TWI 20160103 RPT 001 01 Risk Based Inspection Implementation10

REPORT
Job Title:
«Development and Establishment of Risk Based Inspection (RBI) In

Bidboland Gas Refining Company»
Report Title:
«Risk Based Inspection Implementation»
Document No:
«TWI-20160103-RPT-001-01»
Issue Date:
«15-07-2018»
For:
« Bidboland Gas Refining Company»

Project Title:
Development and Establishment of Risk
Based Inspection (RBI) In Bidboland Gas
Refining Company
Document Name:
Bidboland Gas
TWI Persia Risk Based Inspection Implementation Refining Company
Document No: TWI-20160103-RPT-001-01
Prepared for: «Bidboland Gas Refining Co.»
Contact: «Mr Tarahhomnejad»
Author(s): «Hesam Ehsanian Mofrad»
TWI Endorsement
This report has been reviewed in accordance with TWI Persia’s Procedures.
Project Leader ……………………………. Section Manager/Reviewer ……………………

(Signature) (Signature)
Print name: Hesam Ehsanian Mofrad Print name: Hamidreza Saadat
Approved by ………………………………. Approved by ……………………………….

Technical Manager Quality Manager
(Signature) (Signature)
Print name: Shervin Maleki Print name: S. Alizadeh
B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 1 of 85

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Table of Contents
1 Executive summary ..................................................................................................................... 4
1.1 Background ............................................................................................................................. 4
1.2 Objective ................................................................................................................................. 4
1.3 Work carried out ...................................................................................................................... 4
1.4 Conclusion............................................................................................................................... 4
1.4.1 Refining unit .................................................................................................................... 4
1.4.2 Boiler unit ........................................................................................................................ 5
1.4.3 Distilled water .................................................................................................................. 5
1.4.4 Flare unit ......................................................................................................................... 5
1.4.5 Hadikhani plant................................................................................................................ 5
1.4.6 Power house ................................................................................................................... 5
2 Recommendations ...................................................................................................................... 6
3 Introduction.................................................................................................................................. 7
3.1 Description of the gas refining units and utilities ..................................................................... 7
3.2 Description of utilities system .................................................................................................. 7
4 Objectives .................................................................................................................................... 8
5 Approach ..................................................................................................................................... 8
5.1 Data Flowchart ........................................................................................................................ 8
5.2 RBI project team ..................................................................................................................... 8
5.3 Information used in the RBI assessment and assumptions .................................................... 9
6 Damage mechanism review ...................................................................................................... 10
6.1 Gas refinery ........................................................................................................................... 10
6.2 Boiler unit .............................................................................................................................. 10
6.3 Distilled water ........................................................................................................................ 10
6.4 Flare unit ............................................................................................................................... 10
6.5 Hadikhani .............................................................................................................................. 11
6.6 Power house ......................................................................................................................... 11
7 Risk assessment ....................................................................................................................... 12
7.1 Assessment of failure probability and likelihood ................................................................... 12
7.2 Assessment of failure consequence ..................................................................................... 12
8 Inspection history ...................................................................................................................... 13
9 Remaining life assessment and mitigation planning ................................................................. 13
10 System and Corrosion loops definition ..................................................................................... 14
11 Overview of the Results ............................................................................................................ 19
12 References ................................................................................................................................ 22
Appendix A - RISKWISE RLI results gas refining unit ............................................................. 23
Appendix B - RISKWISE RLI results boiler unit ....................................................................... 69
Appendix C - RISKWISE results PSV's ................................................................................... 73
Appendix D - RISKWISE RLI results distilled water ................................................................. 81
Appendix E - RISKWISE RLI results flare unit ......................................................................... 84

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Table of figures
Figure 1 Planning of risk-based inspection ............................................................................................. 8

Figure 2 RLI through RBI and mitigation action .................................................................................... 13
Figure 3 Different systems and corrosion loops at gas refining units ................................................... 14
Figure 4 Different systems and corrosion loops at utilities system ....................................................... 14
Figure 5 PFD gas sweetening plant, sweetening section ..................................................................... 15
Figure 6 PFD gas sweetening plant, dehydration section .................................................................... 16
Figure 7 PFD utility plant, Distilled water & boiler unit .......................................................................... 17
Figure 8 PFD Hadikhani plant ............................................................................................................... 18
Figure 9 Distribution risk matrix for the three assessment periods at unit 200 ..................................... 19
Figure 10 Distribution risk matrix for the three assessment periods at unit 300 ................................... 19
Figure 13 Distribution risk matrix for the three assessment periods at boiler unit ................................ 20
Figure 14 Distribution risk matrix for the three assessment periods at distilled water .......................... 21
Figure 15 Distribution risk matrix for the three assessment periods at Hadikhani ................................ 21
Figure 16 Distribution risk matrix for the three assessment periods at power house ........................... 21
Figure 17 Distribution risk matrix for the three assessment periods at flare unit .................................. 22

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
1 Executive summary
1.1 Background
As a part of Bid Boland Gas Refining Co. integrity management plan, the refinery aimed to
optimise their integrity management system through a risk based inspection (RBI) approach
To facilitate this requirement, TWI Risk Based Inspection (RBI) software, RiskWISE version 6
for process equipment, pressure relief device and storage tanks, was used to establish a
risk-based inspection plan to formalize and optimize in-service inspection and maintenance
plans and schedules for various pressure equipment within the refining unit, utilities and
Hadikhani plant.
1.2 Objective
Develop an integrity management plan via a risk-based inspection (RBI) approach using the
existing inspection information provided by B.G.R.C in order to various pressure equipment
within the refining unit, utilities and Hadikhani plant. To ensure appropriate future operation of
the asset; certificate are developed to document and present the results.
1.3 Work carried out
The results from all available previous inspections, maintenances and integrity assessments
were reviewed. The probability and consequence of failure were determined with respect to the
component damage found and the effectiveness of the inspection. TWI’s in-house RBI software
RiskWISE™ is used to capture plant information, and define safe inspection intervals
international standard best practice and methodology.
1.4 Conclusion
A RBI assessment has been conducted on Bid Boland Gas Refining Co, four refining units,
related boiler unit, distilled water, flare unit and power house and Hadikhani plant.
1.4.1 Refining unit
At gas refining unit on each unit on the 102 equipment RBI assessment carried out.
The results indicate that the following pipes need to be change.
 12"AM-1201-203A, Rich amine from E5-B to T-2 at the unit 200,300,400 & 500
 12"AM-1202-203A ,Lean amine from T-2 to E5-B at the unit 200,300,400 & 500
 12"AM-1211-203A, Lean amine from T-2 to E4-B at the unit 200, 400 & 500
 18"P-1205-203A, Acid gas from E-3A/F to D-2 at the unit 200,300,400 & 500
 12"AM-1203-203A, Lean amine from E5-A to surge tank at the unit 200,300,400 & 500
 14"AM-1301-203A, Lean amine from surge tank to MEA pumps at the unit 300, 400 & 500
 12"AM-1302-203A, Lean amine from MEA pumps to lean MEA aerial cooler at the unit
400 & 500
 4"AM-1303-203A, Lean amine from MEA pumps to filter-2 at the unit 200,300,400 & 500
 4"AM-1304-203A, Lean amine from filter-2 to surge tank at the unit 200,300,400 & 500
 6"P-1206-203A, Acid sour water from D-2 to reflux pumps at the unit 200,300,400 & 500
 3"P-1207-203A, Acid sour water from reflux pumps to T-2 at the unit 200,300,400 & 500
 30"P-1204-203A, Acid gas from T-2 to E-3A/F at the unit 200,300,400 & 500
 3"P-1207-203A, Acid sour water from reflux pumps to T-2 at the unit 200,300,400 & 500
 10"AM-1209-203A, Lean amine from E4-A to T-2 at the unit 200, 300 & 500

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
 10"AM-1212-203A, Lean amine from E4-B to T-2 at the unit 300,400&500

