INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
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EC-C1
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ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
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 UENR6726
August 2016

980L Wheel Loader

Hydraulic System
D8Z1-UP

© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Schematic Machine
Description
Number Location Location
Accumulator - Pilot 355-9981 D-3 1
Accumulator - Ride Control Atch 362-8660 D-2 2
Accumulator - Ride Control Atch 455-3156 D-2 3
Breather 312-2684 B-6 4
Filter Element 376-1288 B-6 5
Filter GP - Magnetic 251-6351 F-8, F-3 6
Filter GP - Tank Return 376-1286 B-6 7
Lift Cylinder (980L) 382-6076 E-2 8
Manifold - Ride Control 432-5661 C-2 9
Pump GP - Implement 363-8329 D-5 10
Screen - Case Drain 118-8693 B-7 11
Screened Orifice 451-0360 C-3 12
Sensor GP - Pressure (Inlet Mainfold) 344-7391 C-2 13
Sensor GP - Pressure Atch (PCS & AD) 349-1178 D-2 14
Sensor GP - Pressure Atch (PCS ) 349-1178 D-1 15
Sensor GP - Temperature (Axle Oil) 264-4297 F-3, F-2 16
Tank - Hydraulic 447-8210 B-6 17
Tilt Cylinder - 980L Block Handler Atch 355-7732
Tilt Cylinder - 980L High Lift Atch 387-0059
D-3 18
Tilt Cylinder - 980L Logger Atch 351-9361
Tilt Cylinder - 980L Standard 382-7982
Valve GP - 2 Function Ride Control Atch 451-5892
D-2 19
Valve GP - 2 Function W/Ride Control 464-8505
Valve GP - Anti Drift 356-8561 D-3 20
Valve GP - Aux Load Sense Check 123-4750 B-2 21
Valve GP - Auxiliary Function Atch 445-4988 B-1 22
Valve GP - Backpressure 353-7179 C-4 23
Valve GP - Boost Check 123-4750 D-4 24
Valve GP - Implement Lockout 333-8242 D-3 25
Valve GP - Implement Pilot Check 6E-4701 D-3 26
Valve GP - Load Sense Relief/Bleed 396-5678 C-3 27
Valve GP - Makeup 234-4869 D-2 28
Valve GP - Manual Lower 112-1817 D-4 29
Valve GP - Margin Relief 370-5764 D-3 30
Valve GP - Pilot Check 443-3773 D-3 31
Valve GP - Pressure Limiter 371-1784 B-2 32
Valve GP - Relief (Tilt Head end) 479-9322 D-3 33
Valve GP - Relief (Tilt Rod End) 332-1986 D-3 34
Valve GP - Ride Control Balance Spool 430-8983 C-2 35
Valve GP - Ride Control Ped Relief 251-8330 D-2 36
Valve GP - Ride Control Pressure Limiter 373-9483 D-2 37
Valve GP - Ride Control Pump Check 123-4750 C-2 38

Valve GP - Solenoid (Lift, Lower, Dump, Tilt and Back) 313-7668 D-3,D-2,C-3,C-2,B-2,A-2 39

