Stratos® 2402 Oxy

Instruction manual
 Contents
Warranty
Defects occurring within 3 years from delivery date shall be
remedied free of charge at our plant (carriage and insurance Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
paid by sender). Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Sensors, fittings, and accessories: 1 year. Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . .7
Subject to change without notice Overview of Stratos e 2402 Oxy . . . . . . . . . . . . . . . . . . . .9
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Mounting plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Return of products under warranty Pipe mounting, panel mounting . . . . . . . . . . . . . . . . . . . . . . . .12
Please contact our Service Team before returning a defective device. Ship Installation and connection . . . . . . . . . . . . . . . . . . . . . . .14
the cleaned device to the address you have been given. If the device has Information on installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
been in contact with process fluids, it must be decontaminated/disinfected Terminal assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
before shipment. In that case, please attach a corresponding certificate, for Wiring examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
the health and safety of our service personnel. Protective wiring of relay outputs . . . . . . . . . . . . . . . . . . . . . . .18
User interface and display . . . . . . . . . . . . . . . . . . . . . . . .20
Disposal Operation: Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Please observe the applicable local or national regulations Safety features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
concerning the disposal of “waste electrical and electronic Sensocheck, Sensoface sensor monitoring . . . . . . . . . . . . . . . .23
equipment”. GainCheck device self test . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Automatic device self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Hold mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
To activate the Hold mode from outside . . . . . . . . . . . . . . . . . .25
Knick Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Elektronische Messgeräte Menu structure of configuration . . . . . . . . . . . . . . . . . . . . . . . .27
GmbH & Co. KG Overview of configuration steps . . . . . . . . . . . . . . . . . . . . . . . .28
P.O. Box 37 04 15 Output 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Output 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
D-14134 Berlin
Correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Calibration mode, alarm settings . . . . . . . . . . . . . . . . . . . . . . .46
Phone: +49 (0)30 - 801 91 - 0 Limit function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Fax: +49 (0)30 - 801 91 - 200 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Control of rinsing and cleaning systems . . . . . . . . . . . . . . . . . .54
Internet: http://www.knick.de
knick@knick.de
3
Parameter set 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Default settings of parameter sets . . . . . . . . . . . . . . . . . . . . . .57
Parameter set, individual settings . . . . . . . . . . . . . . . . . . . . . . .58
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
Calibration to saturation (SAT) . . . . . . . . . . . . . . . . . . . . . . . . .62
Calibration to concentration (Conc) . . . . . . . . . . . . . . . . . . . . .64
Zero calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Product calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Adjusting temp probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Diagnostics functions . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Controller functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Pulse length / pulse frequency controller . . . . . . . . . . . . . . . . . .76
Connecting a rinsing system . . . . . . . . . . . . . . . . . . . . . . .77
Operation with automatic cleaning system . . . . . . . . . .77
Error messages (error codes) . . . . . . . . . . . . . . . . . . . . . .78
Calibration error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Operating states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Sensoface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Sensocheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Product line and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Explosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Warnings and notes to ensure safe operation . . . . . . . . . . . . .93
Control Drawing CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
4 Stratos e 2402 Oxy
Safety information
Be sure to read and observe the following instruc-
tions!
The device has been designed in accordance with the state of
the art and complying with the applicable safety regulations.
When operating the device, certain conditions may neverthe-
less lead to danger for the operator or damage to the device.
Caution!
Commissioning may only be carried out by trained experts.
Whenever it is likely that protection has been impaired, the
device shall be made inoperative and secured against un-
intended operation.
The protection is likely to be impaired if, for example:
• the device shows visible damage
• the device fails to perform the intended measurements
• after prolonged storage at temperatures above 70 °C
• after severe transport stresses
Before recommissioning the device, a professional routine test
in accordance with EN 61010-1 must be performed. This test
should be carried out by the manufacturer.
5
Intended use

Stratos e 2402 Oxy is used for dissolved oxygen and temperature

measurement in biotechnology, pharmaceutical industry, as well
as in the field of environment, food processing, and sewage
treatment.
The rugged molded enclosure can be wall or pipe mounted or
fixed into a control panel.
The protective hood provides additional protection against direct
weather exposure and mechanical damage.
The Stratos has been designed for application with amperometric
sensors, e.g. Knick SE 704, SE 705, SE 706, SE 707.

Trademarks

The following names are registered trademarks. For practical rea-

sons they are shown without trademark symbol in this manual.
Stratos®
Sensocheck®
Sensoface®
Calimatic®
GainCheck®

InPro® and EasyClean® are registered trademarks of Mettler-

Toledo.

6 Stratos e 2402 Oxy 7

Provided documentation:
Stratos® XXXX (X)
Bedienungsanleitung

Overview of Stratos e 2402 Oxy

70084

• Instruction manual
Do not
1 Output 1 9 + Output 1
connect!
Stratos® XXXX X

Safety precautions . . . . . . . . . . . . . . 3

10
Sicherheitshinweise . . . . . . . . . . . . . 5

- Output 1/2
Consignes de sécurité . . . . . . . . . . . 7

Cathode 2
Norme di Sicurezza . . . . . . . . . . . . . . 9
Avisos de seguridad . . . . . . . . . . . . 11
Turvallisuusohjeet . . . . . . . . . . . . . . 13

DO
Säkerhetsanvisningar . . . . . . . . . . . 15
Sikkerhetsinstrukser . . . . . . . . . . . . 17
Veiligheidsvoorschriften. . . . . . . . . 19
Sikkerhedshenvisninger . . . . . . . . . 21
Indicações de segurança . . . . . . . . 23
Sigurnosne upute . . . . . . . . . . . . . . 25

input
Saugumo nurodymai. . . . . . . . . . . . 27
Wskazówki dotyczącebezpieczeństwa 29
Указания по безопасности . . . . . . 31
Bezpečnostní pokyny . . . . . . . . . . . 33
Biztonsági tudnivalók . . . . . . . . . . . 35

Output 2 11 + Output 2
Guard 3
• Safety instructions /
Reference R1
• EC Declarations of Conformity 4 12 Relay 1
electrode

Kalibrierung / Calibration / Calibrage

Automatisch
Automatic
Automatique
CAL CA. Sol
(BUF)
Manuell
Manual
Manuel
CAL CA. Sol
(MAN)
0000
1100
1105
1001
1015
*
*
*
*
*
TE-194.100-XXX01

Kurzanleitung
Cal-Info
Kalibrierung
Produktkalibrierung
Verschiebung Nullpkt.
Temp. Abgleich
Cal Info
Calibration
pH
Short instructions

Product calibration
Zero point adjustm.
Temp probe adjustm.
Instructions courtes
Cal-Info
Calibrage
Calibrage du produit
Réglage du point zéro
Réglage sonde temp.
Anode 5 13 Relay 1/2
1100 1100 0000 * Letzter Fehler Last error Dernière erreur
1200 * Konfigurierung Configuration Configuration
2222 * Sensormonitor Sensor monitor Contrôle capteur
5555 * Stromgeber 1 Current source 1 Générateur courant 1
5556 Stromgeber 2 Current source 2 Générateur courant 2
5557 Relaistest Relay test Test des relais
5559 Regler manuell Manual controller Régulateur man.
7654 Parametersatz 1/2 Parameter set 1/2 Jeu de paramètres 1/2
1989 * Paßzahl-Editor * Passcode editor * Editeur code d´accès *
Fehlermeldungen Error messages Messages d‘erreur
Steilheit / Slope / Pente /

R2 14 Relay 2
Asymmetriepotential Asymmetry potential Potentiel asymétrique

Drift der Meßkette Electrode drift Dérive électrode

Pufferlösung Buffer solution Solution tampon

Err 01: Meßbereich pH pH range Gamme de mesure pH

*2-Leiter-Gerät konfigurierbar / 2-wire device configurable / appareil 2-fils configurable

Err 02: Meßbereich mV mV range Gamme de mesure mV

grau/gray/gris: nur 4-Leiter-Gerät / 4-wire device only / appareil 4-fils seulement

Err 03: Temperatur Temperature Température

RTD E
Ausgangsstrom 1 Output current 1 Courant sortie 1
Err 11: zu klein too low trop bas
Err 12: zu groß too high trop haut

Temp
Err 13: Spanne Span Plage
Ausgangstrom 2 Output current 2 Courant sortie 2
Err 21: zu klein too low trop bas
Err 22: zu groß too high trop haut
Err 23: Spanne Span Plage
Sensocheck Sensocheck Sensocheck
Err 33: Glaselektrode Glass electrode Electrode de verre
Err 34: Bezugselektrode Reference electrode El. de référence
Spülsonde Rinsing probe Sonde rincage
Err 41: Kommunikation Communication Communication

input
Err 42: Cal-Fehler Cal error Erreur cal.

