Professional Documents
Culture Documents
Number:
1994-CPR-RP2166
Issuing date:
22/01/2021
Applicant:
Al Dawlia 21
Third industrial zone, Piece 576 Elgomrok st
6th of October City - Egypt
Tested product:
Single-casement window, tilt and turn type,
trade name
“VOLCANO HINGED SYSTEM”
(cf. description)
Executed tests:
Air permeability
Watertightness
Resistance to wind load
Normative references:
EN 14351-1:2006+A2:2016
EN 1026:2016 EN 12207:2017
EN 1027:2016 EN12208:1999
EN 12211:2016 EN 12210:2016
The report is done up of 20 pages, including any annex, and can be reproduced only integrally, any partial reproduction must
be authorized in writing by IRCCOS.
The results included in the Test Report refer exclusively to the tested objects, identified in the present Test Report.
Test Report No: 1994-CPR-RP2166
Glazing: IGU with 33.1 mm thickness exterior stratified pane, 12 mm air, 4 mm thickness
internal float pane.
supplied by Vetreria Industrial S.r.l. Monopoli, Bari - Italy.
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Test Report No: 1994-CPR-RP2166
Internal view
B
A A
1446
B 1342
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Test Report No: 1994-CPR-RP2166
DW44206
1342
1132 DW44101
1122 3420F.1
6018
1298
Fig. 2. Horizontal section AA of the tested sample
(declared nominal dimensions, expressed in mm)
DW44101
1143
1122
1401.6
1446
1132
2145
DW44206
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Test Report No: 1994-CPR-RP2166
44
78,2
79,4
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Test Report No: 1994-CPR-RP2166
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Test Report No: 1994-CPR-RP2166
Art. 3400.22
Art. 6018
Art. 3420F.31
Art. 2010.2
Art. 3420F.1
19,5
4,2
Astina di manovra
in Poliamide
Art. 2133
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Test Report No: 1994-CPR-RP2166
2 Sampling procedure
The product was sampled directly by the applicant, who indicated its traceability on the basis of the
previously described code.
4 Test method
The performed and described tests were carried in reference to the article. 46 of the EU Regulation CPR n.
305/2011 in the laboratory of MasterLAB S.r.l., located in Conversano (BA), in 2018/03/16, directly by an
operator of MasterLAB S.r.l., Antonio Delfine, in presence of Nicola Antonio Dentamaro, responsible for
CE Marking, and under the instruction and with the supervision of the laboratory technician Damiano Zizza
of IRCCOS S.r.l. (NB1994), located in via Dell’Industria 6, Ostuni (BR).
Test equipment and the competence of the personnel have been subjected to a preventive check by ITC-CNR
during an audit on 2020-12-09 with positive outcome and then kept under periodical check.
293 P
V 0 = Vx x
273 T x 101,3
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Test Report No: 1994-CPR-RP2166
4.2 Watertightness
The test was performed in accordance with standard EN 1027:2016 and with reference to EN 12208:1999
(applying procedure IOP11 rev. 0).
- Principle of test. The test consists in the application of a constant and even amount of water on the
external surface of the tested sample, while applying positive test pressure increments at pre-established
regular intervals (as defined below), during which pressure values, time and place of seepage are
accurately recorded in order to determine the window’s watertightness limit.
- Test procedure. The opening parts of the samples were opened and closed once, then blocked in the
closed position. Three pressure pulses were applied with rising time not less than 1 second, each
maintained for at least 3 seconds with value 10% more than the maximum test pressure and in any case
not lower than 500 Pa. Water was projected by means of a row of nozzles with 400 mm 10 mm
center-distance and average flow rate of 2 l/min each nozzle. The axis of the nozzles row was inclined
as to the horizontal row by (240+2)° in accordance with method 1A. Water was first delivered in the
absence of pressure for 15 minutes, then the test pressure was applied by successive 5-minute steps,
with increments of 50 Pa up to 300 Pa and of 300 Pa up with increments of 150 Pa until the sample’s
waterproofing limit was reached.
