6400 Instruction Manual

www.louvrelounge.co.nz
CONTENTS
1. Required Tools & Man Force 3

2. Parts List 4-6

3. Product Description 6

4. Safety Disclaimers 7-8

5. Installation 9-18

6. Foundation Installation 19-21

7. Remote Setup 22

8. Disassembly 22

9. Storage & Disposal 23

ATTENTION: Read this instruction manual

thoroughly before starting installation.

First of all, thank you so much for choosing The Louvre

Lounge to spice up your outdoor space. Please make
sure you've thoroughly studied the instruction manual
before starting installation.

If you have any questions during the installation

process, please email us at help@louvrelounge.co.nz.

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REQUIRED TOOLS & MAN FORCE
Tools:
1. Ladder
2. Tape Measure
3. Pencil
4. Spirit Level
5. Rubber Mallet
6. Electric Drill
7. M10/13 Open Wrench (SUPPLIED)
8. 5mm Hexagon Wrench (SUPPLIED)

Man Force
We recommend installing your Louvre Lounge with 2-3
people although having a third person would make the
installation quicker.

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PARTS LIST
Before commencing the installation, please confirm all
parts are present. Email us at help@louvrelounge.co.nz
if you have any issues.

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PARTS LIST

Hardware:

Aluminium Structure:

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PARTS LIST

PRODUCT DESCRIPTION
Make the most of your outdoor living area with the 6400
series Louvre Lounge. The motorised louvres and LED lights
transform your outdoor space into the ultimate entertaining
area for you to enjoy for years to come.

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SAFETY DISCLAIMER'S
WARNING: For the safety of yourself and others, it is
essential to follow all instructions and obey warnings.
Definitions:
This warning triangle calls attention to hazards that
that can lead to death, severe injuries or which are
important for the functioning of the Pergola.

This symbol identifies important notes.

Safety Disclaimer's

To install this pergola technical knowledge is necessary. Do not

install this pergola yourself instead, contact a professional if:

1. You are unsure if the pergola can be installed in the chosen spot
for installation.
2. You do not understand the instruction manual or parts of it.
3. You do not have the necessary tools available.
4. You do not have the necessary technical knowledge

A minimum of three healthy adults are required to move and install

the pergola as the product is big and heavy. Do not try to install the
pergola alone. If the pergola falls, it could cause serious injuries and
damages! Contact us or a professional for help.

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 Do not install the pergola when you find damaged parts or parts that
are missing. Contact us.

Keep children and pets out of the working area during assembly and
adjustments.

This product and its fixing parts are only suitable for installation on a
plain cement pad. If the concrete pad shows cracks or you require
installation on a wooden deck, please consult a professional before
installation.

Nobody is permitted to change the pergolas’ design and structure

without the permission of us (Louvre Lounge Limited)

Nobody is allowed to climb onto the Pergola. Hanging anything on

the Pergola is forbidden.

The sheeting used to protect the paint must be removed after installation. This
structure is a non-permanent structure, the warranty does not cover damage
incurred under extreme weather conditions including heavy rain, high winds or
if exposed to high heat from heaters or BBQs. Please refer to the warranty
policy for more information.

Safety precautions should always be followed when assembling and using this
product to reduce the risk of personal injury and damage to equipment. Never
leave children unattended around/under this pergola. Do not attempt to
assemble or use the pergola in moderate or heavy wind conditions.
Always secure the pergola and keep the louvres open during heavy winds or
extreme weather to avoid damage to the pergola or personal injury.

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INSTALLATION
Step 1:
Attach base plate③x6 to the bottom of posts (C-1 x1,
C-2 x1, C-3 x1, C-4 x1, C-5 x2), use bolts ①x12 to attach
using hex key or electric drill.

C-1 & C-3 and C-2 & C-4 posts need to be installed
diagonally.

Refer to the diagram below.

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INSTALLATION
Step 2:
a. Remove bolts ⑥ from each post and set them aside.
A total of 32 bolts should be set aside.

b. Attach the beams to the posts as shown in the

diagram. Install beam A-5, making sure the grouves
align in the same direction as beams A-2 and A-3.

TIP: Install beam A-5 last once all other beams have
been installed.

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9
INSTALLATION
Step 3:
Use bolts ⑥x4 to fasten beam A-5 as shown in the
diagram.

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INSTALLATION
Step 4:
Attach the upright covers ④x4 to the top of each post.
Use bolts ⑥x8 to fasten.

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INSTALLATION
Step 5:
Attach all eight gutters (B-1 x4, B-2 x2 and B-3 x2) by
slotting them on the inside of all beams.

Please refer to the diagram below.

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INSTALLATION
Step 6:
Locate the holes in the centre of beams(A-2, A-3 and
A-5).

Place the strength louvre D-2 into the groove which

lines up with the holes on the beams. Using the M10 nut
⑤X2, secure the louvre in place on both sides.

