Professional Documents
Culture Documents
www.italiangelato.com.au
info@italiangelato.com.au
Only authorized persons (operators), who know how to operate the appliance, are
allowed to handle and operate it. Operators must read and study the manual
carefully and they must follow the instructions.
The company VALMAR can’t be held responsible for any kind of damage or
injuries occurred due to non-consideration of the instruction manual.
This symbol represents important content in the manual. You should study the text
accompanied with this symbol carefully. Disregard of instructions and warning
symbols may lead to serious personal injury and damage to the appliance.
This symbol calls your attention to the importance of the text as regards proper
handling of the appliance, but without danger of personal injury.
This symbol means that the content of the text is of a technical nature and is
related to technical specifications.
This symbol means that the action to which it refers may also be carried out by
persons skilled in the operation of the appliance.
This symbol is a warning that any action or operation referred to in the text must
be carried out only by authorized servicing personnel.
The appliance is designed exclusively for the ice cream production and the
processing of fresh ice cream. The appliance can’t be used for the
pasteurization of crude milk, but only for pasteurization of ice cream mass.
Ice-cream mass should contain already pasteurized milk. The manufacturing
company VALMAR cannot be held liable in any way for personal injuries or
damage caused to the appliance in cases when the appliance has been used for
any other purposes than those specified.
main construction
side panels and top cover
mixture producing cylinder with mixer
electrical assembly
hydraulic assembly (water)
hydraulic assembly (glycol)
cooling assembly
It is forbidden to reassemble, alter or in any way modify the appliance or any part
of the appliance without an express permission of the manufacturer.
EN 292
EN 294
EN 60204
This appliance is fully compliant with all legal standards of health and operational
safety. The level of operating noise does not exceed 70 dB. Cooling is carried out
with the use of ecological gas R507 and water condenser with the possibility of
mounting air condenser.
With the intention to provide our customers with a well-tested appliance, ready for
normal operation, the initial start-up is always carried out at the factory by the
manufacturer before the product is packed and shipped to our client.
Additional start-up and appliance's adjustments can be made on the client's
premises by technicians authorized by VALMAR.
The price of the appliance does not include the initial start-up on the client's
premises.
The quality and the quantity of the ice cream depend on:
Put the ingredients into the mixture production cylinder, close the lid and press
START button. The appliance will produce the needed mixture based on selected
program (P.1 ~ P.21).
Appliance operations:
constant,
impulsive,
fast,
slow.
Every appliance has its own identification label, which is fixed on the backside of
the appliance.
manufacturer
manufacturers address
model
serial number
power supply voltage
nominal frequency
maximum current
cooling gas type
cooling gas weight
power
year of production
power supply voltage (see appliance label)
maximum current (see appliance label)
power (see appliance label)
nominal frequency (see appliance label)
water consumption
production capacity
capacity of the pot
weight
dimensions
All technical specifications, such as the weight, dimensions and power of the
appliance are not mandatory for the manufacturer and may change.
All performance data is based on standard ice cream mixture production. When producing
mixtures, which include ingredients or additives that increase in volume during heating
and/or cooking, the maximum mixture quantity must be reduced in accordance with the
recipe.
At work wear suitable clothing. Do not wear ties, jeweller’s chains or belts, which
could get caught in the machine.
Make sure that the lifting device is in good condition and that its load capacity
exceeds the weight of the appliance (refer to the technical specifications data
sheet).
Lift the appliance following the instructions for its use and maintenance. Pay
attention to the handling and handgrip locations. The use of a suitable lifting
device is recommended.
While lifting or moving the appliance do not stand under the machine.
Do not turn the appliance after holding the cables or the water hose has lifted it.
If you have to attend to any work higher up above the appliance, you should use a
suitable ladder and not the appliance for support.
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Required devices are a hand lift for pallets and a forklift truck with load capacity of
at least 1,200 kg.
Lift the crate containing the appliance using the hydraulic palette lift and move it as
close to the open side of the lorry as possible.
Remove the hand lift from underneath and handle the crate with the forklift truck.
Make sure that the weight is focused on the holding points.
Remove the crate from the lorry with the forklift truck in reverse gear as soon as
the crate is moved out of the lorry, and lower the crate to the minimal height of
around 30 cm.
Slowly and carefully place the box containing the appliance in its place. To move
the appliance around on the premises use wheels, which are supplied with the
appliance.
.
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Upon the delivery of the appliance check if the crate was not damaged during
transportation.
