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Supersedes: 160.76-PW6 (619) Form: 160.

76-PW6 (919)
WIRING DIAGRAM
MODEL YK (STYLE H)
WITH OPTIVIEW CONTROL CENTER AND
WIRING DIAGRAMS SSS WITH MODBUS, LVVSD WITH MODBUS
CONTRACTOR _________________________ PURCHASER _____________________________________________
ORDER NO. ____________________________ JOB NAME ________________________________________________
JCI CONTRACT NO. _____________________ LOCATION ________________________________________________
JCI ORDER NO. _________________________ ENGINEER _______________________________________________

REFERENCE DATE ________ APPROVAL DATE ________ CONSTRUCTION DATE _______

JOB DATA:

CHILLER MODEL NO. YK ________________________________________________________

NO. OF UNITS _____________

COMPRESSOR MOTOR ______________ VOLTS, 3-PHASE, _____________ HZ

OIL PUMP MOTOR _____________ VOLTS, 3-PHASE, _____________ HZ, _____________ FLA

Issue Date:
September 6, 2019
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.

SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:

Indicates a possible hazardous situation Identifies a hazard which could lead to


which will result in death or serious injury damage to the machine, damage to other
if proper care is not taken. equipment and/or environmental pollu-
tion if proper care is not taken or instruc-
tions and are not followed.

Indicates a potentially hazardous situa- Highlights additional information useful


tion which will result in possible injuries to the technician in completing the work
or damage to equipment if proper care is being performed properly.
not taken.

External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.

2 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CHANGEABILITY OF THIS DOCUMENT


In complying with Johnson Controls’ policy for con- regarding the applicability of these documents, rig-
tinuous product improvement, the information con- ging, lifting, and operating/service personnel should
tained in this document is subject to change without verify whether the equipment has been modified and
notice. Johnson Controls makes no commitment to if current literature is available from the owner of the
update or provide current information automatically equipment prior to performing any work on the chiller.
to the manual or product owner. Updated manuals, if
applicable, can be obtained by contacting the nearest CHANGE BARS
Johnson Controls Service office or accessing the John-
son Controls QuickLIT website at http://cgproducts. Revisions made to this document are indicated with
johnsoncontrols.com. a line along the left or right hand column in the area
the revision was made. These revisions are to technical
It is the responsibility of rigging, lifting, and operating/ information and any other changes in spelling, gram-
service personnel to verify the applicability of these mar or formatting are not included.
documents to the equipment. If there is any question

ASSOCIATED LITERATURE
MANUAL DESCRIPTION FORM NUMBER
Wiring Diagrams – Field Connections for YK Chiller (Style H) with OptiView Control Center and
160.76-PW1
LVSSS or Remote/Unit-Mounted MVSSS, Remote MVVSD, or Remote MVEMS
Wiring Diagrams – Field Control Modifications for YK Chiller Compressor Style Information 160.76-PW4
Wiring Diagrams – Model YK (Style H) with OptiView Control Center and SSS with Modbus,
160.76-PW6
LVVSD with Modbus
Wiring Diagrams – Model YK (Style H, Q3-Q7) with LVVSD 160.76-PW7

JOHNSON CONTROLS 3
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

NOTES
1. This wiring diagram describes the standard elec- 9. For the wiring diagram of LCSSS or LVVSD, re-
tronic control scheme for use with YORK Solid fer to product Form 160.76-PW6.
State Starter or Variable Speed Drive. For details
10. A jumper is installed between Terminals 21 and
of standard modifications, refer to Form 160.76-
24 for normal operation. To check motor rotation
PW4.
on initial start-up, complete the following steps:
2. Field wiring must be in accordance with the Na-
a. Remove the jumper and install a momentary
tional Electrical Code (NEC), as well as all oth-
switch between Terminals 21 and 24.
er applicable codes and specifications. Refer to
product Form 160.76-PW1 or 160.76-PW7 for b. Press the Start key on the display screen on
field wiring connections. the control panel.
Field wiring contacts may have c. After completion of the prelube sequence,
voltage present when power is jog the motor with the momentary switch.
removed. Field wiring contacts
could be connected to external power d. When proper rotation is obtained, replace the
sources. momentary switch with a jumper. The mo-
mentary switch must have a minimum con-
3. Numbers along the left side of the diagram are tact rating of 1 FLA, 10 LRA at 115 VAC.
line identification numbers. The numbers along A temporary momentary switch
the right side indicate the line number location of or jumper is the only connection
the relay contacts. An underlined contact location permitted between Terminals 21
signifies a normally closed contact. and 24. Connections of any other
devices to either Terminals 21 and
4. The main control panel class 1 field wiring ter- 24 may cause inadvertent compressor
minal connection points are indicated by numbers start-up.
within a rectangle. The main control panel factory
wiring terminal connection points are indicated 11. Solid state motor overload contact (CM) LCSSS
by numbers within a triangle. Components mark- is set up to trip at 105% FLA.
ings are indicated by numbers within a circle.
Numbers adjacent to circuit lines are the circuit 12. Contact rating is 5 A resistive at 250 VAC and
identification numbers. 30 VDC, and 2 A inductive (0.4 PF) at 250 VAC
and 30 VDC.
5. To cycle the unit on and off automatically with
contacts other than those shown, install a cycling 13. Field connected control power supply is not re-
device between Terminals 1 and 13 (line 38). See quired, as control transformer is supplied on the
Note 7. If a cycling device is installed, the jumper solid state starter and the medium voltage variable
must be removed between Terminals 1 and 13. speed drive.

6. A remote run-stop switch may be connected to 14. The maximum allowable current draw for the sum
Terminals 1 and 7 (line 32). See Note 7. The re- of all loads is 2 A holding, 10 A inrush.
mote run-stop (line 32) is operative only in the 15. Each 115 VAC field-connected inductive load,
remote operating mode. that is relay coil, motor starter coil, and others,
7. The device contact rating must be 5 mA at must have a transient suppressor wired in parallel
115 VAC. with its coil, physically located at the coil. Spare
transient suppressors and control circuit fuses are
8. The contact rating is 5 A resistive at 120 VAC or supplied in a bag attached to the green ground
240 VAC. screw located in the lower left corner of the con-
trol panel.

4 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

LEGEND
1HTR 1 Phase 1000 Watt Oil Heater Inductor 4A, 9mH (460VAC) or 8A, 3mH
L1
Low Evaporator Pressure (Provided by Evap (230VAC)
1LEP
Pressure Transducer) LWT Low Water Temperature (Provided by RT3)
1OL 2T Protector (346V ad 600V Units Only) MOV Metal Oxide Varistor
1T Class 2 Power Supply Transformer OL Motor Starter Overloads
3M Condenser Pump Motor Starter Low Oil Pressure (Provided by Two Trans-
OP
Compressor Motor / 1HTR Heater Control ducers)
1R
Relay (K18 - Located on I/O Board) OVA Cond. Level Control Actuator
3R VS Oil Pump Drive Run Relay PRV Pre-Rotation Vane Motor
1SOL Oil Return Solenoid Valve Remote Current Limit Setpoint (PWM); See
1SW Safety Stop Switch 160.73-PW4
CM Solid State Overload/Power Fault Contacts RES Resistor
FDTS Faulty Discharge Temp. Sensor RT1-RT9 Resistance Temperature Sensing Element
FLA Full Load Amps (Compressor Motor) SUPR Transient Suppressor
FU Fuse TB1, TB3,
Terminal Block, Factory Wiring -
TB5
Proximity Gap Distance (Probe Located in
PGD TB2, TB4 Terminal Block, Field Connection -
Compressor)
Refrid. High Discharge Temp. (Provided By TB6 Terminal Block, Field (Bottom), Factory (Top)
HDT
RT2) VGD Variable Geometry Diffuser
High Oil Pressure (Provided by Two Trans- VMP Vane Motor Potentiometer
HOP
ducers) VMS Vane Motor Switch
HOT High Oil Temperature (Provided by RT3) VS Variable Speed Oil Pump Drive
HPCO High Pressure Cutout Field Wiring
K13, K14, Relays Mounted on I/O Board See Opera- Factory Wiring
K17 tion Manual
Circuit Board or Enclosure Boundary
Leaving Chilled Water Temp (PWM) See
LCWT Jack (J1, J2, ...)
160.73-PW4
Plug (P1, P2, ...)
Low Evaporator Pressure (Provided by Evap
LEP Wire Entrance Hole in Control Panel
Press Transducer)
LLS Liquid Level Sensor (Probe) Option (When Supplied) By YORK

Low Oil Temperature (Provided by RT3 and Mechanical Linkage


LOT Shield Cable
Condenser Press Transducer)
Low Oil Temp. Differential (Provided by RT3 Metal Oxide Varistor
LOTD
and Condenser Press Transducer) Terminal Located in Starter (TB1 or 1TB)
HGBP Hot Gas Bypass