 12"AM-1108-203A, Lean amine from lean MEA cooler to lean MEA primary pumps at the
unit 200,300,400 & 500
 18"P-1205-203A, Acid gas from E-3A/F to D-2 at the unit 200,300,400 & 500
Also, the rest of the refining unit equipment will be inspected in accordance with the given
mitigation planning.
1.4.2 Boiler unit
At the boiler unit on the 16 equipment RBI assessment carried out. The results show that in
boilers damage mechanism's internal thinning, external corrosion and corrosion under
insulations is more likely. It's also necessary will be inspected the reset of the equipment in
according with the inspection planning.
1.4.3 Distilled water
At the distilled water unit on the 15 equipment RBI assessment carried out. Due to the
presence of soft water, this unit has the highest corrosion rate compared to other units.
Considering some of the equipment of this unit at the time of planning not inspected, it’s also
necessary will be inspected of the equipment in according with the inspection planning.
1.4.4 Flare unit
At the flare unit on the 6 equipment RBI assessment carried out. This unit consists of two parts
acid gas flare & none acid gas flare. Presence of chlorine ion in injected water in the non-acid
flare causes severe pitting corrosion in the cladding stainless steel. Observe the following are
required for these equipment’s:
 Control the amount of chlorine ion in injected water to the equipment
 It's also necessary will be inspected of the equipment in according with the inspection
planning.
 Replacement of the internal cladding in the non-acid flare.
1.4.5 Hadikhani plant

At the Hadikhani on the 9 equipment RBI assessment carried out. Considering that the tanks
have not been inspected according to the inspection plan, it’s also necessary will be inspected
of the equipment in according with the mitigation planning.
1.4.6 Power house
At the power house unit on the 11 equipment RBI assessment carried out. Due to the pitting
corrosion observed in equipment’s 78-U-057A & 78-U-057B, it’s also necessary will be
inspected of the equipment’s in according with the mitigation planning.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
2 Recommendations
To mitigate the current low RLI and high risk predictions for components within Bid Boland gas
refinery, TWI recommended the following actions:
 This assessment is based on the current feed gas composition. The plant operator stated
this will change in near future and therefore the impact of any changes needs to be
assessed.
 A failure investigation is recommended to be conducted to identify the root cause of
cracking experienced in Rich and Lean Amine piping.
 The above provides the main recommendations addressing critical issues within Bid
Boland gas refinery. In this project also provides the future inspection plan for all item of
equipment addressing all inspection issues.
 The results of this study, highly depends on the data provided from plant operator,
previous inspection data, process information, etc. Therefore it is crucial for the user of this
RBI study to be aware of the criticality of data input.
 In cases of there was no measurement thickness results for equipment, API 581 was used
to estimate the corrosion rate.
 In the case of piping, the risks are the overall risk of each iso number. In order to obtain
the risk of piping in minor cases (example: reducer, elbow, tee, weld, different pipe size…),
first, CML's should be identified in the piping.
 It is necessary to determine the CML's of having as built iso metric. To product iso
drawing, the entire site should be laser scan.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
3 Introduction
Bid Boland gas refinery in the south west of Iran was commissioned in 1969 to refine the sour
gas collected from that area of the country to export and also feed the country’s main fuel
pipeline network. As a part of Bid Boland Gas Refining Co. integrity management plan, the
refinery aimed to optimize their integrity management system through a risk based inspection
(RBI) approach by implementing TWI RBI software, RISKWISE. TWI Persia, as a subsidiary for
TWI UK, carried out the implementation work with consultancy support from TWI UK. The RBI
study was conducted on four refining units, boiler unit, and distilled water, and flare unit,
Hadikhani & power house.
3.1 Description of the gas refining units and utilities
Bid Boland gas refinery has four amine treating units. The refinery was commissioned in
February 1965; however several changes have been made, so far, during the war. The sour
gas enters the refinery by a 40 inches transmission pipeline.
At each unit, there is a contact tower (T1) which removes H2S and CO2 using diethanolamine
(DEA) in units 200&300&400, methyldiethanolamine (MDEA) in unit 500. The refined gas,
known as sweet gas, exits from the top of the tower and is de-moisturized in the desalination
tower (T3) by using Silica Gel. The dry, sweet gas is then passed into the national gas pipeline
network through the Bid Boland gas pressurizing unit. The mixture of removed H2S and CO2
together with DEA & MDEA, known as Rich Amine, exit from the bottom of the contact tower.
The majority of H2S and CO2 are separated in the flash drum with inject lean amine at column
and sent to Fuel gas system and the lean amine going to the regenerator tower (T2) for
purification DEA & MDEA for the next cycle.
3.2 Description of utilities system
At the distilled water, soft water it is entered from Hadikhani facility and then storage to clarify
tank. Soft water supply to the distilled water unit after passing through pressure filter, base
exchanger and soft water storage tank, Enter the distilled water stage. Soft water in This stage
after passing through preheater, evaporator's 1&2, vapour separator's 1&2, distillate tank and
condenser's A&B be changed to distilled water and storage to distilled water tank.
Produced distilled water in this stage to be transferred boiler unit. At the boiler unit distilled
water is changed into LP steam & HP steam, to use in refinery gas unit.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
4 Objectives
Implement a RBI program using the Oil and Gas version of TWI RBI software,
RISKWIS6 on the refining units and related utilities.
5 Approach
5.1 Data Flowchart
Figure 1 shows a flowchart that summarizes the steps towards creating criticality ranking in
RiskWISE®.
Figure 1 Planning of risk-based inspection

5.2 RBI project team
TWI RBI team:
 RBI Senior Project Manager: Shervin Maleki (TWI UK) & Hamidreza Saadat (TWI Persia).
 Corrosion Engineer: Ali Sobhkhiz (TWI Persia).
 RBI Project Engineer: Hesam Ehsanian Mofrad (TWI Persia).
 RBI Project Engineer: Mehran Izadkhah (TWI Persia).
 Process Engineering: Reza Saberi (TWI Persia).
 Data Collection: Iman Fazel (TWI Persia).
 Technical Inspector: Behzad Aminforghani (TWI Persia).
Bid Boland staff:

 Inspection Engineering: Mr Tarahhomnejad, Shakeri, Aghajery & Abbasi

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
5.3 Information used in the RBI assessment and assumptions

The information used within the RBI assessments was primarily extracted from the following
supplied sources:
 Design and detail drawings; PFDs, P&IDs, Isometric, Equipment list, etc.
 All available inspection reports, failure and maintenance history
 Laboratory (water, amine, sale gas & sour gas) results
 Previously collected refinery data
This is an equipment module where the user can view a summary of risk on an equipment level
(showing aggregate risk), and on a component level (separate risk per each component). The
risk is calculated for three Assessment Periods (AP1, AP2 and AP3), as per API 581
procedures corresponding to the chosen risk assessment methodology.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
6 Damage mechanism review

Despite the fact that RiskWISE™ is capable of identifying damage mechanism(s) for each item
of equipment automatically based on the information provided such as material of construction,
constituent and operating temperature, it is best practice that this is reviewed by specialists to
ensure and revalidate the assumptions.
TWI’s experienced metallurgists and mechanical integrity engineers reviewed the pertinent
damage mechanism(s) for each item of equipment to verify RiskWISE™ output. This was in
accordance with the principals of API RP 571 (API 2011), API RP 580 (API 2009) and API RP
581 (API 2016) by identifying corrosion loops using provided PFDs and P&IDs. Piping
inspection specialists (API RP 570 certified) reviewed all the thickness measurement data, and
inspection findings. The major of damage mechanism used in different unit's as follows:
6.1 Gas refinery
 Thinning; due to internal and external corrosion.
 Amine corrosion
 CO2 corrosion
 Corrosion under insulation
 Galvanic corrosion
 Soil corrosion
 Amine stress corrosion cracking
 Wet H2S damage; including hydrogen induced cracking (HIC), blisters or sulphide
stress corrosion cracking (SSC).
 Sour water corrosion
6.2 Boiler unit
 Thermal fatigue
 Caustic corrosion
 Oxidation
 Caustic stress corrosion cracking
 Corrosion fatigue
 Other mechanical or metallurgical
6.3 Distilled water

6.4 Flare unit

 Wet H2S damage; including hydrogen induced cracking (HIC), blisters or sulphide
stress corrosion cracking (SSC).
 SCC, mainly the effect of chloride ion on stainless steel (ClSCC).
 Hydrochloride acid corrosion