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Test Report No: 1994-CPR-RP2166
5 Test equipment
The equipment used to perform the tests, in accordance with EN 1026:2016, EN 1027:2016 and EN
12211:2016, consists of:
- a wall with an open side to house the test sample;
- a device allowing to create a controlled pressure difference between the sample’s faces;
- a device allowing to obtain a quick and controlled variation of pressure difference within specified
limits;
- an instrument to measure the incoming and outgoing air-flow through the airtight chamber ;
- an instrument to measure pressure difference between the sample’s faces;
- an instrument that measures the temperature inside the airtight chamber;
- an instrument that measures the temperature and relative humidity of the environment;
- an instrument that measures the atmospheric pressure of the environment;
- a device projecting water and allowing to create a continuous film of water all over the test surface
by means of circular full-cone nozzles with the following features: (120 010 ) delivery angle and a 2
liter min/m2 water flow rate;
- an instrument to control the amount of projected water;
- an instrument that measures water temperature;
- instruments that measure displacements;
- a device allowing to fix the measuring instruments and to ensure their stability during the test;
- a steel support frame, stiff enough to withstand the test loads;
- a comparator for the measurement of displacements with an accuracy of 0,01 mm;
- a flexometer with an accuracy of 1 mm.
The tests were followed and recorded in real time with the aid of specific dedicated equipment, certified by
the manufacturer and consisting of:
- no. 1 professional PTZ camera with the following features:
- 18x motorized optical lens with auto focus that allows day/night shooting in low light up to 0,005
lux;
- Support two-way audio;
- Support for Simultaneous Motion JPEG and MPEG-4;
- Movements PTZ remotely selectable via mouse / joystick;
- Resolution of 704x576 pixel (PAL) and 704x480 (NTSC);
- Multi-user access levels, IP address filtering, encryption;
- HTTPS and IEEE 802.1X authentication for network protection;
- no. 1 disk with USB/LAN interface for recording up to 500 Gb (raid) of data. Safe access through ACL
and user/password.
- no. 1 appliance with function of Firewall, IDS/IPS, Antivirus, VPN Gateway, User Access Control, User
Authentication Protocol, Nflow reporter, reporting analysis.
6 Expression of results
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Test Report No: 1994-CPR-RP2166
the two tests of air permeability at positive and negative pressure was therefore shown on a graph for
each increase of test pressure;
- relevant classes were defined in accordance with the following Table, based on the100Pa reference
pressure, where air permeability Q admitted at different test pressures P is determined using the
following formula (where Q100 is the reference air permeability):
2/ 3
P
Q = Q100
100
- on the basis of test results, the window sample was assigned the relevant class when the obtained air
permeability value did not exceed the upper limit fixed for that class at all intermediate test pressure
levels up to maximum value as a function of the fulfilment of one of the following relations for the
two curves, as reported in the bi-logarithmic diagram:
- same class: the sample is classified in that class;
- 2 contiguous classes: the sample is classified in the most favourable class;
- 2-class difference: the sample is classified in the medium class;
- more than 2-class difference: the sample shall not be classified.
Class Maximum test pressure (Pa) Reference air permeability 100 Reference air permeability 100
Pa (m3/hm2) Pa (m3/hm)
0 Not subjected to test
1 150 50 12.50
2 300 27 6.75
3 600 9 2.25
4 600 3 0.75
Tab. 1. Air permeability classes
6.2 Watertightness
In conformity with § 4 of standard EN 12208:1999 and with reference to EN 1027:2016, the sample was
classified with reference to the following table:
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Test Report No: 1994-CPR-RP2166
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Test Report No: 1994-CPR-RP2166
7 Results
7.1 Preventive control on the sample (dimensions and surfaces)
Measures width (m) height (m) surface (m2) opening joints length (m)
Whole sample 1,436 1,447 2,078 -
Opening part 1,298 1,400 1,817 5,396
Tab. 6
7.2 Air permeability test
Note: Uncertainty of measurement values are expressed as extended uncertainty (U) with coverage factor k=2, corresponding to a
confidence level of 95%; classification is made according to UNI EN 12207:2017 without considering the uncertainty of
measurement.