Alarm 15 Alarm
Err 98: Cal / Conf-Daten Cal / Conf data Données Cal / Conf

Meß-Modus / Measuring mode / Mode mesure Err 99: Systemausfall System failure Défaillance système

• Short instructions
RTD D
16 Alarm
shield C
Clean 17 Clean
Devices only:
HOLD 6 Hold 18 Clean
input
HOLD/
CONTROL 7 Power 19 Power
Control
CONTROL 8 input 20 Power
• EC-Type Examination Certificate

8 Stratos e 2402 Oxy 9

Assembly

Package contents Mounting plan

Check the shipment for transport damage and completeness.
144 105
The package should contain:
• Front unit of Stratos 27
• Lower case
• Bag containing small parts
• Instruction manual
• Specific test report

144
1
11

15
42 21
10 84 43
2
1 2
3
32 80
9 1 Cable gland (3 pieces)
2 Breakthroughs for cable gland
or conduit 1/2”, dia 21.5 mm
(2 breakthroughs)

72
8 Conduits not included!
3 Breakthroughs for pipe mounting
(4 breakthroughs)
4 Breakthroughs for wall mounting

6,2
3
7 6 5 4 (2 breakthroughs)

1 Jumper (2 pieces) 6 Sealing inserts (1 piece) 4

2 Washer (1 piece), for conduit
mounting: Place washer between
enclosure and nut
3 Cable ties (3 pieces)
4 Hinge pin (1 piece), insertable
from either side
5 Enclosure screws (4 pieces)
7 Rubber reducer (1 piece)
8 Cable glands (3 pieces)
9 Filler plugs (3 pieces)
10 Hexagon nuts (5 pieces) Fig.: Mounting plan
11 Sealing plugs (2 pieces),
for sealing in case of wall mounting

Fig.: Assembling the enclosure

10 Stratos e 2402 Oxy 11

Pipe mounting, panel mounting

132 max. 25 1 Screws (4 pieces)

40 60 78 27 2 Gasket (1 piece)
1 3 Control panel
4 Span pieces (4 pieces)
5 Threaded sleeves (4 pieces)
2
3 1
4
5 4

1 ZU 0276 protective hood (if required) 2

2 Hose clamps with worm gear drive to DIN 3017 (2 pieces) 1...22 3
3 Pipe-mount plate (1 piece)
4 For vertical or horizontal posts or pipes Fig.: ZU 0275 panel-mount kit
5 Self-tapping screws (4 pieces)
Fig.: ZU 0274 pipe-mount kit

165 132

1 1
173

Fig.: ZU 0276 protective hood for wall and pipe mounting

12 Stratos e 2402 Oxy 13

Installation and connection

Information on installation
4 3 1
Caution!
• The Stratos may only be installed by trained experts
in accordance with this instruction manual and as
per applicable local and national codes.
• Be sure to observe the technical specifications and input ratings.
• Be sure not to notch the conductor when stripping the
insulation.
• Before connecting the device to the power supply, make sure
that its voltage lies within the range 20.5 to 253 V AC/DC.
• When commissioning, a complete configuration must be
carried out by the system administrator.

The terminals are suitable for single wires and flexible leads up to
2
2.5 mm2 (AWG 14).

Warning!
Additional safety precautions have to be taken for applications in
hazardous locations to CSA (CLI DIV2 GPA,B,C,D T4, Ex nA IIC T4)!
(See Pg 93.) 1 ESD shield covering the sensor inputs
(Screw off for assembly)
Terminal assignments Note: The cable shield must end under the ESD shield.
(Cut lines if required)
2 Terminals for temperature probe
3 Terminals for sensor
4 Connection of power supply
Fig.: Information on installation, rear side of Stratos
Division 2 wiring
The connections to the Stratos are incendive and
must be installed in accordance with the National
Electric Code (ANSI-NFPA 70) Division 2 hazardous
Fig.: Terminal assignments Stratos e 2402 Oxy (classified) location incendive wiring techniques.

14 Stratos e 2402 Oxy 15

Wiring example 1 Wiring example 2
SE 704/SE 705 sensor (Series InPro6000) and ZU 0231 cable Sensors with connection via VP cable

transparent
white
red

yellow /
green
red
yellow /
green
black

white
black

green
blue

gray
SE 704 / SE 705 sensor SE 706 / SE 707 sensor
(or InPro6000) (or InPro6800/6900)
Connection Terminal Cable (e.g. ZU 0231) Connection Terminal VP cable (e.g. ZU 0313)
1 not connected 1 not connected
cathode 2 white (coax core) cathode 2 transparent (coax core)
guard 3 not connected guard 3 gray / SE 707 (InPro6900)
ref. el. 4 (jumper 4-5) ref. el. 4 (jumper 4-5), blue
anode 5 red (coax shield) anode 5 red (coax shield)
RTD E black RTD E green
RTD D black RTD D white
shield C yellow / green shield C yellow/green
16 Stratos e 2402 Oxy 17
Protective wiring of switching outputs

Protective wiring of switching contacts Typical protective wiring measures

Relay contacts are subjected to electrical erosion. Especially
with inductive and capacitive loads, the service life of the con-
tacts will be reduced. For suppression of sparks and arcing,
components such as RC combinations, nonlinear resistors,
series resistors and diodes should be used.

Typical AC applications
with inductive load
1
1 Load
1 2 2 RC combination, e.g. RIFA PMR 209
Typical RC combinations
for 230 V AC:
2
3 Capacitor 0.1µF / 630V,
3 Resistor 100 Ohms / 1 W A: DC application with inductive load
3 Contact
B: AC/DC applications with capacitive load
C: Connection of incandescent lamps
A1 Inductive load
A2 Free-wheeling diode, e.g. 1N4007 (Observe polarity)
A3 Contact
B1 Capacitive load
B2 Resistor, e.g. 8 Ohms/1 W at 24 V / 0.3 A
B3 Contact
C1 Incandescent lamp, max 60 W / 230 V, 30 W / 115 V
C3 Contact

Warning!
Make sure that the maximum ratings of the relay
contacts are not exceeded even during switching!

18 Stratos e 2402 Oxy 19

User interface and display

User interface Display

1 2 3 4 5 6 7 8 9 10

20
11
19

18 12
13

17 16 15 14

1 Mode code entry 14 Lower display

2 Display of measured variable* 15 Manual temp indicator
3 Temperature 16 Hold mode active
4 Current output 17 Waiting time running
5 Limit values 18 Sensor data
6 Alarm 19 Main display
7 Sensocheck 20 Sensoface
8 Calibration
9 Interval/response time * Not in use
10 Wash contact
11 Measurement symbols
12 Proceed with enter
13 Bar for identifying the device
1 Display 3 Keypad status, above mode indicators,
2 Mode indicators (no keys), 4 Coding from left to right:
from left to right: 5 Rating plate - Measuring mode
- Measuring mode 6 Model designation - Calibration mode
- Calibration mode 7 Alarm LED - Alarm
- Alarm - Wash contact
- Wash contact - Configuration mode
- Configuration mode

20 Stratos e 2402 Oxy 21

Operation: Keypad Safety functions .

Start, end calibration Sensocheck, Sensoface sensor monitoring

Sensocheck continuously monitors the sensor and leads.
Start, end configuration Sensocheck can be switched off (Configuration, Pg 47).

Select digit position

(selected position flashes)
Edit digit
• Calibration:
Continue in program sequence
• Configuration: Confirm entries,
next configuration step
• Measuring mode: Display output current
Cal Info, display of zero current and slope
Sensoface provides information on the sensor condi-
tion.
The zero point, slope, and response time during calibra-
tion are evaluated. The three Sensoface indicators pro-
vide the user with information about wear and required
maintenance of the sensor.
GainCheck device self test
A display test is carried out, the software version is displayed
and the memory and measured value transfer are checked.
Start GainCheck device self-test: +

Error Info, display last error message Automatic device self-test

The automatic device self-test checks the memory and meas-
ured-value transfer. It runs automatically in the background at
+ Start GainCheck device self-test fixed intervals.

22 Stratos e 2402 Oxy 23

Safety features

Hold mode To activate the Hold mode from outside

Display:
The Hold mode can be activated from outside by sending a
signal to the Hold input (e.g. from the process control system).
The Hold mode is a safety mode during configuration and cali-
bration. Output current is frozen (Last) or set to a fixed value
(Fix). Alarm and limit contacts are disabled. Power supply
If the calibration or configuration mode is exited, the Stratos 12...24 V AC/DC
remains in the Hold mode for safety reasons. This prevents
Hold
undesirable reactions of the connected peripherals due to
incorrect configuration or calibration. The measured value and 6
“HOLD” are displayed alternately. The Stratos only returns to
measuring mode after enter is pressed and a waiting time of input 7
20 s has passed. Stratos e 2402
Process control system (PCS)

Hold active Hold inactive

10 ... 30 V AC/DC 0 ... 2 V AC/DC

24 Stratos e 2402 Oxy 25

Configuration
In the Configuration mode you set the device parameters.
Menu structure of configuration
Activate Activate with conf The configuration steps are assigned to different menu groups.
With the arrow keys you can jump between the individual menu
Enter mode code “1200” groups.
Edit parameter with and , Each menu group contains menu items for setting the parameters.
confirm/continue with enter.
Pressing enter opens a menu item.
(End with conf enter.)
The values are edited using the arrow keys.
Pressing enter confirms/stores the settings.
Hold During configuration the Stratos remains
Return to measurement: Press conf key.
in the Hold mode for reasons of safety.
The output current is frozen (at its last Select menu group Menu group Code Display Select menu item
value or at a preset fixed value, depend-
ing on the configuration), limit and
alarm contacts are inactive. The con- Output 1 o1.
troller is in the configured state,
Sensoface is off, mode indicator Menu item 1
“Configuration” is on.
HOLD icon Menu item 2

Menu item ...

Input errors The configuration parameters are Output 2 o2.

checked during the input. In the case of
an incorrect input “Err” is displayed for
approx. 3 sec. The incorrect parameters Correction CO.
cannot be stored. Input must be repeat-
ed.
Calibration mode CA.