JOHNSON CONTROLS 5
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

ELEMENTARY DIAGRAM

CONTROL SUPPLY
1 115VAC 50/60Hz
20 AMP OR 2.0KVA SOURCE GROUNDED
CONDUCTOR

2 5 AMP 250V
L BUSS ABC 5 RED
LT BLU 2
3 3 FOR UL VERSION ONLY
1FU 1 SEE SHEET 2
FOR CE AND K7 UL AND CE
FIELD 2 VERSION
L1 L2 2
GRN/YEL
4 TO LINE 41
25 4 OPEN
3 3 4 2 X
20 AMP 250V 1R-1 J34-5 J33-9
5 6 E
LITTLEFUSE FLQ 20 (K18) 3 CL
OS
L 58
6 2FU
22
MOV MOV PRV MOTOR
7 1R-2
J34-6
(K18) 7
P34-14
59
23 J34-15
P34-13 3 FIELD 2
8 164 L1 L2
17 K17 J33-7
4 158 OPEN
9 158 2 X
164 J34-3
6 160 3 E
OS
160 CL
35
10 MOV
RUN 1R-3 MOV VGD MOTOR
(K18) (OPTION FOR COMPR.
CONTACTS J34-4
11 7 159 W/ VGD ONLY)
36 159
I/O BOARD J34-2
12 1 031-01743-001 163
J34-11
REMOTE MODE 26
13 READY TO START 165
J34-1
1 2
27
161
14 40 IT
CYCLING
SHUTDOWN 24
ALARM 162 162 5
15 41 J34-10 VAC
29
SAFETY 42 TO FLOW SWITCHES, COND. LEVEL CONTROL
16
ACTUATOR AND OPTIONAL HGBP
SHUTDOWN
ALARM 43 2
J34-12 1HTR
K18 107 1HTR
CHILLED 44 1R OIL HEATER
17 64
LIQUID PUMP OIL HEATER 1000 W (Q3 THRU Q7)
5, 7, 10, 19
RUN 45 THERMOSTAT
33 SUPR 44,45,46
J34-9 OIL (P8 AND LARGER)
55 HEATER
WARNING 61 1M
18 J34-7
ALARM
56 SUPR
62
150 1 1 SOL 2 OIL RETURN
6 SOLENOID VALVE
19 TO LINE 42 151 J34-8
K18 SUPR
34 (SEE NOTE 11)
152 K13 MOTOR CONTROLLER FAULT 1 2 SOL 2 LIQUID LINE
AUTO LUBE
(OPEN ON FAULT) SAFETY STOP SOLENOID VALVE
20 RUN K14 1SW
(OPTIONAL) (K3,K4 &K7 COMP. ONLY)
153
16 16 53 53 1
21 16 11 12
154
1
J2
22 2
155
15 25 21
156 32 22 21

30 2
157

23 28
J33-4 HPCO 2 J33-2

1 1 3

LD19485a

Figure 1 - ELEMENTARY DIAGRAM

6 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

ELEMENTARY DIAGRAM (CONT'D)

035–25056–000
SHT. 1 OF 14
REV. I

2
1 2
J1-
1
24 1 2
I /O
BOARD 3
(OPTIONAL) 031-01743-001
CLOSED ONLY WHEN CONT'D. 4
VGD VGD IS EXTENDED J35-5
25 5
80
6
J35-6 7
26 81 8
THRUST BEARING SWITCH
9
(OPEN ON FAULT)
10
27
VMS J35-4 11
28 18 12
29 13
J36-5 1 70 J35-3 14
1A 70
30 70 15
OIL PUMP VSD
FAULT (OPEN ON 16
FAULT) J35-2 17
31
71 18 2
1 19
7 20
REMOTE
32 RUN/STOP 21
1
22
33
23
REMOTE LCHLT SETPOINT 24 TO
34 19
OFFSET (PWM SIGNAL) MICRO
25
1 BOARD
REMOTE CURRENT LIMIT 26 J19
35 SETPOINT (PWM SIGNAL)
20 27
28
CHILLED LIQUID 1
29
36 FLOW SWITCH
(OPTIONAL) 30
12
31
CONDENSER 1 32
37 LIQUID FLOW 33
SWITCH
(OPTIONAL) 11 34
35
REMOTE/LOCAL 13 36
38 CYCLING DEVICES
1 37
MULTI-UNIT
SEQUENCE 38
9
CYCLING 39
AUXILIARY 1 40
SAFETY 41
SHUTDOWN 31
42
1 43
44
95
45
AUTO LUBE LOW 1 46
LEVEL
(OPTIONAL) 82 47
48
49
50
LD19486a

FIGURE 1 - ELEMENTARY DIAGRAM (CONT'D)

JOHNSON CONTROLS 7
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

ELEMENTARY DIAGRAM

CONTROL SUPPLY 115VAC 50Hz ELEMENTARY DIAGRAM


FROM 6FU ON SOLID STATE STARTER
(SEE SHEET 10) CE VERSION FOR ALL
U N
COMPR. EXCEPT K7
DISCONNECT SWITCH /
PE
EMERGENCY STOP
(RED/YELLOW)
L 2

1
GROUNDED
CONDUCTOR
6 AMP 250V
2 CKT BREAKER
L RED
1BR LT BLU 2
3
3 1

FIELD 2
TO LINE 41 L1 L2 2
25 GRN/YEL
4 20 AMP 250V PE 4 OPEN
CKT BREAKER 1R-1 3 3 4 2 X
(K18) J34-5 J33-9
5 CLOSE 6 3 OS
E
L 2BR 58 CL
ON TEMP
6 22 RISE CLOSE ON
TEMP FALL MOV MOV PRV MOTOR
1R-2
7 J34-6
(K18) 7
P34-14
59
23 J34-15

8 164 2
J33-7 3 FIELD
17 K17 L1 L2
P34-13
9 158 4 158 OPEN
164 J34-3 2 X

160 6 160 3 E
OS
J34-4 CL

159 MOV MOV VGD MOTOR


(OPTION FOR COMPR.
7 159 W/ VGD ONLY)

CONTROL SUPPLY 115VAC 50Hz ELEMENTARY DIAGRAM


FROM 6FU ON SOLID STATE STARTER
(SEE SHEET 10) CE VERSION FOR
K7 COMPR. ONLY
U N
DISCONNECT SWITCH /
PE
EMERGENCY STOP
(RED/YELLOW)
L 2

1
6 AMP 250V GROUNDED
CKT BREAKER CONDUCTOR

3BR J33-1
14

6 AMP 250V
2 CKT BREAKER
L RED
1BR LT BLU 2
3 1

TO LINE 41
25 GRN/YEL SUPR
4 20 AMP 250V PE 4 CW OPEN
CKT BREAKER 1R-1 3 3 4 2 SOLENOID
BRAKE 2
(K18) J34-5 J33-9 L2 2
5 CLOSE 6 3
L 2BR 58
ON TEMP CCW CLOSE

6 22 RISE CLOSE ON SUPR


TEMP FALL
1R-2
7 J34-6 PRV MOTOR
(K18)
P34-14 59
23 J34-15

8 164 SUPR
17 K17 J33-7 CW OPEN
P34-13 4
2 SOLENOID
2
9 158 BRAKE
L2
164 6
J34-3 3
CCW CLOSE
160 SUPR
J34-4

159 VGD MOTOR

LD29292

Figure 2 - ELEMENTARY DIAGRAM

8 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

ELEMENTARY DIAGRAM (CONT'D)

035–25056–000
SHT. 2 OF 14
REV. I

ELEMENTARY DIAGRAM
UL VERSION FOR
K7 COMPR. ONLY

CONTROL SUPPLY
115VAC 50/60Hz
1
14
J33-1 20 AMP OR 2.0KVA SOURCE GROUNDED
3FU SEE NOTE 14 CONDUCTOR

2 5 AMP 250V 5 AMP 250V


L BUSS ABC 5 RED
BUSS ABC 5 LT BLU 2
3 1FU 1

GRN/YEL SUPR
4 TO LINE 41
25 4 CW OPEN
3 3 4 2 SOLENOID
20 AMP 250V 1R-1 BRAKE 2
J34-5 J33-9 L2 2
5 LITTLEFUSE FLQ 20 (K18) CLOSE 6 3
L ON TEMP 58 CCW CLOSE

6 2FU 22 RISE CLOSE ON SUPR


TEMP FALL
1R-2
7 J34-6 PRV MOTOR
(K18)
P34-14 59
23 J34-15

8 164 SUPR
17 K17 J33-7 CW OPEN
P34-13 4
2 SOLENOID
2
9 158 BRAKE
L2
164 6
J34-3 3
CCW CLOSE
160 SUPR
J34-4

159 VGD MOTOR

LD29293

FIGURE 2 - ELEMENTARY DIAGRAM (CONT'D)

JOHNSON CONTROLS 9
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

ELEMENTARY DIAGRAM

1 2

2
TO WATER
39 108 PUMP
LCSSS MOTOR
GND

40

1SW TO TB1-24 ON LOGIC


5FU BOARD IN LCSSS,
TO I/O BOARD 2TB IN LVVSD
25 25 21 24
LINE 4 22 21 OR
5AMP TO 1TB-24 IN MVSSS
41 OR MVVSD
125V JOG LOCATION
SEE NOTE 10

SEE NOTE 15
SUPR
OL OL OL
42 TO I/O BOARD 151
LINE 19
3M 2

TO LCSSS CONDENSER LIQUID PUMP MOTOR STARTER


OR
MVSSS MAX. ALLOWABLE
101, 102 & 103 CURRENT DRAW
OR 2 AMPS HOLDING
TO LVVSD 10 AMPS INRUSH
67, 68 & 69

OIL PUMP OUTPUT


FILTER BOARD
102
031-01739B
103 101
T1 T2 T3
43 VS OIL
PUMP DRIVE
1M
104 L1A 72
44 L1 L1 M1
1HTR
OIL OIL
105 L2A 73
HEATER L2 L2 M2 PUMP
45
P8 & MOTOR
106 L3A 74
LARGER L3 L3 M3
46

PE PE
PWM +V EN
WHT

RED

BLK

J20-1
TO MICRO
47 J20-2
BOARD
J20-3

1 2
48 TO POWER SUPPLY

49
J1-
13
ROW 4
J2- 12
1 ROW 3
11
2 ROW 2
50 10
ROW 1
DISPLAY 9
COL 7
8
COL 6
7
COL 5
CN2 6
TO COL 4
MICROBOARD 50 5
51 J6 COL 3
4
TO COL 2
MICROBOARD 3
COL 1
J5 2
COL 0
1
STATIC SHIELD