Valve GP - Solenoid (Ride Control) 277-8863 D-2 40

Valve GP - Solenoid (Manifold Ride Control) 397-9397 C-2 41
Valve GP - Workport Relief 9T-1573 B-1 42
Steering System
HMU Steering - Cylinder 456-4896 E-4 43
Pump GP - HMU Steering 349-6093 E-6 44
Pump GP - Secondary Steering Atch 371-7424 D-6 45
Pump GP - Steering 363-8330 D-6 46
Sensor GP - Pressure (Steering) 344-7391 E-6 47
Sensor GP - Pressure Atch (Steering) 419-5574 E-6 48
Valve GP - Check Mainfold 396-9028 E-6 49
Valve GP - HMU Steering 456-0777 E-5 50
Valve GP - HMU Steering Neutralizer 296-5662 F-6 51
Valve GP - Relief (Steering Cylinder) 456-4624 E-4 52
Valve GP - Relief (Steering Pump) 456-4633 E-5 53
COMPONENT LOCATION
Page 2 of 2
Part Schematic Machine
Description
Number Location Location
Quick Coupler System
Valve GP - Check (Quick Coupler) 123-4750 B-4 54
Valve GP - Manual (Quick Coupler) 112-1817 B-3 55
Valve GP - Quick Coupler Atch 416-4796 B-4 56
Fan/Brake/Pilot System
Accumulator - Brake 453-5524 57
E-8
Accumulator - Brake Atch 453-5525 58
Cooler GP - Hydraulic Oil 446-8422 59
E-8
Cooler GP - Hydraulic Oil Atch 447-1191 60
Filter GP - Kidney Loop 436-3444 C-8 61
Motor GP - Fan 350-7075 E-8 62
Pump GP - Brake / Hydraulic Fan 339-7808 C-8 63
Sensor GP - Pressure (Accumulator) 296-5270 E-8 64
Sensor GP - Pressure (Accumulator) 344-7391 E-7 65
Valve GP - Accumulator Charge (Brake Control) 370-8735
D-8 66
Valve GP - Accumulator Charge (Fan) 467-3081
Valve GP - Park Brake 349-4389 E-7 67
Valve GP - Thermal Bypass 188-8726 E-8 68
Brake System
Brake GP - Parking 436-5961 E-7 69
Control GP - Brake 351-9419 F-7 70
Sensor GP - Pressure (Brake) 296-5270 E-7 71
Sensor GP - Pos 269-1982 F-7 72
Switch AS - Limiter 105-6117 F-7 73
Valve GP - Brake Control 260-9632 F-7 74
Miscellaneous
Cooler GP - Axle Oil Atch 200-4169 F-8 75
Pump GP - Transmission 361-3988 D-5 76
Pump GP - Axle Oil Cooler 273-1807 F-8 77
Valve GP - Check (Axle Oil Cooler Bypass) 130-5202 F-8 78
TAP LOCATION

Tap Schematic
Description
Number Location
B Front Brake Pressure F-7
C Rear Brake Pressure F-7
D Park Brake Pressure E-7
G1 Fan Pump Discharge Gauge Port D-8
G2 Fan Pump Load Sense Gauge Port D-7
G3 Implement Pilot Supply Gauge Port D-7
G4 Brake Accumulator Gauge Port E-8
G5 Steering Pump Discharge Gauge Port E-5
G6 Steering Pump Load sense Gauge Port E-6
G7 Implement Pump Discharge Gauge Port D-4
G8 Implement Pump Load sense Gauge Port D-4
G9 Quick Coupler Supply Gauge Port B-4
G10 Air Bleed Tap C-8
SOS Scheduled Oil Sampling Port E-8
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 8 7 6 5 4 3 2 1

(75) COOLER GP- AXLE OIL ATCH

200-4169

(73) SWITCH AS - LIMITER

FRONT REAR (77) PUMP GP - AXLE OIL COOLER 105-6117
(6) FILTER GP - MAGNETIC
251-6351
273-1807 (72) SENSOR GP - POS TO BRAKE
269-1982 LIGHTS (70) CONTROL GP - BRAKE
351-9419
TO TRANSMISSION CONTROL

F P T
(51) VALVE GP - HMU STEERING NEUTRALIZER
(74) VALVE GP - BRAKE CONTROL 296-5662 (16) SENSOR GP- TEMPERATURE F
NO 264-4297
260-9632

REAR FRONT NC
C C

(78) VALVE GP - CHECK

130-5202
C
FRONT AXLE REAR AXLE

(50) VALVE GP - HMU STEERING

(6) FILTER GP - MAGNETIC 456-0777
(52) VALVE GP - RELIEF (STEERING CYLINDER)
CONNECTIONS ONLY FOR 251-6351
AXLE OIL COOLING ATTACHMENT 456-4624
sos
(44) PUMP GP - HMU STEERING (16) SENSOR GP - TEMPERATURE
349-6093 264-4297
(59) COOLER GP - HYD OIL 446-8422 L R

(60) COOLER GP - HYD OIL (ATCH) 447-1191

PARKING (71) SENSOR GP - PRESSURE

(68) VALVE GP - THERMAL BYPASS BRAKE
296-5270
188-8726
PB
(57) ACCUMULATOR
B
453-5524 (43) HMU STEERING - CYLINDER
C GP
(58) ACCUMULATOR ATCH 456-4896
(69) BRAKE GP - PARKING A
453-5525 436-5961
G6 PA
D TILT CYLINDER

