage in the electrical cabinet (up to 400 V).
In case of accident, call for medical attention immediately.
Work inside the electrical cabinet must be performed by skilled or instructed

DANGER! persons only.
Electrical cabinet doors locked with screws may be opened by skilled or
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instructed persons only.

TBA/8
Electrical cabinet TBA/8,

LH side
(Cont'd)

Safety precautions
(Cont'd)
Electrical cabinets LSC, TPA
Electrical cabinets, LH side
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Electrical cabinets, RH side

Safety precautions
Machine safety devices

Emergency stop buttons
Learn the position of the Emergency stop buttons in order to stop the
equipment immediately in case of danger to people or damage to the
equipment.
The Emergency stop buttons do not switch off the power at the mains power
switch.
Pushing the Emergency stop buttons will reset the PLC program in the
equipment to Zero position and deactivate all pneumatic cylinders.
TBA/8
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RH side
LH side
(Cont'd)

Safety precautions
(Cont'd)
Emergency stop buttons LSC, TPA
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Emergency stop buttons, LH side
Emergency stop buttons, RH side

Safety precautions
Doors, hoods, covers and guards

Make sure that all doors, hoods, covers and guards are in place and
functioning before operating the equipment.
The equipment may perform a reciprocating movement during the first few
seconds after a stop.
WARNING! Some equipment parts protected by doors, covers and guards may be hot.
In case of accident, call for medical attention.
Certain doors, hoods and guards are fitted with safety switches. These
switches are part of the safety system and must never be bridged, by-passed
or otherwise made non-operational.
WARNING! • Never open doors, hoods or covers marked with arrows or remove
covers or guards while the equipment is operating.
• Never stop the equipment by opening a door, hood or cover with a safety
switch.
TBA/8
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Filling machine
(Cont'd)

Safety precautions
(Cont'd)
Doors, hoods, covers, and guards PullTab unit
Doors, LH side
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Door, rear side
Doors, RH side

Safety precautions
Chemical products
Risk of personal injury!
Certain chemical products are toxic and/or inflammable.
Carefully follow the instructions on the container label.
WARNING! Follow the supplier’s instructions for handling and disposal of the chemical
products.
Personal protective equipment

• Protective goggles, TP No. 90303-11
• Apron, TP No. 90303-13
• Shoes made of PVC, PE plastic or rubber
• Protective gloves, TP No. 90303-12
Before starting work with any chemical products, make sure that:
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• the showers work

• a portable, TP No. 90303-6, or wall-mounted eyewash device is
available at or near each machine site
• there are additional washing facilities
General emergency procedures

If you accidentally swallow chemical products, drink large amounts of
lukewarm water.
If you get splashes or vapour from chemical products in your eyes, wash
your eyes thoroughly with lukewarm water for 15 minutes (keeping eyelids
wide apart).
If chemical products come into contact with skin or clothes:
• rinse immediately with plenty of water
• if skin burns appear, call for medical attention immediately
• thoroughly wash clothes before wearing them again
If you experience irritation or pain due to having inhaled vapour from

chemical products:
• leave the affected area and get some fresh air
• if the symptoms get worse, call for medical attention

Safety precautions
Hydrogen peroxide
The liquid used for sterilising the packaging material consist of 35%
hydrogen peroxide (H2O2).
.Hydrogen peroxide in liquid and gas form can cause

irritation and injury if it comes into contact with the skin,
mucous membranes, the eyes or clothes. Carefully follow
the instructions on the can label.
WARNING!
Hydrogen peroxide container
HYDROGEN PEROXIDE:
• 35% w/w Aqueous Solution UN No. 2014
• Corrosive
• Oxidizing
• Causes burns. Contact with combustible materials may cause fire
• Keep in a cool place away from sources of heat
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• Avoid contamination
• Wear suitable protective clothing, gloves, and eye/face protection
• After contact with skin, wash immediately with plenty of water and call
for medical attention
• In case of contact with eyes, rinse immediately with plenty of water and
call for medical attention
• In case of spillage or fire, drench with water
Reference: TP document No. M 1751.80
Example of container label
(Cont'd)

Safety precautions
(Cont'd)
Storage of hydrogen peroxide
Make sure that the area or room used for storage is:
• cool, clean and well ventilated
• shielded from direct sunlight
• free from combustible materials
Hydrogen peroxide must be stored only in its original container as

delivered by the suppliers.
Keep the container upright and closed with a proper ventilation cap which
allows oxygen to escape.
Pumps and other equipment used for hydrogen peroxide must be used for
this purpose only.
Never put used hydrogen peroxide back into storage.
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Disposal of hydrogen peroxide

Hydrogen peroxide should be sent for destruction by waste disposal
specialists.
Risk of explosion!
Do not pour surplus hydrogen peroxide back into its
original container. Hydrogen peroxide may decompose. In
case of accident, call for medical attention immediately.
WARNING!
In some countries it is permitted to dilute hydrogen peroxide with water to a
concentration below 1% and to dispose of it in the normal waste water drain.
Hydrogen peroxide with a concentration below 1% is considered harmless.

Safety precautions
Ink
Risk of personal injury!
Ink is inflammable and can be harmful if it comes into
contact with the eyes or skin. Carefully follow the
instructions on the container label.
WARNING!
Ink container
• INFLAMMABLE
• Avoid direct contact with the product
• Use gloves and goggles
• Care for good ventilation
• Propylene glycol mono methyl ether >30%
• Ethanol 1-5%
• SHAKE BEFORE USE
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BLACK MARKFLEX
MF 7011
INFLAMMABLE
Avoid direct contact with

the product
Use gloves and goggles
Care for good ventilation
Propylene glycol mono
methyl ether >30%
Ethanol 1 - 5%
Manufacturer:
G-man AB
tel. 0410-59200
Trelleborg
SWEDEN
TP No. 90299-72
SHAKE BEFORE USE

Safety precautions
Equipment for lifting and moving

loads
Make sure that the capacity of the lifting equipment is
adequate and that the equipment itself is in good working
order.
WARNING! If lifting tackle has to be joined to make up the necessary length, make sure
that the joins are secure and have the same lifting capacity as the rest of the
tackle.
Always engage the safety clip on lifting hooks to prevent the tackle from
slipping off.
Use ropes or poles to steady and manoeuvre loads. Do not use hands or feet.
Make sure that the route and the destination are free from obstacles before
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moving a suspended load. It must be possible to lower the load to the floor
quickly and safely in an emergency.
When depositing loads, keep the lifting equipment in place until the stability
of the load has been checked.

Safety precautions
MM2.21

Rockwell Frequency
converter
for Final Folder
MM2.21

General Information Rockwell Frequency converter
General Information
Overview
MM2.21
This rebuilding kit is valid for the following machine variants:
Machine Development step Package/

Volume
shape
TBA/8 648022-1000 All
648022-0900
648022-0600 rebuilt with RK-558018-0100
648022-0500 rebuilt with RK-558015-0100
648022-0400 rebuilt with RK-558012-0100
648022-0300 rebuilt with RK-558009-0100
TBA/8 LSC 648651-0100 All
TBA/8 TPA 648671-0101 1000 S
2000 S
Functional description
A new frequency converter unit, manufactured by Rockwell, has been
selected to replace the previous, and now obsolete, frequency converter units
in the TBA/8, TBA/8 LSC, TBA/8 TPA for the Final Folder. This rebuilding
kit includes the information required to install the new frequency converter
and set the parameters for Production.