The appliance is fixed to the pallet with two screws. The side covers should be
removed and the screws detached.
When the machine is unpacked, make sure that the packaging is disposed in a
suitable manner and in compliance with standards on environmental safety.
Place the machine on a level solid surface with an adequate strength of at least
600 kg per m² for the weight of the machine, and position the appliance at least 60
cm away from the wall or other objects. Leave enough space in front of the
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Prior to connecting the appliance, the temperature and the humidity of the
environment, in which the appliance will be operated, must be assessed and
checked.
min. max.
AIR TEMPERATURE 10°C 43°C
AIR HUMIDITY 0% 85%
If room temperature drops under 0 ºC (273K), water must be released from the
condenser.
Prior to connecting the appliance to the power source, the temperature, pressure
and water flow from the water supply network must be checked.
Permitted water temperature and water pressure from the water supply network:
min. max.
WATER TEMPERATURE 5°C 30°C
WATER PRESSURE 100kPa (1bar) 800kPa (8bar)
WATER FLOW 750l/h
Water supply must be checked for all conditions that are required for alimentary
use.
Low water pressure causes the cooling system to function improperly. The cooling
gas does not condense, thus causing the compressor to overload. In such cases,
the safety pressure valve kicks in and switches off the compressor.
The results of mixture treating and ice cream production when the water pressure
is too low are not as good as when the water pressure is normal.
The maximum presence of chlorides in water is 120 ppm. Exchangers are not
suitable for the use of salt water.
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Prior to connecting the appliance to the power source, the voltage and the
maximum power current allowed in the network must be checked and the
appliance must be protected externally with FUSES and the MAIN SWITCH.
The position of the MAIN SWITCH with the FUSES in the power circuit scheme of
the appliance:
MONO-PHASE THREE-PHASE
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When the characteristics of either the water supply or electricity network fail to
meet the requirements for normal operation, the machine must not be connected
to the power supply.
It is forbidden to connect the appliance to the power source when the floor around
the appliance is wet.
It is forbidden to connect the appliance to the power source if any of the side
panels and the cover is missing.
The water supply valve is connected to the WATER SUPPLY PORT. The water
outlet pipe is connected to the WATER OUTLET PORT. All mentioned water
connections have a diameter of 3/4".
To connect the appliance to the water supply (water supply port) and the outlet to
the drain (water outlet port), use pipes capable of withstanding 1MPa and
measuring at least ½” in diameter (make sure upon the delivery that the pipes are
supplied with the appliance).
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Only appropriately trained technicians are allowed to connect the appliance to the
electrical current. They must follow installation instructions and observe the
occupational safety regulations applying in the country in which the appliance is
being installed. They must read the instructions carefully and above all thoroughly
familiarize themselves with the sections on REQUIREMENTS AND CONDITIONS
FOR NORMAL OPERATION OF THE APPLIANCE and the machine’s electrical
circuit scheme.
Before connecting the appliance, all attachments that might have become loose
during transportation must be checked. Attachments that may have become loose
or disconnected must be screwed back on and tightened.
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CONTROL
PANNEL
SAFETY
SWITCH
The control panel is used to display the status or the operation phase the machine
is in, to perform settings and to show messages and errors while producing ice
cream.
The safety switch is used to safely and securely switch of the electronics. The
electronics is switched off by pressing down the switch-off key in the normal
position and then depressing it. The switch will normally remain down and must be
pulled back up by hand to return to its normal position.
The shower is used for cleaning of the appliance.
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Pressing this key for half a second, during any phase or operation,
will activate water flowing through to clean the valve. Water is
discharged when key is pressed.
Pressing this key will activate water discharge into cylinder if the
appliance is in STOP state or during heating phase. This is not
possible during cooling or temperature maintenance phase.
If washing is possible and the key is pressed twice within 2 seconds,
water inflow lasts for 3 minutes.
The operation may be terminated by pressing the same key again or
by pressing the STOP / RESET key.
Pressing this key will activate the mixture treating with manually
selected temperature. The ice cream mixture is mixed and heated up
to the manually selected treating temperature between 65°C and
85°C, entered in the SET phase. As soon as the heating phase is
completed the appliance enters cooking phase. When cooking time
expires the appliance enters cooling phase.
The mixture is cooled down to 4°C and subsequently automatically
maintained at the temperature 4-5°C until is used.
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Pressing this key will activate the ice cream mixture cooling and
maintaining. Ice cream mixture is cooled down to 4°C and then
automatically maintained at the temperature 4-5°C until is used.