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
6.5 Hadikhani

 Internal lining Degradation
6.6 Power house
To estimate the remaining life (RL) of each item due to corrosion (or corrosion/erosion), the
minimum required thickness (MRT) was supposed to be provided by original designer of the
equipment. A thickness limit equal to 2.54 mm was considered as minimum practical thickness
(MPT) where the calculations resulted in small values of thicknesses.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
7 Risk assessment
TWI specialists were joined to the site team to carry out the assessment work. The task was to
facilitate a remaining life and risk assessment considering likelihood and consequence of failure
and finally propose risk mitigating actions (optimising and producing inspection/maintenance
plans). Risk is the product of probability or likelihood of failure and consequence of failure.
Risk = Probability of Failure (PoF) X Consequence of Failure (CoF)
7.1 Assessment of failure probability and likelihood

The probability analysis in a RBI program is performed to estimate the probability of a specific
adverse consequence resulting from a loss of containment that occurs due to a deterioration
mechanism. In this project, the likelihood of failure was estimated based on the methodology
provided in API RP 581. A damage factor was estimated for each damage mechanism. The
damage factor is usually a function of different parameters:
 Operating and process condition (For example composition of the constituents in the
piping, operating temperature, pH, etc.).
 Material properties (For example carbon steel, austenitic stainless steel, hardness, etc.).
 Effectiveness of the inspection activities (For example technique, coverage, frequency,
etc.).
 Time (For example time from the last effective inspection).
7.2 Assessment of failure consequence

The consequence analysis in a RBI program is performed to provide discrimination between
equipment items on the basis of the significance of a potential failure. The consequence of
failure (CoF) was estimated using a fully-quantitative methodology. The fully-quantitative
consequence analysis can be performed for a defined list of representative fluids. The following
assumptions are made in the fully-quantitative consequence analysis.
 Determine the released fluid and its properties, including the release phase.
 Select a set of release hole sizes to determine the possible range of consequence in the
risk calculation.
 Calculate the theoretical release rate.
 Estimate the total amount of fluid available for release.
 Determine the type of release, continuous or instantaneous, to determine the method used
for modeling the dispersion and consequence.
 Estimate the impact of detection and isolation systems on release magnitude.
 Determine the release rate and mass for the consequence analysis.
 Calculate flammable/explosive consequence.
 Calculate toxic consequences.
 Calculate non-flammable, non-toxic consequence.
 Determine the final probability weighted component damage and personnel injury
consequence areas.
 Calculate financial consequence.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
8 Inspection history
Inspection history for each component it’s provided in according to the employer's certificates
and part 2, annex 2.C API 581(2016).
9 Remaining life assessment and mitigation planning
To reduce the risk to an acceptable level and increase the RLI (Run Length Indicator) of the
plant to an optimum duration, a risk mitigation strategy is carried out after the assessment work.
The RLI stands for Run Length Indicator, and is a representation of remaining life. The risk
based remaining life of the component here is considered the time that risk will reach an
acceptable level (risk target). Figure 2 illustrates this concept with associated mitigation action.
Figure 2 RLI through RBI and mitigation action

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
10 System and Corrosion loops definition

All corrosion study in this project is based on the determination systems and corrosion loops.
Figure 3 shows Different systems and corrosion loops at gas refining units. Also figure 4 shows
Different systems and corrosion loops at utilities system. Figures 5 up to 8 show the corrosion
loops on the PFDs.
Figure 3 Different systems and corrosion loops at gas refining units
Figure 4 Different systems and corrosion loops at utilities system

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Figure 5 PFD gas sweetening plant, sweetening section

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Project Title:
Refining Company
Document Name:
Bidboland Gas
Figure 6 PFD gas sweetening plant, dehydration section

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Project Title:
Refining Company
Document Name:
Bidboland Gas
Figure 7 PFD utility plant, Distilled water & boiler unit

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Project Title:
Refining Company
Document Name:
Bidboland Gas
Figure 8 PFD Hadikhani plant

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
11 Overview of the Results

RISKWISE RBI an assessment produces risk results appear on a 5 x 5 matrix, where the RLI
stands for Run Length Indicator, this is the length of time after its previous inspection or
commissioning that equipment should be re-inspected On the risk matrix the component
resultant PoF value is plotted on the vertical axis, and the CoF value is plotted on the horizontal
axis. Figures 9 up to 17 illustrate the risk distribution of fixed equipment and piping in a
standard risk matrix for the three assessment periods.
Figure 9 Distribution risk matrix for the three assessment periods at unit 200

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Figure 13 Distribution risk matrix for the three assessment periods at boiler unit

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Figure 14 Distribution risk matrix for the three assessment periods at distilled water
Figure 15 Distribution risk matrix for the three assessment periods at Hadikhani
Figure 16 Distribution risk matrix for the three assessment periods at power house

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Figure 17 Distribution risk matrix for the three assessment periods at flare unit
12 References
1 API RP 581, 2016: ‘Risk-based inspection base resource document’, American Petroleum
Institute, April.
2 API RP 580, 2009: ‘Risk-based inspection’, American Petroleum Institute, September.
3 API RP 570, 2002: ‘Piping inspection code’, American Petroleum Institute, December.
4 API RP 571, 2011: ‘Damage mechanisms affecting fixed equipment in the refining industry’,
American Petroleum Institute, April.
5 API RP 945, 1997: ‘Avoiding environmental cracking in amine unit’, American Petroleum
Institute, October.
6 ASME B31.3, 2014: ‘Process piping’, The American society of Mechanical Engineering.
7 ASME Section II, Part D, 2007 ‘Properties (metric) Materials’ ,The American society of
Mechanical Engineering.
8 BS 1501: Part 1, 1980 ‘Steel for fired and unfired pressure vessels: plate’, British Standard
Institution.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Appendix A
RISKWISE RLI results gas refining unit

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
At gas refining unit on each unit on the 102 equipment (308 components) RBI assessment
carried out. Date of over haul of gas refining units is 36 months; Risk Analysis Period for the
each component is 36 months. According to the results for all gas refining units, the equipment
is Classification as follows.
Category 1: The equipment in assessment period 1& 2 at the risk matrix in area 1A, 2A, 3A,
1B, 2B, 3B, 1C & 2C can be extend Risk Analysis Period from 36 months to 48.
Category 2: The equipment in the assessment period 1 & 2 are not area 1A, 2A, 3A, 1B, 2B,
3B, 1C & 2C, but with non-intrusive inspection it can be extend Risk Analysis Period from 36
months to 48.
3B, 1C & 2C, but according to the results RBI, it is necessary to inspect the Risk Analysis
Period for 36 months.
3B, 1C & 2C, but considering the results of the RBI, also taking into account the reports of the
employer need to be change.
Category 1 for unit 200
Equipment Number AP1 AP2 AP3 Finding RLI
80-10"AM-2212-203A 2A 2A 3A - 192
80-12"AM-2302-203A 3A 3A 3A - 192
80-12"P-2103-206A 2B 2B 2B - 192
80-16"S-2604-212A 1A 1A 1A - 192
80-2458 1A 1A 1A - 192
80-6"BD-2706-203A 2A 2A 2A - 192
80-6"C-2214-212A 1A 1A 1A - 192
80-6"C-2217-212A 1A 1A 1A - 192
The equipment consists of six

80-D-207 1B 1B 1B components that show the 192
worst risk.

80-D-208 1B 1B 1B components that show the 192
worst risk.
80-D-218 1A 1A 1A - 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-D-219 1A 1A 1A - 192
The equipment consists of

80-E-201A 3A 3A 3A eight components that show 192
the worst risk.

80-E-201B 3A 3A 3A eight components that show 192
the worst risk.
The equipment consists of two

80-E-202A 3A 3A 3A components that show the 192
worst risk.

80-E-202B 3A 3A 3A components that show the 192
worst risk.

80-E-202C 3A 3A 3A components that show the 192
worst risk.

80-E-202D 3A 3A 3A components that show the 192
worst risk.
The equipment consists of four

80-E-203A (403F) 1B 1B 1B components that show the 192
worst risk.