Rockwell Frequency converter General Information
Mechanical documents
Machine Development step Bill of material No. Document No.
TBA/8 648022-1000 2679958-0100 SPC-DF 1531089-0101
648022-0900 2679955-0100 SPC-DF 1531089-0101
648022-0600 2678754-0100 SPC-DF 1531089-0101
648022-0500 2678769-0100 SPC-DF 1531089-0101
648022-0400 2678766-0100 SPC-DF 1531089-0101
648022-0300 2678763-0100 SPC-DF 1531089-0101
with BE-649171-0401
648022-0300 2678760-0100 SPC-DF 1531089-0101
with BE-649171-0301
TBA/8 LSC 648651-0100 2685656-0100 SPC-DF 1531089-0101
TBA/8 TPA 648671-0101 for 1000 S 2685659-0100 SPC-DF 1531089-0101
TBA/8 TPA 648671-0101 for 2000 S 2686158-0100 SPC-DF 1531089-0101
(Cont'd)
MM2.21

General Information Rockwell Frequency converter
(Cont'd)
Electrical documents
The electrical documentation consists of a top level list containing a bill of
material and a document list.
A white machine card defining the development state of the equipment is
located in the electrical cabinet.
All the alterations are outlined with a heavy dashed line to facilitate
comparison of new documentation with existing documentation.
The enclosed drawings have the same main number and sheet number as the
original documentation, but the version number is changed. New cables are
also shown in the connection diagrams.
Note! Always add the rebuilding information to the machine card.
Machine Development step Description Bill of material No.

TBA/8 648022-1000 Electrical materials 2679959-0100
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Electrical document 2679960-0100
648022-0900 Electrical materials 2679956-0100
with BE-649171-0401 Electrical document 2678765-0100
with BE-649171-0301 Electrical document 2678762-0100
TBA/8 LSC 648651-0100 Electrical materials 2685657-0100
TBA/8 TPA 648671-0101 for 1000 S Electrical materials 2685660-0100
TBA/8 TPA 648671-0101 for 2000 S Electrical materials 2686159-0100

Rockwell Frequency converter General Information
Rebuilding time
Total man-hours Recommended
personnel
Mechanics 1 1
Electricians 1 1
Note! The rebuilding time above includes neither the time required for cleaning
and/or preparing the machine plus stepping up to Production, nor the
preparations (below) or the final operations (see page 37).
Preparations
Machine status Power Off
Water Off
Steam Off
Air Off
Before starting any operation on the machine make sure that:
• this Document Folder is correct for the specific machine,
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• all the parts listed in the kit’s bill of material have been delivered, and
• all the lists and drawings listed in Enclosed documentation are present.
For further information, please contact the liaison responsible at Tetra Pak
Carton Ambient - 8 & 19 Lines in Lund, Sweden.
Tools
The following tools are required to install this rebuilding kit:
• an ordinary set of hand tools
• spiral drill Ø 4.2 mm, TP No. 765100-0110
• hand tap M5, TP No. 767101-0114

Installation Rockwell Frequency converter
Installation
1 Remove frequency converter
Machine status Main power Off
SPC reference:
- TBA/8 100V 67035-1000
- TBA/8 090V 67035-0900
- TBA/8 060V 67035-0700
- TBA/8 050V 67035-060V
- TBA/8 040V 67035-040V
- TBA/8 030V 40646-030V
- TBA/8 LSC 010V 42382-0100
- TBA/8 TPA 010V 42658-0100
Locate the existing frequency converter from the electrical cabinet. Refer to
the EM for the machine for the component locations in the electrical cabinet.
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Development step Position
Frequency
Converter
TBA/8 100V G001
TBA/8 090V G001
TBA/8 060V A83
TBA/8 050V A83
TBA/8 040V A83
TBA/8 030V A83
TBA/8 LSC 010V G001
TBA/8 TPA 010V G001
a) Disconnect the electrical connections from the frequency converter and

then label them.
b) Remove the four screws, and then remove the frequency converter unit
from the electrical cabinet.

Rockwell Frequency converter Installation
2 Modify electrical cabinet plate

SPC reference:
- TBA/8 100V 67035-1000
- TBA/8 090V 67035-0900
- TBA/8 060V 67035-0700
- TBA/8 050V 67035-060V
- TBA/8 040V 67035-040V
- TBA/8 030V 40646-030V
- TBA/8 LSC 010V 42382-0100
- TBA/8 TPA 010V 42658-0100
Tools
- spiral drill Ø 4.2 mm TP No. 765100-0110
- hand tap Ø 5.0 mm (M5) TP No. 767101-0114
New holes must be drilled in the electrical cabinet plate to accomodate the
new filter. Refer to the EM for the machine for the component locations in
the electrical cabinet.
Refer to the Installation Instructions for the Filter to check the hole sizes and
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dimensions. The illustrations below show the approximate footprints of the

old and new parts, and approximately where the new filter should be
mounted relative to the position of the old filter in the electrical cabinet.
(Cont'd)

(Cont'd)
Valid for TBA/8 except TBA/8 LSC 010V and TBA/8 TPA 010V
a) Drill four new holes to mount the new filter (1) in the same place on the
electrical cabinet as the old part (2). Drill the new holes using a
Ø 4.2 mm spiral drill, and then tap the holes to Ø 5.0 mm.
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1 Filter, TP No. 90459-3460
2 Frequency converter,
TP No. 90430-0036
(Cont'd)

(Cont'd)
Valid for TBA/8 LSC 010V and TBA/8 TPA 010V only
a) Drill four new holes to mount the new filter (3) in the same place on the
electrical cabinet as the old part (4). Drill the new holes using a
Ø 4.2 mm spiral drill, and then tap the holes to Ø 5.0 mm.
78
216
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3 Filter, TP No. 90459-3454

4 Frequency converter,
TP No. 90430-0038

3 Install new frequency converter

SPC reference:
- TBA/8 100V 67035-1000
- TBA/8 090V 67035-0900
- TBA/8 060V 67035-0700
- TBA/8 050V 67035-060V
- TBA/8 040V 67035-040V
- TBA/8 030V 40646-030V
- TBA/8 LSC 010V 42382-0100
- TBA/8 TPA 010V 42658-0100
RK reference 2686803-0100
a) Mount the filter (1) to the new holes on the electrical cabinet plate, using
four screws (2) and washers (3). Refer to the table for the part numbers
and part locations in the electrical cabinet:
Development Position TP No. Position TP No.

step Filter Filter Frequency Frequency
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Converter Converter
TBA/8 100V Z001 90459-3460 G001 90459-3450
TBA/8 090V Z001 90459-3460 G001 90459-3450
TBA/8 060V Z83 90459-3460 A83 90459-3450
TBA/8 050V Z83 90459-3460 A83 90459-3450
TBA/8 040V Z83 90459-3460 A83 90459-3450
TBA/8 030V Z83 90459-3460 A83 90459-3450
TBA/8 LSC 010V Z001 90459-3454 G001 90459-3443
TBA/8 TPA 010V Z001 90459-3454 G001 90459-3443
1 1 Filter
2 Screw, TP No. 312115-0325
3 Washer, TP No. 315402-0146
Illustration shows Filter, TP No. 90459-3460
(Cont'd)