52
KEYPAD
TO MICRO
BOARD

LD19487a

Figure 3 - ELEMENTARY DIAGRAM

10 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

ELEMENTARY DIAGRAM (CONT'D)

035–25056–000
SHT. 3 OF 14
REV. I

LTC I/O
POWER SUPPLY WIRING 031-02895
J9
UL VERSION TB7
14 310 316
310

TB7
15 308B 308
308

MICROBOARD
031-03630
FROM LINE 48

J1 J3 J32 P32
5 1A 309A 5 F2 +12V 3 308A 7 7 308
POWER SUPPLY L
(SEE SHT. 7) 4 318 4 2
F3 GND
3 2 311A 6 -12V 1 316A 8 8 316
N
2 319 7 F4 +24V 4 315A
1 307A 3
GND
303A 1
J1 F1
317 2
13 309A +5V (VCC)
+12V
12 318
COM
11 311A
-12V
10
9 319
+24V
8
+24V
7 307A P30 J30 P3 J3
COM TB7 LTC I/O
6 306A 6 6 306 306B 1 1 031-02895
COM 306 LCSSS
5 305A LOGIC BOARD J9
COM
4 5 5 305 13
COM
3 303A
+5V TB7
2 314A 2 2 314 302 302A 16
+5V 4FU 302
1 317 P3 J3
+5V TB7
12 12 315 313C 2 2
J2 313 LCSSS
LOGIC BOARD LTC I/O
031-02895
TB8
313B 1

P31 J31
313 2 2 313D
MICROBOARD
J9-12
1 1

LTC I/O
POWER SUPPLY WIRING 031-02895
J9
CE VERSION TB7
14 310 316
310

TB7
15 308B 308
308

MICROBOARD
031-03630
FROM LINE 48

J1 J3 J32 P32
5 1A 309A 5 F2 +12V 3 308A 7 7 308
POWER SUPPLY L
(SEE SHT. 8) 4 318 4 2
F3 GND
3 2 311A 6 -12V 1 316A 8 8 316
N
2 319 7 F4 +24V 4 315A
1 307A 3
GND PE1
303A 1
J1 F1
317 2
13 309A +5V (VCC)
+12V
12 318
COM
11 311A
-12V
10
9 319
+24V
8
+24V
7 307A P30 J30 P3 J3
COM TB7 LTC I/O
6 306A 6 6 306 306B 1 1 031-02895
COM 306 LCSSS
5 305A LOGIC BOARD J9
COM
4 5 5 305 13
COM
3 303A
+5V TB7
2 314A 2 2 314 302A 16
+5V 302
1 317 P3 J3
+5V TB7
12 12 315 313C 2 2
J2 313 LCSSS
LOGIC BOARD LTC I/O
031-02895
TB8
313B 1

P31 J31
313 2 2 313D
MICROBOARD
J9-12
1 1

LD19488a

FIGURE 3 - ELEMENTARY DIAGRAM (CONT'D)

JOHNSON CONTROLS 11
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

MICROBOARD DIAGRAM (031-03630)


(OPTIONAL)

FLOW SWITCH
FLOW SWITCH

FLOW SWITCH
HGBP

CONDENSER
CONDENSER

(OPTIONAL)

TRANSDUCER
PRV

DISCHARGE
HEATING
CHILLED
ACTUATOR

PRESSURE
POTENTIOMETER

LIQUID
LIQUID

LIQUID

(0.5-4.5V)
CFS
EFS
2.5K

SD
USED ON COMPR.
MOV USED ON COMPR. WITH VGD, VSD

WHT
2 1

RED

BLK
3 WITH VGD ONLY OR HGBP

3
1

1
3

3
+ - + - + -
WHT
RED
BLK

J2-2 GRN

24 WHT
RED

BLK
J2-3 BLK
22

REMOTE CURRENT
STALL

LIMIT SETPOINT
DETECTOR WHT

26

27
J2-4

REMOTE LCHLT
BOARD
TO TB6-162
TO TB6-5

J1-3 031-02418

SETPOINT
J2-1 RED

NOT USED
NOT USED

NOT USED
J1-2
2
4

2
4

2
4
J1-1

WHT
WHT

WHT

BLK
BLK

BLK
J7- J8-
J14-

23

18

16
22
11

17

15
10

12
24

21

15
12

19

16
20

13
14
GND 12
+5V 11
LVD1G1N3 10

2
7
3

1
4
3
1
2

4
5
6

GND 9

9
8

2
1
7

J22-
1

+12V
+5V
GND

GND
INPUT

INPUT
+5V
LVD1G1N0

LVD1G1N1

LVD1G1N2

INPUT

INPUT

0 TO 10V INPUT

0 TO 10V INPUT

0 TO 10V INPUT

0 TO 10V INPUT
GND

+5V SPARE
GND SPARE
+5V
GND

+5V
GND

+5V

+5V
GND
+5V
GND
4-20 mA INPUT

+5V
GND
4-20 mA INPUT

+5V
GND
4-20 mA INPUT

+5V
GND
4-20 mA INPUT
CURV
REMOTE 2 CUR I
INTERFACE 3 LWTV
CURRENT &
4 LWT I
5 GND
TEMP
1 4-20mA
WHT 2 0-10V TB8-
3 RET
1 4-20mA
WHT 2 0-10V TB6-
3 RET
1 4-20mA
2 0-10V TB7-
3 RET
J21-
1 +12VF
ATTENTION:
BAS 2 GND
POWER 3
(OPTION) 4 +5VDC IF FLOW SWITCHES ARE CONNECTED TO J14, MICROBOARD
J5-
1
2
GND
SHFCLK
JUMPERS JP10, JP11 AND JP12 MUST BE ON PINS 2 & 3.
3 LP (HSYNC)
4 FLM (VSYNC)
5 GND
6 RO
7 R1
8 R2
9 R3
10 R4
11 R5
12 GND
13 G0
14 G1
15
MICROBOARD
G2
16 G3
17 G4
18
19
20
G5
GND 031-03630
B0
21 B1
22 B2
23 B3
24
4-20 mA

TO B4
25 B5
0-10V

DISPLAY 26
GND

GND
27 DISP EN
28 SW_VDD
29 SW_VDD
30 SW VDD
31 GND
32 NO CONNECT
33 NO CONNECT
34 GND
35 NO CONNECT
(OPTIONAL) 36 NO CONNECT
37 GND
HEAT RECOVERY OR 38 NO CONNECT
HEAD PRESSURE 39 NO CONNECT
CONTROL 40 GND
41 NO CONNECT
OUTPUT 42 GND
43 NO CONNECT
44 GND
45 PID1
46 GND
47 PID0
48 GND
49 NO CONNECT
TO 50 NO CONNECT
DISPLAY J6-
BACKLIGHT 1 +V
2 +V
3 GND
4 GND
5 EN BKLT
6 BRIGHTNESS CONTROL +
7 BRIGHTNESS CONTROL WIPER
8 BRIGHTNESS CONTROL -
9 NO CONNECT
10 NO CONNECT
13 ROW 4
12 ROW 3
11 KEY OUT
ROW 2
10 ROW 1
9 COL 7
J18- 8 COL 6
7 COL 5
6 COL 4
5 KEY IN
COL 3
4 COL 2
3 COL 1
2 COL 0
1 GND
TO
KEYPAD

2 2(BLK) J-2
TO TB6-5

MOV K1-K4
ORIFICE VALVE
1 1(RED) ACTUATOR #1
TO TB6-162 J-1
23
3 3(WHT)
J-3
2 (BLK)
J-2
K4 ONLY
1 (RED) ORIFICE VALVE
J-1
ACTUATOR #2
3(WHT)
J-3
LD19489a

Figure 4 - MICROBOARD DIAGRAM

12 JOHNSON CONTROLS
CONDENSER
+12V 14 RED REFRIGERANT
3 15 BLK LEVEL
GND SENSOR
INPUT 13 WHT
(LLS)

17 RED 1 HOP
+5V OIL PUMP
GND 7 14 BLK 2
PRESSURE
INPUT 6 WHT 3 TRANSDUCER

J19-
(0.5-4.5V)
1 HIGH PRESSURE CUTOUT SWITCH EP
2 +5V 19 RED 1
MOTOR CONTROLLER FAULT 9 11 BLK 2 EVAPORATOR
3 GND PRESSURE

JOHNSON CONTROLS
CONTROL VOLAGE INPUT 18 WHT 3 TRANSDUCER
4 SAFETY STOP SWITCH
5 (0.5-4.5V)
SPARE
6 OIL PUMP VSD FAULT
7 GND 20
VANE MOTOR SWITCH COND. PRESS. FEEDTHROUGH 10 NOT USED
8 VGD EXTENDED SWITCH 8
9 EVAP. PRESS. FEEDTHROUGH
THRUST BREAING PROX SWITCH
10 REMOTE RUN/STOP CP
11 +5V 11 RED 1 CONDENSER
SPARE GND 22 12 BLK 2 PRESSURE
12 REMOTE COOLING SETPOINT
INPUT 21 WHT 3 TRANSDUCER
13 REMOTE CURRENT LIMIT SETPOINT (0.5-4.5V)
14 CHILLED LIQUID FLOW SWITCH
15 SYSTEM CYCLING SHUTDOWN
16 MULTI UNIT SEQUENCE CYCLING
J9-

17 AUX. SAFETY SHUTDOWN LOP


18 +5V 11 RED 1
CONDENSER LIQUID FLOW SWITCH 10 BLK 2 OIL SUMP
19 GND 2 PRESSURE
AUTO LUBE LOW LEVEL INDICATOR 1 WHT 3
20 INPUT TRANSDUCER
SPARE (0.5-4.5V)
21 +5V
22 GND
23 GND 12 313C +24 VDC
24 DC UNDERVOLTAGE INPUT
GND TO J31-2
25 GND
26 RT7
+12V 13 RED 1 EVAPORATOR
27 +5V
+12V 3 7 BLK 2 REFRIG.TEMP.
28 LEVEL CONTROL VALVE CLOSE INPUT THERMISTOR
29 LEVEL CONTROL VALVE OPEN
30 VGD CLOSE (EXTEND)