80-E-203B 1B 1B 1B components that show the 192
worst risk.

80-E-203C 1B 1B 1B components that show the 192
worst risk.

80-E-203D (303C) 1B 1B 1B components that show the 192
worst risk.

80-E-203E 1B 1B 1B components that show the 192
worst risk.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

80-E-203F 1B 1B 1B components that show the 192
worst risk.

80-E-207A 3B 3B 3B components that show the 192
worst risk.

80-E-207B 3B 3B 3B components that show the 192
worst risk.
The equipment consists of five

80-E-209A 1A 1A 1A components that show the 192
worst risk.

80-E-209B 1A 1A 1A components that show the 192
worst risk.
80-SN2113 1A 1A 1A - 192
80-SN2136 1A 1A 1A - 192
80-SN2154 1A 1A 1A - 192
80-SN2309 1A 1A 1A - 192
80-SN2458 1A 1A 1A - 192
80-SN2580 1A 1A 1A - 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-10"BD-2116-203A 4A 4A 4A - 192
80-10"BD-2220-203A 5A 5A 5A - 192
80-12"AM-2105-203A 4B 4B 4B - 192
80-12"AM-2109-206A 5A 5A 5A - 192
80-12"CW-2114-219 4A 4A 4A - 192
80-12"CW-2607-219 4A 4A 4A - 192

80-12"P-2401-206A 4C 4C 4C components that show the worst 192
risk.
The equipment consists of three

risk.
80-14"BD-2701-203A 5B 5B 5B - 192
80-2"BD-2119-203A 5B 5B 5B - 192
80-2"P-2106-203A 5B 5B 5B - 192

80-4"FG-2507-206A 5B 5B 5B components that show the worst 180
risk.
The equipment consists of seven

80-6"P-2404-206A 5B 5B 5B components that show the worst 192
risk.

risk.
1. The equipment consists of

seven components that show the
worst risk.
80-D-201 4B 4B 4B 192
2. In this equipment, four
components are within the
specified risk range.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

3. If the N-1, N-2 & shell non-
intrusive inspection are
performed, the inspection period
can be defined for 4 years.
1. The equipment consists of five

components that show the worst
risk.
2. In this equipment, three
80-D-201-COLUMN 4B 4B 4B 192
3. If the N-10 & bottom of shell
non-intrusive inspection are
can be defined for 4 years

worst risk.
2. In this equipment, five
80-D-205 4B 4B 4B 192
3. If the bottom of head & top of
head non-intrusive inspection are
1. The equipment consists of six

risk.
80-D-206 4B 4B 4B 192
3. If the N-1, N-5 & top of head

risk.
80-E-208 4A 4A 4A 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas


eight components that show the
worst risk.
2. In this equipment, six
80-FIL-201 4B 5B 5B 192
3. If the N-C & N-E non-intrusive
inspections are performed, the
inspection period can be defined
for 4 years.

risk.
80-FIL-203 3C 3C 3C 192
3. If the N-4 non-intrusive
inspection is performed, the
for 4 years.

fifteen components that show the
worst risk.
2. In this equipment, fourteen
80-T-202 4B 4B 4B 192
3. If the N-2 component non-
intrusive inspection is performed,
the inspection period can be
defined for 4 years

worst risk.
80-T-203A 5B 5B 5B 192
2. In this equipment, seven

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

defined for 4 years

worst risk.
80-T-203B 5B 5B 5B 192
defined for 4 years

worst risk.
80-T-203C 5B 5B 5B 192
defined for 4 years
80-12"AM-2107-203A 4A 4A 4A - 192
80-12"AM-2208-203A 4A 4A 4A - 192
80-14"AM-2301-203A 4A 4A 4A - 192
1 .The equipment consists of two

80-16"S-2603-212A 4A 4A 4A 192
components that
80-3"BD-2407-203A 5B 5B 5B - 192
80-3"BD-2408-203A 5B 5B 5B - 108
80-3"BD-2409-203A 5B 5B 5B - 108
80-4"C-2219-212A 4A 4A 4A - 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-6"C-2215-212A 4A 4A 4A - 192
80-6"C-2218-212A 5A 5A 5A - 192

risk.

eleven components that show the
worst risk.
192
2. In this equipment, ten
80-E-204A 4A 4A 4A
3. If the conical shell component
non-intrusive inspection is

worst risk.
80-E-204B 4A 4A 4A 192
3. If the conical shell component
non-intrusive inspection is

worst risk.
80-E-205A 4B 4B 4B 192
3. If the channel component non-
defined for 4 years
80-E-205B 4B 4B 4B 1. The equipment consists of 192


TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

worst risk.
3. If the channel component non-
defined for 4 years

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-12"AM-2104-206A 5C 5C 5C - 0
80-12"P-2102-206A 5B 5B 5B - 0
80-12"P-2101-206A 5B 5B 5B - 0

risk.
1. Temperature limitation.
2. The equipment consists of four
80-8"P-2410-206A 5B 5B 5B 96
risk.
1. Temperature limitation.
80-8"P-2501-206A 5B 5B 5B 192
risk.
80-3"W-2110-206A 5B 5B 5B - 0
1.The equipment consists of six
risk.
80-D-202 5B 5B 5B 0
2. In this equipment, only two
three components that show the
80-FIL-202 4B 5B 5B worst risk. 192
2. None of the components are
not within the specified risk.
worst risk.
80-T-201 5C 5C 5C 0
2. In this equipment, four main
risk.
80-2"W-2112-206A 5B 5B 5B - 0

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Equipment Number AP1 AP2 AP3 Finding
80-10"AM-2209-203A 5A 5A 5A -
80-12"AM-2108-203A 4A 4A 4A -
80-12"AM-2201-203A 5B 5B 5B -
80-12"AM-2202-203A 4A 4A 4A -
80-12"AM-2203-203A 5A 5A 5A -
80-12"AM-2211-203A 4A 4A 4A -
The equipment consists of two components

80-18"P-2205-203A 5A 5A 5A
that show the worst risk.
The equipment consists of two components

80-3"P-2207-203A 5C 5C 5C
that show the worst risk.
80-30"P-2204-203A 5A 5A 5A -
80-4"AM-2303-203A 5A 5A 5A -
80-4"AM-2304-203A 5A 5A 5A -
80-6"P-2206-203A 5B 5B 5B -

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-12"AM-3208-203A 2A 2A 3A - 192
80-12"AM-3211-203A 2A 3A 3A - 192
80-12"AM-3302-203A 3A 3A 3A - 192
80-12"P-3103-206A 2B 2B 2B - 192
80-16"S-3604-212A 1A 1A 1A - 192
80-6"BD-3706-203A 1A 1A 1A - 192
80-6"C-3214-212A 1A 1A 1A - 192
80-6"C-3217-212A 1A 1A 1A - 192

80-D-307 2B 2B 2B components that show the worst 192
risk.

risk.
The equipment consists of eight

80-E-301A 3A 3A 3A components that show the worst 192
risk.

80-E-301B 3A 3A 3A components that show the worst 192
risk.

risk.

risk.

80-E-302C 3A 3A 3A components that show the worst 192
risk.
80-E-302D 3A 3A 3A The equipment consists of two 192


TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

risk.

80-E-303A 1B 1B 1B components that show the worst 192
risk.

80-E-303B 1B 1B 1B components that show the worst 192
risk.

80-E-303C 1B 1B 1B components that show the worst 192
risk.

80-E-303D (E3C) 1B 1B 1B components that show the worst 192
risk.

80-E-303E 1B 1B 1B components that show the worst 192
risk.

80-E-303F 1B 1B 1B components that show the worst 192
risk.

risk.

risk.

80-E-309A 1A 1A 1A 192
components.