(Cont'd)
b) Mount the new frequency converter (4) on the filter (1) using four
screws (2) and washers (3).
2
1 Filter
3 2 Screw
3 Washer
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4 4 Frequency converter
Illustration shows Filter, TP No. 90459-3460
and Frequency converter, TP No. 90459-3450

4 Electrical rebuilding
Machine status Main Power Off
SPC reference:
- TBA/8 100V 67035-1000
- TBA/8 090V 67035-0900
- TBA/8 060V 67035-0700
- TBA/8 050V 67035-060V
- TBA/8 040V 67035-040V
- TBA/8 030V 40646-030V
- TBA/8 LSC 010V 42382-0100
- TBA/8 TPA 010V 42658-0100
RK reference 2686803-0100
a) Make the electrical connections to the new frequency converter
according to the enclosed electrical documents. See Enclosed
documentation, Electrical documents on page 28 for details.
b) Make sure that all doors, hoods, covers and guards are in place and
closed, see the Safety precautions.
MM2.21
c) Reset the alarms on the machine.
d) Step up to Preheating.
e) Set the customised parameter values for the new frequency converter;
see SI-1 Frequency converter, Rockwell - set in the Supplementary
instructions.
f) Step down to step Zero, and wait for at least 30 seconds before starting
the machine normally for production.

Rockwell Frequency converter Final operations
Final operations
Checks
Prepare the machine for Production. Step up to Production; see the OM.
Check that the machine performs correctly.
Machine updating
Machine card
Write the name and number of this kit on the white machine card.
MM (Maintenance Manual)
Update the machine’s MM with the enclosed MM pages.
SPC (Spare Parts Catalogue)
Update the machine’s SPC with the enclosed SPC pages.
MM2.21
EM (Electrical Manual)
Update the machine’s Electrical Manual with the enclosed Electrical Bill of
Material

Final operations Rockwell Frequency converter
MM2.21

MM2.21
Tetra Pak Doc No. DF-1531089-0101 SI-1

Supplementary instructions Rockwell Frequency converter
Updating the Maintenance Manual

Place these Supplementary Instructions at the end of the machine’s
Maintenance Manual. Take care to clearly mark any old procedures with the
words “No longer valid: see Supplementary Instructions”.
MM2.21
SI-2 Doc No. DF-1531089-0101 Tetra Pak

Rockwell Frequency converter Supplementary instructions
SI-1 Frequency converter, Rockwell - set

Machine status Power supply On
Air supply On
Steam supply On
Water supply On
SPC reference 2686803-0100
a) Press the select button (1). The display (4) shows d002, with the letter d
flashing. There are three parameter groups: d (display group), P (basic
program group), and A (advanced program group), see the table below.
b) Press the up (2) or down button (3) to change the parameter group. Press
enter (5) to select that group.
c) Press the up (2) or down button (3) to select a parameter to set, see the
table below.
d) Press enter (5) to view the current value of the selected parameter.
e) Press the up (2) or down button (3) to change the value of the parameter.
f) Press enter (5) to confirm and set the new value, or press the Esc
MM2.21
button (6) to leave the value unchanged and return to step c).
6 1 2 4 3 5
RUN VOLTS
FWD AMPS
REV HERTZ
PROGRAM FAULT
1 Select button
2 Up button
3 Down button
4 Display
5 Enter button
6 Escape (Esc) button
(Cont'd)
Tetra Pak Doc No. DF-1531089-0101 SI-I

(Cont'd)
g) Set the values for all of the parameters, see the table below.
h) When done, press the Esc button (6) to exit setting mode.
Note! Make sure that the parameters are always in FWD mode, see LED (7). If they
are not, press the reverse button (8) to set them to FWD.
6 7 8
RUN VOLTS
FWD AMPS
REV HERTZ
PROGRAM FAULT
MM2.21
6 Escape (Esc) button
7 LED
8 Reverse button
(Cont'd)
SI-II Doc No. DF-1531089-0101 Tetra Pak

Rockwell Frequency converter Supplementary instructions
(Cont'd)
Table of customised frequency converter parameter values
Note! For parameters not included in the table, choose the default value. See the
“Rockwell” manual for details.
For the frequency converter parameter values specific to optional equipment,
see the separate MMs.
Basic program group
Default TBA/8 100V TBA/8 TBA/8 TPA 010V

Parame- Function LSC
ter all except 1000 Sq 010V 1000 S 2000 S
1000 Sq
P032 Motor NP Hertz 60 50 50 50 50 50
P033 Motor OL Current 4.5 3.6 3.6 6.1 6.1 6.1
P034 Minimum Freq 0 26.6 26.6 0 0 0

MM2.21
P035 Maximum Freq 60 59 59 62 74 51
P036 Start Source 0 2 2 2 2 2
P037 Stop Mode 0 1 1 1 1 1
P038 Speed Reference 0 4 4 4 4 4
P039 Accel Time 1 10 0.5 0.5 0.5 0.9 0.9
P040 Decel Time 1 10 0.7 0.7 0.5 0.3 0.5
Advanced program group
Default TBA/8 100V TBA/8 TBA/8 TPA 010V

Parame- Function LSC
ter all except 1000 Sq 010V 1000 S 2000 S
1000 Sq
A070 Preset Freq 0 0 47.7 44.5 55.9 66.2 45
A071 Preset Freq 1 5 52.7 48.5 61.9 73.3 49.5
A092 Auto Rstrt Tries 0 1 1 1 1 1

A093 Auto Rstrt Delay 1 0.0 0.0 0.0 0.0 0.0
A094 Start At Power Up 0 1 1 1 1 1
A095 Reverse Disable 0 1 1 1 1 1
Tetra Pak Doc No. DF-1531089-0101 SI-III

MM2.21
SI-IV Doc No. DF-1531089-0101 Tetra Pak

MM2.21

Updating the documentation

This chapter contains documents related to this rebuilding kit. Follow the
instructions to update the documentation for the machine.
Replace any existing schemes or diagrams with the new ones supplied with
the kit.
SPC (Spare Parts Catalogue)

Place these SPC pages in the SPC of the machine. Take care to clearly mark
any old page with the words “No longer valid: see additional SPC pages”.
MM2.21

SPC
Spare Parts Catalogue
Rockwell Frequency converter for Final Folder
RK No. 2686803-0100
Doc. No: SPC-DF 1531089-0101

Copyright © 2004 Tetra Pak Group
All rights reserved. No part of this document may be reproduced or copied in any form or by any
means without written permission from Tetra Pak Carton Ambient AB.
and all Tetra Pak products are trademarks belonging to the Tetra Pak Group.
The content of this manual is in accordance with the design and construction of the machine or
equipment at the time of publishing. Tetra Pak reserves the right to introduce design modifications
without prior notice.
This document was produced by: This Tetra Pak equipment was manufactured by:
Tetra Pak Carton Ambient AB Tetra Pak Carton Ambient AB