End End with conf. The measured value and Alarm settings AL.
Hold are displayed alternately, “enter”
flashes. End Hold mode with enter.
Relay / Controller rL. Previous
The display shows the measured value. menu group:
The output current remains frozen for
another 20 sec (HOLD icon on, “hour- Rinsing and
Pb.
glass” flashes). cleaning probes

26 Stratos e 2402 Oxy 27

Overview of configuration steps
Code Choices Auswahl
Code Menu Choices
ALr Alarm settings
out1 Output 1 AL. Select Sensocheck ON / OFF
o1. Select sensor type Standard (Type A) / Traces (Type B) Enter alarm delay xxxx s
Select saturation / concentration % / mg/l, ppm LED in HOLD mode ON / OFF
Select current range 0-20 mA / 4-20 mA rLAY Relay 1/2: Limit values, controller
Enter current beginning xxxx rL. Select limit function / controller LiMIT / CtROL
Enter current end xxxx L1. Select contact function Lo / Hi
Time constant of output filter xxxx s Select contact response N/O / N/C
22 mA signal in the case of error ON / OFF Enter switching point xxxx
Signal behavior during HOLD Last / Fix Enter hysteresis xxxx
Enter fixed value xxx.x mA Enter delay xxxx SEC
L2. Select contact function xxxx s
out2 Output 2
Select contact response N/O / N/C
o2. Select temperature unit °C / °F Enter switching point xxxx
Select temperature probe 22NTC / 30NTC Enter hysteresis xxxx
Select current range 0-20 mA / 4-20 mA Enter delay xxxx SEC
Enter current beginning xxx.x Ct. Enter controller setpoint xxxx
Enter current end xxx.x Enter neutral zone xxxx
Time constant of output filter xxxx s (P) Controller gain KP xxxx %
22 mA signal in the case of temp error ON / OFF (I) Reset time TR xxxx SEC
(D) Rate time TD xxxx SEC
Signal behavior during HOLD Last / Fix
Pulse length /Pulse frequency PLC / PFC
Enter fixed value xxx.x mA
PLC: Pulse length xxxx SEC
Corr Correction PFC: Pulse frequency xxxx /min
Co. Enter polarization voltage 0675 mV / xxxx mV Select HOLD behavior Y Last / Y Off
Select pressure unit bar / kPa / PSi PrbE Rinsing and cleaning probes
Select process pressure correction x.xxx bar / 1.013 bar Pb. Select rinsing/cleaning probe EASYCLN / rinse
Enter salt correction xx.xx mg/l rinse Rinsing interval xxx.x h
Rinse duration xxxx SEC
CAL Calibration mode
Contact response N/O / N/C
CA. Select saturation / concentration SAt / Conc
EASYCLN Cleaning interval xxx.x h
Enter cal timer interval xxxx h
Lock cleaning interval Off / On

28 Stratos e 2402 Oxy 29

Configuration
Output 1
Select sensor type. Measurement procedure.
Code Display Action Choices
Menu group Code Display Select menu item o1. Select configuration
(Press conf key).
Output 1 o1.
Select sensor type*
Enter mode code “1200”
(Select position with key and
Select meas. procedure
edit number with key.
When the display reads “1200”,
Select 0-20 / 4-20 mA After correct input a wel- press enter to confirm.)
come text (CONF) is dis-
Enter current beginning played for approx. 3 sec

The Stratos is in HOLD mode (HOLD

Enter current end icon is on).
Set output filter Select sensor Type A / B Type A
(see table on left-hand side) (SE 704 /
22 mA in the case of error Select with key 705 / 706,
Proceed with enter InPro6000...
Hold mode 6800)
Type B
End: (InPro6900,
SE 707)
Press conf, then enter

* Sensors Type A (standard applications) Select measurement procedure %

(valid for all following settings): mg/l
Sensor type Screw cap Sensor current in air (25 °C) Detection • SAt: Saturation (%) ppm
limit • Conc: Concentration
SE 704 / SE 705/ SE 706 4-pole 30 to 65 nA 0.01 ppm (mg/l or ppm)
InPro6100 / InPro6200 4-pole 50 to 110 nA 0.01 ppm Select with key
InPro6800 VP typ. 60 nA 0.006 ppm Proceed with enter

* Sensor Type B (traces)

Sensor type Screw cap Sensor current in air (25 °C) Detection
limit
InPro6900 / SE 707 VP typ. 350 nA 0.001 ppm

Note: Characters represented in gray are flashing and can be edited.

Note: Stratos 2402 Oxy has as device a resolution of 0.01 ppm.

30 Stratos e 2402 Oxy 31

Configuration
Output 1
Output current range. Current beginning. Current end.
Code Display Action Choices

Menu group Code Display Select menu item o1. Set output current range 4 - 20 mA
Select with key (0 - 20 mA)
Proceed with enter
Output 1 o1.
Select sensor type
Select meas. procedure Current beginning 0000 %
Enter lower end of scale, depending (mg/l,
Select 0-20 / 4-20 mA on the measurement procedure ppm)
selected (Saturation or
Enter current beginning Concentration)
Select with key, edit number with
Enter current end key, proceed with enter

Set output filter Current end 0100 %

Enter upper end of scale, depending (mg/l,
22 mA in the case of error on the measurement procedure ppm)
selected (Saturation or
Hold mode Concentration)
Select with key, edit number with
key, proceed with enter

Assignment of measured values:

Current beginning and current end
Example 1: Range 0 to 100 % Example 2: Range 50 to 70%.
Advantage: Higher resolution in
[%] range of interest

100 Oxygen [%] Oxygen

saturation saturation
70

End: Output current Output current

Press conf, then enter 0 50
4 20 [mA] 4 20 [mA]

32 Stratos e 2402 Oxy 33

Configuration
Output 1
Time constant of output filter.
Code Display Action Choices

Menu group Code Display Select menu item o1. Time constant of output filter 0 sec
Default setting: 0 sec (inactive). (0 - 120 sec)
To specify a time constant:
Select sensor type
Output 1 o1. Select with key,
edit number with key,
Select meas. procedure proceed with enter.
Select 0-20 / 4-20 mA
Enter current beginning
Enter current end Time constant of output filter
Set output filter To smoothen the current output, a low-pass filter with
adjustable filter time constant can be switched on. When there
22 mA in the case of error is a jump at the input (100 %), the output level is 63 % after
the time constant has been reached.
Hold mode
The time constant can be set from 0 to 120 sec.
If the time constant is set to 0 sec, the current output follows
the input.
Note:
The filter only acts on the current output, not on the display, the
limit values, or the controller!

Time constant 0 to 120 sec

End:
Press conf, then enter

34 Stratos e 2402 Oxy 35

Configuration
Output 1
Output current during Error and HOLD.
Code Display Action Choices

Menu group Code Display Select menu item o1. 22 mA signal for error message OFF
Select with key (ON)
Proceed with enter
Output 1 o1.
Select sensor type
Select meas. procedure Output signal during HOLD LAST
LAST: (FIX)
Select 0-20 / 4-20 mA During HOLD the last measured value
is maintained at the output
Enter current beginning FIX:
During HOLD a value (to be entered)
Enter current end is maintained at the output
Select with key
Set output filter Proceed with enter

22 mA in the case of error

Only with FIX selected: 21.0 mA
Enter current which is to flow at the (00.0 to
Hold mode output during HOLD 21.0 mA
Select with key,
edit number with key,
proceed with enter.

Output signal during HOLD:

Output current Output signal HOLD Output signal HOLD

[mA] Setting FIX = 21.0 mA Setting LAST
21

End:
Press conf, then enter 4
HOLD active HOLD active

36 Stratos e 2402 Oxy 37

Configuration
Output 2
Temperature unit and probe. Output current.
Code Display Action Choices

Menu group Code Display Select menu item o2. Specify temperature unit °C
Select with key (°F)
Proceed with enter
Output 2 o2. Select °C/°F
Select temp probe Select temperature probe 22NTC
Select with key (30NTC)
Select 0-20 / 4-20 mA Proceed with enter

Enter current beginning Set output current range 4 - 20 mA

Select with key (0 - 20 mA)
Enter current end Proceed with enter

Set output filter Current beginning: 000.0 °C

Enter lower end of scale.
22 mA for temp error Select with key, edit number with
key, proceed with enter.
Hold mode
Current end: 100.0 °C
Enter upper end of scale.
Select with key, edit number with
key, proceed with enter.

Process temperature: Current beginning and current end

Example 1: Range 0 to 100 °C Example 2: Range 50 to 70 °C.
Advantage: Higher resolution in
[°C] range of interest

100 Process temperature [°C] Process temperature

70

End: Output current Output current

Press conf, then enter 0 50
4 20 [mA] 4 20 [mA]

38 Stratos e 2402 Oxy 39

Configuration
Output 2
Time constant of output filter.
Code Display Action Choices

Menu group Code Display Select menu item o2. Time constant of output filter 0 sec
Default setting: 0 s (inactive). (0 - 120 sec)
To specify a time constant:
Output 2 o2.
Select °C/°F Select with key,
edit number with key,
Select temp probe proceed with enter.

Select 0-20 / 4-20 mA

Enter current beginning
Enter current end Time constant of output filter
To smoothen the current output 2, a low-pass filter with
Set output filter
adjustable filter time constant can be switched on. When there
22 mA for temp error is a jump at the input (100 %), the output level is 63 % after
the time constant has been reached.
Hold mode The time constant can be set from 0 to 120 sec.
If the time constant is set to 0 sec (default), the current output
follows the input.
Note:
The filter only acts on the current output, not on the display!

Time constant 0 to 120 s

End:
Press conf, then enter

40 Stratos e 2402 Oxy 41

Configuration
Output 2
Temperature error. Output current during HOLD.
Code Display Action Choices

Menu group Code Display Select menu item o2. 22 mA signal for error message OFF
Select with key (ON)
Proceed with enter
Output 2 o2.
Select °C/°F
Select temp probe Output signal during HOLD LAST
LAST: (FIX)
During HOLD the last measured
Select 0-20 / 4-20 mA
value is maintained at the output
FIX:
Enter current beginning
During HOLD a value (to be entered)
is maintained at the output
Enter current end Select with key
Proceed with enter
Set output filter
22 mA for temp error Only with FIX selected: 21.0 mA
Enter current which is to flow at the (00.0 to
Hold mode output during HOLD 21.0 mA)
Select with key,
edit number with key,
proceed with enter.