80-E-309B 1A 1A 1A 192
components.
80-SN2077 1A 1A 1A - 192
80-SN2117 1A 1A 1A - 192
80-SN2118 1A 1A 1A - 192
80-SN2133 1A 1A 1A - 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-SN2210 1A 1A 1A - 192
80-SN2274 1A 1A 1A - 192
80-SN2281 1A 1A 1A - 192
80-SN2288 1A 1A 1A - 192
80-SN2583 1A 1A 1A - 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-10"BD-3116-203A 4A 4A 4A - 192

80-10"BD-3220-203A 5A 5A 5A components that show the worst 192
risk.
80-12"AM-3105-203A 4B 5B 5B - 192
80-12"AM-3107-203A 4A 4A 4A - 192

80-12"AM-3109-206A 5A 5A 5A components that show the worst 192
risk.
80-12"CW-3114-219 4A 4A 4A - 192
80-12"CW-3607-219 4A 4A 4A - 192

risk.

risk.
80-14"BD-3701-203A 5B 5B 5B - 192

80-16"S-3603-212A 4A 4A 4A components that show the worst 192
risk.
80-2"BD-3119-203A 5B 5B 5B - 192
80-2"P-3106-203A 5B 5B 5B - 192
80-3"BD-3407-203A 5B 5B 5B - 192
80-3"BD-3408-203A 5B 5B 5B - 122
80-3"BD-3409-203A 5B 5B 5B - 122
80-4"C-3219-212A 4A 4A 4A - 192
80-4"FG-3507-206A 5B 5B 5B The equipment consists of two 167


TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

risk.
80-6"C-3215-212A 4A 4A 4A - 192
80-6"C-3218-212A 4A 4A 4A - 192

risk.

risk.

risk.

worst risk.
80-D-301 4B 4B 4B 192
1. The equipment consists of five

risk.
80-D-301-COLUMN 4B 4B 4B 192
3. If the N-10 & bottom of shell

80-D-305 4B 4B 4B worst risk. 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

3. If the bottom of head & top of

risk.
80-D-306 4B 4B 4B 192
3. If the N-1, N-5 & top of head

worst risk.
80-E-304A 4A 4A 4A 192
3. If the conical shell non-intrusive
for 4 years.

worst risk.
80-E-304B 4A 4A 4A 192
for 4 years.

80-E-305A 4B 4B 4B worst risk. 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

3. If the channel, N-5&N-6 non-
intrusive inspections are

worst risk.
80-E-305B 4B 4B 4B 192
3.If the channel & N-5 non-

worst risk.
80-E-308 (508) 4A 4A 4A 192
3.If the N3,N-4 & shell barrel non-

worst risk.
80-FIL-301 4B 4B 4B 192
3.If the N-A,N-B, N-C & N-E non-

80-FIL-303 3C 3C 3C risk. 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

for 4 years.

fifteen components that show the
worst risk.
80-T-302 4B 4B 4B 192
defined for 4 years

worst risk.
80-T-303A 4B 5B 5B 192
defined for 4 years

worst risk.
80-T-303B 4B 5B 5B 192
defined for 4 years

80-T-303C
4B 5B 5B worst risk. 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

defined for 4 years

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-12"AM-3104-206A 5C 5C 5C - 0
80-12"P-3101-206A 5B 5B 5B - 0
80-12"P-3102-206A 5B 5B 5B - 0
80-2"W-3112-206A 5B 5B 5B - 0
80-3"W-3110-206A 5B 5B 5B - 0

80-6"P-3506-206A 5C 5C 5C two components that show 0
the worst risk.
80-8"P-3410-206A 5B 5B 5B four components that show 0
the worst risk
four components that show
80-8"P-3501-206A 5B 5B 5B the worst risk. 192
2.Temperature limitation
six components that show
the worst risk.
80-D-302 5B 5B 5B 0
2. In this equipment, only two
three components that show
the worst risk.
80-FIL-302 4B 5B 5B 192
2. None of the components
are not within the specified
risk.
eleven components that
show the worst risk.
80-T-301 5C 5C 5C 0
main components are within
the specified risk range.
80-12"P-3402-206A 4C 4C 4C four components that show 0
the worst risk.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-10"AM-3209-203A 5A 5A 5A -
80-10"AM-3212-203A 4A 4A 4A -
80-12"AM-3108-203A 4A 4A 4A -
80-12"AM-3201-203A 4B 5B 5B -
80-12"AM-3202-203A 5A 5A 5A -
80-12"AM-3203-203A 5A 5A 5A -
80-14"AM-3301-203A 5A 5A 5A -
80-18"P-3205-203A 5A 5A 5A -

80-3"P-3207-203A 5C 5C 5C
components that show the worst risk.
80-30"P-3204-203A 5A 5A 5A -
80-4"AM-3303-203A 5A 5A 5A -
80-4"AM-3304-203A 5A 5A 5A -
80-6"P-3206-203A 5B 5B 5B -

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-10"AM-4209-203A 2A 2A 3A - 192
80-12"AM-4208-203A 2A 2A 3A - 192
80-12"P-4103-206A 2B 2B 2B - 192
80-16"S-4604-212A 1A 1A 1A - 192
80-6"BD-4706-203A 1A 1A 2A - 192
80-6"C-4214-212A 1A 1A 1A - 192
80-6"C-4217-212A 1A 1A 1A -

80-D-407 2B 2B 2B 192

80-D-408 2B 2B 2B 192

80-E-401A (101A) 3A 3A 3A 192

80-E-401B (301B) 3A 3A 3A 192

80-E-403A 1B 1B 1B 192

80-E-403B 1B 1B 1B 192

80-E-403C 1B 1B 1B 192

80-E-403D 1B 1B 1B 192

80-E-403E 1B 1B 1B 192

80-E-403F 1B 1B 1B 192

80-E-407A 3B 3B 3B 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

80-E-409A 1A 1A 1A 192
components.

80-E-409B 1A 1A 1A 192
components.
80-SN2114 1A 1A 1A - 192
80-SN2189 1A 1A 1A - 192
80-SN2202 1A 1A 1A - 192
80-SN2253 1A 1A 1A - 192
80-SN2295 1A 1A 1A - 192
80-SN2304 1A 1A 1A - 192
80-SN2322 1A 1A 1A - 192
80-SN2445 1A 1A 1A - 192
80-SN2581 1A 1A 1A - 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-10"BD-4116-203A 4A 4A 4A - 192

80-10"BD-4220-203A 5A 5A 5A two components that show 192
the worst risk.
80-12"AM-4105-203A 4B 5B 5B - 192
80-12"AM-4107-203A 4A 4A 4A - 192

80-12"AM-4109-206A 5A 5A 5A two components that show 192
the worst risk.
80-12"CW-4114-219 4A 4A 4A - 192
80-12"CW-4607-219 4A 4A 4A - 192

80-12"P-4401-206A 4C 4C 4C four components that show 192
the worst risk.

80-12"P-4403-206A 4C 4C 4C three components that show 177
the worst risk.
80-14"BD-4701-203A 5B 5B 5B - 192

80-16"S-4603-212A 4A 4A 4A two components that show 192
the worst risk.
80-2"BD-4119-203A 5B 5B 5B - 192
80-2"P-4106-203A 5B 5B 5B - 192
80-3"BD-4407-203A 5B 5B 5B - 192
80-3"BD-4408-203A 5B 5B 5B - 138
80-3"BD-4409-203A 5B 5B 5B - 138
80-4"C-4219-212A 4A 4A 4A - 192
80-4"FG-4507-206A 5B 5B 5B The equipment consists of 173

two components that show

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

the worst risk.
80-6"C-4215-212A 4A 4A 4A - 192
80-6"C-4218-212A 4A 4A 4A - 192

80-6"P-4503-206A 5C 5C 5C two components that show 40
the worst risk.

80-8"P-4501-206A 5B 5B 5B four components that show 192
the worst risk.

80-8"P-4502-206A 5B 5B 5B two components that show 37
the worst risk.

seven components that show
the worst risk.
80-D-401 4B 4B 4B specified risk range. 192
performed, the inspection
period can be defined for 4
years.

five components that show
the worst risk.
80-D-401-COLUMN 4B 4B 4B specified risk range. 192
3. If the N-10 & bottom of
shell non-intrusive inspection
are performed, the
inspection period can be
defined for 4 years

80-D-405 4B 4B 4B seven components that show 192
the worst risk.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

3. If the bottom of head & top
of head non-intrusive
inspection are performed,
defined for 4 years.

the worst risk.
80-D-406 4B 4B 4B specified risk range. 192
3. If the N-1, N-5 & top of
head non-intrusive

the worst risk.
80-E-402A 4A 4A 4A 2. If the N-1 & N-2 non- 192

intrusive inspection is
years.

the worst risk.
80-E-402B 4A 4A 4A 2. If the N-1 & N-2 non- 192

years.

the worst risk.
80-E-402C 4A 4A 4A 192
2. If the N-1 & N-2 non-

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

years.

the worst risk.
80-E-402D 4A 4A 4A 2. If the N-1 & N-2 non- 192

years.