Pressing this key will activate the mixer if the appliance stands still. If
the appliance is in the cooling or heating phase, pressing this key
sets the rotation speed of the mixer.
Light indicators display the selected mixing speed; when both
indicators are on, speed is set automatically as required in individual
processing phases.
Pressing this key will activate the mixture treating with preseted
temperature. The ice cream mixture is mixed and heated up to the
preseted treating temperature of 85°C. As soon as the heating phase
is completed the appliance enters cooling phase.
The mixture is cooled down to 4°C and subsequently automatically
maintained at the temperature 4-5°C until is used.
Pressing this key will stop the operation of the appliance, regardless
of the current phase. OFF is displayed on the display. After this, any
key may be used.
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The user can change the mixing speed during the mixing cycle by pressing
MIXING MODE key and chose between slow, fast or automatic speed.
If automatic mode is selected, both light signals are switched on (snail and rabbit).
UP key
Pressing UP key:
DOWN key
7.4 DISPLAY
7.4.1 Messages
OFF If the display shows OFF it means that the appliance is in STOP
mode.
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This message means that the pot cover lid is open. Due to the pot
dor
cover lid being open, the active phase and the mixing phase are
interrupted. In order to continue with the program, the cylinder door
must be closed.
7.4.2 ERRORS
Er1 This error message means that the temperature of the mixer engine
has reached the point of overheating. After 4 subsequent errors the
appliance enters STOP position. If the appliance was in the active
phase before overheating, the phase goes on only after temperature
drops below overheating point.
The error message clears only when the temperature has dropped
back below overheating. The error cannot be cleared by pressing
STOP / RESET.
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Er3 This error message means that the exceeded temperature has
already dropped below overheating.
The error is cleared by pressing STOP / RESET key.
The error message is a warning that mixture has not cooled down to
Er5
4°C in 150 minutes; the appliance gives off a quick beeping sound.
The beeping is cleared by pressing STOP / RESET key.
This error message is a warning that the starting state of the glycol
Er7 pump does not match the state of the differential pressure switch.
The state of the pressure switch is tested 5 seconds after the change
of the state of the pump. If the pressure indicator does not confirm
that the pump is engaged, heating or cooling phase cannot be
started.
The error is cleared by pressing STOP / RESET key.
Er8 This error message means that the temperature measured exceeds
allowed parameters. This may be due to terminated connection or a
short-circuit error of the PT1000 temperature sensor.
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85
During these 5 seconds, the user may increase set temperature (by pressing UP)
or lower it (by pressing DOWN).
By pressing SET within 5 seconds since the last change of temperature, the new
temperature becomes the assigned temperature.
The cooking time at the selected treating temperature is selected automatically by
appliances microprocessor.
)
C
°
(
E
R
U
T
A
R
E 20
P
M
E
T 6 6
4 4
0 60 120 130 140 150 160 170
TIM E (min)
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Safety micro-switches, built into the machine under the rim of the cylinder coverlid
protect the operator against injuries that might be caused by the mixer’s rotation.
Opening the cylinder cover lid will cause the operation of the mixer engine to shut
down.
The mixer engine and the compressor engine are protected with thermal sensors.
If temperature reaches the maximum allowed value, the protection shuts down the
engine operation. In this case, press the key STOP and allow 15 - 20 minutes for
the engine to cool down. After this time, the appliance is again ready for normal
programming and operating (see the section OPERATING THE APPLIANCE).
The cooling system is protected with the pressostat at the maximum pressure of
2,5 MPa (25 bar) for the cooling gas R507.
In the case of water shortage, the protection shuts down the operation of the
cooling compressor.
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Only authorized persons, who know how the machine is operated, must be
allowed to handle it. Operators must be familiar with all regulations concerning
occupational safety and fire safety measures, and they must know where fire
extinguishers are located.
Operators must be dressed suitably (no ties, jewelers chains or belts that could get
caught in the machine) and be appropriately protected.
All warning labels on the appliance must be replaced with new ones when they
begin to fade or if they become damaged.
Before operation, the operator must make sure that the appliance is not under
maintenance, in service or in cleaning. At the end of the shift, the operator working
on the next shift or the person who will continue to operate the appliance must be
informed of the current state of the appliance.
Before every use, the operator must make sure that the floor is free of any oil
smudges or other slippery substances or objects which might cause a person to
slip or trip over.
Operators must make sure before every use of the appliance that the side panels
and the top cover of the appliance are securely fitted to the main construction and
that there are no parts or objects on the appliance or in the cylinder that could
damage the appliance during its operation.