Output signal during HOLD:

Output current Output signal HOLD Output signal HOLD

[mA] Setting FIX = 21.0 mA Setting LAST
21

End:
Press conf, then enter 4
HOLD active HOLD active

42 Stratos e 2402 Oxy 43

Configuration
Correction
Polarization voltage. Process pressure. Salt correction.
Code Display Action Choices

Menu group Code Display Select menu item Co. Enter polarization voltage 0675 mV
Select with key, edit number with
key, proceed with enter.
Polarization voltage
Correction CO.

Meas. unit (pressure) Select pressure unit bar

Select with key (kPa, PSi)
Process pressure Proceed with enter

Salt correction Process pressure correction 1.013

Enter process pressure. This value is
bars
used to correct oxygen saturation. It
has no influence on concentration
measurement (Conc).
Select with key,
edit number with key,
proceed with enter.

Enter salt correction 00.00

(salinity)
Select with key, ppt*
edit number with key,
proceed with enter.

* ppt (parts per thousand) - corresponds to g/kg

End:
Press conf, then enter

44 Stratos e 2402 Oxy 45

Configuration
Calibration mode
Alarm settings
Code Display Action Choices

Menu group Code Display Select menu item CA. Specify calibration mode SAt
(Calibration to saturation or (Conc)
Calibration mode concentration)
Calibration mode CA. Select with key
Proceed with enter
Cal timer interval

End: Cal timer interval 0000 h

Press conf, then enter The cal timer reminds you to (0 to 9999 h)
calibrate in time.
Select with key,
edit number with key,
Alarm settings AL.
Select Sensocheck proceed with enter.

Delay
AL. Select Sensocheck ON / OFF
LED in HOLD mode (continuous monitoring of
sensor)
Select with key
End: Proceed with enter
Press conf, then enter

Alarm contact
Alarm 15 Delay for alarm 0010 s
The alarm contact is closed during normal operation Select with key, edit number with (xxxx s)
16 (N/C). It opens in the case of alarm or power outage. key, proceed with enter.
As a result, a failure message is provided even in the
case of line breakage (fail-safe behavior).
For contact ratings, see Specifications. LED in HOLD mode ON / OFF
Error messages can also be signaled by a 22 mA output Select with key, edit number with
current ( see Pg 37, 43, 78). key, proceed with enter.

The operating behavior of the alarm contact is shown on

Pg 80. LED state:
Parameter setting Alarm HOLD
The alarm delay acts on the LED, the 22 mA signal
and the alarm contact. ON on flashes
OFF flashes off

46 Stratos e 2402 Oxy 47

Configuration
Limit function
Relay 1
Code Display Action Choices

Menu group Code Display Select menu item rL. Use of relays: LiMIT
• Limit function (LiMIT) (CtROL)
• Controller (CtROL)
Relay / Controller rL. Use of relays Select with key
Proceed with enter
L1. Contact function
Contact response Note: Selecting CtROL leads to
Controller menu group Ct.
Enter switching point
L1. Limit 1 function , Lo
Enter hysteresis see Fig. on Pg 51. (Hi)
Select with key,
Delay proceed with enter
L2. Relay 2 menu group Limit 1 contact response N/C
N/C: normally closed contact (N/O)
Ct. Controller menu group N/O: normally open contact
Select with key
Proceed with enter

Limit 1 switching point 0000 %

Select with key, edit number with (xxxx %)
key, proceed with enter.

Limit 1 hysteresis 0001 %

Select with key, edit number with (xxxx %)
key, proceed with enter.

Limit 1 delay 0010 sec

The contact is activated with (0 - 600 sec)
delay (deactivated without delay)
Select with key,
edit number with key,
End: proceed with enter.
Press conf, then enter

48 Stratos e 2402 Oxy 49

Configuration
Limit function
Relay 2
Code Display Action Choices

Menu group Code Display Select menu item L2. Select Limit 2, see Fig. below. Hi
Select with key (Lo)
Proceed with enter
Relay / Controller rL. Use of relays
L1. Relay 1 menu group Limit 2 contact response N/C
N/C: normally closed contact (N/O)
L2. Contact function N/O: normally open contact
Select with key
Contact response Proceed with enter

Enter switching point

Limit 2 switching point 0500 %
Enter hysteresis Select with key, edit number with (xxxx %)
key, proceed with enter.
Delay
Ct. Controller menu group Limit 2 hysteresis 0001 %
Select with key, edit number with (xxxx %)
key, proceed with enter.

Limit 2 delay 0010 s

The contact is activated with (0 - 600 s)
delay (deactivated without delay)
Select with key,
edit number with key,
proceed with enter.

Limit Lo Limit Hi
Signal Signal
Hysteresis +
Switching
Switching point
point
Hysteresis -

1 1
End: Contact Contact

Press conf, then enter 0 0

50 Stratos e 2402 Oxy 51

Configuration
Controller (for description see Pg 74)
Setpoint. Neutral zone
Code Display Action Choices

Menu group Code Display Select menu item Ct. Setpoint 0100 %
Select with key, edit number with (xxxx %)
key, proceed with enter.
Relay / Controller rL. Use of relays
L1. Relay 1 menu group Neutral zone (dead band) 0010 %
Select with key, edit number with (xxxx %)
key, proceed with enter.
L2. Relay 2 menu group
Ct. Controller setpoint Controller: P-action component 0100 %
Select with key, edit number with (xxxx %)
Enter neutral zone key, proceed with enter.

(P) Controller gain Controller: I-action component 0000 sec

(reset time). Select with , edit (0–9999 sec)
(I) Reset time TR number with , proceed with
enter.
(D) Rate time TD Controller: D-action component 0000 sec
(rate time). (0–9999 sec)
Controller type PLC / PFC Select with , edit number with ,
proceed with enter.
PLC: Pulse length
Pulse length /Pulse frequency PLC
Select with key (PFC)
PFC: Pulse frequency
Proceed with enter
HOLD behavior
PLC: Pulse length 0010 sec
Select with key, edit number with (0–600 sec)
key, proceed with enter.

PFC: Pulse frequency 0060/min

Select with key, edit number with (0–180 /min)
key, proceed with enter.

End: Behavior during HOLD Y Last

Select with key (Y Off)
Press conf, then enter Proceed with enter

52 Stratos e 2402 Oxy 53

Configuration
Control of rinsing and cleaning systems

Menu group Code Display Select menu item

Code Display Action (cleaning system) Selection
Cleaning Rinsing / Cleaning system
probes
Pb. Pb. • Cleaning system (EasyClean) EASYCLN
Rinsing interval Select with key (rinse)
Proceed with enter
Rinse duration
Cleaning interval 000.0 h
Contact response (EasyClean only) (xxx.x h)
Select with key, edit number
Cleaning interval with key, proceed with enter

Lock cleaning interval* Off

(On)
Code Display Action (rinse equipment) Selection On: The Stratos only starts a
cleaning interval if the meas-
Pb. Control of: rinse ured value lies within the toler-
• Rinse equipment (rinse) (EASYCLN) ated range (Limit Lo/Limit Hi).
• Cleaning system (EasyClean) EASYCLN:
Select with key see opposite
Proceed with enter page

Rinsing interval 000.0 h

Select with key, edit number (xxx.x h)
with key, proceed with enter
*“Lock cleaning interval” function:

Rinse duration 0060 s ppm The Stratos only starts a

Select with key, edit number (xxxx s)
Locked
cleaning interval if the measured
with key, proceed with enter Limit Hi
value lies within the tolerated
range (Limit Lo/Limit Hi).
Contact type N/C Limit Lo (For limit setting, refer to
Select with key (N/O) Locked
Pages 49, 51).
Proceed with enter t

54 Stratos e 2402 Oxy 55

Parameter set 1/2

Default settings of parameter sets

Display Action Remark
Two complete parameter sets are stored in the EEPROM.
Switch between parameter sets Wrong settings change As delivered, the two sets are identical but can be edited.
Press conf key, the measurement
properties!
Note:
enter code 7654
Select with key, Fill in your configuration data on the following pages.
edit number with key, If an invalid code is
proceed with enter. entered, the Stratos
returns to measuring
mode.
Code. Parameter Default setting Code. Parameter Default setting
Welcome text is dis-
played for approx. o1. Sensor type A rL. Relay function Limit
3 sec o1. %, mg/l, ppm % L1. Contact function Lo
o1. 0/4-20 mA 4-20 mA L1. Contact response N/C
Select parameter set o1. Current beginning 0000 % L1. Switching point 0000 %
Select with key o1. Current end 0500 % L1. Hysteresis 0001 %
Proceed with enter o1. Filter time 0s L1. Delay 0010 sec
o1. 22mA signal OFF L2. Contact function Hi
o1. Hold behavior Last L2. Contact response N/C
Since the complete device config- o1. Fix current 021.0 mA L2. Switching point 0500 %
uration is changed in one step, o2. Unit °C / °F °C L2. Hysteresis 0001 %
there is a security prompt o2. Temp probe 22 NTC L2. Delay 0010 sec
(No/Yes). o2. 0/4...20mA 4-20 mA Ct. Setpoint 0100 %
When pressing enter directly, the o2. Current beginning 000.0 °C Ct. Neutral zone 0010 %
selection is not stored. o2. Current end 100.0 °C Ct. P action 0100 %
o2. Filter time 0s Ct. I action 0000 sec
o2. 22mA signal OFF Ct. D action 0000 sec
o2. Hold behavior Last Ct. PLC/PFC controller PLC
o2. Fix current 021.0 mA Ct. Pulse length 0010 sec
Co. Polariz. voltage 675 mV Ct. Pulse frequency 0060 /min
Co. Pressure unit bar Ct. Hold behavior Last
Co. Pressure 1,013 bars Pb. Probe selection rinse
Co. Salinity 00.00 mg/l Pb. Rinsing interval 000.0 h
CA. Cal mode Sat Pb. Rinse duration 0060 sec
CA. Cal interval 0000 h Pb. Contact type N/C
AL. Sensocheck OFF Pb. Cleaning interval 000.0 h
AL. Alarm delay 0010 sec Pb. Lock interval Off
AL. LED Hold off