80-E-404A 4A 4A 4A specified risk range. 192
3. If the conical shell non-
years.

80-E-404B 4A 4A 4A specified risk range. 192
3. If the conical shell non-
years.

the worst risk.
80-E-405A 4B 4B 4B 2. In this equipment, four 192

3. If the N-5, N-6 &
CHANNEL non-intrusive

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas


the worst risk.
80-E-405B (105B) 4B 4B 4B specified risk range. 192
3. If the N-4, N-5 &
CHANNEL non-intrusive

the worst risk.
80-E-407B 3B 4B 4B 2. If the N-1 & N-2 non- 192

years.

the worst risk.
80-E-408 4A 4A 4A specified risk range. 192
3. If the N-3, N-4 & shell
barrel non-intrusive

eight components that show
the worst risk.
80-FIL-401 4B 4B 4B 2. In this equipment, four 192
3. If the N-A, N-B, N-C & N-E

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

years.

the worst risk.
80-FIL-403 3C 3C 3C 192
inspections are performed,

fifteen components that
80-T-402 4B 4B 4B 192

the worst risk.
80-T-403A 4B 5B 5B 192

the worst risk.
80-T-403B 4B 5B 5B 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas


the worst risk.
80-T-403C 4B 5B 5B 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-12"AM-4104-206A 5C 5C 5C - 0
80-12"P-4101-206A 5B 5B 5B - 0
80-12"P-4102-206A 5B 5B 5B - 0

risk.
80-2"W-4112-206A 5B 5B 5B - 0
80-3"W-4110-206A 5B 5B 5B - 0

risk.

risk.

risk.

risk.
1. The equipment consists of three

80-FIL-402 4B 5B 5B components that show the worst 192
risk.

80-T-401 4B 5B 5B eleven components that show the 192
worst risk.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-10"AM-4212-203A 4A 4A 4A -
80-12"AM-4108-203A 4A 4A 4A -
80-12"AM-4201-203A 5B 5B 5B -
80-12"AM-4202-203A 5A 5A 5A -
80-12"AM-4203-203A 5A 5A 5A -
80-12"AM-4211-203A 4A 4A 4A -
80-12"AM-4302-203A 5A 5A 5A -
80-14"AM-4301-203A 5A 5A 5A -

80-18"P-4205-203A 5A 5A 5A

80-3"P-4207-203A 5C 5C 5C
80-30"P-4204-203A 5A 5A 5A -
80-4"AM-4303-203A 5A 5A 5A -
80-4"AM-4304-203A 5A 5A 5A -
80-6"P-4206-203A 5B 5B 5B -

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-12"AM-5208-203A 2A 2A 3A - 192
80-12"P-5103-206A 2B 2B 2B - 192
80-16"S-5604-212A 1A 1A 1A - 192
80-6"BD-5706-203A 1A 1A 1A - 192
80-6"C-5214-212A 1A 1A 1A - 192
80-6"C-5217-212A 1A 1A 1A - 192

risk.

risk.

risk.

80-E-501B (101B) 3A 3A 3A components that show the worst 192
risk.

risk.

risk.

80-E-502C 3A 3A 3A components that show the worst 192
risk.

80-E-502D 3A 3A 3A components that show the worst 192
risk.
80-E-503A 1B 1B 1B The equipment consists of four 192


TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

risk.

risk.

80-E-503C 1B 1B 1B components that show the worst 192
risk.

80-E-503D 1B 1B 1B components that show the worst 192
risk.

80-E-503E 1B 1B 1B components that show the worst 192
risk.

80-E-503F 1B 1B 1B components that show the worst 192
risk.

risk.

risk.

80-E-509A (109A) 1A 1A 1A components that show the worst 192
risk.

80-E-509B (109B) 1A 1A 1A components that show the worst 192
risk.
80-SN2128 1A 1A 1A - 192
80-SN2131 1A 1A 1A - 192
80-SN2278 1A 1A 1A - 192
80-SN2313 1A 1A 1A - 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-SN2579 1A 1A 1A - 192
80-SN5924 1A 1A 1A - 192
80-SN6478 1A 1A 1A - 192
80-SN6513 1A 1A 1A - 192
80-SN9254 1A 1A 1A - 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-10"BD-5116-203A 4A 4A 4A - 192

80-10"BD-5220-203A 5A 5A 5A components that show the worst 192
risk.
80-12"AM-5105-203A 4B 5B 5B - 192
80-12"AM-5107-203A 4A 4A 4A - 192

80-12"AM-5109-206A 5A 5A 5A components that show the worst 192
risk.
80-12"CW-5114-219 4A 4A 4A - 192
80-12"CW-5607-219 4A 4A 4A - 192

risk.

risk.
80-14"BD-5701-203A 5B 5B 5B - 192

80-16"S-5603-212A 4A 4A 4A components that show the worst 192
risk.
80-2"BD-5119-203A 5B 5B 5B - 192
80-2"P-5106-203A 5B 5B 5B - 192
80-3"BD-5407-203A 5B 5B 5B - 192
80-3"BD-5408-203A 5B 5B 5B - 107
80-3"BD-5409-203A 5B 5B 5B - 107
80-4"C-5219-212A 4A 4A 4A - 192
80-4"FG-5507-206A 5B 5B 5B The equipment consists of two 160


TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

risk.
80-6"C-5215-212A 4A 4A 4A 192
80-6"C-5218-212A 4A 4A 4A 192

risk.

risk.

risk.
1.The equipment consists of seven

risk.
components are within the specified
80-D-501 4B 4B 4B 192
risk range.
intrusive inspection are performed,
the inspection period can be defined
for 4 years.
1.The equipment consists of five

risk.
80-D-501-COLUMN 4B 4B 4B 192
risk range.
3. If the N-10 & bottom of shell non-
for 4 years.
1. The equipment consists of seven

80-D-505 4B 4B 4B risk. 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

risk range.
3. If the top of head & bottom of
1.The equipment consists of six

risk.
80-D-506 4B 4B 4B 192
risk range.
3. If the N-1, N-5 & top of head non-
for 4 years.
1. The equipment consists of eleven

risk.
80-E-504A 4A 4A 4A 192
risk range.
inspection period can be defined for
4 years.

risk.
80-E-504B 4A 4A 4A 192
risk range.
4 years.
1.The equipment consists of seven

80-E-505A 4B 4B 4B risk. 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

risk range.
3. If the channel non-intrusive
4 years.

risk.
80-E-505B 4B 4B 4B 192
risk range.
3. If the channel non-intrusive
4 years.

risk.
192
80-E-508 4A 4A 4A
risk range.
3. If the N-3, N-4 & shell barrel non-
for 4 years.
1. The equipment consists of eight

risk.
80-FIL-501 4B 4B 5B 192
risk range.
3. If the N-C, N-E & top of head non-
for 4 years.

80-FIL-503 (103) 3C 3C 3C risk. 192

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas

risk range.
4 years.
1. The equipment consists of fifteen
risk.
80-T-502 4B 4B 4B components are within the specified 192
risk range.
4 years.
risk.
80-T-503A (103A) 5B 5B 5B components are within the specified 192
risk range.
3. If the N-2 non-intrusive inspection
is performed, the inspection period
risk.
80-T-503B 5B 5B 5B components are within the specified 192
risk range.
risk.
80-T-503C 5B 5B 5B components are within the specified 192
risk range.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-12"AM-5104-206A 5C 5C 5C - 0
80-12"P-5101-206A 5B 5B 5B - 0
80-12"P-5102-206A 5B 5B 5B - 0

risk.
80-2"W-5112-206A 5B 5B 5B - 0
80-3"W-5110-206A 5B 5B 5B - 0

risk.

risk.

