Professional Documents
Culture Documents
76-PW6 (919)
WIRING DIAGRAM
MODEL YK (STYLE H)
WITH OPTIVIEW CONTROL CENTER AND
WIRING DIAGRAMS SSS WITH MODBUS, LVVSD WITH MODBUS
CONTRACTOR _________________________ PURCHASER _____________________________________________
ORDER NO. ____________________________ JOB NAME ________________________________________________
JCI CONTRACT NO. _____________________ LOCATION ________________________________________________
JCI ORDER NO. _________________________ ENGINEER _______________________________________________
JOB DATA:
OIL PUMP MOTOR _____________ VOLTS, 3-PHASE, _____________ HZ, _____________ FLA
Issue Date:
September 6, 2019
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
ASSOCIATED LITERATURE
MANUAL DESCRIPTION FORM NUMBER
Wiring Diagrams – Field Connections for YK Chiller (Style H) with OptiView Control Center and
160.76-PW1
LVSSS or Remote/Unit-Mounted MVSSS, Remote MVVSD, or Remote MVEMS
Wiring Diagrams – Field Control Modifications for YK Chiller Compressor Style Information 160.76-PW4
Wiring Diagrams – Model YK (Style H) with OptiView Control Center and SSS with Modbus,
160.76-PW6
LVVSD with Modbus
Wiring Diagrams – Model YK (Style H, Q3-Q7) with LVVSD 160.76-PW7
JOHNSON CONTROLS 3
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
NOTES
1. This wiring diagram describes the standard elec- 9. For the wiring diagram of LCSSS or LVVSD, re-
tronic control scheme for use with YORK Solid fer to product Form 160.76-PW6.
State Starter or Variable Speed Drive. For details
10. A jumper is installed between Terminals 21 and
of standard modifications, refer to Form 160.76-
24 for normal operation. To check motor rotation
PW4.
on initial start-up, complete the following steps:
2. Field wiring must be in accordance with the Na-
a. Remove the jumper and install a momentary
tional Electrical Code (NEC), as well as all oth-
switch between Terminals 21 and 24.
er applicable codes and specifications. Refer to
product Form 160.76-PW1 or 160.76-PW7 for b. Press the Start key on the display screen on
field wiring connections. the control panel.
Field wiring contacts may have c. After completion of the prelube sequence,
voltage present when power is jog the motor with the momentary switch.
removed. Field wiring contacts
could be connected to external power d. When proper rotation is obtained, replace the
sources. momentary switch with a jumper. The mo-
mentary switch must have a minimum con-
3. Numbers along the left side of the diagram are tact rating of 1 FLA, 10 LRA at 115 VAC.
line identification numbers. The numbers along A temporary momentary switch
the right side indicate the line number location of or jumper is the only connection
the relay contacts. An underlined contact location permitted between Terminals 21
signifies a normally closed contact. and 24. Connections of any other
devices to either Terminals 21 and
4. The main control panel class 1 field wiring ter- 24 may cause inadvertent compressor
minal connection points are indicated by numbers start-up.
within a rectangle. The main control panel factory
wiring terminal connection points are indicated 11. Solid state motor overload contact (CM) LCSSS
by numbers within a triangle. Components mark- is set up to trip at 105% FLA.
ings are indicated by numbers within a circle.
Numbers adjacent to circuit lines are the circuit 12. Contact rating is 5 A resistive at 250 VAC and
identification numbers. 30 VDC, and 2 A inductive (0.4 PF) at 250 VAC
and 30 VDC.
5. To cycle the unit on and off automatically with
contacts other than those shown, install a cycling 13. Field connected control power supply is not re-
device between Terminals 1 and 13 (line 38). See quired, as control transformer is supplied on the
Note 7. If a cycling device is installed, the jumper solid state starter and the medium voltage variable
must be removed between Terminals 1 and 13. speed drive.
6. A remote run-stop switch may be connected to 14. The maximum allowable current draw for the sum
Terminals 1 and 7 (line 32). See Note 7. The re- of all loads is 2 A holding, 10 A inrush.
mote run-stop (line 32) is operative only in the 15. Each 115 VAC field-connected inductive load,
remote operating mode. that is relay coil, motor starter coil, and others,
7. The device contact rating must be 5 mA at must have a transient suppressor wired in parallel
115 VAC. with its coil, physically located at the coil. Spare
transient suppressors and control circuit fuses are
8. The contact rating is 5 A resistive at 120 VAC or supplied in a bag attached to the green ground
240 VAC. screw located in the lower left corner of the con-
trol panel.