FIGURE 4 - MICROBOARD DIAGRAM (CONT'D)


31 VGD OPEN (EXTRACT)
32 +5V 14 RED 1 RT3
PRV CLOSE 4 3 BLK 2 OIL TEMP.
33 PRV OPEN INPUT
THERMISTOR
34 HIGH SPEED THRUST SOLENOID VALVE
35 OIL SUMP CONDENSER REFRIGERANT PUMP (HIGH TEMP HP)
36 MOTOR STARTER STOP
37 +5V 15 RED 1 RT2
MOTOR STARTER START 5 2 BLK 2 DISCHARGE TEMP.
38 OIL RETURN SOLENOID VALVE INPUT
THERMISTOR
39 SPARE
40 OIL HEATER
41 SPARE RELAY RT6
42 +5V 16 RED 1
SPARE RELAY 6 DROP LEG
USED ON Q COMPR. ONLY

43 INPUT 6 BLK 2 REFRIG. TEMP.


SPARE RELAY
44 THERMISTOR
AUTO LUBE RUN
45 CONDENSER LIQUID PUMP RUN
46 CYCLING SHUTDOWN ALARM
47 17 RED 1 RT5
SAFETY SHUTDOWN ALARM +5V ENTERING COND.
48 7 5 BLK 2
REMOTE MODE READY TO START INPUT LIQUID TEMP.
49 WARNING ALARM THERMISTOR
50 CHILLED LIQUID PUMP RUN
18 RED 1 RT4
+5V LEAVING COND.
INPUT 8 4 BLK 2

J1
LIQUID TEMP.

I/O
TO

BD.
THERMISTOR

J20-
19 RED 1 RT9
+5V ENTERING CHILLED
WHT 1 9 9 BLK 2
INPUT LIQUID TEMP.

TB10
PWM PWM SIG

J2
RED 2 THERMISTOR
+V +12V

& BAS
BLK 3
PRINTER
J12-

EXP I/O
COM3

TB2
EN EN SIG
J13
J1-

COM 5A

MC2/MBC
20 RED 1 RT1
+5V
MICROBOARD DIAGRAM (031-03630)

SPARE
LEAVING CHILLED
POWER IN

10 1 BLK 2
INPUT LIQUID TEMP.
J25-
J24-

VS OIL
THERMISTOR

J30-
J29-
J10-
COM
COM

SHLD
GND
GND
TXD1
DTR1
GND

+12V
GRX
+12V

-
+
+

DSR1
RXD1
GTX
SHLD
GND
GND
+12VF
+24VF

-12VF

-
+12V
-12V
+24V

+5V

1
2
3
4
5
6
7
8
1
2
3
4
5
+24V 1
+12V 2
-12V 3
4
+ 5
GND 6
SHIELD 7
1
2
3
4
1
+5V 2
3
4
5
6
7

1
2
3
4
5
1
2
3
4
5
6

PUMP DRIVE
J12-

J13-

J2-

J15-
J3-

TB2
317
318
319

-
303A
307A
309A
311A

316A
308A
315A

BLK
RED
SHIELD

BLK
RED
REV. I

(SSS OR VSD)
TO J32-8
TO J32-7
TO P30-12
SHT. 4 OF 14

TO MOTOR CONTROLLER
TO J9 ON
GND LUG
035–25056–000

LTC I/O BD.

(OPTION TO SC-EQ)
TO J2-3 ON POWER SUPPLY
TO J2-1 ON POWER SUPPLY
TO J2-7 ON POWER SUPPLY
TO J2-9 ON POWER SUPPLY

TO J2-12 ON POWER SUPPLY


TO J2-13 ON POWER SUPPLY
TO J2-11 ON POWER SUPPLY

LD19490a

13
ISSUE DATE: 09/06/2019
FORM 160.76-PW6
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

DISPLAY INTERFACE BOARD

035–25056–000
SHT. 5 OF 14
REV. I

BACKLIGHT CABLE
TO MICROBOARD J6

COLOR DISPLAY
10.4 INCH
ACTIVE MATRIX
WITH LED BACKLIGHT 031-02887

CN2

TO
MICROBOARD
J5

DISPLAY CABLE

DISPLAY INTERFACE
BOARD P/N 031-02887-000

REAR VIEW DISPLAY KIT YORK P/N


331-01771-000 REV H AND LATER
(MOUNTING PLATE NOT SHOWN)
DISPLAY KIT DOOR

INSIDE VIEW OF FRONT DOOR

1SW
SAFETY STOP
SAFETY
1E STOP
22
25A
11
TB6
12
21
21 28

LD19491a

Figure 5 - DISPLAY INTERFACE BOARD

14 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

PRESSURE TEMPERATURE CHART

Table 1 - PRESSURE TEMPERATURE CHART

Application Operating Point


Chilled Device Units
Brine On Rise On Fall
Water
  HDT Deg.F/Deg.C 220/104.4 219/103.9
  HOT Deg.F/Deg.C 180/82.2 179/81.7
  OP psid/kPa 25/172 15/104
  HP (R-134a) psig/kPa For further information, refer to the Operations Manual
Inhibit PRV Allow PRV
Cut-Out Cut-In
 LEP (R-134a) psig/kPa Opening * Opening *
180/1241 120/827
162.5/1120 160/1103
Allow PRV Inhibit PRV
Cut-In Cut-Out
 1LEP psig Opening Opening
25.1/173 25.0/172
28.0/193 27.0/186
  HOP psid/kPa
  FDTS Deg.F/Deg.C 90/620.6 <90/620.6
 LWT Deg.F/Deg.C 30.0/-1.10 29.9/-1.20
Programmable according to the Operations Manual,
 LWT Deg.F/Deg.C
Form 160.54-O1
  LOT Deg.F/Deg.C 71.0/21.7 55.0/12.8
  LOTD† Deg.F/Deg.C 30/16.7 29.9/16.6
  LOTD†† Deg.F/Deg.C 40/22.2 39.9/22.1

* - Function provided by condenser transducer default valves shown on table, actual values as programmed.
† - Applicable if unit was shut down for 30 min or less
†† - Applicable if unit was shut down for greater than 30 mins.

Table 2 - LOW/HIGH VOLTAGE TRIP/RESET VALUES

COMPRESSOR LOW LINE VOLTAGE HIGH LINE VOLTAGE


MOTOR SUPPLY OPERATING POINT OPERATING POINT
SSS TYPE
VOLTAGE RANGE CUTOUT - (V) CUTIN - (V) CUTOUT - (V) CUTIN - (V)
- (V) (ON FALL) (ON RISE) (ON RISE) (ON FALL)
LCSSS 200–208 160 174 227 226
LCSSS 220–240 185 200 262 261
LCSSS 380 305 331 415 414
LCSSS 400 320 349 436 435
LCSSS 415 335 362 454 453
LCSSS 440–480 370 400 524 523
LCSSS 550–600 460 502 655 654
Supply Voltage
LCSSS None 0 None 0
Range Disabled

JOHNSON CONTROLS 15
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

LTC I/O BOARD (031-02895)

AO1

AO2

AO3

AO4

AO5

AO6

AO7
TB1

TB2

TB3

TB4

TB5

TB6

TB7
1 1 1 1 1 1 1
RET

IO
VO

VO

16 J9 8
302A(+5V)
308B(+12V)
310(-12V)
305(GND)
BLK
J12-4
RED
J12-5 031-02895
(OPTIONAL)
9 1 LTC I/O BOARD
TB21
1
D I1+
D I 1-

1 1 1 1 1
TB20

TB19

TB18

TB17

TB16
120VAC

(OPTIONAL)
HEATING CONDENSER
WATER FLOW SWITCH

1 2
TO TB6

LD19492a

Figure 6 - LTC I/O BOARD (031-02895)

16 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

LTC I/O BOARD (031-02895) (CONT'D)

035–25056–000
SHT. 6 OF 14
REV. I

(OPTIONAL) (OPTIONAL)
ENTERING HEATING LEAVING HEATING
CONDENSER LIQUID CONDENSER
TEMP RT10 LIQUID TEMP RT11
1 2 1 2

28 29
313B

RED

RED
BLK

BLK
24VDC

AI 1
AI 2
+5V

+5V
POWER

12 1 12 1
IN
TB8

1
24V

24 13 24
J11 13
ANALOG INPUTS 1-8 ANALOG INPUTS 9-16
J10

TB9
GND (OPTIONAL)
GND
A18
0-10V OR 4-20 mA REMOTE HOT WATER
GND SETPOINT OFFSET
A17
1
TB10

1
TB11

1 1 1 1 1
TB15

TB14

TB13

TB12

LD19493a

FIGURE 6 - LTC I/O BOARD (031-02895) (CONT'D)

JOHNSON CONTROLS 17
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CONNECTION DIAGRAM
(UL APPLICATIONS ONLY)

LEFT SIDE WALL

4 3 2 1 1 2 3 4
USED ON COMPR. 8 7 6 5 5 6 7 8
24
WITH VGD ONLY
P32 J32
316 316A
1 J1 308 308A
USED ON COMPR. WITH
STALL DETECTOR
1 3 DETECTOR VSD, VGD OR HGBP USED ON Q COMPR. ONLY
J9 031-02418
(OPTIONAL) BLK
2 4 TO J7-24
WHT
3 4 TO J7-23
TB1 J2
1 2 16 12 11 14 15
J12 1 9 4 5 6 2 3 7 10
SC-EQ 1
RED
(OPTIONAL) GRN 10 1
(OPTION) 11 1
TO J22 12 1
22 12 20 J9
11 J1 7
MICROBD.
30 27 26

J8 SD CARD
J2 SLOT J26 24 13 J8 1
319
J7 F2 311A
F4 309A
JP25 318
TX
307A
RED 7 1 F1 317
RX 1 1 1 1 F3
1
303A
BLK
COM J1
J14 JP24 JP23 JP22 JP21
SHLD J10
WHT

1 1 1 1
J7 1
12 6 JP12 JP10 JP9 JP11 4
WHT

22 315A
308A
1

J3
TB8

23 316A
1

1
TB6

SHLD SHIELD
GND
TO J9
1

J12 + RED
- BLK ON LTC
TB7

TB5

SMARC MODULE COM3 -12V I/O BD.