Ruben Rausing gata Ruben Rausing gata
221 86 LUND 221 86 LUND
Sweden Sweden
Additional copies can be ordered from Tetra Pak Parts or the nearest Tetra Pak office. When ordering
additional copies, always provide the document number. This can be found in the machine
specification document. It is also printed on the front cover and in the footer on each page of the
manual.
Doc. No. SPC-DF 1531089-0101
Issue 2004-07
This document is valid for: i Introduction
Series No/Machine No Sign. 1 Rebuilding Kit

RK-2686803-0100
ii Part Number Index
SPC
Rockwell Frequency
converter for Final
Folder
2686803-0100
for
TBA/8 100V
TBA/8 090V
TBA/8 060V
TBA/8 050V
TBA/8 040V
TBA/8 030V
TBA/8 LSC 010V
TBA/8 TPA 010V
ECM No. 169624
Doc. No: SPC-DF 1531089-0101
Issue 2004-07
Tetra Pak
Tetra Pak Carton Ambient AB
i Introduction
SPC Introduction i - 1 (54)

i Introduction
About the Introduction Chapter

This chapter contains basic information about this catalogue and related Tetra Pak equipment.
i - 2 (54) SPC Introduction

i Introduction Table of Contents
Introduction
Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i - 5
Manual Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 7

i Introduction
This page left intentionally blank

i Introduction
Used in group:
Tetra Pak 648506-0400 Pos. 070 WATER PANEL Drawing file: 1095608-1_1_AH.hpgl 2-82 (107)
2 - 82(107)
210
220
150
070
150
120
080
150 160
2 3 4
060 130 B2102
150
410 040
080
150 410
1 070
200
270 180
S-1095710-3
(POS 130)
.
ECM: 139816 - 20030923 W2220 410

150
Group number: 1095608-0100 175
110 110
Assembly Drawing: 1095608-1_1_AH This list covers pages from
2402-82 to 2-89
410
Pos Part No SP UN Qty Description Page No Pos165 Part No SP UN Qty Description Page No
200
A3/FLEX COMPRESSOR (See drawing on page: 2-86) TBA/21 ICE-WATER (See drawing on page: 2-84)
165 342901-0102 - 1 HOSE NIPPLE, 270EXT.THR. R1/4-7 MM 180250 315239-0111 - 1 NYLON WASHER G3/8
175 90330-0085 - 1 BUSHING, INT/EXT. THR. 410
R1/2-RP1/4 235 342920-0124 - 1 STRAIGHT COUPLING,EXT.THREADED 8/6-R1/2"
350 150
180 315239-0111 - 3 NYLON WASHER G3/8 320 90166-0118 - MM 900 TUBE 8 MM PA BLACK
410 W2243
260 342921-0115 - 090 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 330 1255364-0000 - 1 WATER DIAGRAM
330 2550944-0000 -
100 1 WATER DIAGRAM
360 90140-0023 - 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8
Y2108 TBA/22 COMPRESSOR (See drawing on page: 2-82)
050
030370 90187-0089 - 1 BALL VALVE G3/8, NPBR
170
165 342901-0102 - 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM
380 342700-0111 - 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8"S-1095681 175 90330-0085 - 1 BUSHING, INT/EXT. THR. R1/2-RP1/4
240 (POS 20)180
390 90163-0041 - 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 315239-0111 .
- 1 NYLON WASHER G3/8

400 90140-0020 - 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 330 1484511-0000 - 1 WATER DIAGRAM
410
A3/FLEX ICE-WATER (See drawing on page: 2-88) Common Parts
180 315239-0111 - 3 NYLON WASHER G3/8 030 1041932-0000 - 1 PIPE
235 342920-0124 - 110 1 STRAIGHT COUPLING,EXT.THREADED 8/6-R1/2" 040 1041933-0000 - 1 PIPE
S-1095838-2
260 342921-0115 - 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 050 1037583-0000 - 1 HOLDER
(POS 110)
320 90166-0118 - MM 900 TUBE 8 MM PA BLACK 060 90458-0921 B 2 FILTER SP 122-200
.
150
330 2550945-0000 - 1 WATER DIAGRAM 90458-2541 - 1 FILTER, CP23174-7-304SS
1095608-1
360 90140-0023 - 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 070 90187-0029 B 4 BALL VALVE G1/2, NPBR
370 90187-0089 - 1 BALL VALVE G3/8, NPBR 080 479261-0000 ECM 139813
- 4 NIPPLE
380 342700-0111 - 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8" 090 312105-0370 - 2 SCREW M6S ISO 4017 M6X20 A480
390 90163-0041 - 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 100 315125-0153 - 2 WASHER TBRSB 6,4X22X4 A4
400 90140-0020 - 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 110 342720-0114 - 6 CONN. STR. GA-15-G1/2
120 90043-0006 B 1 PRESSURE GAUGE, 2041 D=63 MM
A3/SPEED COMPRESSOR (See drawing on page: 2-86) 130 342701-0202 - 1 BUSHING,INT./EXT.G-THREAD G3/8"-G1/8"
165 342901-0102 - 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM 150 315239-0113 - 18 NYLON WASHER G1/2
175 90330-0085 - 1 BUSHING, INT/EXT. THR. R1/2-RP1/4 160 315239-0109 - 1 NYLON WASHER G1/8
180 315239-0111 - 3 NYLON WASHER G3/8 170 342901-0105 - 1 HOSE NIPPLE, EXT.THR. R1/2-12 MM
260 342921-0115 - 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 200 90110-0095 A 1 CONNECTOR 3 POLE + EARTH
330 2552013-0000 - 1 WATER DIAGRAM 210 273455-0000 - 1 LABEL (COLD WATER)
360 90140-0023 - 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 220 312502-0120 - 2 DRIVE SCREW ROUND HEAD KDS 0X5
370 90187-0089 - 1 BALL VALVE G3/8, NPBR 240 90157-0016 - 1 LOCKING FLUID
380 342700-0111 - 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8" 250 342930-0133 - 1 ELBOW 90 COUPL.,EXT.THREAD 10/8-R3/8"
390 90163-0041 - 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 270 352103-0101 - 2 CABLE GLAND, ST 9, PR15,2/PG9
400 90140-0020 - 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 350 2547061-0000 - 1 HOLDER
410 342708-0109 - 7 REINFORCING RING VSH 15X1 MM
TBA/21 COMPRESSOR (See drawing on page: 2-82) B 2102 90274-0042 A 1 PRESSURE GUARD, 200 KPA
165 342901-0102 - 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM W 2220 351150-0403 - MM 2000 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY
175 90330-0085 - 1 BUSHING, INT/EXT. THR. R1/2-RP1/4 W 2243 351150-0403 - MM 2000 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY
5
180 315239-0111 - 1 NYLON WASHER G3/8 Y 2108 90042-0249 A 1 SOLENOID VALVE OFFICINE DI ENSINO
330 1511629-0000 - 1 WATER DIAGRAM
Machine Type Group Description Used-In Group Number Page No
Tetra Pak 648506-0400 WATER PANEL 648506-0400 Pos. 070 1095608-0100 2-83 (107)
Doc No: SPC-2645000-0101
7 6 A
8 9
g g y
10 Machine Sign Data