In the event of dangerous situations (e.g. blocked mixer), which could harm the
operator’s or another person’s well being, switching off the MAIN SWITCH must
immediately shut down the appliance.
The side panels and the top cover, as well as safety devices and protective
covers, must not be taken off during the operation of the appliance.
It is forbidden to get onto the appliance and walk upon it during its operation.
During the operation, attention must be paid to any oil leaks, increased noise,
squeaking sounds or increased vibrations. In such a case, the appliance must be
immediately shut down; a visible notice board must be placed on it with
information that it is inoperable and authorized service personnel must be notified
as soon as possible.
Attention! Be careful not to burn yourself! During the heating phase the
mixture and the inside of the basin-pot get very hot.
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LID HANDLE
CONTROL PANNEL
SAFETY SWITCH
OUTLET PIPE
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The operator opens the cover lid by lifting the lid lever and lift it back into the open
position. If the appliance is in the mixing mode, the mixing will be interrupted by
lifting the lid (magnetic switch - OFF)
We close the lid cover by pulling the lid lever back down in close position. If the
appliance was in mixing mode the appliance will continue the mixing mode after
cover is closed. (magnetic switch - ON).
LID LEVER
MAGNET
VASCQUE COOVER
MIXER
PRODUCTION BASIN
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The outlet valve opens by turning the handle in the counter-clockwise direction
and pulling it towards oneself.
OUTLET PIPE
The outlet valve closes by pushing the handle fully forward and turning it in the
clockwise direction.
Check that the surroundings of the appliance are not wet or slippery;
Check that the water gauge inlet is opened;
Check that the FUSES are inserted and protected;
Check that the MAIN SWITCH is turned on;
Check that the basin is properly cleaned;
Check that the basin is properly disinfected;
Check that there are no other items or tools left in the production basin
Just a cleaned and disinfected appliance can be used for mass preparation.
To get optimal results it is needed to have proper quantity and proper quality of the
mixture.
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All performance data is based on standard ice cream mixture production. When producing
mixtures, which include ingredients or additives that increase in volume during heating
and/or cooking, the maximum mixture quantity must be reduced in accordance with the
recipe.
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Process of outlet of mixture into a pot (Be careful not to burn yourself while pouring out
the hot mixture!):
11 CLEANING
Only authorized persons, who know how the machine is operated, must be
allowed to cleaning it. Operators must be familiar with all regulations concerning
occupational safety and fire safety measures, and they must know where fire
extinguishers are located.
Operators must be dressed suitably (no ties, jewelers chains or belts that could get
caught in the machine) and be appropriately protected.
All warning labels on the appliance must be replaced with new ones when they
begin to fade or if they become damaged.
Before cleaning the appliance, the operator must make sure that the appliance is
not under maintenance, in service or in cleaning. At the end of the shift, the
operator working on the next shift or the person who will continue to operate the
appliance must be informed of the current state of the appliance.
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Operators must make sure before cleaning the appliance that the side panels and
the top cover of the appliance are securely fitted to the main construction and that
there are no parts or objects on the appliance or in the cylinder that could damage
the appliance during its operation.
In the event of dangerous situations (e.g. blocked mixer), which could harm the
operator’s or another person’s well being, switching off the MAIN SWITCH must
immediately shut down the appliance.
The side panels and the top cover, as well as safety devices and protective
covers, must not be taken off during the cleaning (during SLOW MIXING) of the
appliance.
It is forbidden to get onto the appliance and walk upon it during its cleaning.
During the cleaning (during SLOW MIXING) of the appliance, attention must be
paid to any oil leaks, increased noise, squeaking sounds or increased vibrations.
In such a case, the appliance must be immediately shut down; a visible notice
board must be placed on it with information that it is inoperable and authorized
service personnel must be notified as soon as possible
Each day before using the machine it is mandatory to verify the operation of
the safety switches on the door. When the machine is in standby mode (on
the screen it shown OFF) lift the basin cover lid. On the screen it should
appear DOOR. Then (with the cover lid opened), press MIXING MODE key,
the appliance must NOT START.
Surface cleaning includes cleaning of the side panels of the machine and other
external parts of the machine that are not in contact with the ice cream mix.
It is strictly forbidden to use abrasive pads or aggressive cleaning agents,
which can damage the surfaces.
Cleaning process:
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For cleaning the basin or outlet pipe washing you can use the water pipes that are
installed into the appliance itself. The upper pipe that is installed in the upper part
of the basin is meant for washing or adding water into the basin.