+12V
+24V
1 3 1
+12V J21 SHLD MVSSS OR MVVSD ONLY
GND 2 4 GND BLK
J13 UMMVSSS (BLK,WHT,GRN WIRES ONLY)
SC-AP 1 2 MC1
+
- GRN
WHT
+12V RED
MODULE 1
J24
(OPTIONAL)
1

JP3

J25
TO
1

JP2

DISPLAY J5 J33 1 ON GND


(OPTION)
GTX BLK TO
USB GRX RED SC-EQ
J2 PRINTER DTR1 BOARD
SW1 & BAS TXD1
1

RXD1
JP4

DSR1
49 50 GND
1
1

JP5

6
1 2

TO J6 MICROBOARD J15
DISPLAY 031-03630
1
9 10 JP7
JP8 SHLD
J18 TB2 GND
TO HEATING CONDENSER WATER FLOW SWITCH, MC2/MBC
+
-
TB20-1,2 LTC I/O TO
+12V
1
TO HEATING RECOVERY OR HEAD PRESSURE CONTROL VALVE KEYPAD TB4
TB10 J29
TB1 VGD 1
TB7-1, TB7-2 MICROBOARD KEYPAD 1 J23 J30
GND

GND
IN5+
IN6+

OUT
IN5-
IN6-

+5V

TB3
IN1
IN2
IN3

J19
V+

50
+

2
TO HOT WATER SET POINT OFFSET TB9-3, 4 LTC I/O
-

1 J20
TO REMOTE LCHLT SET POINT OFFSET (PWM SIGNAL)1,19 1 1 1 1 49

(SEE NOTES 2,7)


TO REMOTE CURRENT LIMIT SET POINT (PWM SIGNAL)1,20 LCSSS &
19
(SEE NOTES 2,7) LVVSD ONLY

TO CHILLED LIQUID PUMP RUN CONTACTS 44,45


(SEE NOTES 2,12,15)
1G
16 1C 28 70 80 81 163 158 159
TO REMOTE MODE READY TO START CONTACTS 26,27
16A 15A 1G 71 18 2C 161 162 160 58 59
(SEE NOTES 2,12,15)
TO CYCLING SHUTDOWN ALARM CONTACTS 40,41 32 1 30 28 71 70 18 80 2 81 161 163162158160159 58 59
2 50
(SEE NOTES 2,12,15)
1 49
TO RUN CONTACTS 35,36 (SEE NOTE 8) 1 J1
J2 TB3
TO CONDENSER PUMP MOTOR STARTER 150,151
(SEE NOTES 14,15)
I/0 BOARD
TO CHILLED LIQUID FLOW SWITCH 1,12 (SEE NOTES 2,7)
031-01743
TO SAFETY SHUTDOWN ALARM CONTACTS 42,43
(SEE NOTES 2,12,15) TB4
TO AUXILIARY SAFETY SHUTDOWN 1,31 (SEE NOTES 2,7)
TO REMOTE START/STOP CONTACTS 1,7 (SEE NOTES 2,6,7) 1 95 1 82 11 1 31 9 1 13 12 1 20 19 1 8 7 1 44 45 55 56 26 27 42 43

TO REMOTE/LOCAL CYCLING CONTACTS 1,13 (SEE NOTES 2,5,7)

TO MULTI-UNIT SEQUANCE CYCLING 1,9 (SEE NOTES 2,7)

TO CONDENSER LIQUID FLOW SWITCH 1,11 (SEE NOTES 2,7)

TO WARNING ALARM 55,56 (SEE NOTES 2,12,15)

TO COMPR. MTR, STARTER W/CONTROL SUPPLY 1,3,4,15,24,53,


XFMR, 115V, 50/60 Hz (SEE NOTES 14) L,2 (GROUNDED CONDUCTOR)

LD19494a

Figure 7 - CONNECTION DIAGRAM (UL)

18 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CONNECTION DIAGRAM (CONT'D)


(UL APPLICATIONS ONLY)

035–25056–000
SHT. 7 OF 14
REV. I

TB7 FOR TB7:


302 302 302A USE CLASS 1 CONDUCTORS
RIGHT SIDE WALL
314 4FU 302
306 306B USE COPPER CONDUCTORS ONLY

RED (J12)
306

BLK (J12)
WIRE ENTRY VIEW
308 308 308B
314 314A 316 310 310

308B
302A
305
310
315 313 313,313C
1 2 3 4 4 3 2 1 9 16
SHIELD
305 5 6 7 8 8 7 6 5 305A 5
306 306A 1A L (J12)
9 10 11 12 315 12 11 10 9
4 POWER TB1
315A 1
J9 8
2 3
N SUPPLY 1
J30 P30 2 1

(SUPPLIED WITH 1
GND TB2
POWER SUPPLY) J1
1
13 TB20
309A +12V
12
318 COM TB8
J31 P31 311A
11
-12V
10 1 313B
1 1 9

A
319 +24V
8
313D 2 2 313 (OPTIONAL) 7
+24V J10 12
(TO J9-12 ON 307A COM 24
6
MICROBD.) 306A COM
5
305A COM
4
COM
3
303A +5V
314A
2
+5V (OPTIONAL)
1
317 +5V LTC I/O
J2 BOARD BLK
RED
031-02895
BLK 28
RED
13 1

29
22 28 29
TB9
1

J35 1T 1
LA 1FU
WIRING FOR "H" & "K" COMPR. WITH 1F 5A
1 2 3 70 SEE 5 22
WIREWAY ONLY.SEE SHEETS 10, 11 & 12
18 4 5 6 81 TABLE 1 120 24 2FU
FOR "P" & "Q" COMPR. AND "H" & "K" VAC VAC L
80 COMPR. WITHOUT WIREWAY P3 J3 162 14
20A
USED ON K7
RED 2D 162A
313B,313C 2 2 3FU COMPR. ONLY
BLK LB
306B 1 1 5A

15 58 LCSSS
1 2 3 1 2 3 160 ONLY

1D 4 5 6 2E *159 4 5 6 59*
158 7 8 9 4 7 8 9 61
10 11 12 64
J33 13 14 15

FLOW SWITCH
B C
WIRES J34
GRN
RED (TO TB1) SAFETY
VSOP CABLE 23 1E STOP
22
1E 165 (HGBP OPTION) 25A
22
RED

3 62 2C 2B 34 6 16 6 61 1C 1B 29 164 64 17
TO 11
5 (1SW) TB6
RED

3 62 2 2 34 6 16 33 61 1 1 29 165 164 64 17
5A 16B NOTE: TERMINAL BLOCK "25" 12
RED

16A CONTAINS FUSE 5FU, 5A


21
TB1 15 2 21 28
162A

1B 1
BLK
BLK

TB5 22 3 4 15A 21 24 25 53 1D 1A 1F L LA LB 2B 2A 2E 2D (TO TB3) 1 SW


K18 22
(1R RELAY) 25 25
23 23 162 5 3 4 15 16 21 24 25 53 1 1 1 L L L 2 2 2 2

TB2 2 LT BLU TB6


25A
L RED (1SW)

40 41 150 151152153154155156157164 36 35 G GRN/YEL SEE


NOTE 12

GND TABLE 1
J3 SHIELDED LCSSS
CONNECTOR CABLE FUNCTION TB2
TO CONTACTOR CONTROL VOLTAGE
SUPPLIED BY OTHER SEE NOTE 14 PIN WIRE COLOR PIN
1 BLK COMMON 5
* THESE PINS ARE CONNECTED TO CIRCUIT 14 ON SYSTEM WIRING SIDE FOR K7 COMPR. ONLY. 2 RED +24 VDC 4

LD19495a

FIGURE 7 - CONNECTION DIAGRAM (UL) (CONT'D)

JOHNSON CONTROLS 19
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CONNECTION DIAGRAM
(CE APPLICATIONS ONLY)

LEFT SIDE WALL

4 3 2 1 1 2 3 4
USED ON COMPR. 8 7 6 5 5 6 7 8
24
WITH VGD ONLY
P32 J32
316 316A
1 J1 308 308A
USED ON COMPR. WITH
STALL DETECTOR
1 3 DETECTOR VSD, VGD OR HGBP USED ON Q COMPR. ONLY
J9 031-02418
(OPTIONAL) BLK
2 4 TO J7-24
WHT
3 4 TO J7-23
TB1 J2
1 2 16 12 11 14 15
J12 1 9 4 5 6 2 3 7 10
SC-EQ 1
RED
(OPTIONAL) GRN 10 1
(OPTION) 11 1
TO J22 12 1
MICROBD. 22 12 20 J9
11 J1 7
30 27 26

J8 SD CARD
J2 SLOT J26 24 13 J8 1
319
J7 F2 311A
F4 309A
JP25 318
TX
307A
RED 7 1 F1 317
RX 1 1 1 1 F3
1
303A
BLK
COM J1
J14 JP24 JP23 JP22 JP21
SHLD J10
WHT

1 1 1 1
J7 1
12 6 JP12 JP10 JP9 JP11 4
WHT

22 315A
308A
1

J3
TB8

23 316A
1

1
TB6

SHLD SHIELD
GND
TO J9
1

J12 + RED
- BLK ON LTC
TB7

TB5

SMARC MODULE COM3 -12V I/O BD.