E LS
(18) 980L STANDARD 382-7982
(18) 980L LOGGER ATCH 351-9361
E
(67) VALVE GP - PARK BRAKE
(18) 980L HIGH LIFT ATCH 387-0059
349-4389
P T T P (18) 980L BLOCK HANDLER ATCH 355-7732
(62) MOTOR GP - FAN
350-7075 G5

(47) SENSOR GP - (48) SENSOR GP - PRESSURE ATCH

(66) VALVE GP - ACCUMULATOR CHARGE (BRAKE CONTROL)
PRESSURE
370-8735 419-5574 (8) LIFT CYLINDER (980L)
344-7391 HMU
G4 (66) VALVE GP -
ACCUMULATOR CHARGE (FAN)
(65) SENSOR GP - 382-6076
PRESSURE (49) VALVE GP - CHECK MAINFOLD
467-3081 344-7391
(64) SENSOR GP - 396-9028
PSG A1 A2 T
PRESSURE
296-5270

(53) VALVE GP - RELIEF (STEERING PUMP) (39) VALVE GP - SOLENOID

(1) ACCUMULATOR - PILOT
456-4633 313-7668 (19) VALVE GP - 2 FUNCTION RIDE CONTROL ATCH
355-9981 (20) VALVE GP - ANTI DRIFT
PS1 PS2 (45) PUMP GP - (33) VALVE - RELIEF
451-5892 (14) SENSOR GP - PRESSURE ATCH (PCS & AD)
SECONDARY STEERING ATCH 356-8561 (TILT HEAD END)
371-7424 479-9322 (19) VALVE GP - 2 FUNCTION W/RIDE CONTROL 349-1178
(31) VALVE GP -
(31) VALVE GP - PILOT CHECK 464-8505
G2 B PILOT CHECK
443-3773 443-3773
E2 A.PS A1 B1 A2 B2 A3 A4 (15) SENSOR GP - PRESSURE ATCH (PCS)
349-1178
L ML
(29) VALVE GP - MANUAL LOWER
LS
112-1817 (25) VALVE GP - IMPL LOCKOUT
E4
333-8242 (28) VALVE GP -
(39) VALVE GP - MAKEUP
SOLENOID 234-4869 (2) ACCUMULATOR - RIDE CONTROL ATCH
(26) VALVE GP - IMPL PILOT CHECK 313-7668 362-8660
(40) VALVE GP -
6E-4701
D E1
F (24) VALVE GP - BOOST CHECK E8 E6 SOLENOID
277-8863
(3) ACCUMULATOR - RIDE CONTROL ATCH
455-3156
D
S 123-4750 PS

G8 (20) VALVE
LS GP - ANTI
E9
LS1 DRIFT
G3 356-8561
A.RC

T.AUX
LS2 PS.AUX
T
P1
X G7 (36) VALVE GP -
P2 (34) VALVE -
RELIEF RIDE CONTROL PED RELIEF
RACK RAISE 251-8330
P1 (TILT ROD
T B
END)
332-1986
P.AUX
HOLD HOLD
TORQUE
CONVERTER
P (37) VALVE GP - RIDE CONTROL
P PG PUMP
PRESSURE LIMITER
DRIVE DUMP LOWER
(30) VALVE 373-9483
GP - MARGIN
(23) VALVE GP - BACKPRESSURE
G1 (76) PUMP GP - TRANSMISSION
353-7179
RELIEF
L2 P
361-3988 370-5764 FLOAT
S L2 LI L1 U1
(41) VALVE GP - SOLENOID
(46) PUMP GP - STEERING (10) PUMP GP - IMPLEMENT E10 397-9397
(61) FILTER GP - KIDNEY LOOP 363-8330 363-8329 HITCH
NEEF
436-3444