56 Stratos e 2402 Oxy 57

Parameter set – user settings

Code. Parameter Setting Code. Parameter Setting

o1. Sensor type ____________ ____________ rL. Relay function ____________ ____________
o1. %, mg/l, ppm ____________ ____________
o1. 0/4–20 mA ____________ ____________ L1. Contact function ____________ ____________
o1. Current beginning ____________ ____________ L1. Contact response ____________ ____________
o1. Current end ____________ ____________ L1. Switching point ____________ ____________
o1. Filter time ____________ ____________ L1. Hysteresis ____________ ____________
o1. 22mA signal ____________ ____________ L1. Delay ____________ ____________
o1. Hold behavior ____________ ____________
o1. Fix current ____________ ____________ L2. Contact function ____________ ____________
L2. Contact response ____________ ____________
o2. Unit °C / °F ____________ ____________ L2. Switching point ____________ ____________
o2. Temp probe ____________ ____________ L2. Hysteresis ____________ ____________
o2. 0/4–20mA ____________ ____________ L2. Delay ____________ ____________
o2. Current beginning ____________ ____________
o2. Current end ____________ ____________ Ct. Setpoint ____________ ____________
o2. Filter time ____________ ____________ Ct. Neutral zone ____________ ____________
o2. 22mA signal ____________ ____________ Ct. P action ____________ ____________
o2. Hold behavior ____________ ____________ Ct. I action ____________ ____________
o2. Fix current ____________ ____________ Ct. D action ____________ ____________
Ct. PLC/PFC controller ____________ ____________
Co. Polarization voltage ____________ ____________ Ct. Pulse length ____________ ____________
Co. Pressure unit ____________ ____________ Ct. Pulse frequency ____________ ____________
Co. Pressure ____________ ____________ Ct. Hold behavior ____________ ____________
Co. Salinity ____________ ____________
Pb. Probe selection ____________ ____________
CA. Cal mode ____________ ____________ Pb. Rinsing interval ____________ ____________
CA. Cal interval ____________ ____________ Pb. Rinse duration ____________ ____________
Pb. Contact type ____________ ____________
AL. Sensocheck ____________ ____________
Pb. Cleaning interval ____________ ____________
AL. Alarm delay ____________ ____________
Pb. Lock interval _____________ _____________
AL. LED Hold ____________ ____________

58 Stratos e 2402 Oxy 59

Calibration
Calibration adjusts the device to the sensor.
Activate Activate with cal
Enter mode code
• Zero point: 1001
• Saturation/Concentration: 1100
Edit parameter with and ,
confirm/continue with enter.
(End with cal enter.)
Hold During calibration the Stratos remains in
the Hold mode for reasons of safety.
Output current is frozen (last value or
preset fixed value, depending on config-
uration), limit and alarm contacts are
inactive. The controller is in the config-
ured state. Sensoface is off, mode indi-
cator “Calibration” is on.
HOLD icon
The calibration parameters are checked
Input errors
during the input.
In the case of an incorrect input ”Err” is
displayed for approx. 3 sec.
The incorrect parameters cannot be
stored. Input must be repeated.
End End with cal.
The measured value and Hold aredis-
played alternately, “enter” flashes.
Press enter to end the Hold mode.
The measured value is displayed.
The output current remains frozen for
another 20 sec (HOLD icon on, “hour-
glass” flashes).
60 Stratos e 2402 Oxy
Calibration
It is always recommended to calibrate in air.
Compared to water, air is a calibration medium which is easy to
handle, stable, and thus safe. In the most cases, however, the
sensor must be dismounted for a calibration in air.
When dealing with biotechnological processes which require
sterile conditions, the sensor cannot be removed for calibration.
Here, calibration must be performed with aeration directly in the
process medium (e.g. after sterilisation).
In the field of biotechnology, for example, often saturation is
measured and calibration is performed in the medium for rea-
sons of sterility.
For other applications where concentration is measured (water
control etc.), calibration in air has been proved useful.
Common combination: process variable / calibration mode
Measurement Calibration
Saturation Water
Concentration Air
The calibration procedures for these two common applications
are described on the following pages. Of course, other combina-
tions of process variable and calibration mode are possible.
Note:
When a 2-point calibration is required, the zero point calibration
should be performed prior to saturation or concentration cali-
bration, resp.
All calibration procedures must be performed by trained person-
nel.
61
Calibration to saturation (SAT)

Display Action Remark Display Action Remark

Activate calibration SAT or Conc calibra- Enter desired value for saturation Default: last value
(Press cal.) tion is selected during entered
Enter mode code 1100 configuration. Select with key,
Select with key, edit number with key,
edit number with key, If an invalid code is proceed with enter.
proceed with enter. entered, the Stratos
returns to measuring
mode.
Display new slope and zero New calibration:
Place sensor in calibration medium Stratos is in the Hold (related to 25°C and 1013 mbars). Press cal key.
Start with enter mode End calibration with enter.

Enter relative humidity Default for relative

humidity in aqueous Place sensor in process After end of calibra-
Select with key,
media: The percent saturation is shown in tion, the outputs
edit number with key,
rH = 100 % the main display alternately with remain in Hold mode
proceed with enter.
(in air approx. 50 %) “Hold”; “enter” flashes. for approx. 20 sec.
End with enter.

Enter calibration pressure Default for calibration

Select with key, pressure is the
edit number with key, process pressure con-
proceed with enter. figured
Information on saturation calibration (SAT)
• The calibration medium must be in equilibrium with air (percent saturation for
water is 100 %).Oxygen exchange between water and air is very slow.
Automatic drift check Drift check can be To speed up the adjustment processes, make sure that there is a steady
Display of sensor current (related stopped after > 10 sec medium flow during calibration.
to 25 °C and 1013 mbars normal by pressing cal (accu- • If the percent saturation is known from a simultaneous measurement, it can
pressure) and measuring tempera- racy reduced). be entered manually.
ture. • For 2-point calibration, perform zero point calibration first.

The drift check might take some

time.

62 Stratos e 2402 Oxy 63

Calibration to concentration (Conc)

Display Action Remark Display Action Remark

Activate calibration SAT or Conc calibra- Enter default for concentration Default value is calcu-
(Press cal.) tion is selected during (Select with key, lated from rel. humidi-
Enter mode code 1100 configuration. edit number with key, ty, cal pressure, and
(Select with key, proceed with enter.) cal temperature.
edit number with key, If an invalid code is
proceed with enter.) entered, the Stratos (The unit of measure-
returns to measuring ment, ppm or mg/l, ...
mode. is preset during config-
uration.)
Place sensor in air Stratos is in the Hold
Start with enter mode

Enter relative humidity Default for relative

(Select with key, humidity in air: Display of new slope and zero New calibration:
edit number with key, rH = 50 % (related to 25 °C and 1013 mbars) Press cal key.
proceed with enter.)
Press enter to end concentration
calibration.

Enter calibration pressure Default for calibration

(Select with key,
edit number with key,
proceed with enter.)
Automatic drift check
Display of input current (related
to 25 °C and 1013 mbars)
and measuring temperature.
pressure is normal
pressure 1.013 bars. Place sensor in process After end of calibra-
The new value is shown in the tion, the outputs
main display alternately with remain in Hold mode
“Hold”; “enter” flashes. for approx. 20 sec.
End with enter.
Drift check can be
stopped after > 10 sec
by pressing cal (accu-
racy reduced).

The drift check might take some Information on concentration calibration (Conc)
time. Calibration in air. This calibration method is recommended when the sensor can
be removed for calibration. Air has a stable oxygen content. Therefore the adjust-
ment processes during calibration run more quickly.
• For 2-point calibration, perform zero point calibration first.

64 Stratos e 2402 Oxy 65

Zero point calibration

Zero point calibration

Display Action Remark
The sensor models SE 704, SE 705 and InPro6000 have a very Activate calibration Stratos is in the Hold
low zero point current. Therefore, a zero point calibration is (press cal key) mode.
only recommended for measurement of oxygen traces. If a zero Enter mode code 1001 If an invalid code is
point calibration is performed, the DO sensor should remain for Select with key, entered, the Stratos
edit number with key, returns to measuring
at least 10 to 30 minutes in the calibration medium in order to mode.
proceed with enter.
obtain stable, non-drifting values.
During zero point calibration, a drift check is not performed.
Zero point current of a properly functioning sensor is notably Place sensor in oxygen-free
less than 0.5 % of air current. The display (secondary: meas- medium
ured value, main: entered value) does not change until an Zero

input current is entered for the zero point.

When measuring in an oxygen-free medium, the displayed cur- Main display:
Zero point current;
rent can be taken directly. store with enter
or correct with arrow keys
and then store with enter.
Lower display: Sensor current
measured

Display of slope New calibration:

Display of new zero point cur- Press cal key.
rent
End calibration with enter,
place sensor in process

The oxygen value is shown in After end of calibra-

the main display alternately tion, the outputs
with “Hold”; “enter” flashes. remain in Hold mode
Stop Hold with enter. for approx. 20 sec.