MACHINE SPECIFICATION
Machine No. : 21070 / 83816
11
Machine Type : TBA/22 - 200 B
Date of Issue : 10/23/2000
Drawing Spec. : 648571-0400
Machine Type : TBA/22 - 200 Baseline
Machine No. : 21070 / 83816
Issued by : Tetra Brik
Designed by : Tetra Brik Packaging Systems S.p.A. No. of Sheets : 1/1
12 Manufacturer
Via A. Delfini1
41100 Modena Italy
: Tetra Brik Packaging Systems S.p.A.
Via A. Delfini1
No of M. Dev. :1
41100 Modena Italy

Year of Manufacture : 2000
Basic Design Equipment Included

Machine Body B-648522 0400 1282762-0101 Trolley
Drive Unit B-648523 - 0500
Jaw System B-648524 - 0400
Final Folder B-648525 - 0400 527898-0101 Container H2O2
Service Unit B-648506 - 0300
Strip Applicator B-648507 - 0400
Regular Accessories B-648547 - 0100
Superstructure B-648521 - 0300
B Aut. Splicing Unit B-648513 - 0400
14 13 Electrical Cabinet BE-648538 - 0200
Variables Documentation Included

ECN No. EL 71390 SPC 81511-102 MM 82302-104
Frequency Hz - 50 MM 82302-604 OM 82346-104
OM 82346-604 IM 82358-103
Voltage 400/230
IM 82358-603 UM 82351-103
Machine Speed 20000/H UM 82351-603 UM 82197-102
TEM 27080-102 TEM 27085-602
EM 82318-104 EM 82318-604
2 Machine Body
SPC 3 Drive
4 Jaw System
5 Final Folder Module
TBA/22
648571-0400 6 Service Unit
7 Strip Applicator
8 Automatic Splicing Unit

D
15

i Introduction
17 18
Used in group:
Tetra Pak Pos. 020 SERVICE UNIT Drawing file: 648506-2_1_AD.hpgl 2-2 (107)
19
20
16
ECM: 140330 - 20030923
Group number: 648506-0400
Assembly Drawing: 648506-2_1_AD This list covers pages from 2-2 to 2-5
Pos Part No SP UN Qty Description Page No Pos Part No SP UN Qty Description Page No
A3/FLEX DIMC/FLEX (See drawing on page: 2-4)
090 2623714-0100 - 1 PEROXIDE REDUCER ................................................... 2-7
100 2623718-0100 - 1 PEROXIDE REDUCER ................................................... 2-9
Common Parts
010 1095610-0300 - 1 MAIN SWITCH .............................................................. 2-11
020 1095612-0300 - 1 COOLING WATER SYSTEM ............................... 2-13, 2-15
030 1095627-0300 - 1 FOAM CLEANING UNIT ............................................... 2-35
040 2613034-0100 - 1 MACHINE BODY ........................................................... 2-59
050 1095607-0200 - 1 COVERING PANEL ...................................................... 2-61
060 1095630-0200 - 1 CONNECTION BOX ............................................. 2-79, 2-81
070 1095608-0100 - 1 WATER PANEL ................................. 2-83, 2-85, 2-87, 2-89
080 1095714-0300 - 1 SUPPLY SYSTEM ........................................................ 2-91
Tetra Pak 648506-0400 SERVICE UNIT Pos. 020 648506-0400 2-3 (107)
Doc No: SPC-2645000-0101
E
22 23 24 25 26 27
21 Used in group:
Tetra Pak 648506-0400 Pos. 070 WATER PANEL Drawing file: 1095608-1_1_AH.hpgl 2-82 (107)
210
220
28
150
29
070
150
120
080
150 160
060 130 B2102
150
410 040
080
150 410
070 ECM: 139816 - 20030923

Group number: 1095608-0100 S-1095710-3
30
Assembly Drawing: 1095608-1_1_AH200 This list(POS
covers 130)
.
pages from 2-82 to 2-89
270 180
Pos Part No SP UN Qty Description Page No Pos Part No SP UN Qty Description Page No
A3/FLEX COMPRESSOR (See W2220 4102-86)
drawing on page: TBA/21 ICE-WATER (See drawing on page: 2-84)
150
110 165 342901-0102 - 1
110 HOSE NIPPLE, EXT.THR. R1/4-7175
MM 180 315239-0111 - 1 NYLON WASHER G3/8
175 90330-0085 - 1 240
BUSHING, INT/EXT. THR. R1/2-RP1/4 235 342920-0124 - 1 STRAIGHT COUPLING,EXT.THREADED 8/6-R1/2"
410 180 315239-0111 - 3 NYLON WASHER G3/8 320 90166-0118 - MM 900 TUBE 8 MM PA BLACK
165
260 342921-0115 -
200 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 330 1255364-0000 - 1 WATER DIAGRAM
330 2550944-0000 - 1 WATER DIAGRAM 250
270
360 90140-0023 - 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 TBA/22 COMPRESSOR (See drawing on page: 2-82)
410
370 350 90187-0089 -
150 1 BALL VALVE G3/8, NPBR 165 342901-0102 - 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM
380
410 090 342700-0111 W2243 - 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8" 175 90330-0085 - 1 BUSHING, INT/EXT. THR. R1/2-RP1/4
390 90163-0041 - 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 180 315239-0111 - 1 NYLON WASHER G3/8
400 90140-0020
100 - 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 330 1484511-0000 - 1 WATER DIAGRAM
Y2108
050
030 A3/FLEX ICE-WATER (See drawing on page:
170 2-88) S-1095681 Common Parts
180 315239-0111 - 240 3 NYLON WASHER G3/8(POS 20) .
030 1041932-0000 - 1 PIPE
235 342920-0124 - 1 STRAIGHT COUPLING,EXT.THREADED 8/6-R1/2" 040 1041933-0000 - 1 PIPE
260 342921-0115
410 - 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 050 1037583-0000 - 1 HOLDER
320 90166-0118 - MM 900 TUBE 8 MM PA BLACK 060 90458-0921 B 2 FILTER SP 122-200
330 2550945-0000 - 1 WATER DIAGRAM 90458-2541 - 1 FILTER, CP23174-7-304SS
360 90140-0023
110 - 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 070 90187-0029 B 4 BALL VALVE G1/2, NPBR
370 90187-0089 - 1 BALLS-1095838-2
VALVE G3/8, NPBR 080 479261-0000 - 4 NIPPLE
34 380
390
400
342700-0111
90163-0041
150
90140-0020
-
-
-
1
1
1
NIPPLES,HEXAGON,EXT.G-THREAD
(POS 110).
HOSE NIPPLE, EXT.THR. 3/8-12 MM