(35) VALVE GP - RIDE CONTROL

OIL FROM
LS.AUX BALANCE SPOOL
430-8983
BRAKE PEDAL
VALVE DRAIN

(9) MANIFOLD - RIDE CONTROL

X
(13) SENSOR GP - 432-5661
IMPLEMENT & REDUNDANT STEERING PILOT SUPPLY PRESSURE
344-7391
IMPLEMENT VALVE RETURN E7 E5

C (63) PUMP GP - BRAKE / HYDRAULIC FAN

339-7808
IMPLEMENT PUMP DISCHARGE C
LS D (38) VALVE GP - RIDE CONTROL PUMP CHECK
IMPLEMENT PUMP LOAD SENSE
(39) VALVE GP - SOLENOID 123-4750
313-7668 AUXILIARY VALVE PILOT SUPPLY
B
IMPLEMENT VALVE DRAIN (27) VALVE GP - LOAD SENSE RELIEF/BLEED
(12) SCREENED ORIFICE AUX LOAD SENSE
451-0360 396-5678

LI AUXILIARY VALVE RETURN

S L AUXILIARY VALVE SUPPLY

G10
AIR BLEED TAP

QUICK COUPLER LOAD SENSE

QUICK COUPLER RETURN

QUICK COUPLER SUPPLY

(54) VALVE GP- CHECK B A

123-4750
P LS T (42) VALVE - WORKPORT RELIEF
(56) VALVE GP - QUICK COUPLER ATCH
E13 416-4796 9T-1573
(39) VALVE GP -
C1 (21) VALVE GP - SOLENOID
AUX LOAD SENSE CHECK 313-7668
123-4750 (22) VALVE GP - AUXILIARY FUNCTION ATCH
E11 445-4988

B (4) BREATHER
312-2684 LS P
B
E14

G9
C2

(17) TANK- HYDRAULIC

447-8210 (55) VALVE GP - MANUAL
112-1817
(7) FILTER GP - TANK RETURN E15
376-1286

(5) FILTER ELEMENT PORT A

376-1288

HOLD
(11) SCREEN - CASE DRAIN
118-8693

PORT B
(32) VALVE GP -
PRESSURE LIMITER
T 371-1784

PS

(39) VALVE GP-

SOLENOID
D
313-7668

LINE PATTERNS E12

Pressure Line HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

MAIN PUMP OUTPUT
Pilot / Load Sensing Pressure AUXILIARY CIRCUIT
TRANSMISSION PUMP OUTPUT
A Drain / Return Lines STEERING CIRCUIT
FAN PUMP CIRCUIT
AUXILIARY VALVE DRAIN
A
Component Group SUPPLY LINE
BRAKE CIRCUIT
LIFT CIRCUIT
CALLOUTS DRAIN / RETURN LINE
IMPLEMENT AND REDUNDANT STEERING PILOT CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter) QUICK COUPLER CIRCUIT THIS SCHEMATIC IS FOR THE 980L WHEEL LOADER HYDRAULIC SYSTEM
TILT CIRCUIT
DL DL D Connectors (By letter) BRAKE COOLING OIL
MEDIA NUMBER: UENR6726
Callout Number Component
DRAIN / BRAKE COOLING CIRCUIT HYDRAULIC SCHEMATIC PART NUMBER: 459-1230, CHANGE: 00, VERSION: -
(52) VALVE GP - CONTROL ELECTRICAL CIRCUITS
(Machine Location from
Component LocationsTable)
Name
BRAKE SCHEMATIC PART NUMBER: 392-0018, CHANGE: 00, VERSION: -
138-1234 Part Number
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
CONTROL BRAKE

70
MACHINE VIEW
VIEW ALL CALLOUTS

4 7 11
63 46 10 76 17
51 G9 G4 51 53 5 45
56 43
74 62 60
B 59
C 18

G10
68

SOS
75
77
6
78
16
49
47
71 48
29 23
64 55 69 6 8
65 50 43 8
 RIGHT SIDE VIEW WITH IMPLEMENT AND AUX VALVE
VIEW ALL CALLOUTS

G1 G2 67 D 72 73 44 54
28 19 15 40
39 20
33 42

26 39

21

A
30
12 32
27 39 41
34
VIEW OF AREA “A”

58 39 13 14 35 38 25 24

57

52 61 G3 66 G7 G5 G8 G6 2 3 16

22 1
42 36 37 9 31
VIEW OF AREA “A”
(ROTATED FOR CLARITY)