Method 1 & 2

Plant ABC Steel Co. TimeData Sheet

11:00-12:00 Date 10/04/10 Job # Example

Address Hanoi, Hanoi Cp 0.840 Wetbulb temp (°C) 40 Md 29.05 %CO2 1.8
Location FO Boiler No. 2 PBar in mm Hg 753 % moisture 7.3 Ms 28.24 %O2 19.0
Personnel DL P static mm H O
2 -7.6 Fo 1.056

Distance from Far Wall to Outside of Port, cm 60 Distance Stack Yaw & Velocity Data
Width (if Rectangular) Points % Duct from Outside Yaw Angle DP Temp Velocity
Nipple Length and/or Wall Thickness, cm 2 RECT
###
###
ROUND Depth of Port Degrees mm H2O °C m/sec
Diameter, cm (≥ 30.5 cm?) 8 58.0 A A1 A1 2.6% 3.5 0 15.0 50 14.0 ###
Equivalent Diameter (only when rectangular) A A2 A2 8.2% 6.8 0 16.0 50 14.5 ###
Area in square meter (≥ 0.071 m2?) 0.264 A A3 A3 14.6% 10.5 0 15.0 50 14.0 ###
Straight Distance before sampling location, cm 300 A A4 A4 22.6% 15.1 0 15.0 50 14.0 ###
Number of Diameters Before Location* 5.2 5.2 A A5 A5 34.2% 21.8 0 15.0 50 14.0 ###
Straight Distance after sampling location, cm 8 200 A6
A6
A6
A6 A6 65.8% 40.2 0 25.0 52 18.2 ###
Number of Diameters After Location* 3.4 B1
A7
A7
A7 A7 77.4% 46.9 0 25.0 52 18.2 ###
Enter "P" for Particulates or "V" for velocity p B2
A8
A8
A8 A8 85.4% 51.5 0 26.0 52 18.5 ###
Minimum Number of Total Points 20 16 20 20 B3
A9
B1
A9 A9 91.8% 55.2 0 25.0 52 18.2 ###
Number of Total Points Chosen 16 OK 20 B4A10 A10
A10
B2 97.4% 58.5 0 22.0 52 17.0 ###
Number of Ports OK 2 B5
B1
B3
B1 B1 2.6% 3.5 0 13.0 52 13.1 ###
Number of Points per Port OK 10 B6
B2
B4
B2 B2 8.2% 6.8 0 13.0 52 13.1 ###
Port I.D. C1
B3
B5
B3 B3 14.6% 10.5 0 13.0 52 13.1 ###
C2
B4
B6
B4 B4 22.6% 15.1 0 13.0 52 13.1 ###
Draw sampling location, plan & top view. C3
B5
B7
B5 B5 34.2% 21.8 0 15.0 52 14.1 ###
C4
B6
B8
B6 B6 65.8% 40.2 0 19.0 52 15.8 ###
C5
B7
C1
B7 B7 77.4% 46.9 0 19.0 52 15.8 ###
C6
B8
C2
B8 B8 85.4% 51.5 0 19.0 52 15.8 ###
D1
B9
C3
B9 B9 91.8% 55.2 0 19.0 52 15.8 ###
D2B10 B10
B10
C4 97.4% 58.5 0 19.0 52 15.8 ###
D3
C5
D4
C6
D5
C7
D6
C8
E1
D1
E2
D2
E3
D3
E4
D4
E5
D5
E6
D6

D7

D8
Average* 0.0 17.8 51.5 15.3
Do not place closer to stack wall than:
2.5cm for stack dia.> 61 cm Nm3/h 12,300
1.3 cm for stack dia 30.5 to 61 cm

Am3/h 14,600

* DPavg = The square root of ΔP is averaged for all traverse points, not ΔP itself. The average ΔP
is then obtained by squaring the average square root.

