FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.

HAZARDS IDENTIFICATION RISK ASSESSMENT CONTROL

SI. Activities / item Hazard/Aspect Control(s) Environment Control(s) added to Risk

Impact reduce Risk Reduction %

 Machine  Unskilled  Trained and  Refresher training shall be

01 Operation Operator qualified NIL conducted for the
persons can use operators in safe
 Rotating & the machines. operation. 75 %
Moving Parts  Machines must  Cut resistant snug-fit
not be left with hand gloves should be
 Noise work ‘set up’ used instead of rigging
unless necessary gloves while handling the
 Flying debris as this stops sheet metals and
others from operating the machines to
 Uncontrolled using the prevent the gloves from
movement of machine caught up with moving
machine  All dangerous machine parts
parts of  Safe barriers need to be
 Slip, trip & Fall machinery provided on the restricted
guarded to areas around the machine
 Area manufacturers’  Never be approach the
congestion standards machine for any reason
 Long hair and while it is in running.
loose clothing
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
 Unauthorized must be secured  Adequate firefighting
personnel entry and dangling equipment must be
jewelry must not available on the location
 Lack of activity be worn when  Never cross the conveyor
awareness. operating the while it is in running
machine. condition
 All cabling 
should be
armored to
protect it from
damage.
 Protect your
eyes with
welding masks
fitted with
filtered lenses
 The operators
must wear eye
protection While
operate the
machine.

 Loading /  Crane tip over  PTW for lifting  Use of appropriate rigging
02 Offloading during loading. activities NIL tools and tackles (size,
Materials on  Unauthorized  Area barricaded type and capacity)
trailer using operation  Signage boards  Defective rigging tools 60 %
Crane  Lifting Gear  Execution and and tackles shall be
Failure HSE supervision removed from services.
 Suspended made available.  All rigging tackles and
Load  Check weather accessories should be
 Interference of forecasts day used as per Safe Working
un-authorized before and Load ( SWL)
Personnel. throughout the
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
activities  Proper communication
duration. with other groups
 PPE shall be working in the area
used all the before starting the work
times.  Ensure to maintain proper
 Work area shall communication while
be kept clean activities and prior to
and tidy to activities
prevent slips  Flag Man should be
and trips. deployed with mobile
 Communicate equipment(s) vehicles.
the hazards with  Obtain applicable work
all those whom permits adhere to work
will be affected. permit requirements.
 Crane to be operated by
competent, certified &
SAG licensed operators
 Crane shall have a valid
thorough inspection
reports and certifications.
Ensure current month
inspection stickers on the
lifting equipment(s)
 All lifting operations shall
be supervised by
competent riggers (based
on the load can assign the
grade of riggers)
 Concerned supervisors
must ensure, implement
all the EHSS requirements
 Ensure the outriggers are
extended fully. Use only
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
standard sized outrigger
pads as per manufacturer
recommendations for
mobile crane.

 Preparation,  Unqualified  An approved  A comprehensive

03 Hauling & worker method NIL complete Method 60 %
transport of  Risk relating to statement made Statement shall be
materials, assigned task available provided at site
tools and  Extreme  Execution/Safety  Risk assessment shall be
equipment to weather Supervision carried out and
working yard conditions. made available communicated to all
 People or at site involved crew
 Workforce Equipment  All employees  All driver shall have SAG
Access to the working nearby provided with driving License for the
workplace  Heavy vehicle mandatory PPEs. vehicles they are
movement  Tool Box Talk supposed to drive.
 Slip & Trip being conducted  All operators / drivers
 Strike by daily prior to the shall have attended safety
pedestrian, commencement orientation and defensive
other moving & of activities by driving training.
stationary execution In-  Regular HSE and
equipment(s)/ Charges and HSE Execution competent
materials. officers supervision shall be
 Suitable ensured
Firefighting  Proper signage shall be
equipment installed for Entry/Exits at
available in all offloading area.
vehicles/  Work area shall kept
equipment and clean and tidy to prevent
mostly users slip trip.
trained in its use
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
 Emergency  Access walkway are free
Contact from obstacles
numbers mostly  Job supervision should
displayed conduct Pre-start briefing
prominently and for the working crews; all
emergency the involved hazards/
arrangement risks, control measures
made properly and responsibilities
should be briefed.
 Sharp Objects and parts
of the equipment(s) shall
be provided with warning
signs and warning tape.
 Sharp and pointed edged
materials should be
segregated and stored
properly.
 Regular motivation of
employees to improve
safety awareness.

