1st TEST

FULL FORM

PPE - PERSONAL PROTECTIVE EQUIPMENT

LTI - LOST TIME INJURY

DO - DANGEROUS OCCURRENCE

JMCP - JOINT MASS COMMUNICATION PROGRAM

TBM - TOOL BOX MEETING

LTIFR - LOST TIME INJURY FREQUENCY RATE

PTW - PERMIT TO WORK

AIC - AREA IMPLEMENTATION COMMITTEE

SOP - STANDARD OPERATING PROCEDURE

IOD - INJURY ON DUTY

PPM - PARTS PER MILLION

SEMS - SAFETY EXCELLENCE MANAGEMENT SYSTEM

FILL IN THE BLANKS

1 - The incident results narrowly escaped from harm is known as NEAR MISS .

2 - Safety driving speed of vehicle on road inside Tata Steel on main road is 35

KMPH .

3 - There are 15 nos guiding principles for safety management in tata steel .

4 - JMCP is SAFETY communication process .

DEFINE

1 - SAFETY

Ans - Freedom from unacceptable risk of harm .

2 - HAZARD

Ans - Any source which have potential to harm in term of injury damage to

Property , People , Asset , Community , Environment ( PACE ) .

3 - IOW ( INJURY ON DUPTY )

Ans - Any disabling injury caused out of employment and in the course of

employment inside the area of registered factory .

4 - NEAR MISS

Ans - It is an event with potential to cause injury , property damage ,

environment release or an a verse community reaction .

5 - ACCIDENT

Ans - Undesired event that giving rise to death , ill health , injury , damage

or other loss .

6 - INCIDENT

Ans - Event that give rise to an accident or have the potential to lead an

accident .
EXPLAIN OR BRIEF IN ANSWER

1 - Write role of safety supervisor .

Ans - Ensure that TBM and safety mass meeting are conducted regularity .

- Identify and help in correcting unsafe act and unsafe condition .

- Co-ordinate safety communication programmes ( JMCP ) .

- Co-ordinate safety visit / lines work .

- Arrange safety awareness programmes .

- Carryout daily safety audit .

- Help in developing SOP for the jobs .

- Impact training on SOP .

- Co-ordinate JCC .

- Identify hazards at working site .

- Checklist of unsafe behavior .

- Daily observation report .

- monthly meeting .

- Reporting and investigation of incidents following .

- Recording system .

- Risk assessment .

2 - Write elements of safety management system in tata steel .

Ans - Policy

- Organisation

- Planning

- Measurement

- Control - Audit
 - Audit

3 - Write name of means used for safety communication in tata steel .

Ans - JMCP ( Joint Mass Communication Program )

- AIC ( Area Implementation committee )

- Mass Meeting

- TBM ( Tool Box Meeting )

- Strip Communication .

4 - Draw Heinrich’s triangle and explain .

Ans -

1 Fatal

30 Major Accidents

300 Minor Accidents

3000 Near Miss

30000 Unsafe Acts and Unsafe condition

5 - Write about life saving rules followed at Tata Steel .

Ans - Working under the influence of alcohol or illegal drugs .

- Non compliance to the rule of confined space .

- Starting the job without work permit / clearance .

- Non-fulfillment of conditions essential to ensure safe welding and gas

cutting .

- Tampering of locks in the positive isolation .

 - Use of mobile at working area .

- Condoning of any of the above .

6 - Write criteria for selection of PPE .

Ans - Nature of work

- Scope of work

- Quality of PPE

- Size of PPE

- Cost of PPE .

7 - Write 5 example of each of the following .

UNSAFE ACTS and UNSAFE CONDITIONS

Ans - Improper use of PPE - Improper ventilation

- Operating Without Safety Device - Improper illumination

- Not follow traffic rule - Slippery surface

- Taking shortcut while walking - Temperature extreme

- Improper tools , equipment , operation - Poor housekeeping

- Under influence of alcohol - Over crowed workplace

- Leaving material here & there - Open switch box

- Removing machine guard - Machine without guard

- Working under hanging loads - Damaged welding cable

- Taking rest near prohibited area - Staircase without hand railing

- Working free hand at height - Defective tools , equipments

are in use
7 - Write basic elements of SA-8000 .

Ans - Child labor

- Forced labor

- Health and safety

- Freedom of association

- Discrimination

- Disciplinary practices

- Work hours

- Compensation

- Management system

8 - Write about POSH .

Ans - The Prevention of Sexual Harassment ( POSH ) at Workplace Act of

India mandates every organization to define their sexual harassment

Policies , prevention systems , procedures and service rules for its

Employees .
9 - Write class of fire and extinguishing criteria in details .

Ans - Class - A - Fire is ordinary combustible material such as wood , paper

Textiles , jute , hut etc .

NON – METAL - Leaf , cotton , Wood , Rubber , Plastic etc .

- Class - B - Fire is inflammable Liquids such as Oil , Organic Solvent ,

Petroleum Products , Paints etc .

LIQUID - Petrol , Grease , Wax , Edible oil etc .

- Class - C - Fire involving in gases substance such as Methane ,

Butane , Acetylene , cooking gas ( LPG ) etc .

GAS - Alkenes gas , LPG , CNG Bio gas etc .

- Class - D - Fire involving burning combustible metals powder such as

Magnesium , Aluminum , Zinc , Sodium , Potassium etc .

METAL ( which burn ) - Sodium , Magnesium etc .

Extinguisher A Type B Type C Type D Type

Water Yes No No No
Foam Yes Yes No No
DCP No Yes Yes No
CO2 No Yes Yes No
10 - Write symptoms of carbon mono oxide poisoning in details .

Ans -

% of carboxy hemoglobin in Symptom

blood
05 - 10 ( % ) Heaviness of head
10 - 15 ( % ) Headache
15 - 20 ( % ) Dizziness
20 - 25 ( % ) Dimness of vision
25 - 30 ( % ) Loss of strength and confusion
30 - 40 ( % ) Above symptoms get intensified
40 - 50 ( % ) Unconsciousness
50 - 60 ( % ) Death