66 Stratos e 2402 Oxy 67

Product calibration
Calibration by sampling
During product calibration the sensor remains in the process. The
measurement process is only interrupted briefly. Display Action Remark
Procedure: During sampling the currently measured value is stored in Measuring mode From the flashing
the Stratos. The Stratos immediately returns to measuring mode. The CAL mode indicator
calibration mode indicator flashes and reminds you that calibration has you see that
product calibration
not been terminated. The comparison value is measured on the site, has not been termi-
e.g. using a portable DO meter in a bypass. This value is then entered nated.
in the Stratos. The new values for slope and zero are calculated from
the stored value and the comparison value. From the measured value,
the Stratos automatically recognizes whether a new slope or zero must
be calculated (above approx. 5 % saturation: slope, below: zero).
Product calibration step 2: Display (approx. 3 sec)
If the sample is invalid, you can take over the measured value stored
When the comparison value has
during sampling instead of the comparison value. In that case the old
been determined, call up the
calibration values remain stored. Afterwards, you can start a new product calibration once more
product calibration. (cal key, mode code 1105).
The following describes a product calibration with slope correction. A
product calibration with zero correction is performed correspondingly. The new slope is
Enter comparison value.
Confirm with enter. calculated.

Display Action Remark Display of new slope and zero New calibration:
(related to 25°C and 1013 mbars) Press cal key.
Product calibration step 1: The type of product End calibration with enter
Activate calibration calibration (SAT or
(press cal key) Conc) is selected dur-
Enter mode code 1105 ing configuration
(Select with key, (measurement proce-
edit number with key, dure). If an invalid The measured value is shown in After end of calibra-
proceed with enter.) code is entered, the tion, the outputs
the main display alternately with
Stratos returns to remain in Hold mode
“Hold”; “enter” flashes.
measuring mode. for approx. 20 sec.
End with enter.

Store value. Now the sample can

Proceed with enter be measured in the
lab. The Stratos is in
measuring mode.

68 Stratos e 2402 Oxy 69

Temperature probe adjustment Diagnostics functions

Display Action Remark Display Remark

Activate calibration
(Press cal,
enter mode code 1015)
Select position with key,
edit number with key,
proceed with enter key.
Ready for calibration
Measure the temperature of
the process medium using an
external thermometer. Enter
measured temperature value:
Select with key,
edit number with key,
proceed with enter key.
End adjustment with enter.
HOLD will be deactivated
after 20 sec.
Wrong settings Display of output currents
change the meas- Press enter while in measuring mode.
urement properties! The current at output 1 is shown in the main display, the
current at output 2 in the secondary display.
If an invalid code
After 5 sec the Stratos returns to measuring mode.
is entered, the
Stratos returns to
measuring mode. Display of calibration data (Cal Info)
Stratos is in Hold Press cal key while in measuring mode and enter code
mode (Display for 0000. The slope is shown in the main display, the zero
approx. 3 sec) point current in the secondary display.
After 20 sec the Stratos returns to measuring mode
Default: (immediate return at pressing cal).
Current value of
secondary display.
Display of sensor current
(Sensor monitor)
Press conf key while in measuring mode and enter code
2222. The (uncompensated) sensor current is shown in the
main display, the measuring temperature in the secondary
display. Press enter to return to measurement.
Display of last error message

Measurement
(Error info)
Press conf key while in measuring mode and enter code
0000. The last error message is displayed for
Display Remark approx. 20 sec.
After that the message will be deleted.
In measuring mode the main display shows the configured (immediate return to measurement at pressing enter).
process variable (%, mg/l, or ppm), the secondary display
shows the temperature. During calibration you can return
to measuring mode by pressing the cal key, during configu-
ration by pressing the conf key.
(Waiting time for measured value stabilization is approx.
20 sec).

70 Stratos e 2402 Oxy 71

Diagnostics functions
These functions are used for testing the connected peripherals.

Display Action / Remarks Display Action / Remarks

Specify current at output 1 Controller test (manual specification of controller
• Press conf key, enter code 5555. output)
The current indicated in the main display for output 1 can • Press conf key, enter code 5559.
be edited. After function activation “Ctrl” is displayed for approx.
Select with key, edit number with key, 3 sec. With controller turned off, “OFF” is displayed in
proceed with enter. addition, then return to measuring mode.
The actually measured current is shown in the secondary The function is used to start up control loops or check the
display. The Stratos is in Hold mode. actuators.
Press enter to return to measurement (Hold remains For bumpless changeover to automatic operation (exiting
active for another 20 sec). Controller
this function), configure an I-action component (reset
characteristic
time).
+100 %

Specify current at output 2 Controller output Specify value:

• Press conf key, enter code 5556. Setpoint
Select with key,
The current indicated in the main display for output 2 can edit number with key,
be edited. proceed with enter.
Select with key, edit number with key,
proceed with enter. -100 % The Stratos is in Hold mode.
The actually measured current is shown in the secondary The arrows indi- Press enter to return to measurement
display. The Stratos is in Hold mode. cate which relay (Hold remains active for another 20 sec).
Press enter to return to measurement. (valve) is active:
Relay 2 active Controller output -100 to 0 %: Relay 2 active
Relay test (manual test of contacts) (Meas. value >
• Press conf key, enter code 5557. setpoint)
The relays are frozen. This state is indicated in the display. Relay 1 active
The 4 digits in the display correspond to the 4 relays (as on (Meas. value < Controller output 0 to +100 %: Relay 1 active
terminal plate): setpoint)
1st digit: R1
2nd digit: R2
3rd digit: AL
Select a relay 4th digit: CLN
Function test using arrow keys – see left column. Momentary controller output (adjusted value has not been
When exiting the function (enter), the relays are set corre- stored yet)
Test 0/1
sponding to the measured value.
Return to
measurement

72 Stratos e 2402 Oxy 73

Controller functions
PID controller Controller equations
P controller
Application in integrating systems 1 dYP
(e.g. closed tank, batch processes). Controller output Y = YP + TR
YPdt + TD
dt

PI controller P-action I action D action

Application in non-integrating systems
Proportional action YP with:
(e.g. aeration basin). YP Proportional action
TR Reset time [s]
PID controller YP= Setpoint - Meas. value TD Rate time [s]
The additional derivative action compensates for measurement Constant *KC KC Controller gain [%]
Constant 50 % (for %O2, % Air)
peaks. 5.00 mg/l (for mg/l)
5.00 ppm (for ppm)
Controller characteristic
Neutral zone (Y=0)
Controller output YP [%] Tolerated deviation from setpoint.
The setting “010%”, for example, permits a deviation of ± 5 %
+100
from the desired value without activating the controller.
Proportional action (Gradient KC [%])

Neutral zone YP =0 100 %

KC = 500 % KC = 200 %

Controller
[%] O2 %

output Y
KC =100

Setpoint
50 %
KC =50 %
-100

Note:
In Hold mode the controller output acts
Xw 10 / (1.00) 20 / (2.00) 30 / (3.00) 40 / (4.00) 50 / (5.00)
as configured (Y = const. or Y = 0).
Deviation Process variables: % / ( mg/l, ppm)

74 Stratos e 2402 Oxy 75

Controller functions
Pulse length / pulse frequency controller
Pulse length controller (PLC) Connecting a rinsing system
The pulse length controller is used to operate a valve as an The “Clean” contact can be used to connect a simple splash
actuator. It switches the contact on for a time that depends on cleaning system. Rinse time and rinsing interval are defined
the controller output. The period is constant. A minimum ON during configuration (Pg 54).
time of 0.5 sec is maintained even if the controller output takes e.g. splash cleaning
corresponding values.

Output signal (switching contact) of pulse length controller

Clean 17
ON time (Y = 20 %)
1 18
0
ON time (Y = 80 %)
1 Power supply
0
Pulse length
Operation with automatic cleaning system
Pulse frequency controller (PFC) The Stratos allows connection of an automatic cleaning sys-
The pulse frequency controller is used to operate a frequency- tem. The cleaning cycle is activated according to the cleaning
controlled actuator. It varies the frequency with which the interval defined during configuration (Pg 55).
contacts are switched on. The maximum pulse frequency
[pulses/min] can be defined. It depends on the actuator.
The contact ON time is constant. It is automatically calculated Clean 17 Automatic
from the user-defined maximum pulse frequency: cleaning
system
Output signal (switching contact) of pulse frequency controller 18
ON time
1 Control - 7
0
Pulse frequency (Y = 20%)
+ 8
1
0
Pulse frequency (Y = 80%)

76 Stratos e 2402 Oxy 77

Error messages (error codes)

Out 1 (22 mA)

Alarm contact
Out 1 (22 mA)

Out 2 (22 mA)

Out 2 (22 mA)
Alarm contact
Symbol
Problem Problem
Error Display Error (flash-

Red LED
Possible causes

Red LED
Possible causes ing)

ERR 01 Measured SAT range x x x

ERR 03 Temperature probe x x x x
value Open or short circuit
Sensor defective
flashes Temperature range exceeded
Wrong sensor connected
Measurement range exceeded
ERR 11 Current output 1 x x x
Current below 0 (3.8) mA

ERR 12 Current output 1 x x x

ERR 02 Measured Conc range x x x Current above 20.5 mA
value Sensor defective
flashes Wrong sensor connected ERR 13 Current output 1 x x x
Measurement range exceeded Current span too small / too large

ERR 21 Current output 2 x x x

Current below 0 (3.8) mA

ERR 98 “ConF” System error x x x x ERR 22 Current output 2 x x x

flashes Current above 20.5 mA
Configuration or calibration data
defective; completely reconfigure and ERR 23 Current output 2 x x x
recalibrate the device Current span too small / too large
Memory error in device program
(PROM defective) ERR 41 Rinsing probe x x x x
Communication error