Lower pipe, which is installed in the lower part allow us to wash the outlet pipe, but
not to clean it in the appropriate way.
The pipes have to be connected to the drinkable water inlet (Check appliance
connection). The pipes are controlled by keys on the electric control board. (Check
electric control board).
LOWER
WATER PIPE
UPPER WATER
PIPE
All parts, which come into contact with ice cream mixture, must be cleaned before
and after every use. With regular cleaning practice you comply with standards
of hygiene and ensure ice cream mixture treating quality.
Cleaning process:
make sure that the mixture treating control panel is in STOP state;
make sure that the ejection opening is well closed;
by double pressing the desired temperature key allow water inflow into the
basin (30 cm of water);
Press the mixing key and pay attention on the mixer;
Press STOP / RESET key;
turn off the SAFETY SWITCH and the MAIN SWITCH;
place a suitable container under the ejection opening;
open the outlet pipe and empty the water from the basin;
disassemble the cylinder cover:
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Then unscrew the top of the lid (clockwise) and remove it.
Finally lift the lid lever and remove the lower part of the lid.
unscrew the plastic bolt, take off the flue damper from the mixer, extract the
mixer from the basin:
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PLASTIC BOLT
FLUE DAMPER
Firmly grab the mixer with both hands and slowly pull it out with care from the
cylinder, as the mixer could be damaged by accidental dropping.
MIXER AXE
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LOCKNUT
PISTON
HOUSING
Loosen the valve locknut (clockwise) and detach the outlet pipe assembly using
both hands.
VALVE LOCKNUT
take off and inspect he piston seal, the locknut washer and the valve
washer: if the washer or seal is cracked, worn or has lost elasticity, it must
be replaced with a new one;
the mixer, blockader, both sliders, all parts of the outlet valve, all washers
and seals must be cleaned in warm water and left to dry.
It is strictly forbidden to put plastic parts of the appliance into the dishwasher to
clean them!
35
CLEANING BRUSH
it is recommended that rubber seals are greased with Vaseline
put the mixer back into the basin, screw the plastic bolt and if necessary re-
install the flue dumper back onto the mixer:
Hold the mixer with both hands and slowly and carefully put it back in position into
the basin.
When the mixer is back in proper position onto the mixer axe screw the plastic
bolt.
36
First put the lower cover back into position and lower the lid lever.
Then put the upper part of the cover back in position and screw it onto the lower
part of the lid.
37
Put the outlet pipe assembly near the outlet support and screw the valve locknut
back in position. Outlet drain pipe should be directed downward toward floor.
Insert the piston back into the housing of outlet pipe assembly by turning it and
screw the locknut back in position.
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Disinfection process:
make sure that the mixture treating control panel is in STOP state;
make sure that the ejection opening is well closed;
open the basin cover;
fill the basin with a disinfecting mixture;
fill the basin with water (double click DESIRED TEMPERATURE key);
close the cylinder cover and let the disinfecting mixture rest for 20 minutes.
Authorized servicing personnel may only perform removal of the top cover and
side panels and any intervening actions inside the machine.
Removal of the top cover and side panels and any intervening actions inside
the machine is strictly forbidden when the machine is connected to the
power supply.
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Heating cycle takes too long Heater has burnt out. Call VALMAR service tehnicans.
There is not enough glycol Call VALMAR service tehnicans.
in the system.
Cooling cycle takes too long Water supply flow is too Make sure that the valve is open
weak. and the pipes are not jammed.
There is not enough glycol Check the quantity of the glycol.
in the system.
Cooling is inadequate The expansion valve does Call VALMAR service tehnicans.
not work properly.
Inadequate condensation. Call VALMAR service tehnicans.
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The water feed valve is preset to factory default values. These may change due to
possible shocks and vibrations during transportation.
In this case, the water feed valve has to be reset properly by authorized servicing
personnel.
The water feed valve functions properly when tepid water is discharged from
appliance during the operation of the compressor unit; the water flow stops when
the appliance stops. Water consumption increases if the temperature of cooling
water exceeds 18°C.
Do not leave the appliance in an environment colder than 0ºC (273K). If this is the
case, discharge water from the condenser.
To empty the water out of the appliance, detach the cap of the safety valve at it's
bottom. When all water has been discharged, put the cap back in position.
CONDENSER
SAFETY VALVE
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model,
ID number,
Short description of the part
Factory code (if possible),
Number of pieces.
COMPANY
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