Place the driving louvre D-3 in line with the 7th groove
on the beams. Fit all common louvres D-1X60 into the
remaining grooves on the beams.

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INSTALLATION
Step 7:
a. Unscrew the 4 bolts on both B-2 beams where the
motors will be positioned and set aside. Fasten both
motors ⑨ and ⑩ to beams A-2 and A-3 with the 4 bolts
previously set aside.

b. Next, fasten the motor to the driving louvre from

step 6 using ②. Make sure louvres are closed when
completing this step.

Refer to the diagram below.

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INSTALLATION
Step 8:
Ⓔ
Attach the control rods x4 to each side of the
pergola by placing the plastic spacer ⑦ between the
control rod and the louvre's, threading the bolt ⑥
through from the control rod side and tightening with
a nut ⑧.

Repeat the process until all louvres are secured to the

control rods on both ends.

NOTE: Do not over-tighten. Over-tightening will prevent

louvers from moving.
128 128 128

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INSTALLATION
Step 9:
Place a rubber gutter connector ⑫ in each of the four
corners to seal the gutters. Next, place the 50 to 40
pipe fitting⑬ inside the gutter connecter closest to
each motor.

Ensure cables run through the 50 to 40 pipe fitting

down the post to stop water flowing through the beam
and onto the cables.

TIP: We recommend silicone is used to fully seal the

rubber gutter connecter ⑫
with all beams to ensure
longevity.

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INSTALLATION
Step 10:
a. Connect the motor to the power cable by
connecting the male and female plugs (DC24V to
DC24V).

b. Connect the LED lighting to the motor power cable

by connecting the male and female plugs DC24V to
DC24V) between each gutter.

It is essential to make sure the thread nut is tightened

to secure the connection.

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FOUNDATION INSTALLATION
The last step in the installation process involves
securing your Louvre Lounge to the foundation. We
provide instructions to install into a concrete pad,
although you must seek professional advice to ensure
the pergola is installed correctly to all local regulations.

Once the pergola is in place and square, mark 4 holes

for each post then move aside and drill all 24 holes
using a 12mm drill bit. Move the pergola back into
place, ensuring it's square. Fasten to the concrete slab
by tightening the nuts of the 4 expansion bolts for⑪
each post.

Once installed, make sure any remaining plastic is

removed, and silicone is used along all corners and
gutters to waterproof.
24

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TIMBER FOUNDATION INSTALLATION
Using M10 timber screws, a minimum of 80mm
embedment (d) is required for low wind-rated areas.
For high wind-rated areas, a minimum embedment (d)
of 120mm is required however, please consult a
professional. Fasten 4 screws per post. Each screw
must be embedded into a joist or noggin to ensure
strength and safety.
140mm

Post

Baseplate
Timber deck

Joist

d
Noggin
attached
structurally
to joist

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FOUNDATION INSTALLATION
Refer to the following diagram to ensure the pergola is
perfectly square before installing the foundation
permanently.

SIZE: 575X400 CM
2503 (Overall height)

2330 (Including base plate)

26
64
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REMOTE SETUP
Once all installation steps are complete, plug the
pergola into the power outlet to start the remote
pairing process.

Remote Pairing:
Press and hold the lamp button on the manual control attached to the pergola post
for 5 seconds.

After this has been completed, press the up button on the remote. The indicator
light on the manual control unit will flash 3 times if pairing is successful.

Please note: The up button on the remote MUST be pressed within 15 seconds of
the lamp button being pressed on the manual control unit.

Remote Disconnection
Press and hold the lamp button on the manual control attached to the pergola post
for 5 seconds.

After this has been completed, press the down button on the remote. The indicator
light on the manual control unit will flash 3 times if the disconnection is successful.

Please note: The down button on the remote MUST be pressed within 15 seconds of
the lamp button being pressed on the manual control unit.

DISASSEMBLY
If you want to disassemble the pergola, please follow the following process.

Attention! At least two people are needed for this step.

Keep the pergola louvres open before you begin disassembling. Bind the louvres
of the pergola together to avoid unintended unfolding. This might cause
damage and injury. You can use the protection band that was fixed on the
Pergola when purchasing it.
Follow the mounting instructions in reverse order to disassemble the pergola.
Make sure that any holes drilled for the pergola foundations are filled.

Attention! Safety hints and instructions have to be followed for disassembly as well.

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STORAGE
If your Louvre Lounge won't be used for a longer period
of time, we recommend removing the pergola from the
brackets and storing it away.

Make sure that the frame is completely dry before

storing.
Store the Pergola in a dry and safe place that is out
of reach from children.

DISPOSAL
Do not dispose of this Pergola with other household
waste.

To prevent possible harm to the environment or human

health from uncontrolled waste disposal, recycle it
responsibly to promote the sustainable reuse of material
resources.

Please contact us at help@louvrelounge.co.nz, and we

will help arrange disposal for you. NOTE: Customers are
responsible for all costs needed for disposal.

Dispose packing materials according to local guidelines.

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