+12V
+24V
1 3 1
+12V J21 SHLD MVSSS OR MVVSD ONLY
GND 2 4 GND BLK
J13 UMMVSSS (BLK,WHT,GRN WIRES ONLY)
SC-AP 1 2 MC1
+
- GRN
WHT
+12V RED
MODULE 1
J24
(OPTIONAL)
1

JP3

J25
TO
1

JP2

DISPLAY J5 J33 1 ON GND


(OPTION)
GTX BLK TO
USB GRX RED SC-EQ
J2 PRINTER DTR1 BOARD
SW1 & BAS TXD1
1

RXD1
JP4

DSR1
49 50 GND
1
1

JP5

6
1 2

TO J6 MICROBOARD J15
DISPLAY 031-03630
1
9 10 JP7
JP8 SHLD
J18 TB2 GND
TO HEATING CONDENSER WATER FLOW SWITCH, MC2/MBC
+
-
TB20-1,2 LTC I/O TO
+12V
1
TO HEATING RECOVERY OR HEAD PRESSURE CONTROL VALVE KEYPAD TB4
TB10 J29
TB1 VGD 1
TB7-1, TB7-2 MICROBOARD KEYPAD 1 J23 J30
GND

GND
IN5+
IN6+

OUT
IN5-
IN6-

+5V

TB3
IN1
IN2
IN3

J19
V+

50
+

2
TO HOT WATER SET POINT OFFSET TB9-3, 4 LTC I/O
-

1 J20
TO REMOTE LCHLT SET POINT OFFSET (PWM SIGNAL)1,19 1 1 1 1 49

(SEE NOTES 2,7)


TO REMOTE CURRENT LIMIT SET POINT (PWM SIGNAL)1,20 LCSSS &
19
(SEE NOTES 2,7) LVVSD ONLY

TO CHILLED LIQUID PUMP RUN CONTACTS 44,45


(SEE NOTES 2,12,15)
1G
16 1C 28 70 80 81 163 158 159
TO REMOTE MODE READY TO START CONTACTS 26,27
16A 15A 1G 71 18 2C 161 162 160 58 59
(SEE NOTES 2,12,15)
TO CYCLING SHUTDOWN ALARM CONTACTS 40,41 32 1 30 28 71 70 18 80 2 81 161 163162158160159 58 59
2 50
(SEE NOTES 2,12,15)
1 49
TO RUN CONTACTS 35,36 (SEE NOTE 8) 1 J1
J2 TB3
TO CONDENSER PUMP MOTOR STARTER 150,151
(SEE NOTES 14,15)
I/0 BOARD
TO CHILLED LIQUID FLOW SWITCH 1,12 (SEE NOTES 2,7)
031-01743
TO SAFETY SHUTDOWN ALARM CONTACTS 42,43
(SEE NOTES 2,12,15) TB4
TO AUXILIARY SAFETY SHUTDOWN 1,31 (SEE NOTES 2,7)
TO REMOTE START/STOP CONTACTS 1,7 (SEE NOTES 2,6,7) 1 95 1 82 11 1 31 9 1 13 12 1 20 19 1 8 7 1 44 45 55 56 26 27 42 43

TO REMOTE/LOCAL CYCLING CONTACTS 1,13 (SEE NOTES 2,5,7)

TO MULTI-UNIT SEQUANCE CYCLING 1,9 (SEE NOTES 2,7)

TO CONDENSER LIQUID FLOW SWITCH 1,11 (SEE NOTES 2,7)

TO WARNING ALARM 55,56 (SEE NOTES 2,12,15)

TO COMPR. MTR, STARTER W/CONTROL SUPPLY 1,3,4,15,24,53,


XFMR, 115V, 50/60 Hz (SEE NOTES 14) L,2 (GROUNDED CONDUCTOR)
LD29294

Figure 8 - CONNECTION DIAGRAM (CE)

20 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CONNECTION DIAGRAM (CONT'D)


(CE APPLICATIONS ONLY)

035–25056–000
SHT. 8 OF 14
REV. I

TB7 FOR TB7:


314 302 302A USE CLASS 1 CONDUCTORS
RIGHT SIDE WALL
SHIELD
306 306B USE COPPER CONDUCTORS ONLY

RED (J12)
306

BLK (J12)
WIRE ENTRY VIEW (J12)
308 308 308B
314 314A 316 310 310

308B
302A
305
310
315 313 313,313C
1 2 3 4 4 3 2 1 9 16

305 5 6 7 8 8 7 6 5 305A 5
306 306A 1A L
9 10 11 12 315 12 11 10 9
4 POWER
315A 1
J9 8
2 3
N SUPPLY
J30 P30 2 1

(SUPPLIED WITH 1 TB1


GND
POWER SUPPLY) J1 1
13
+12V TB20
309A TB2
12
318 COM
J31 P31 311A
11
-12V 1
10 TB8
1 1 9 313B
A
319 +24V 1
8
313D 2 2 313(OPTIONAL) 7
+24V J10 12
(TO J9-12 ON 307A COM 24
6
MICROBD.) 306A COM
5
305A COM
4
COM
3
303A +5V
314A
2
+5V (OPTIONAL)
1
317 +5V LTC I/O
J2 BOARD BLK
RED
031-02895
BLK 28
RED
13 1

29
22 28 29
TB9
1

J35
1T
WIRING FOR "H" & "K" COMPR. WITH
1 2 3 70 SEE
WIREWAY ONLY.SEE SHEETS 10, 11 & 12 1F
18 4 5 6 81 TABLE 1
FOR "P" & "Q" COMPR. AND "H" AND "K" 5
80 COMPR. WITHOUT WIREWAY P3 J3 120
VAC
24
VAC
RED
313B,313C 2 2 162
BLK 2D 162A
306B 1 1

15 58 LCSSS
1 2 3 1 2 3 160 ONLY

1D 4 5 6 2E *159 4 5 6 59*
158 7 8 9 4 7 8 9 61
10 11 12 64
J33 13 14 15

FLOW SWITCH
B C
WIRES J34
GRN
RED (TO TB1) SAFETY
VSOP CABLE 23 1E STOP
22
1E 165 (HGBP OPTION) 25A
22
RED

3 62 2C 2B 34 6 16 6 61 1C 1B 29 164 64 17
TO 11
(1SW) USED ON K7 ONLY
5 TB6
RED

3 62 2 2 34 6 16 33 61 1 1 29 165 164 64 17
5A 16B NOTE: TERMINAL BLOCK "25" 12
RED

16A CONTAINS FUSE 5FU, 5A LB LA LC


PE1 21
TB1 15 2 21 28
162A

1B 1
BLK
BLK

(20A)

1 SW
(6A)

TB5
(6A)

22 3 4 15A 21 24 25 53 1D 1A 1F L LA LB 2B 2A 2E 2D (TO TB3)


K18 22
25 25
(1R RELAY) 1BR 2BR 3BR
23 23 PE 162 5 3 4 15 16 21 24 25 53 1 1 1 L L L 2 2 2 2 PE

TB2 2 LT BLU TB6


PE 25A
L RED (1SW)

40 41 150 151152153154155156157164 36 35 G GRN/YEL SEE 1 22 14


NOTE 12
TABLE 1
J3 SHIELDED LCSSS
CONNECTOR CABLE FUNCTION TB2
GND SEE NOTE 14 PIN WIRE COLOR PIN
1 BLK COMMON 5
TO CONTACTOR CONTROL VOLTAGE * THESE PINS ARE CONNECTED TO CIRCUIT 14 ON SYSTEM WIRING SIDE FOR K7 COMPR. ONLY. 2 RED +24 VDC 4
SUPPLIED BY OTHER

LD29295

FIGURE 8 - CONNECTION DIAGRAM (CE) (CONT'D)

JOHNSON CONTROLS 21
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CONNECTION DIAGRAM

USED ON ORIFICE 5"


AND LARGER ONLY

LCV030 LCV030
OVA #2 OVA #1
VALVE VALVE
MOTOR MOTOR
SE

SE
O

O
LO

LO
PE

PE
C

C
* DENOTES WHT OR
N

N PRV
USED ON COMPR.
POTENTIOMETER
WITH VGD, VSD
OR HGBP 2.5K
HEATING CONDENSER GRN WIRE
FLOW SWITCH
1 2 3 1 2 3

WHT
2 WHT

RED
BLK
3
163
4 BLK
MOV
2 OPEN
5 3 2 1 1 RED 162
MOV +
1 3 GRN 5
161 -
5
PROGRAM
VSOP CABLE 23 16

USED ON
CHILLERS WITH 15
HGBP OPTION REFRIGERANT LEVEL SENSOR CABLE
CFS 27 EFS 26
CONDENSER WATER CHILLED WATER
HGBP FLOW SWITCH FLOW SWITCH
ACTUATOR
2 WHT 2 WHT PROBE LOCATED
4 BLK 4 BLK IN CONDENSER

WHT
RED

RED

BLK
WHT
BLK

1 RED 162 1 RED 162


+ +
3 GRN 5 3 GRN 5 1 2 3
2 1 3
- -

POWER

SIGNAL
COM
5 5
PROGRAM PROGRAM
LLS

USED ON K3, K4
22 & K7 COMPR. ONLY

USED ON "H" OY040 2SOL


COMPR. ONLY OIL RETURN LIQUID LINE
SOLENOID VALVE SOLENOID VALVE
TO 19
ZT040 G2 1SOL
VS OIL PUMP THRUST
GND

PANEL PROBE
(SEE SHT 13)
2 1C
2

Y W
1 2 1 2
1 81
1

SUPR SUPR
1A,2A,15,
64,70,G1
61A 2C 61B 2D
SEE DETAIL C
(TYP. PLUGS)