80-8"P-5501-206A 5B 5B 5B risk. 192
2.Temperature limitation

risk.
1. The equipment consists of three

80-FIL-502 4B 5B 5B components that show the worst 192
risk.

80-T-501 5C 5C 5C components that show the worst 0
risk.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
80-10"AM-5209-203A 5A 5A 5A -
80-10"AM-5212-203A 4A 4A 4A -
80-12"AM-5108-203A 4A 4A 4A -
80-12"AM-5201-203A 5B 5B 5B -
80-12"AM-5202-203A 4A 4A 4A -
80-12"AM-5203-203A 4A 4A 5A -
80-12"AM-5211-203A 4A 4A 4A -
80-12"AM-5302-203A 5A 5A 5A -
80-14"AM-5301-203A 5A 5A 5A -

80-18"P-5205-203A 5A 5A 5A
components.

80-3"P-5207-203A 5C 5C 5C
80-30"P-5204-203A 5A 5A 5A -
80-4"AM-5303-203A 5A 5A 5A -
80-4"AM-5304-203A 5A 5A 5A -
80-6"P-5206-203A 5B 5B 5B -

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Figure 1 through 4 The Classification of each unit is based shown on the different categories.
After reviewing Figures 1 through 4, it is seen that in each unit 12% of the equipment is in
category 3. If, during a over haul period each unit, we inspect equipment’s in category 3, can be
extend Risk Analysis Period from 36 months to 48.
12%
35%
12% Category 1
Category 2
Category 3
Category 4
41%
Figure 1 Pie chart equipment Classification unit 200
13%
36% Category 1
12%
Category 2
Category 3
Category 4
39%
Figure 2 Pie chart equipment Classification units 300

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
14%
30%
Category 1
12%
Category 2
Category 3
Category 4
44%
15%
34%
Category 1
12%
Category 2
Category 3
Category 4
39%

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Appendix B
RISKWISE RLI results boiler unit

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
In this appendix, the risk distribution is presented for the various damage mechanisms of the
boiler unit. This unit consists of four boilers. Figures 1 and 2 show Pie chart the distribution of
risk for the different damage mechanism steam and water drum, date of over haul of boilers is
24 months. As can be seen that in the water and steam drum we are in the assessment period
1 and 2 at category 1, So can be extend Risk Analysis Period for boilers from 24 months to 36.
Steam drum boiler

RLI
Damage type AP1 AP2 AP3 Finding (months)
Internal thinning 1B 3B 3B - 60
Thermal fatigue 1C 1C 3C - 67
Other mechanical or metallurgical 1C 1C 3C - 67
Caustic corrosion 1B 1B 3B - 80
Corrosion under insulation 1B 3B 3B - 60
External corrosion 1B 3B 3B - 60
Oxidation 1B 1B 3B - 80
Caustic stress corrosion cracking 1B 1B 3B - 80
Corrosion fatigue 1C 1C 3C - 67
Water drum boiler

RLI
Damage type AP1 AP2 AP3 Finding (months)
Internal thinning 1B 3B 3B - 60
Thermal fatigue 1B 1B 3B - 80
Other mechanical or metallurgical 1B 1B 3B - 80
Corrosion under insulation 1B 3B 3B - 60
External corrosion 1B 3B 3B - 60
Oxidation 1B 1B 3B - 80
Corrosion fatigue 1B 1B 3B - 80

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Deaerator
RLI
(months)

nine components that show
the worst risk.
Since no inspections have
78-D-001A 5B 5B 5B been carried out on equipment 192
since 2011, equipment must
be inspected in accordance
with the inspection mitigation
planning.

nine components that show
the worst risk.
78-D-001B 5B 5B 5B been carried out on equipment 192
planning.

the worst risk.
78-D-COLUMN-001A 5B 5B 5B been carried out on equipment 192
planning.

the worst risk.
78-D-COLUMN-001B 5B 5B 5B been carried out on equipment 192
planning.

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Figure 1 Pie chart, distribution of risk for different damage mechanism steam drum
Figure 2 Pie chart, distribution of risk for different damage mechanism water drum

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Appendix C
RISKWISE results PSV's

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Given that a shop bench pre-pop test is performed, the resulting pass data is given the highest
degree of confidence and the highest inspection effectiveness. as shown in the table below, for
the total PSV's distribution of risk, is the category 1. Therefore, it's possible to change the date
of the testing of the PSV's in accordance with the employer opinion.
Due to the fact that the safety valves installed in 20-SL-3312-212K (EXHAUST STEAM) have
not been tested since 2006, then, according to a technical inspection plan in 2018, to be test.
PSV
Component Finding
Equipment Number Description damage Risk
Number (PRD)
PSV-0401A Leakage 1A
80-12"P-2101-206A -
PSV-0501B Fire 1B
PSV-0301A Leakage 1A -
80-12"P-3101-206A
PSV-0301B Fire 1B
PSV-0201B Leakage 1A -
80-12"P-4101-206A
PSV-0401B Fire 1B
A58442 Leakage 1A -
80-12"P-5101-206A
A58443 Fire 1B
Leakage -
1A
80-P-204A PSV-217 Blocked discharge with
1B
administrative controls in place
Leakage -
1A
80-P-204B PSV-0416 Blocked discharge with
1B
Leakage -
1A
80-P-304A 10414307 Blocked discharge with
1B
Leakage -
1A
80-P-304 PSV-0215 Blocked discharge with
1B
Leakage -
1A
80-P-404A 476009-9-KE Blocked discharge with
1B
Leakage -
1A
80-P-404B 476009-7-KE Blocked discharge with
1B

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
PSV
Component Finding
Number (PRD)
Leakage -
1A
80-P-504A PSV-0316 Blocked discharge with
1B
Leakage -
1A
80-P-504B 96110-FA Blocked discharge with
1B
Leakage -
1C
80-D-206 PSV-211 Tower P/A or reflux pump
1C
failures
Leakage -
1C
80-D-306 10414317 Tower P/A or reflux pump
1C
failures
Leakage -
1C
80-D-406 476009-8-KE Tower P/A or reflux pump
1C
failures
Leakage -
1C
1C
failures
Leakage -
1A
80-T-203A PSV-0410A Tower P/A or reflux pump
1B
failures
Leakage -
1A
80-T-203B PSV-0410B Tower P/A or reflux pump
1B
failures
Leakage -
1A
80-T-203C PSV-0310B Tower P/A or reflux pump
1B
failures
Leakage -
1A
1B
failures
80-T-303B KGC-871550 Leakage 1A -

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
PSV
Component Finding
Number (PRD)
Tower P/A or reflux pump 1B
failures
Leakage -
1A
80-T-303C PSV-0210C Tower P/A or reflux pump
1B
failures
Leakage -
1A
1B
failures
Leakage -
1A
80-T-403B PSV-0410C Tower P/A or reflux pump
1B
failures
Leakage -
1A
80-T-403C PSV-0310C Tower P/A or reflux pump
1B
failures
Leakage -
1A
80-T-503A (103A) PSV-0310A Tower P/A or reflux pump
1B
failures
Leakage -
1A
80-T-503B PSV-0210B Tower P/A or reflux pump
1B
failures
Leakage -
1A
80-T-503C 10414305 Tower P/A or reflux pump
1B
failures
Leakage 1C -
80-FIL-201 PSV-214
Fire 1B
Leakage 1C -
80-FIL-301 10414308
Fire 1B
Leakage 1C -
80-FIL-401 PSV-0114
Fire 1B
80-FIL-501 LS-19603 Leakage 1C -

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
PSV
Component Finding
Number (PRD)
Fire 1B
Leakage -
1A
80-H-201 PSV-215 Tower P/A or reflux pump
1B
failures
Leakage -
1C
80-H-301 10414316 Tower P/A or reflux pump
1B
failures
Leakage -
1C
80-H-401 476009-4-KE Tower P/A or reflux pump
1B
failures
Leakage -
1C
80-H-501 PSV-0511 Tower P/A or reflux pump
1B
failures
Leakage -
1A
80-T-201 PSV-0202 Tower P/A or reflux pump
1B
failures
Leakage -
1A
80-T-301 PSV-0510B Tower P/A or reflux pump
1B
failures
Leakage -
1A
80-T-401 KGC 871550 Tower P/A or reflux pump
1B
failures
Leakage -
1A
1B
failures
Leakage -
1A
80-FIL-202 PSV-0209 Liquid overfitting with
1B
Leakage -
1A
80-FIL-302 10414309 Liquid overfitting with
1B