ERR 33 Sensocheck x x x
ERR 99 “FAIL” Factory settings x x x x Sensor: Connecting cable defective
flashes EEPROM or RAM defective
This error message only occurs in the • Zero error, Sensoface active, see Pg 82
case of a complete defect. The Stratos
must be repaired and recalibrated at • Slope error, Sensoface active, see Pg 82
the factory.
• Response time exceeded, Sensoface active, s. Pg 82

• Calibration interval expired, Sensoface active, s. Pg 82

78 Stratos e 2402 Oxy 79

Calibration error messages

Problem

Alarm contact
Symbol flashes:
Possible causes Operating

Limit value
Controller

Cleaning

Time out
state

contact
Rel.1/2
Rel.1/2
Out 1

Out 2
Slope out of range

LED
Wrong calibration values specified (relative humidity,
pressure, saturation, concentration)
Product cal 1
Calibration aborted after 12 minutes (cal) 1105
Sensor defective or dirty
Product cal 2
•No electrolyte in the sensor
(cal) 1105
In addition •Sensor cable insufficiently shielded or defective
“CAL Err” •Strong electric fields influence the measurement Configuration 20
is flashing •Temperature fluctuation of calibration solution (conf) 1200
min

Parameter set 1/2 20

min
(conf) 7654

Sensor monitor 20

Operating states (conf) 2222

min

Current source 1 20

Alarm contact
min
(conf) 5555
Operating
Limit value
Controller

Time out
Cleaning

Current source 2 20
state
contact
Rel.1/2
Rel.1/2

min
Out 1

Out 2

(conf) 5556
LED

Relay test 20
Measurement (conf) 5557
min

Manual controller 20
Cal Info 20
(conf) 5559
min
sec
(cal) 0000
Rinsing function
Error Info 20
sec
(conf) 0000
HOLD input
Calibration
(cal) 1100
Explanation: active
Temp adjustment
(cal) 1015 as configured (Last/Fix or Last/Off)

80 Stratos e 2402 Oxy 81

Sensoface
(Sensocheck must have been activated during configuration.) Sensor Type B (SE 707, InPro6900)
The little smiley in the display (Sensoface) alerts for sensor Response
problems (defective cable, maintenance required). Slope Zero point time Cal timer
The permitted calibration ranges and the conditions for a adm. 200 to 550 nA -2 to +2 nA max. 720 s
friendly, neutral, or sad Sensoface are summarized in the fol- range
lowing chart. Additional icons refer to the error cause. > 250 to < 500 nA > -0.5 to < 0.5 nA < 300 s < 80 %
Replace membrane module or filling solution, if required.

Sensors Type A (SE 704, SE 705, SE 706, InPro6000–6800)

225 to 250 nA -1.0 to -0.5 nA 300 to 600 s 80 to ≤ 100 %

Slope Zero point Response Cal timer

or or
time 500 to 525 nA +0.5 to +1.0 nA

adm. 25 to 130 nA -2 to +2 nA max. 720 s

range
> 35 to < 90 nA > -0.3 to < 0.3 nA ≤ 300 s ≤ 80 %
< 225 nA or < -1.0 nA or > 600 s Timer
>525 nA >+1.0 nA expired

Thermometer and Sensoface:

30 to 35 nA -0.6 to -0.3 nA 300 to 600 s 80 to ≤ 100 % Temperature out of concentration or saturation range
or or
90 to 110 nA +0.3 to +0.6 nA
Sensocheck
Continuously monitors the sensor and leads for short circuits or
open circuits. Critical values make the Sensoface “sad” and the
< 30 nA or < -0.6 nA or >600 s Timer
corresponding icon flashes:
>110 nA >+0.6 nA expired

Note The Sensocheck message is also output as error message Err

The worsening of a Sensoface criterion leads to the devaluation
of the Sensoface indicator (Smiley becomes “sad”). An
improvement of the Sensoface indicator can only take place
after calibration or removal of a sensor defect.
82 Stratos e 2402 Oxy
33. The alarm contact is active, the red LED is lighted, output
current 1 is set to 22 mA (when configured correspondingly).
Sensocheck can be switched off during configuration (then
Sensoface is also disabled). Exception: After calibration a Smiley
is always displayed for confirmation.
83
 Appendix

Product line and accessories

Devices Order No.

Stratos e 2402 Oxy 2402 Oxy

Mounting accessories
Pipe-mount kit ZU 0274
Panel-mount kit ZU 0275
Protective hood ZU 0276

For more information concerning our sensors and fittings

product line, please refer to our
“Sensors, Fittings, Accessories” catalog:
Download at http://www.knick.de or request catalog:
Phone: +49 (0)30 - 801 91 - 290
Fax: +49 (0)30 - 801 91 - 200
Mail: knick@knick.de

84 Stratos e 2402 Oxy 85

Specifications

DO input Sensor Type A: SE 704 / 705 / 706 Temperature NTC 22 kOhms / NTC 30 kOhms*
InPro6000–6800 input 2-wire connection, adjustable
Sensor Type B: Inpro6900, SE 707 Measurement range -20.0 to +150.0 °C / -4 to +302 °F
Adjustment range 10 K
Measuring current -2 to 1800 nA, Resolution 0.1 °C / 1 °F
Resolution 0.05 nA Meas. error1,2,3 < 0.5 K (<1 K at >100°C)
(with Vpol = 800 mV and Vref = 200 mV)
Saturation (-10 to 80 °C) 0 to 500 %
Meas. error1,2,3 0.5 % meas.val. + 0.5 % HOLD input Galv. separated (OPTO coupler)
Function Switches Stratos to HOLD mode
Concentration (-10 to 80 °C) 0.00 to 50.00 mg/l Switching voltage Inactive 0 to 2 V (AC/DC)
0.00 to 50.00 ppm Active 10 to 30 V (AC/DC)
Meas. error 1,2,3
0.5 % meas.val. + 0.05 mg/l
or 0.05 ppm CONTROL input Galv. separated (OPTO coupler)
Adm. guard current ≤ 20 µA Function Control input for automatic cleaning system
Polarization voltage * 0 to 1000 mV, Switching voltage Inactive 0 to 2 V (AC/DC)
Process pressure * 0.000 to 9.999 bars Active 10 to 30 V (AC/DC)
(to 999.9 kPa / to 145.0 psi)
Salt correction * 00.00 to 45.00 g/kg Output 1 0/4 to 20 mA, max. 10 V, floating
(galv. connected to output 2)
Sensor standardization Process variable * DO saturation/DO concentration
Operating modes * DO saturation (automatic) Overrange * 22 mA in the case of error messages
DO concentration (automatic) Output filter * Low-pass, filter time constant 0 to 120 s
Product calibration Meas. error 1 < 0.3 % current value + 0.05 mA
Zero point calibration
Start/end of scale Configurable within selected range
Calibration range Zero point ± 2 nA Adm. span 5 to 500 % / 0.5 to 50 mg/l (ppm)
Sensor Type A Slope 25 to 130 nA
(at 25 °C, 1013 mbars) Output 2 0/4 to 20 mA, max. 10 V, floating
Calibration range Zero point ± 2 nA (galv. connected to output 1)
Sensor Type B Slope 200 to 550 nA Process variable Temperature
(at 25 °C, 1013 mbars) Overrange * 22 mA in case of temp error messages
Calibration timer * 0000 to 9999 h Output filter * Low-pass, filter time constant 0 to 120 s
Pressure correction * 0.000 to 9.999 bars / 999.9 kPa / 145.0 psi Meas. error 1 < 0.3 % current value + 0.05 mA

Sensocheck Monitoring for short circuits / open circuits (can be disabled) Start/end of scale* -20 to +150 °C / -4 to +302 °F
Adm. span 20 to 170 K (68 to 338 °F)
Sensoface Provides information on the sensor condition
Evaluation of zero/slope, response,
calibration interval, Sensocheck

86 Stratos e 2402 Oxy 87

Specifications

Alarm contact Relay contact, floating Cleaning function* Relay contact, floating, for controlling a simple rinsing
Contact ratings AC < 250 V / < 3 A / < 750 VA system or an automatic cleaning system (EasyClean)
DC < 30 V / < 3 A / < 90 W Contact ratings AC < 250 V / < 3 A / < 750 VA
Contact response N/C (fail-safe type) DC < 30 V / < 3 A / < 90 W
Response delay * 0000 to 0600 s Contact response* N/C or N/O
Interval * 000.0 to 999.9 h
Limit values Output via relay contacts R1, R2 (000.0 h = cleaning function switched off)
Contacts R1, R2 floating but inter-connected Rinse duration* 0000 to 1999 s

Contact ratings AC< 250 V / < 3 A / < 750 VA Display LC display, 7-segment with icons
DC< 30 V / < 3 A / < 90 W Main display Character height 17 mm, unit symbols 10 mm
Contact response* N/C or N/O Secondary display Character height 10 mm, unit symbols 7 mm
Response delay * 0000 to 0600 s Sensoface 3 status indicators (friendly, neutral, sad Smiley)
Switching points* Within selected range
Hysteresis* 000.0 to 050.0 % / 00.00 to 05.00 mg/l (ppm) Mode indicators 5 status bars
“meas”, “cal”, “alarm”, “cleaning”, “config”
PID process Output via relay contacts R1, R2 18 further icons for configuration and messages
controller (Relay R1: below setpoint, Alarm indication Red alarm LED in case of alarm or HOLD (user defined)
Relay R2: above setpoint)
Setpoint specification* 0 to 500 % / 0.00 to 50.00 mg/l (ppm) Keypad 5 keys