G2 1 2 3 1C 1 2 3 1B 1 2 3 1E 1 2 3 61A
2B 2F 2C
81 4 5 6 4 4 5 6 58 158 4 5 6 160 4 5 6
18 80
7 8 9 7 8 9 7 8 9 7 8 9 1B 18
PRV010
3 5 PRV
THRUST PROBE PRV VGD 1SOL
(H COMPR. WITH WIREWAY ONLY) (K7 COMPR. ONLY) (K7 COMPR. ONLY) VANE
5 MOTOR
SE
O

LO

VMS
PE

C
N

1 6
BRAKE
2A VMP SOL.
G1 1 2 3 1A 1 2 3 1B 1 2 3 1E 1 2 3 61B
2B 2F 2D SUPR SUPR
64 4 5 6 15 4 4 5 6 58 158 4 5 6 160 4 5 6
18 80 7 4 8 2 L2 3
7 8 9 70 59 7 8 9 159 7 8 9 7 8 9
4 2 6
VSOP PRV VGD 2SOL
(EXCEPT K7 COMPR.) (EXCEPT K7 COMPR.) (2SOL - K3,K4 & K7 4 2B 58
COMPR. ONLY)

DETAIL C USED ON K7
PIN MATING FACE VIEW COMPR. ONLY
OF PLUGS AT WIREWAY

LD29296

Figure 9 - CONNECTION DIAGRAM

22 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CONNECTION DIAGRAM (CONT'D)

035–25056–000
SHT. 9 OF 14
REV. I

USED ON Q COMPR. ONLY

CONDENSER EVAPORATOR
SD HOP LOP EP CP
LIQUID REFRIG.TEMP.
DISCHARGE HIGH LOW EVAP. COND.
USED ON COMPR. TEMP. THERMISTOR
PRESS. OIL PRESS. OIL PRESS. PRESS. PRESS.
WITH VGD ONLY RT6 RT7
TRANSDUCER TRANSDUCER TRANSDUCER TRANSDUCER TRANSDUCER

RED
BLK
* RED
BLK
* RED
BLK
* RED
BLK
* RED
BLK * BLK BLK BLK BLK
1 3 1 3 1 3 1 3 1 3 1 2 2
2 2 2 2 2
RED WHT RED WHT RED WHT RED WHT RED WHT RED BLK RED BLK
BLK BLK BLK BLK BLK

24 14 10 11 12 6 7

A
1
4 5 9
13 2 3

RED BLK RED BLK RED BLK RED BLK


RED BLK RED BLK
1 2 1 2 2 2
TO
1 1 CONTROL
1 2 1 2
BLK BLK BLK BLK BLK BLK BLK BLK PANEL
BLK BLK BLK BLK (SEE SHT. 7)
LEAVING ENTERING ENTERING LEAVING
DISCHARGE OIL CONDENSER CONDENSER CHILLED CHILLED
TEMP. TEMP. WATER WATER WATER WATER
RT2 RT3 RT4 RT5 RT9 RT1

PROBE CABLE
"K" COMPR. ONLY
B
28 29

RED BLK RED BLK


2 1 2
WHT
RED

1
BLK

BLK BLK BLK BLK

1 2 GND
ENTERING LEAVING
HEATING HEATING
PROBE LOCATED CONDENSER CONDENSER
WATER RT10 WATER RT11
IN COMPR.

18 2B 1E 80 80 2F
PRV010
1 5 2 PRV 3 5 VGD 1 5 2 VGD
VANE VGD VGD
5 MOTOR 5 MOTOR 5 MOTOR USED ON COMPR.
WITH VGD ONLY
SE
SE

SE

EXCEPT K7 COMPR.
O

LO
LO

VMS
PE

L2 L2
LO
PE

PE

C
C
N

1 6 1 6 1 6
C
N

BRAKE
VMP MOV MOV SOL. MOV MOV
SUPR SUPR

7 4 8 L1 2 X 3 7 4 8 2 L2 3 7 4 8 L1 2 X 3

3 4 7 6 4 2 6 3 4 7 6

1 1B 4 59 58 158 2F 160 1 1E 158 159 160

USED ON K7
COMPR. ONLY
USED ON ALL "H" & "K"
COMPR. EXCEPT K7 COMPR.

LD29297

FIGURE 9 - CONNECTION DIAGRAM (CONT'D)

JOHNSON CONTROLS 23
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CONNECTION DIAGRAM

1B,2B,4,18
1A,15,70 58,59 1E,2F,80,158,159,160
1B
15 1 2 3 GND
1A 4 5 6 2A E F J
2F
2C 7 8 9 4 81
1E 1 2 3 158 2B
18 10 11 12 59 1C 1 2 3 GND G H M
159 4 5 6 80
61A 13 14 15 70 4 5 6
VGD 160
ONLY 64 58
2C,61A 2A,64,GND
P36A P34A P35A

WIRE ENTRY WIRE ENTRY WIRE ENTRY


1C,81,GND
VIEW VIEW VIEW

(CONDENSER LEVEL
COVER PLATES VIEWED FROM INSIDE OF PANEL
CONTROL ACTUATOR) Q COMPR. ONLY
OVA
RED
J-1

BLK TO CONTROL PANEL


J-2 23 A
(SEE SHEET 7)
WHT
J-3

80 2F
1 5 2 VGD
VGD
5 MOTOR
SE
O

L2
LO
PE

1 6
C
N

MOV MOV

7 4 8 L1 2 X 3

3 4 7 6

1 1E 158 159 160

TO VSD OR SSS
(SEE SHT.14) J
C
M

ZT040 TSH040
GND
THRUST OH040 GND
GND

OIL HEATER
SWITCH 1HTR
THERMOSTAT
2 1C
2 2A
2

1 81 1 64
1

COVER PLATES VIEWED FROM OUTSIDE OF PANEL


Q COMPR. ONLY

LD29298

Figure 10 - CONNECTION DIAGRAM

24 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CONNECTION DIAGRAM (CONT'D)

035–25056–000
SHT. 10 OF 14
REV. I

GND1

70 GND1 81 1B
J35A

P35 1 2 3 GND 3 2 1 1C

4 5 6 81
6 5 4
18 80

GND 1B

1 2 3 160 3 2 1 15
58
159 4 5 6 59 2 6 5 4 1

P34 7 8 9 61 4
2A
9 8 7
1A
2C J34A
2B
10 11 12 64 59 12 11 10 18
58
13 14 15 70 15 14 13 61

17

64

15 158 2C

1 2 3
P33 3 2 1 1C
1 4 5 6 2A J36A
6 5 4
158 7 8 9

80 160 159
4

58 59 4 1B 1

6 7 4 3
2

3 X 2 L1 8 4 7

ADAPTER HARNESS (392-31775-001) NO VGD


MOV MOV VMP
(392-31774-001) WITH VGD TO MATE WITH
6 1 PANEL CONNRS J33, J34 AND J35
L2 VMS
O
SE

PE
LO

VANE
C

5
MOTOR
PRV010 2 5 1
PRV 2B 18

X
TO VS OIL PUMP PANEL
(SEE SHT 13)
MPH040
F E 1,15,70 Y 72 T1
OIL
73 T2 PUMP
H G MOTOR
74 T3
2C 61A

SUPR

2 1 T1 T2 T3
031-01739B OIL
OIL RETURN PUMP OUTPUT
SOLENOID VALVE FILTER BOARD
OY040
1SOL

LD29299

FIGURE 10 - CONNECTION DIAGRAM (CONT'D)

JOHNSON CONTROLS 25
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CONNECTION DIAGRAM

1A,2A,15,64,
70,GND
1B,2B,4,18
58,59
1B
15 1 2 3 GND
1A 4 5 6 2A
E F
2F
2C 7 8 9 4 81 M
2B 1E 1 2 3 158
18 10 11 12 59 2C,61A G H
80 1G GND
1 2 3
159 4 5 6
61A 13 14 15 70 4 5 6
VGD 160
64 58 ONLY
1E,2F,80,158,159,160
P34A P36A P35A

WIRE ENTRY WIRE ENTRY WIRE ENTRY


1C,81,GND
VIEW VIEW VIEW

COVER PLATES VIEWED FROM INSIDE OF PANEL


H9 COMPR. (WITHOUT WIREWAY)
(CONDENSER LEVEL
P COMPR. ONLY
CONTROL ACTUATOR)
OVA
RED
J-1

BLK
J-2 23 A

WHT
J-3

80 2F 58 59 4 1B 1
1 5 2 VGD 6 7 4 3
VGD
5 MOTOR 3 X 2 L1 8 4 7
SE
O

L2
LO
PE

MOV MOV VMP


1 6
C
N

MOV MOV 6 1
L2 VMS
O
SE

PE
LO

VANE
C

7 4 8 L1 2 X 3 5
MOTOR
3 4 7 6 PRV010 2 5 1
1 1E 158 159 160 PRV 2B 18

TO VS OIL PUMP PANEL X


(SEE SHT 13)
TO VSD OR SSS
(SEE SHEET 14) F E 1A,2A,15,64,70,GND Y
C M
H G

2C 61A
THRUST SWITCH
(ON H9 COMPR. WITHOUT WIREWAY ONLY) AND P COMPR.
SUPR
ZT040
GND 2 1
THRUST
GND

SWITCH
2 1C OIL RETURN
SOLENOID VALVE
2

OY040
1 81 1SOL
1

COVER PLATES VIEWED FROM OUTSIDE OF PANEL


H9 COMPR. (WITHOUT WIREWAY)
P COMPR. ONLY

LD29300

Figure 11 - CONNECTION DIAGRAM

26 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CONNECTION DIAGRAM (CONT'D)