G3/8"-G3/8"
ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8

090
100
110
1095608-1
120
312105-0370
315125-0153
342720-0114
90043-0006
-
-
-
B
2
2
6
1
SCREW M6S ISO 4017 M6X20 A480
WASHER TBRSB 6,4X22X4 A4
CONN. STR. GA-15-G1/2
PRESSURE GAUGE, 2041 D=63 MM
ECM 139813
A3/SPEED COMPRESSOR (See drawing on page: 2-86) 130 342701-0202 - 1 BUSHING,INT./EXT.G-THREAD G3/8"-G1/8"
165 342901-0102 - 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM 150 315239-0113 - 18 NYLON WASHER G1/2
175 90330-0085 - 1 BUSHING, INT/EXT. THR. R1/2-RP1/4 160 315239-0109 - 1 NYLON WASHER G1/8
180 315239-0111 - 3 NYLON WASHER G3/8 170 342901-0105 - 1 HOSE NIPPLE, EXT.THR. R1/2-12 MM
260 342921-0115 - 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 200 90110-0095 A 1 CONNECTOR 3 POLE + EARTH
330 2552013-0000 - 1 WATER DIAGRAM 210 273455-0000 - 1 LABEL (COLD WATER)
360 90140-0023 - 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 220 312502-0120 - 2 DRIVE SCREW ROUND HEAD KDS 0X5
370 90187-0089 - 1 BALL VALVE G3/8, NPBR 240 90157-0016 - 1 LOCKING FLUID
380 342700-0111 - 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8" 250 342930-0133 - 1 ELBOW 90 COUPL.,EXT.THREAD 10/8-R3/8"
390 90163-0041 - 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 270 352103-0101 - 2 CABLE GLAND, ST 9, PR15,2/PG9
400 90140-0020 - 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 350 2547061-0000 - 1 HOLDER
410 342708-0109 - 7 REINFORCING RING VSH 15X1 MM
TBA/21 COMPRESSOR (See drawing on page: 2-82) B 2102 90274-0042 A 1 PRESSURE GUARD, 200 KPA
165 342901-0102 - 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM W 2220 351150-0403 - MM 2000 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY
33
175 90330-0085 - 1 BUSHING, INT/EXT. THR. R1/2-RP1/4 W 2243 351150-0403 - MM 2000 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY
180 315239-0111 - 1 NYLON WASHER G3/8 Y 2108 90042-0249 A 1 SOLENOID VALVE OFFICINE DI ENSINO
330 1511629-0000 - 1 WATER DIAGRAM
Tetra Pak 648506-0400 WATER PANEL 648506-0400 Pos. 070 1095608-0100 2-83 (107)
Doc No: SPC-2645000-0101
32 23 22 31 F

i Introduction Introduction
Introduction
Manual Information
Tetra Pak recommends reading all delivered manuals carefully. Make sure
that the delivered manuals are available to personnel who operate or
maintain the equipment.
It is important to keep this catalogue for the lifetime of the equipment and to
pass the catalogue on to any subsequent holder or user.
Tetra Pak will not be held responsible for any damage to the equipment
caused by not following the instructions given in the manuals that
accompany this equipment.
Delivered Manuals
The manuals delivered with this equipment may include
• Conversion Manual (CM)
This manual provides technicians with information on converting the
equipment between different production modes.
• Electrical Manual (EM)
This manual provides technicians with information about the
equipment’s electrical system.
• Installation Manual (IM)
This manual provides technicians with information required to safely
install the equipment.
• Maintenance Manual (MM)
This manual provides technicians with information on maintaining the
equipment.
• Operation Manual (OM)
This manual provides the operator with information on handling and
operating the equipment before, during, and after production.
• Spare Parts Catalogue (SPC)
This manual provides the information necessary to order spare parts
from Tetra Pak
• Technical Manual (TeM)
– provides technicians with information required to safely install the
equipment
– provides technicians with information on maintaining the equipment
– provides technicians with information about the equipment’s
electrical system
– provides the information necessary to order spare parts from
Tetra Pak

Introduction i Introduction
Page Layout
Refer to the illustration (A) on page i-5: The main pages in a Spare Parts
Catalogue consist of an illustration page (1) and a corresponding list
page (7). The page number (5) is shown in the header of an illustration page
and in the footer of a list page. The document number (6) is shown in the
footer of a list page.
Page Numbering
Refer to the illustration (A) on page i-5: A page number (5) has three parts:
• chapter number (2)
• consecutive page number within the chapter (3)
• total number of pages in the chapter (4)
Machine Introduction
Manufacturer
For the manufacturer’s name and address, see the second page of this
catalogue.
Service
To order spare parts for this machine, or to report problems associated with
operating this machine, contact the nearest Tetra Pak office.
Contact the Liaison with other inquiries, comments, or suggestions for
improvement regarding the equipment and its documentation.
Identification
CE Classification
This equipment complies with the basic health and safety regulations of
the European Economic Area (EEA).

i Introduction Introduction
Machine Plate
The illustration (B) on page i-5 shows an example of a machine plate.
An illustration of the valid machine plate and its location on the equipment is
shown in the Introduction chapter of the manuals delivered with this
equipment. The machine plate contains the data listed below, needed when
contacting Tetra Pak concerning this specific equipment.
• Machine type (8)
• Volume (9)
• Drawing specifications (10)
• Machine serial number (11)
• Manufacturer (12)
• CE mark (13)
• Year of manufacture (14)
The illustration (C) on page i-5 shows an example of a machine

specification. Make sure that the equipment data listed in the front pages of
this manual corresponds to the machine plate data and the machine
specification.
How to Use This Spare Parts Catalogue

Locate a Spare Part Number
a) Refer to the illustration (D) on page i-5: Go to the chapter number (15)
indicated beside the main group that contains the part you want to locate.
Items b) and c) refer to the illustration (E) on page i-6.

b) On the main group illustration, look for the machine subgroup (17) that
contains the part or subgroup you are looking for. Note the position
number (18) and go to the list page that follows the illustration.
c) Look for the position number (16) or the subgroup name (19). Go to the
corresponding page number (20) listed in the right-hand column.
Items d) and e) refer to the illustration (F) on page i-6.
d) Locate the part (21) that you are looking for on the subgroup illustration
and note the part’s position number.
e) The part number (29) and part description (30) are listed beside the
position number on the list page.

Introduction i Introduction
Information Listed in a Spare Parts Catalogue

The list below refers to the illustration (F) on page i-6. A Spare Parts
Catalogue contains the following information about groups, subgroups, and
spare parts for the equipment:
• Group structure reference (22). Indicates the next higher group in the
equipment list structure.
• Group name (23)
• Spare part code (24). See the Spare Part Codes section.
• Unit of measure (25)
• Quantity (26)
• Assembly drawing number (27)
• List page range (28). Included if there are multiple pages in the group
illustration or list.
• Part or subgroup number (29)
• Subgroup name or part description (30)
• Group number (31)
• Equipment number (32)
• Group information heading (33). Indicates if the section below the
heading is for a specific machine variant or if it is a list of common parts.
If a list has more than one variant and each variant has its own assembly
drawing, a page reference to the variant’s assembly drawing is shown.
• Internal information (34)
Spare Part Codes

The tables below show the two possible types of Spare Part (SP) Code that
may be listed in the SP column of a Spare Parts Catalogue list page.
SP Code Meaning
A Critical part
B Non-critical part
SP Code Meaning
U Start-up kit supplied with machine delivery
P Production kit to be held at production site
S Service kit to be held at service stations store
C Central depot kit to be available at the central store

SPC
Machine Type Group Description Used-In Page No
Tetra Pak RK No. 2686803-0100 REBUILDING KIT Pos. 010

1-1 (48)
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
Pos. 010 REBUILDING KIT Drawing file:
1-2 (48)
This page is intentionally left blank.