QA/QC Check
Completeness _____ Legibility _____ Accuracy _______ Specifications _____ Reasonableness _____
T
e
Checked By: _______________________________________ _____________ ____________________________________________
a
Personnel (Signature/Date) m Leader (Signature/Date) Leader (Signature/Date)
 Example Calculations For FO Boiler No. 2 Page 1

1 Stack Crossectional Area, square meters

As = 3.1416 / 4 * Ds 2 / 104

As = 3.1416 / 4 * 58.0 / 104 = 0.264

2 Percent Moisture, By Volume, (wet bulb, dry bulb & pressure), % 7.3 Used

3 Absolute Flue Gas Pressure, mm of Mercury

Ps = PBr + Pg / 13.6

Ps = 753 + -7.6 / 13.6 = 752.4

4 Percent Moisture Saturation at Flue Gas Conditions, %

% H2Osat = ( 10(6.6911-(3144/(ts*1.8+32+390.86))) )* 100 / (Ps / 25.4)

% H2Osat = ( 10(6.6911-(3144/( 51.5 *1.8+32+390.86))) )* 100 / 752 / 25.4 = 13.2 Not Used

5 Dry Mole Fraction of Flue Gas

Mfd = 1 -( % H2O / 100)

Mfd = 1 -( 7.34 / 100) = 0.927

6 Dry Molecular Weight of Flue Gas, g/g-mole

Md = 44 * %CO2 / 100 + 32 * %O2 / + ###

28 *( 100 - %CO2 - %O2 ) / 100

Md = 44 * 1.8 / 100 + 32 * 19.0 / + ###

28 *( 100 - 1.8 - 19.0 ) / 100 = 29.05

7 Wet Molecular Weight of the Flue Gas, g/g-mole

Ms = Md * Mfd + 18 * % H2O / 100

Ms = 29.05 * 0.927 + 18 * 7.34 / 100 = 28.24

98765
 Example Calculations For FO Boiler No. 2 Page 2

8 Average Flue Gas Velocity, m/sec

vs = 34.97 * Cp *[ ( 273 + ts )* DPavg /( Ps * Ms ) ]0.5

vs = 34.97 * 0.84 *[ ( 273 + 52 )* 17.8 /( 752 * 28.237 ) ]0.5 = 15.3

DPavg = The square root of ΔP is averaged for all traverse points, not ΔP itself. The average ΔP is then obtained by squaring the
average square root.

9 Dry Volumetric Flue Gas Flow Rate at Standard Conditions, Nm 3/h

Qsd = 3600 * Mfd * ( tstd + 273 )* Ps * vs * As

( ts + 273 )* Pstd

Qsd = 3600 * 0.927 * ( 25 + 273 )* 752 * 15.3 * 0.264 = 12,272

( 52 + 273 )* 760

10 Dry Volumetric Flue Gas Flow Rate at Standard Conditions, dscfm

Qesd = Qsd * 0.589

Qesd = 12,272 * 0.589 = 7,223

11 Actual Wet Volumetric Flue Gas Flow Rate at Actual Conditions, Am3/h

Qaw = 3600 * vs * As

Qaw = 3600 * 15.3 * 0.264 = 14,566

12 Dry Air Flow Rate at Standard Conditions, kg/hr

Qkg = 2.2 * 60 * Qesd * Md *( 273 + tstd )

( 298 * 385.3 )

Qkg = 132 * 7,223 * 29.05 *( 273 + 25 ) = 71,881

( 298 * 385.3 )
 Velocity and Flow Rate Calculations Sheet
1 Stack Crossectional Area, square meters

As = 3.1416 / 4 * Ds 2 / 104
As = 3.1416 / 4 * 2 / 104 =
cm m2

2 Percent Moisture, By Volume, wet bulb, dry bulb & pressure or other method, %

3 Absolute Flue Gas Pressure, mm of Mercury

Ps = PBr + Pg / 13.6

Ps = + / 13.6 =
mm Hg mm H2O mm Hg

4 Percent Moisture Saturation at Flue Gas Conditions, %

% H2Osat = ( 10(6.6911 - (3144 / ( ts*1.8+32+390.86 ))) )* 100 / ( Ps / 25.4)

% H2Osat = ( 10(6.6911 - (3144 / ( *1.8+32+390.86)))

)* 100 / ( / 25.4 ) =
°C mm Hg %

5 Dry Mole Fraction of Flue Gas

Mfd = 1-( % H2O / 100)

Mfd = 1-( / 100) =
% Ratio (≤ 1.0)