035–25056–000
SHT. 11 OF 14
REV. I

GND1

70 GND1 81 1B
J35A

P35 1 2 3 GND 3 2 1 1C

4 5 6 81
6 5 4
18 80

GND 1B

1 2 3 160 3 2 1 15
58
159 4 5 6 59 2 6 5 4 1

P34 7 8 9 61 4
2A
9 8 7
1A
2C J34A
2B
10 11 12 64 59 12 11 10 18
58
13 14 15 70 15 14 13 61

17

64

15 158 2C

1 2 3
P33 3 2 1 1C
1 4 5 6 2A J36A
6 5 4
158 7 8 9

80 160 159
4

ADAPTER HARNESS (392-31775-001) NO VGD


(392-31774-001) WITH VGD TO MATE WITH
PANEL CONNRS J33, J34 AND J35

MPH040
72 T1
OIL
73 T2 PUMP
MOTOR
74 T3

T1 T2 T3
031-01739B OIL
PUMP OUTPUT
FILTER BOARD

104
1HTR
105 OIL
HEATER
106
TSH040
OIL HEATER
THERMOSTAT
107 2

64 1

LD29301

FIGURE 11 - CONNECTION DIAGRAM (CONT'D)

JOHNSON CONTROLS 27
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CONNECTION DIAGRAM

1A,2A,15,64,
70,GND
1B,2B,4,18
58,59
1B
15 1 2 3 GND
1A 4 5 6 2A E F
2F
2C 7 8 9 4
2B 1E 1 2 3 158
18 10 11 12 59 2C,61A G H
159 4 5 6 80
61A 13 14 15 70
VGD 160
64 58 ONLY
1E,2F,80,158,159,160
P34A P36A

WIRE ENTRY WIRE ENTRY


VIEW VIEW

(CONDENSER LEVEL COVER PLATES VIEWED FROM INSIDE OF PANEL


CONTROL ACTUATOR)
OVA K1-K2 COMPR. (WITHOUT WIREWAY) ONLY
RED
J-1

BLK
J-2 23 A
WHT
J-3

80 2F 58 59 4 1B 1
1 5 2 VGD 6 7 4 3
VGD
5 MOTOR 3 X 2 L1 8 4 7
SE
O

L2
LO
PE

MOV MOV VMP


1 6
C
N

MOV MOV 6 1
L2 VMS

O
SE

PE
LO

N
VANE
C

7 4 8 L1 2 X 3 5
MOTOR
3 4 7 6 PRV010 2 5 1
1 1E 158 159 160 PRV 2B 18

TO VS OIL PUMP PANEL X


(SEE SHT 13)
TO VSD OR SSS
(SEE SHEET 14) F E 1A,2A,15,64,70,GND Y
C
H G

2C 61A

SUPR

2 1

OIL RETURN
SOLENOID VALVE
OY040
1SOL

COVER PLATES VIEWED FROM OUTSIDE OF PANEL


K1-K2 COMPR. (WITHOUT WIREWAY) ONLY

LD29302

Figure 12 - CONNECTION DIAGRAM

28 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

CONNECTION DIAGRAM (CONT'D)

035–25056–000
SHT. 12 OF 14
REV. I

70

P35 1 2 3
4 5 6
18 80

GND

1 2 3 160 3 2 1 15
58 1C
159 4 5 6 59 2 6 5 4 1

P34 7 8 9 61 4
2A
9 8 7
1A
2C J34A
2B
10 11 12 64 59 12 11 10 18
58
13 14 15 70 15 14 13 61

17

64

15 158 2C

1 2 3
P33 3 2 1 1C
1 4 5 6 2A J36A
6 5 4
158 7 8 9

80 160 159
4

ADAPTER HARNESS (392-83106-000) FOR K1-K4 COMPR ONLY TO


MATE WITH PANEL CONNRS J33, J34 AND J35

MPH040
72 T1
OIL
73 T2 PUMP
MOTOR
74 T3

T1 T2 T3
031-01739B OIL
PUMP OUTPUT
FILTER BOARD

104
1HTR
105 OIL
HEATER
106
TSH040
OIL HEATER
THERMOSTAT
107 2

64 1

LD29303

FIGURE 12 - CONNECTION DIAGRAM (CONT'D)

JOHNSON CONTROLS 29
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

VARIABLE SPEED OIL PUMP DRIVE PANEL

WIRING FOR 200 THRU 346V


AND 380 THRU 600V UNITS
UL
VS OIL PUMP DRIVE VARIABLE SPEED HPCO
ENCLOSURE OIL PUMP DRIVE 2(NO)

32
1(C) 3(NC)
NEG
-RECT
L1 1A 1 15
L1
L2
L2 70 70
L3 L3 1 1A
POS
72 70A
M1 PWM WHT
73
M2 EN BLK
74 +V RED
M3
NC
PE
PE
PE
SUPR

LIA L2A L3A LIA L2A L3A

2 107

LI L2 L3 PE
L1 L2 L3
A1 A2

L1 L2 L3 PE

1M A2
T1 T2 T3

P8 AND LARGER

GND
104

105

106

COMPR. ONLY

P36 1

15 1 2 3 32
105 4 5 6 2
72 7 8 9 70
107
64,72,73,
73 10 11 12 106
74,104,105, 74 13 14 15
106,107
72,73,74
Q COMP. ONLY 104 64
Q COMP. ONLY

1 G1 1A WIRE ENTRY VIEW


X W
3 2 1 15 3 2 1 15
6 5 4 2A 6 5 4 105
70 9 8 7 72 70 9 8 7 72
Y Z 12 11 10 73
107
106 12 11 10 73
104
15 14 13 74 64 15 14 13 74
1,15,70 64
Q COMP. ONLY J36 J36
19
1A,2A
15,64
70,G1

LD29304

Figure 13 - VARIABLE SPEED OIL PUMP DRIVE PANEL

30 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

VARIABLE SPEED OIL PUMP DRIVE PANEL

035–25056–000
SHT. 13 OF 14
REV. I

CE WIRING FOR 380 THRU 416V UNITS

VS OIL PUMP DRIVE VARIABLE SPEED HPCO


ENCLOSURE OIL PUMP DRIVE 2(NO)
32
1(C) 3(NC)
NEG
-RECT
L1 1A 15
L1
L2 70 70
L2
L3 L3 1 1A
POS 70A 1
72 PWM
M1 WHT
73 EN BLK
M2 +V RED
74 NC
M3
PE
PE
PE

SUPR

LIA L2A L3A LIA L2A L3A

2 107 L1 L2 L3 PE

L1 L2 L3 PE 1 3 5
A1 A2

DS1 PE PE

1M A2 P36 1
T1 T2 T3 PE 2 4 6

P8 AND LARGER 15 1 2 3 32
104

105

106

COMPR. ONLY 105 4 5 6 2


72 7 8 9 70
GND1, 107
GND2 73 10 11 12 106
74 13 14 15
GND4 104 64
64,72,73,
74,104,105,
106,107,GND1,
GND2 72,73,74,GND4
WIRE ENTRY VIEW
Q COMP. ONLY Q COMP. ONLY

1 G1 1A
X W
3 2 1 15 3 2 1 15 NOTE:
6 5 4 2A 6 5 4 105 SEE FIELD WIRING LABEL
(LOCATED IN THE CONTROL
70 9 8 7 72 70 9 8 7 72
Y Z 107 PANEL), FOR FUSE SIZES
12 11 10 73 106 12 11 10 73 AND LOCATIONS.
104
15 14 13 74 64 15 14 13 74
1,15,70,GND3 64
Q COMP. ONLY J36 J36
19
1A,2A
15,64
70,G1 GND3

LD29305

FIGURE 13 - VARIABLE SPEED OIL PUMP DRIVE PANEL (CONT'D)

JOHNSON CONTROLS 31
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

STARTER WIRING FOR ALL COMPRESSORS

LOW VOLTAGE VARIABLE 035–25056–000


SPEED DRIVE SHT. 14 OF 14
V.S.D. REV. I
RX1
TX1

PE
GND
(WIRE "PE" IS ON CE APPLICATION ONLY.
G
L
WIRE "L" IS LABELED "U", AND WIRE
L "2" IS LABELED "N" ON CE APPLICATION)
2
2
53
53
16
16
24
24
G
69
69
68
68
67
67
2TB MVSSS & MVVSD ONLY
MEDIUM VOLTAGE CABLE
1TB
GND
101 TERMINAL NO'S SHOWN
ARE OPTIONAL ON MVSSS. T1 T1
TO VS OIL 102
PUMP PANEL Z 103
FOR MVVSD, TERMINAL
NO'S ARE 67, 68 & 69.
MEDIUM
T2
(SEE SHT. 12) LCSSS ONLY 2 T2 VOLTAGE
L
T3 MOTOR
RS-485 +
RS-485 -

16 T3
LCSSS LOGIC BOARD RX1
SHIELD

53 GND
TX1 SHIELD
GND

TB2 TB1 24
1 2 3 4 5 16 53 24 GND
2TB
TO CONTROL
RED

GROUND WIRE
BLK

WHT
GRN
BLK

C PANEL
(SEE SHT. 7)

101
1FU
WATER 102 L
2FU
103 6FU
PUMP 3FU (FOR CE APPLICATION, WIRE "L" IS LABELED "U",
MOTOR AND WIRE "2" IS LABELED "N")
2

L N GND
PE
GND
108 2

2,108
GND BAR

CE APPLICATION ONLY

LD29306

Figure 14 - STARTER WIRING FOR ALL COMPRESSORS

32 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019

NOTES

JOHNSON CONTROLS 33
5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 1-800-524-1330 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2019 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 160.76-PW6 (919)
Issue Date: September 6, 2019
Supersedes: 160.76-PW6 (619)

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