Neutral zone* 000.0 to 050.0 % / 00.00 to 05.00 mg/l (ppm) Service functions
P-action component* Controller gain Kc: 0010 to 9999 % Current source Current specifiable for output 1 and 2 (00.00 to 22.00 mA)
I-action component* Reset time Tr: 0000 to 9999 s Manual controller Controller output entered directly (start of control process)
(0000 s = no integral action) Device self-test Automatic memory test (RAM, FLASH, EEPROM)
D-action component* Rate time Td: 0000 to 9999 s Display test Display of all segments
(0000 s = no derivative action) Last Error Display of last error occurred
Controller type* Pulse length controller or pulse frequency controller Sensor monitor Display of direct, uncorrected sensor signal
Pulse period* 0001 to 0600 s, min. ON time 0.5 s Relay test Manual control of the four switching contacts
(pulse length controller)
Max. pulse frequency* 0001 to 0180 min-1 Parameter sets Two selectable parameter sets for different
(pulse frequency controller) applications

Data retention Parameters and calibration data > 10 years (EEPROM)

88 Stratos e 2402 Oxy 89

Specifications

Protection against Protective separation of all extra-low-voltage circuits against

electrical shock mains by double insulation as per EN 61010-1

Power supply 24 (-15%) to 230 V AC/DC (+10%); approx. 5 VA, 2.5 W

AC: 45 to 65 Hz; Overvoltage category II, Class II

Nominal operating conditions

Ambient temperature -20 to +55 °C
Transport/Storage temp. -20 to +70 °C
Relative humidity 10 to 95 % not condensing
Power supply 24 (-15%) to 230 V AC/DC (+10%)
Frequency for AC 45 to 65 Hz

EMC EN 61326
Emitted interference Class B (residential environment)
Class A for mains supply > 60 V DC
Immunity to
interference Industrial environment

Explosion protection
FM: NI Class I Div 2 Group A, B, C & D, T4 Ta = 55 °C; Type 2
NI Class I Zone 2 Group IIC, T4 Ta = 55°C; Type 2

CSA: Class I Div 2 Groups A, B, C and D, T4

Ex nA IIC T4

Enclosure Molded enclosure made of PBT (polybutylene terephtalate)

Color Bluish gray RAL 7031
Assembly • Wall mounting
• Pipe mounting: dia 40 to 60 mm, 30 to 45 mm
• Panel mounting, cutout to DIN 43 700
Sealed against panel
Dimensions H 144 mm, B 144 mm, T 105 mm
Ingress protection IP 65 / NEMA 4X
Cable glands 3 breakthroughs for cable glands M20x1.5
2 breakthroughs for NPT 1/2 “ or
Rigid Metallic Conduit
Weight Approx. 1 kg
*) User-defined
1
) To IEC 746 Part 1, at nominal operating conditions
2
) ± 1 count
3
) Plus sensor error

90 Stratos e 2402 Oxy 91

Explosion protection
Warnings and notes
to ensure safe operation

Warning: Do not disconnect equipment unless power has

been switched off.
Warning: Clean only with antistatic moistened cloth.
Warning: Substitution of components may impair suitability
for hazardous locations.
• The equipment shall be installed and protected from mechanical
impact and ultraviolet (UV) sources.
• Clean only with a moistened antistatic cloth as potential
electrostatic hazard may exist. Service equipment only with
conductive clothing, footwear and personal grounding devices
to prevent electrostatic accumulation.
• Internal grounding provisions shall be provided for field wiring.
Bonding between conduit shall be provided during installation,
and all exposed non-current carrying metallic parts shall be
bonded and grounded.
• Installation in a Class I, Division 2 or Class I, Zone 2 hazardous
location shall be in accordance with the Canadian Electrical
Code (CEC Part 1) Section 18 Division 2 wiring methods.
• The equipment shall have a switch or circuit breaker in the
building installation (that is in close proximity to the equipment)
that is marked as the disconnect switch.
• The enclosure Type 2 is only for indoor use.
• The mains supply voltage fluctuations should not exceed
-15/+10 percent of the nominal supply voltage.
• Do not use the equipment in a manner not specified in this
documentation.
• Caution: Use supply wires suitable for 30 °C above ambient
and rated at least 250 V.
• Caution: Use signal wires suitable for at least 250 V.

SPECIAL INSTRUCTIONS FOR FIELD REPRESENTATIVES

None

92 Stratos e 2402 Oxy 93

94 Stratos e 2402 Oxy 95
96 Stratos e 2402 Oxy 97
Index

2-point calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Configuration: Controller . . . . . . . . . . . . . . . . . . . . . . . . . 52

22 mA signal for error message . . . . . . . . . . . . . . 37, 43, 78 Configuration: Limit function . . . . . . . . . . . . . . . . . . . . . . 48
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Settings for relay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Alarm settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Settings for relay 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Alarm contact . . . . . . . . . . . . . . . . . . . . . . . . . . . .46, 88 Use of relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Alarm delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Configuration: Output 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 Measurement procedure . . . . . . . . . . . . . . . . . . . . . . . 30
Operating states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 Output current during Error . . . . . . . . . . . . . . . . . . . . . 36
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Output current range . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Cal Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Output signal during HOLD . . . . . . . . . . . . . . . . . . . . . 37
Cal timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Select sensor type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Time constant of output filter . . . . . . . . . . . . . . . . . . . 34
Calibration error messages . . . . . . . . . . . . . . . . . . . . . . 80
Configuration: Output 2 . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Calibration to concentration (Conc) . . . . . . . . . . . . . . . 64
Output current during HOLD . . . . . . . . . . . . . . . . . . . . 42
Calibration to saturation (SAT) . . . . . . . . . . . . . . . . . . . 62
Output current range . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Selection of calibration mode . . . . . . . . . . . . . . . . . . . . 47
Temperature error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Cleaning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Temperature probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Temperature unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Lock cleaning interval . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Time constant of output filter . . . . . . . . . . . . . . . . . . . 40
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Configuration: Rinsing and cleaning systems . . . . . . . . . . 54
Configuration steps . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Lock cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Configuration: Correction . . . . . . . . . . . . . . . . . . . . . . . . . 44
Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Polarization voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Process pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Salt correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Control drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94,96
Configuration: Alarm settings . . . . . . . . . . . . . . . . . . . . . . 46
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Alarm delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
LED in HOLD mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Controller equations . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Sensocheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Controller test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Configuration: Calibration mode . . . . . . . . . . . . . . . . . . . 46
Pulse length / pulse frequency controller . . . . . . . . . . . 76
Cal timer interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

98 Stratos e 2402 Oxy 99

Index
CSA Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . 92
Current source 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Diagnostics functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Controller test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Display of calibration data . . . . . . . . . . . . . . . . . . . . . . 71
Display of last error message . . . . . . . . . . . . . . . . . . . . 71
Display of output currents . . . . . . . . . . . . . . . . . . . . . . 71
Display of sensor current . . . . . . . . . . . . . . . . . . . . . . . 71
Relay test (manual test of contacts) . . . . . . . . . . . . . . . 72
Specify output current . . . . . . . . . . . . . . . . . . . . . . . . . 72
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Division 2 wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
EC Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . 7
Err . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Error info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Calibration error messages . . . . . . . . . . . . . . . . . . . . . . 80
Display of last error message . . . . . . . . . . . . . . . . . . . . 71
Explosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . 90, 92
Hold mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
External activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
LED in HOLD mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Output signal during HOLD . . . . . . . . . . . . . . . . . . 37, 43
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Limit function (LiMIT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Lock cleaning interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Mode codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Mounting plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operating states . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
100 Stratos e 2402 Oxy
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Output current range . . . . . . . . . . . . . . . . . . . . . . . . . 32, 38
Output filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 41
Output signal for HOLD . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Panel mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Panel-mount kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Parameter set 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Select parameter set . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
User settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
PID controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Pipe mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pipe-mount kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Polarization voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Product calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Product line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Protective hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Protective wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pulse frequency controller . . . . . . . . . . . . . . . . . . . . . . . . . 76
Pulse length controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Relay 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Relay 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Relay test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Rinsing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Safety functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
101
Self test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Sensocheck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 83
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Sensoface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 82
Permitted calibration ranges . . . . . . . . . . . . . . . . . . . . . 82
Sensor monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Sensor type selection . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Temperature probe adjustment . . . . . . . . . . . . . . . . . . . . . 70
Temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Terminal assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Time constant output filter . . . . . . . . . . . . . . . . . . . . . 35, 41
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical wirings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
VP cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Wiring examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Zero point calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
ZU 0274 pipe-mount kit . . . . . . . . . . . . . . . . . . . . . . . . . . 12
ZU 0275 panel-mount kit . . . . . . . . . . . . . . . . . . . . . . . . . 13
ZU 0276 protective hood . . . . . . . . . . . . . . . . . . . . . . . . . 12

102 Stratos e 2402 Oxy

Mode codes
The mode codes allow fast access to all functions
Calibration

Key + Code Description

0000 Cal Info
Display of zero point and slope

Zero point calibration

1001
Adjusting the zero point (sensor)
Slope calibration
1100 Adjusting the slope (sensor)
Product calibration
1105
Adjusting the zero / slope (product)
Temperature probe
1015
Temperature probe adjustment

Configuration

Key + Code Description

0000 Error Info Display last error and erase

1200 Configuration

2222 Sensor monitor

Display uncorrected sensor current (nA)

7654 Parameter set 1/2 Selecting parameter set

5555 Current source 1 Output current 1 specified

5556 Current source 2 Output current 2 specified

5557 Relay test Manual test of contacts

Manual controller
5559 Manual specification of controller output

TA-194.430-KNE03 20070810 Software version: 1.0