ECM: 169626 - 20040706
Assembly Drawing:
Pos Part No UN Qty Description Page No Pos Part No UN Qty Description Page No
TBA/8 030V 649171-0301
2678760-0100 1 REBUILDING KIT, TBA/8-030V 649171-0301 ................ 1-5
TBA/8 030V 649171-0401
2678763-0100 1 REBUILDING KIT, TBA/8-030V 649171-0401 ................ 1-9
TBA/8 040V
2678766-0100 1 REBUILDING KIT, TBA/8-040V ................................... 1-13
TBA/8 050V
TBA/8 060V
TBA/8 090V
TBA/8 100V
TBA/8LSC PT10
2686817-0100 1 REBUILDING KIT,TBA/8 PT/10-LSC-010V ................. 1-33
TBA/8LSC-010V
2685656-0100 1 REBUILDING KIT, TBA/8-LSC-010V ........................... 1-37
TBA/8PRISMA 1000S
2685659-0100 1 REBUILDING KIT, TBA/8-PRISMA-0101 ..................... 1-41
TBA/8PRISMA 2000S
2686158-0100 1 REBUILDING KIT, TBA/8-PRISMA-0102 ..................... 1-45
Tetra Pak RK No. 2686803-0100 REBUILDING KIT Pos. 010 2686803-0100 1-3 (48)
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
2686803-0100 Pos. REBUILDING KIT, TBA/8-030V 649171-0301 Drawing file:
1-4 (48)

ECM: 166339 - 20040706
Assembly Drawing:
-
0010 2678761-0100 1 ELECTRICAL MATERIALS ............................................ 1-7
0020 2678762-0100 1 ELECTRICAL DOCUMENT
0030 1531089-0101 1 DOCUMENT FOLDER
Tetra Pak RK No. 2686803-0100 REBUILDING KIT, TBA/8-030V 649171.2686803-0100 Pos. 2678760-0100 1-5 (48)
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
2678760-0100 Pos. 0010 ELECTRICAL MATERIALS Drawing file:
1-6 (48)

ECM: 166340 - 20040706
Assembly Drawing:
-
0001 90194-0302 1 MARKING LABELS REBUILDING KIT
A083 90459-3450 1 VARIABLE FREQUENCY DRIVE 22A-A4P5N104
Z083.1 90459-3460 1 FOOTPRINT FILTER 22-RF010-AL
Z083.2 90458-1140 1 FERRITE, RI-26-28-13
Z083.3 90458-1140 1 FERRITE, RI-26-28-13
Tetra Pak RK No. 2686803-0100 ELECTRICAL MATERIALS 2678760-0100 Pos. 0010 2678761-0100 1-7 (48)
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
2686803-0100 Pos. REBUILDING KIT, TBA/8-030V 649171-0401 Drawing file:
1-8 (48)

ECM: 166343 - 20040706
Assembly Drawing:
-
0010 2678764-0100 1 ELECTRICAL MATERIALS .......................................... 1-11
Tetra Pak RK No. 2686803-0100 REBUILDING KIT, TBA/8-030V 649171.2686803-0100 Pos. 2678763-0100 1-9 (48)
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-10 (48)

ECM: 166344 - 20040706
Assembly Drawing:
-
Z083.2 90458-1140 1 FERRITE, RI-26-28-13
Z083.3 90458-1140 1 FERRITE, RI-26-28-13
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
2686803-0100 Pos. REBUILDING KIT, TBA/8-040V Drawing file:
1-12 (48)

ECM: 166346 - 20040706
Assembly Drawing:
-
Tetra Pak RK No. 2686803-0100 REBUILDING KIT, TBA/8-040V 2686803-0100 Pos. 2678766-0100 1-13 (48)
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-14 (48)

ECM: 166347 - 20040706
Assembly Drawing:
-
Z083.2 90458-1140 1 FERRITE, RI-26-28-13
Z083.3 90458-1140 1 FERRITE, RI-26-28-13
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-16 (48)

ECM: 166349 - 20040706
Assembly Drawing:
-
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-18 (48)

ECM: 166350 - 20040706
Assembly Drawing:
-
Z083.2 90458-1140 1 FERRITE, RI-26-28-13
Z083.3 90458-1140 1 FERRITE, RI-26-28-13
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-20 (48)

ECM: 166332 - 20040706
Assembly Drawing:
-
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-22 (48)

ECM: 166333 - 20040706
Assembly Drawing:
-
Z001 90459-3460 1 FOOTPRINT FILTER 22-RF010-AL
Z002 90458-1140 1 FERRITE, RI-26-28-13
Z003 90458-1140 1 FERRITE, RI-26-28-13
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-24 (48)

ECM: 167190 - 20040706
Assembly Drawing:
-
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-26 (48)

ECM: 167191 - 20040706
Assembly Drawing:
-
G001 90459-3450 1 VARIABLE FREQUENCY DRIVE 22A-A4P5N104
Z002 90458-1140 1 FERRITE, RI-26-28-13
Z003 90458-1140 1 FERRITE, RI-26-28-13
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-28 (48)

ECM: 167193 - 20040706
Assembly Drawing:
-
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-30 (48)

ECM: 167194 - 20040706
Assembly Drawing:
-
G001 90459-3450 1 VARIABLE FREQUENCY DRIVE 22A-A4P5N104
Z002 90458-1140 1 FERRITE, RI-26-28-13
Z003 90458-1140 1 FERRITE, RI-26-28-13
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
2686803-0100 Pos. REBUILDING KIT,TBA/8 PT/10-LSC-010V Drawing file:
1-32 (48)

ECM: 169643 - 20040706
Assembly Drawing:
-
Tetra Pak RK No. 2686803-0100 REBUILDING KIT,TBA/8 PT/10-LSC-0. 2686803-0100 Pos. 2686817-0100 1-33 (48)
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-34 (48)

ECM: 169644 - 20040706
Assembly Drawing:
-
Z633 90458-1140 1 FERRITE, RI-26-28-13
Z634 90458-1140 1 FERRITE, RI-26-28-13
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
2686803-0100 Pos. REBUILDING KIT, TBA/8-LSC-010V Drawing file:
1-36 (48)

ECM: 168937 - 20040706
Assembly Drawing:
-
Tetra Pak RK No. 2686803-0100 REBUILDING KIT, TBA/8-LSC-010V 2686803-0100 Pos. 2685656-0100 1-37 (48)
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-38 (48)

ECM: 168938 - 20040706
Assembly Drawing:
-
G001 90459-3443 1 VARIABLE FREQUENCY DRIVE 22B-A8P0N104
Z001 90459-3454 1 FOOTPRINT FILTER, 22-RF018-BL
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
2686803-0100 Pos. REBUILDING KIT, TBA/8-PRISMA-0101 Drawing file:
1-40 (48)

ECM: 168940 - 20040706
Assembly Drawing:
-
Tetra Pak RK No. 2686803-0100 REBUILDING KIT, TBA/8-PRISMA-010. 2686803-0100 Pos. 2685659-0100 1-41 (48)
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
1-42 (48)