LABORATORY ENVIRONMENTAL PARAMETERS
IRCCOS
DATE OF TEST Temperature Relative humidity Atmospheric pressure
TECHNICIAN
(°C) (%) (kPa)
Damiano Zizza 2020/12/09 Tx= 14,2 Urel= 65,4 Px= 97,5
Tab. 7
Air permeability of the sample Air permeability of the sample
Pressure Pressure
(positive pressure test) (negative pressure test)
3 3 2 3 3 3 2 3
Pa m /h m /hm m /hm Pa m /h m /hm m /hm
50 0,29 0,14 0,05 50 0,10 0,05 0,02
100 0,49 0,24 0,09 100 0,10 0,05 0,02
150 0,59 0,28 0,11 150 0,20 0,09 0,04
200 0,59 0,28 0,11 200 0,39 0,19 0,07
250 0,88 0,43 0,16 250 0,49 0,24 0,09
300 1,18 0,57 0,22 300 0,49 0,24 0,09
450 1,47 0,71 0,27 450 0,69 0,33 0,13
600 1,67 0,80 0,31 600 0,88 0,43 0,16
Tab. 8 Tab. 9
m3/hm2 total surface m3/hm opening joint length
Air permeability of the sample
Pressure
(arithmetic average of the two tests)
3 3 2 3
Pa m /h m /hm m /hm
50 0,20 0,09 0,04
100 0,29 0,14 0,05
150 0,39 0,19 0,07
200 0,49 0,24 0,09
250 0,69 0,33 0,13
300 0,83 0,40 0,15
450 1,08 0,52 0,20
600 1,28 0,61 0,24
Tab. 10
Pressure (Pa)
Diagramme 1
7.2.1 Classification of the sample
The sample subjected to air permeability test under positive and negative pressures was classified in class 4.
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Test Report No: 1994-CPR-RP2166
900 1
Tab. 12
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Test Report No: 1994-CPR-RP2166
Legend:
1.2.3 Left Mullion
5.6.7 Right Mullion
1.4.5 Upper Transom
Fig. 8. Experimental setup for resistance to wind load test (inner view):
transducers positioning scheme - placed on the inner side
mullion transom
dimensions (mm)
1400 1298
Tab. 14
Positive pressure (Pa) p. 1 (mm) p. 2 (mm) p. 3 (mm) p. 4 (mm) p. 5 (mm) p. 6 (mm) p. 7 (mm)
2000 0,94 1,76 1,06 3,81 1,12 2,01 1,09
0 0,02 0,01 0,02 0,00 0,00 0,01 0,01
Negative pressure (Pa) p. 1 (mm) p. 2 (mm) p. 3 (mm) p. 4 (mm) p. 5 (mm) p. 6 (mm) p. 7 (mm)
2000 1,65 2,35 1,92 3,70 1,31 3,01 1,62
0 0,72 0,79 0,53 0,95 0,75 0,86 0,64
Tab. 15. Frontal displacements of measured characteristic points at different test pressure steps
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Photo 1 and Photo 2: Tested sample in the experimental setup, and tested sample in the experimental setup undergoing
wind load resistance tests
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Test Report No: 1994-CPR-RP2166
9 Resume of classes assigned on the basis of the results of the tested sample of a single-
casement window, tilt and turn type, with trade name given by the applicant “VOLCANO
HINGED SYSTEM”, according to TR No 1994-CPR-RP2166, issued on 22/01/2021 to Al
Dawlia 21.
Test Classification
Test Obtained Class
standard standard
10 Retention of samples
The test sample has to be retained at least until the Test Report emission.
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