 Transports  Unsecured  An approved  Drivers to be fully trained

04 Fabricated material can fall Method of NIL and have valid Saudi 60 %
Materials to down statement made Arabian License
the sites  Load shifting available.  Prior to use all vehicles,
due to  PTW system in drivers should check the
improper place condition of vehicles.
loading  Execution /  Observed the height of
 Collision safety overhead power lines
between other supervision /cranes and structures
equipment made available where the vehicle could
at site. possibly contact.
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
 All employee  Assess the route prior to
provided with transport for overhead
mandatory PPE’s obstructions and load
 Tool box talk height to be maintained
being conducted accordingly.
Daily prior to the  Vehicles should be left
commencement unattended while engine
of activities by is activated. Park the
execution In- vehicle in safe locations
Charges and HSE and switch off the engine
staff. before leaving
 Some Banks  All vehicles must have
men available to Reverse Alarm (Horns)
control traffic and follow all road safety
 Suitable rules.
Firefighting  The load fastener belt /
equipment chain should be properly
available in all arranged, use adequate
vehicles/ softeners where required.
equipment and
mostly users
trained in its use
 Emergency
Contact
numbers mostly
displayed
prominently and
emergency
arrangement
made properly
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
 Pre-Lifting  Uneven and un-  Area Barricaded  All Lifting activities shall
05 Preparation of compacted  Sign posted NIL be planned by competent
crane ground.  Execution and crew.
 High wind HSE supervision  Weather update must be 60 %
speed. made available obtained from local
 Uncertified and  Use of adequate meteorology website.
poorly PPE’s Lifting activities can only
maintained be allowed if wind speed
lifting is less than 32 Km/hr.
equipment.  Suitable lifting and rigging
 Uncertified hardware shall be
supporting selected as per the load
equipment. and area configuration.
 Uncertified and  Ground stability shall be
non-inspected ensured prior to
rigging hard positioning the lifting
ware. equipment. If ground is
 Uncertified not stable, additional
operator and measures shall be taken
rigger. to ensure its stability
 Unavailability prior to bringing lifting
of certified equipment to sites.
Rigger.  Lifting equipment shall be
in good working
condition and maintained
by competent personnel
as per manufacturer
instructions.
 Readable and right load
chart shall be
conspicuously posted in
operator cabin.
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
 Emergency response
services shall be available
to respond to any
emergency.

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 Loading /  Crane tip over  PTW for lifting  Use of appropriate rigging
06 Offloading during loading. activities NIL tools and tackles (size,
Materials on  Unauthorized  Area barricaded type and capacity)
trailer using operation  Signage boards  Defective rigging tools 60 %
Crane  Lifting Gear  Execution and and tackles shall be
Failure HSE supervision removed from services.
 Suspended made available.  All rigging tackles and
Load  Check weather accessories should be
 Interference of forecasts day used as per Safe Working
un-authorized before and Load ( SWL)
Personnel. throughout the  Proper communication
activities with other groups
duration. working in the area
 PPE shall be before starting the work
used all the  Ensure to maintain proper
times. communication while
 Work area shall activities and prior to
be kept clean activities
and tidy to  Flag Man should be
prevent slips deployed with mobile
and trips. equipment(s) vehicles.
 Communicate  Obtain applicable work
the hazards with permits adhere to work
all those whom permit requirements.
will be affected.  Crane to be operated by
competent, certified &
SAG licensed operators
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
 Crane shall have a valid
thorough inspection
reports and certifications.
Ensure current month
inspection stickers on the
lifting equipment(s)
 All lifting operations shall
be supervised by
competent riggers (based
on the load can assign the
grade of riggers)
 Concerned supervisors
must ensure, implement
all the EHSS requirements
 Ensure the outriggers are
extended fully. Use only
standard sized outrigger
pads as per manufacturer
recommendations for
mobile crane.