ECM: 168941 - 20040706
Assembly Drawing:
-
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
2686803-0100 Pos. REBUILDING KIT, TBA/8-PRISMA-0102 Drawing file:
1-44 (48)

ECM: 169148 - 20040706
Assembly Drawing:
-
2686159-0100 1 ELECTRICAL MATERIALS .......................................... 1-47
2686160-0100 1 ELECTRICAL DOCUMENT
1531089-0101 1 DOCUMENT FOLDER
Tetra Pak RK No. 2686803-0100 REBUILDING KIT, TBA/8-PRISMA-010. 2686803-0100 Pos. 2686158-0100 1-45 (48)
Doc No: SPC-DF 1531089-0101
Tetra Pak
Used in group:
2686158-0100 Pos. ELECTRICAL MATERIALS Drawing file:
1-46 (48)

ECM: 169149 - 20040706
Assembly Drawing:
-
Tetra Pak RK No. 2686803-0100 ELECTRICAL MATERIALS 2686158-0100 Pos. 2686159-0100 1-47 (48)
Doc No: SPC-DF 1531089-0101
Tetra Pak
SPC
Machine Type Group Description Page No
Tetra Pak RK No. 2686803-0100 Part Number Index ii-1 (4)

Doc No: SPC-DF 1531089-0101
ii-2 (4)
Tetra Pak Doc No: SPC-DF 1531089-0101
Part No Description Page No Part No Description Page No

90194-0302 .... MARKING LABELS REBUILDING KIT1-7, 1-11, 1-15, 1-19, 1-23, 1-27, 1-31, 1-35, 1-39, 1-43, 1-47
90458-1140 .... FERRITE, RI-26-28-13 ............................................ 1-7, 1-11, 1-15, 1-19, 1-23, 1-27, 1-31, 1-35
90459-3443 .... VARIABLE FREQUENCY DRIVE 22B-A8P0N104 ............................................. 1-39, 1-43, 1-47
90459-3450 .... VARIABLE FREQUENCY DRIVE 22A-A4P5N104 .. 1-7, 1-11, 1-15, 1-19, 1-23, 1-27, 1-31, 1-35
90459-3454 .... FOOTPRINT FILTER, 22-RF018-BL .................................................................. 1-39, 1-43, 1-47
90459-3460 .... FOOTPRINT FILTER 22-RF010-AL ........................ 1-7, 1-11, 1-15, 1-19, 1-23, 1-27, 1-31, 1-35
1531089-0101 .DOCUMENT FOLDER ............................ 1-5, 1-9, 1-13, 1-17, 1-21, 1-25, 1-29, 1-37, 1-41, 1-45
1531090-0101 .DOCUMENT FOLDER .......................................................................................................... 1-33
2678754-0100 .REBUILDING KIT, TBA/8-060V .............................................................................................. 1-3
2678755-0100 .ELECTRICAL MATERIALS .................................................................................................. 1-21
2678756-0100 .ELECTRICAL DOCUMENT .................................................................................................. 1-21
2678760-0100 .REBUILDING KIT, TBA/8-030V 649171-0301 ........................................................................ 1-3
2678761-0100 .ELECTRICAL MATERIALS .................................................................................................... 1-5
2678762-0100 .ELECTRICAL DOCUMENT .................................................................................................... 1-5
2678763-0100 .REBUILDING KIT, TBA/8-030V 649171-0401 ........................................................................ 1-3
2678764-0100 .ELECTRICAL MATERIALS .................................................................................................... 1-9
2678765-0100 .ELECTRICAL DOCUMENT .................................................................................................... 1-9
2685656-0100 .REBUILDING KIT, TBA/8-LSC-010V ...................................................................................... 1-3
2685659-0100 .REBUILDING KIT, TBA/8-PRISMA-0101 ............................................................................... 1-3
2686158-0100 .REBUILDING KIT, TBA/8-PRISMA-0102 ............................................................................... 1-3
2686817-0100 .REBUILDING KIT,TBA/8 PT/10-LSC-010V ........................................................................... 1-3
Part No Description Page No Part No Description Page No
Machine Type Group Description Page No
Tetra Pak RK No. 2686803-0100 Part Number Index ii-3 (4)

Doc No: SPC-DF 1531089-0101
Tetra Pak
Tetra Pak

DF-1531089-0101 Rockwell Frequency Converter

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DF-1531089-0101 Rockwell Frequency Converter

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Document Folder

TBA/8, TBA/8 LSC, TBA/8 TPA

Rockwell Frequency converter

Series No/ Machine No Sign.

Rockwell Frequency converter

TBA/8 LSC 010V

TBA/8 TPA 010V

ECM No. 169624

Tetra Pak Carton Ambient

General safety precautions . . . . . . . . . . . . . . . . . . . . . 12

Machine safety devices . . . . . . . . . . . . . . . . . . . . . . . . 15

Equipment for lifting and moving loads . . . . . . . . . . . 23

Tetra Pak Doc No. DF-1531089-0101 i

Rockwell Frequency converter

ii Doc No. DF-1531089-0101 Tetra Pak

Tetra Pak Doc No. DF-1531089-0101 1

Rebuilding kit information

2 Doc No. DF-1531089-0101 Tetra Pak

Tetra Pak Doc No. DF-1531089-0101 3

This page intentionally left blank

4 Doc No. DF-1531089-0101 Tetra Pak

Tetra Pak Doc No. DF-1531089-0101 5

Failure to observe information marked “DANGER!” puts

Failure to observe information marked “WARNING!” can

6 Doc No. DF-1531089-0101 Tetra Pak

Wear eye protection Wear hearing protection

Wear head protection Wear protective gloves

Tetra Pak Doc No. DF-1531089-0101 7

Danger and warning signs

Risk of entanglement! Risk of corrosion and

Risk of burns! Risk of electrocution!

8 Doc No. DF-1531089-0101 Tetra Pak

Risk of falling objects! Risk of intoxication!

Tetra Pak Doc No. DF-1531089-0101 9

10 Doc No. DF-1531089-0101 Tetra Pak

Only skilled or instructed persons are allowed to work on the electrical

person to enable him or her to perceive risks and to avoid hazards

Tetra Pak Doc No. DF-1531089-0101 11

General safety precautions

12 Doc No. DF-1531089-0101 Tetra Pak

Work inside the electrical cabinet must be performed by skilled or instructed

instructed persons only.

Electrical cabinet TBA/8,

Tetra Pak Doc No. DF-1531089-0101 13

Electrical cabinets, LH side

14 Doc No. DF-1531089-0101 Tetra Pak

Machine safety devices

Tetra Pak Doc No. DF-1531089-0101 15

Emergency stop buttons, RH side

16 Doc No. DF-1531089-0101 Tetra Pak

Doors, hoods, covers and guards

Tetra Pak Doc No. DF-1531089-0101 17

18 Doc No. DF-1531089-0101 Tetra Pak

Personal protective equipment

• the showers work

General emergency procedures

If you experience irritation or pain due to having inhaled vapour from

Tetra Pak Doc No. DF-1531089-0101 19

.Hydrogen peroxide in liquid and gas form can cause

Reference: TP document No. M 1751.80

Example of container label

20 Doc No. DF-1531089-0101 Tetra Pak

Hydrogen peroxide must be stored only in its original container as