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
PSV
Component Finding
Number (PRD)
Leakage -
1A
80-FIL-402 PSV-0513 Liquid overfitting with
1B
Leakage -
1A
80-FIL-502 JMB-C Liquid overfitting with
1B
Leakage -
1C
80-D-207 PSV-0206 Liquid overfitting with
1B
Leakage -
1C
1B
Leakage -
1C
80-D-307 10414310 Liquid overfitting with
1B
Leakage -
1C
1B
Leakage -
1C
1B
Leakage -
1C
1B
Leakage -
1C
1B
Leakage -
1C
1B
80-D-201-COLUMN PSV-0503A Leakage 1A -

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
PSV
Component Finding
Number (PRD)
Electrical power supply failure 1B
Leakage 1A -
80-D-301-COLUMN KGC 87151
Leakage 1A -
80-D-401-COLUMN PSV-0303A
Leakage 1A -
80-D-501-COLUMN PSV-0103
Leakage -
1B
1B
failures
Leakage -
1B
1B
failures
Leakage -
1B
1B
failures
Leakage -
1B
1B
failures
Leakage -
1B
1B
failures
Leakage -
1B
1B
failures
Leakage -
1B
1B
failures
Leakage 1B
80-D-502 PSV-0304 -
Tower P/A or reflux pump 1B

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
PSV
Component Finding
Number (PRD)
failures
Leakage
78H-001C (STEAM 51944 1C
Blocked discharge without -
DRUM) 51943 1B
administrative controls
Leakage
78H-001C (SUPER 1C
54666 Blocked discharge without -
HEAT STEAM) 1B
Leakage
78H-001D (STEAM 53477 1C
DRUM) 54716 1B
Leakage
78H-001D (SUPER 1C
HEAT STEAM) 1B
Leakage
78H-001E (STEAM 54674 1C
DRUM) 51938 1B
Leakage
78H-001E (SUPER 1C
HEAT STEAM) 1B
Leakage
TYPE:SC-300 S 54693 1C
(STEAM DRUM) 54691 1B
TYPE:SC-300 S Leakage
1C
(SUPER HEAT 54692 Blocked discharge without -
STEAM) 1B
54696 Leakage
20-SL-3312-212K 1C
54695 Blocked discharge with -
(EXHAUST STEAM) 1B
54694 administrative controls in place

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Appendix D
RISKWISE RLI results distilled water

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
In the table below, the risk distribution for the various equipment’s of the distilled water unit is
specified. Comments are provided for each equipment in the finding section.
Distilled water
Equipment
AP1 AP2 AP3 Finding RLI
Number

components; Risk of equipment in all
three components is in 1A.
78-D-005 1A 1A 1A Since no inspections have been carried 192
out on equipment since 2010, equipment
must be inspected in accordance with
the inspection mitigation planning.
Base exchanger has been exploited

newly; Therefore, it is necessary to
78-D-006 1B 1B 1B 192
inspection the proposed technical
inspection.

78-E-001 5A 5A 5A Since no inspections have been carried 192

The equipment consists of ten

Given that the inspection carried out in
78-E-002 5A 5A 5A this vessel based on API 581 is 192
ineffective category, equipment must be
inspected in accordance with the
inspection mitigation planning.
The equipment consists of nine

Given that the inspection carried out in
78-E-003 5A 5A 5A this vessel based on API 581 is 192
ineffective category, equipment must be
inspected in accordance with the
inspection mitigation planning.

78-E-004A 5A 5A 5A 192
Since no inspections have been carried

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Distilled water
Equipment
AP1 AP2 AP3 Finding RLI
Number

78-E-004B 5A 5A 5A Since no inspections have been carried 192


78-E-007 5A 5A 5A Since no inspections have been carried 192


78-S-001 5B 5B 5B Since no inspections have been carried 192


78-S-002 5B 5B 5B Since no inspections have been carried 192

The equipment consists of twelve

78-U-001 5B 5B 5B Since no inspections have been carried 192


TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Appendix E
RISKWISE RLI results flare unit

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
In the table below, the risk distribution for the various equipment’s of the flare unit is specified.
Comments are provided for each equipment in the finding section.
Presence of chlorine ion in injected water in the non-acid flare causes severe pitting corrosion
in the cladding stainless steel. Observe the following are required for these equipment’s:
1 Control the amount of chlorine ion in injected water to the equipment
2 It's also necessary will be inspected of the equipment in according with the inspection
planning.
3 Replacement of the internal cladding in the non-acid flare.
Flare

Due to the equipment certificate and
78-ACID GAS FLARE 5B 5B 5B the risk of the components, 0
equipment must be inspected in
accordance with the inspection

Presence of chlorine ion in injected
78Y-052A 5B 5B 5B water in the non-acid flare causes 0
severe pitting corrosion in the
cladding stainless steel. Equipment

water in the non-acid flare causes
hole of in the cladding stainless steel
on the weld lines below the entrance
78Y-052B 5B 5B 5B 0
gate.
Since no inspections have been
carried out on equipment since 2012,

78Y-052C 5B 5B 5B 0

TWI Ref: 20160103
Project Title:
Refining Company
Document Name:
Bidboland Gas
Flare


78Y-052D 5B 5B 5B cladding stainless steel. 0

78Y-052E 5B 5B 5B cladding stainless steel. 0

TWI Ref: 20160103

TWI 20160103 RPT 001 01 Risk Based Inspection Implementation10

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REPORT

«Development and Establishment of Risk Based Inspection (RBI) In

«Risk Based Inspection Implementation»

« Bidboland Gas Refining Company»

Prepared for: «Bidboland Gas Refining Co.»

Contact: «Mr Tarahhomnejad»

Author(s): «Hesam Ehsanian Mofrad»

Project Leader ……………………………. Section Manager/Reviewer ……………………

Print name: Hesam Ehsanian Mofrad Print name: Hamidreza Saadat

Approved by ………………………………. Approved by ……………………………….

Print name: Shervin Maleki Print name: S. Alizadeh

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 1 of 85

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 2 of 85

Figure 1 Planning of risk-based inspection ............................................................................................. 8

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 3 of 85

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 4 of 85

 10"AM-1212-203A, Lean amine from E4-B to T-2 at the unit 300,400&500

1.4.5 Hadikhani plant

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 5 of 85

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 6 of 85

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 7 of 85

Figure 1 Planning of risk-based inspection

Bid Boland staff:

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 8 of 85

5.3 Information used in the RBI assessment and assumptions

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 9 of 85

6 Damage mechanism review

6.2 Boiler unit

6.3 Distilled water

6.4 Flare unit

 Thinning; due to internal and external corrosion.

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 10 of 85

 Thinning; due to internal and external corrosion.

6.6 Power house

 Thinning; due to internal and external corrosion.

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 11 of 85

Risk = Probability of Failure (PoF) X Consequence of Failure (CoF)

7.1 Assessment of failure probability and likelihood

7.2 Assessment of failure consequence

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 12 of 85

Figure 2 RLI through RBI and mitigation action

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 13 of 85

10 System and Corrosion loops definition

Figure 3 Different systems and corrosion loops at gas refining units

Figure 4 Different systems and corrosion loops at utilities system

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 14 of 85

Figure 5 PFD gas sweetening plant, sweetening section

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 15 of 85

Figure 6 PFD gas sweetening plant, dehydration section

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 16 of 85

Figure 7 PFD utility plant, Distilled water & boiler unit

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 17 of 85

Figure 8 PFD Hadikhani plant

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 18 of 85

11 Overview of the Results

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B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 20 of 85

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 21 of 85

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 22 of 85

B.G.R.C Ref: 96-395186 Copyright © TWI Persia 2018 Page 23 of 85

Category 1 for unit 200

Equipment Number AP1 AP2 AP3 Finding RLI

The equipment consists of six