 Loading /  Forklift failure  PTW for the  Make sure the machine is
07 Offloading during activities NIL in safe operating
Materials at operation. available condition
site using  Use of un-safe  Area to be  Avoid all body parts from 60 %
forklift. equipment(s). barricaded the line of fire.
 Fall of loads  Sign posted  Use proper PPE’s.
during  Execution and  Pre-use inspection of
loading/un- HSE supervision equipment by using the
loading & made available daily checklist.
material  Check weather  Ensure the material are
shifting. forecasts day sited properly on the
before and
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
 Collision with throughout the forks. Do not make tip
other mobile/ activities loading.
stationary duration.  Keep the load always in
equipment(s)  PPE shall be lower position and
adjacent used all the balanced
structures, times.  No passengers or riders
pedestrians and  Work area shall on forklift.
overhead be kept clean  Maintain the safe loading
power lines: if and tidy to capacity of the
any. prevent slips equipment, do not lift the
 Forklift toppling and trips. oversized load on the
due to over  Communicate forklift.
balance / the hazards with  The operator should be
uneven ground all those whom license holder as per KSA
surfaces/ over will be affected. transport regulations and
loading due to should have a valid TUV
lifting of certificates.
unstable  Never lift a load on a
materials and broken pallet. Don’t drive
maneuvering. the forklift fast. Seat belt
 Fall of must be wear during
personnel from Operation.
transport  Never drive a forklift on
vehicles potholes; as it de-stabilize
 Accident at the load; as a result, load
blind spots. may fall and forklift may
 Fires. topple.
 Ascend/ descend on
ramps.
 Stack Properly. Re-stack
unstable loads; If any.
 Always stack the material
properly.
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
 Information, Instruction
and training must be
required.
 Always look behind while
Reversing
 Concerned supervisor
must implement all the
EHSS requirements
 Manual  Damage to  Skilled  Maintain proper back
08 Handling musculoskeletal employees for NIL posture & body position 60 %
system of the the activity during manual lifting &
body  Proper Usage of shifting of materials
 Musculoskeletal PPE’s.  Position the body where
Disorders from  Execution and less effort & less strain is
repetitive HSE supervision exerted.
manual made available.  Avoid all body parts from
handling. line of fire.
 Injuries from  Follow manual lofting
fall of loads on procedures; use the legs
body parts not back. Seek for
 Personnel assistance if the load is
injuries while too heavy for you.
handling /  Use mechanical aids when
shifting of the load exceeds on body
materials. capacity.
 Slips, trips and  Do not attempt to carry
falls when long materials along
handling/  Proper communication
shifting of must be maintained
materials. between the working
groups.
 Do not twist your body
while lifting
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
 Do not lift objects over
your head.
 Maintain the access ways
& job locations
obstruction free to
prevent trips & falls.
 Job supervisors should
conduct Pre-start briefing
for the working crews; all
the involved hazards /
risks control measures
and responsibilities
should be briefed.

 Use of Hand  In- attention,  Using proper  PPE- wearing hand gloves
09 Tools taking chances tools for those NIL (correct size and types ) 75 %
& ignorance activities.  Pay attention in task that
during job  Periodical you are performing.
execution can inspection of  Selection of rights tools
results an tools Execution for specific task you are
incident. and HSE officer performing.
 Exposures to made available.  Check the condition of
rough & sharp  Use of adequate tool before use.
edges PPE’s.  Pay attention when
 Selection wrong working at pinch points.
tools may  Concerned supervisors
results an must all the EHSS
incident, which requirements
may cause  Pre- start briefing for
crush injuries, working crew be
Caught in conducted by supervisor
between and and record the
abrasions. attendance.
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
 Caught in
unguarded
pinch points.
 Loss of fingers
& hands due to
cuts, scratches
on hands &
fingers and
broken bones.
 Use of Power  Un-authorized  Using proper  Ensuring double insulated
10 Tools work execution tools for the NIL electric power cables. 70 %
 In-attention, activity. Check the condition of
taken chances  Use of adequate electric cords. Route all
& ignorance PPE’s. cables properly to prevent
during the job  Periodic slips & trips.
execution. inspection of  Ensure the guards are in
 Slips & trips power tools by place and properly fitted
from HSE officers for applicable power
improperly laid made available. tools.
electrical  Ensuring, only trained
cables. personnel should perform
 Exposure to the power tool activities.
sharp & rough  Use of Specific PPEs which
edged include proper gloves,
materials. body shields, ear
 Cut by sharp muffs...etc.
objects.  Always ensure the power
 Power tools tools which are using is
may hit back safe from electrical short
during Use. circuits.
 Selection of  Concerned supervisors
wrong Tools. must implement all the
EHSS requirements
FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.
 Hand arm  Care should be taken
vibration when performing power
syndrome tool activity.
 Fumes  Job rotation to prevent
inhalation. effects of hand arm
 High noise. vibration syndrome.
 Snagging.
 Contact with
hot surfaces.

 Temporary/  Electrocution  Trained and  Electrical Cables used

11 Permanent  Electric Fire Qualified NIL should be double 70 %
Electrical  Tripping Hazard personnel shall insulated.
installation assign those  Installation of electrical
activity equipment to be
 Use of Adequate undertaken by qualified
PPE’s person.
 Execution of HSE  Energized junction boxes
supervision shall be placed with ELCB.
made available.  Spliced cables are strictly
prohibited.
 Maintain good cable
management daily in
working areas.
 Post necessary sign
boards like, “High
Voltage”, “Electric Shock”,
 Whenever electric cables
are exposed to traffic,
protective cover to be
prevent from damage.

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FACTORY OF IDEAL PRECAST CONCRETE SYSTEMS CO.