6 Dry Molecular Weight of Flue Gas, g/g-mole

Md = 44 * %CO2 / 100 + 32 * %O2 / 100 + 28 * ( 100 - %CO2 - %O2 ) / 100

Md = 44 * / 100 + 32 * / 100 + 28 * ( 100 - - ) / 100 =

%CO2 %O2 %CO2 %O2 g/g-mole

7 Wet Molecular Weight of the Flue Gas, g/g-mole

Ms = Md * Mfd + 18 * % H2O / 100

Ms = * + 18 * / 100 =
g/g-mole g/g-mole % 98765 g/g-mole

8 Average Flue Gas Velocity, m/sec

vs = 34.97 * Cp 273 + ts * DPavg = The square root of ΔP is averaged for all traverse
*[ * DPavg ] 0.5 points, not ΔP itself. The average ΔP is then obtained by
Ps * Ms squaring the average square root.

vs = 34.97 * 273 +
*[ * ] 0.5 =
Dimensionless * mm H2O m/s

9 Dry Volumetric Flue Gas Flow Rate at Standard Conditions, Nm 3/h

Qsd = ( tstd + 273 ) Ps

3600 * Mfd * * * vs * As
( ts + 273 ) Pstd

Qsd = ( 25 + 273 )
3600 * * * * * =
Ratio (≤ 1.0) ( + 273 ) 760 m/s m2 Nm3/h

°C mm Hg

10 Dry Volumetric Flue Gas Flow Rate at Standard Conditions, dscfm

Qesd = Qsd * 0.5886

Qesd = * 0.5886 =
Nm3/h dscfm

11 Actual Wet Volumetric Flue Gas Flow Rate at Actual Conditions, Am 3/h

Qaw = 3600 * vs * As

Qaw = 3600 * * =
m/s m2 Am3/h
ALTERNATIVE H2O DETERMINATION - MIDGET IMPINGERS
USEPA METHOD 4 (ALT-008)

TEST # 1 ABC STEEL CO.

Date 4-Oct-10

Sample ID #1

Beginning of sampling 13:02

End of sampling 13:32

SAMPLING VOLUME INFORMATION

Sampling flow rate (mL/min) 1918

Test duration (min) 30
Correction factor for T & P 1.0
Total Volume Sampled (L) 57.5

CALCULATIONS

MOISTURE CONTENT (% v/v wet basis) 7.30

Literature H2O (30°C and 68% RH)*

Initial Weight Final Weight Weight of moisture

MOISTURE DATA Content
grams grams grams
Impinger #1 H2O - 20 mL 90.80 91.61 0.81

Impinger #2 H2O - 20 mL 90.74 90.70 -0.04

Impinger #3 Empty 76.57 77.30 0.73

Impinger #4 Silica Gel 84.20 86.04 1.84

TOTAL 3.3

Notes: "N" or "normalized conditions" refers to 25oC (77 oF), 760 mm Hg, dry basis.
* From ThunderScientific Web Humicalc ver. 2.7.2 (http://www.thunderscientific.com/web_humicalc/index.php)
 Moisture Data and Calculations Sheet
ALTERNATIVE H2O DETERMINATION - MIDGET IMPINGERS
USEPA METHOD 4 (ALT-008)

Test ID: __________________________________ Location: ___________________________

Date: ____________________________________

A- MOISTURE DATA and CALCULATIONS

Initial Weight Final Weight Weight of moisture
Impinger Content
grams grams grams

Impinger #1 H2O - ( ___ mL) (1)

Impinger #2 H2O - ( ___ mL) (2)

Impinger #3 Empty (3)

Impinger #4 Silica Gel (4)

TOTAL

Vf - Vi = (1) + (2) + (3) = Wf - Wi = (4) =

Vwc(std) = 0.001356 (Vf - Vi) = Vwsg(std) = 0.001358 (Wf - Wi) =

B- SAMPLING DATA and CALCULATIONS

Beginning of sampling hh:min

End of sampling hh:min

Sampling flow rate mL/min

Test duration min

Correction factor for T & P

Total Volume Sampled Liters

Vm(std) = Nm3

C- MOISTURE CONTENT CALCULATIONS

V wc( std ) + V wsg( std )

B ws =
V wc (std ) + V wsg( std ) + V m( std )

( ________ ) + (________ )
B ws = ( 100 )
( ______ ) + (_______ ) + (_________ )
Notes: "N" or "normalized conditions" refers to 25oC (77 oF), 760 mm Hg, dry basis.