4 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
LEGEND
1HTR 1 Phase 1000 Watt Oil Heater Inductor 4A, 9mH (460VAC) or 8A, 3mH
L1
Low Evaporator Pressure (Provided by Evap (230VAC)
1LEP
Pressure Transducer) LWT Low Water Temperature (Provided by RT3)
1OL 2T Protector (346V ad 600V Units Only) MOV Metal Oxide Varistor
1T Class 2 Power Supply Transformer OL Motor Starter Overloads
3M Condenser Pump Motor Starter Low Oil Pressure (Provided by Two Trans-
OP
Compressor Motor / 1HTR Heater Control ducers)
1R
Relay (K18 - Located on I/O Board) OVA Cond. Level Control Actuator
3R VS Oil Pump Drive Run Relay PRV Pre-Rotation Vane Motor
1SOL Oil Return Solenoid Valve Remote Current Limit Setpoint (PWM); See
1SW Safety Stop Switch 160.73-PW4
CM Solid State Overload/Power Fault Contacts RES Resistor
FDTS Faulty Discharge Temp. Sensor RT1-RT9 Resistance Temperature Sensing Element
FLA Full Load Amps (Compressor Motor) SUPR Transient Suppressor
FU Fuse TB1, TB3,
Terminal Block, Factory Wiring -
TB5
Proximity Gap Distance (Probe Located in
PGD TB2, TB4 Terminal Block, Field Connection -
Compressor)
Refrid. High Discharge Temp. (Provided By TB6 Terminal Block, Field (Bottom), Factory (Top)
HDT
RT2) VGD Variable Geometry Diffuser
High Oil Pressure (Provided by Two Trans- VMP Vane Motor Potentiometer
HOP
ducers) VMS Vane Motor Switch
HOT High Oil Temperature (Provided by RT3) VS Variable Speed Oil Pump Drive
HPCO High Pressure Cutout Field Wiring
K13, K14, Relays Mounted on I/O Board See Opera- Factory Wiring
K17 tion Manual
Circuit Board or Enclosure Boundary
Leaving Chilled Water Temp (PWM) See
LCWT Jack (J1, J2, ...)
160.73-PW4
Plug (P1, P2, ...)
Low Evaporator Pressure (Provided by Evap
LEP Wire Entrance Hole in Control Panel
Press Transducer)
LLS Liquid Level Sensor (Probe) Option (When Supplied) By YORK
JOHNSON CONTROLS 5
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
ELEMENTARY DIAGRAM
CONTROL SUPPLY
1 115VAC 50/60Hz
20 AMP OR 2.0KVA SOURCE GROUNDED
CONDUCTOR
2 5 AMP 250V
L BUSS ABC 5 RED
LT BLU 2
3 3 FOR UL VERSION ONLY
1FU 1 SEE SHEET 2
FOR CE AND K7 UL AND CE
FIELD 2 VERSION
L1 L2 2
GRN/YEL
4 TO LINE 41
25 4 OPEN
3 3 4 2 X
20 AMP 250V 1R-1 J34-5 J33-9
5 6 E
LITTLEFUSE FLQ 20 (K18) 3 CL
OS
L 58
6 2FU
22
MOV MOV PRV MOTOR
7 1R-2
J34-6
(K18) 7
P34-14
59
23 J34-15
P34-13 3 FIELD 2
8 164 L1 L2
17 K17 J33-7
4 158 OPEN
9 158 2 X
164 J34-3
6 160 3 E
OS
160 CL
35
10 MOV
RUN 1R-3 MOV VGD MOTOR
(K18) (OPTION FOR COMPR.
CONTACTS J34-4
11 7 159 W/ VGD ONLY)
36 159
I/O BOARD J34-2
12 1 031-01743-001 163
J34-11
REMOTE MODE 26
13 READY TO START 165
J34-1
1 2
27
161
14 40 IT
CYCLING
SHUTDOWN 24
ALARM 162 162 5
15 41 J34-10 VAC
29
SAFETY 42 TO FLOW SWITCHES, COND. LEVEL CONTROL
16
ACTUATOR AND OPTIONAL HGBP
SHUTDOWN
ALARM 43 2
J34-12 1HTR
K18 107 1HTR
CHILLED 44 1R OIL HEATER
17 64
LIQUID PUMP OIL HEATER 1000 W (Q3 THRU Q7)
5, 7, 10, 19
RUN 45 THERMOSTAT
33 SUPR 44,45,46
J34-9 OIL (P8 AND LARGER)
55 HEATER
WARNING 61 1M
18 J34-7
ALARM
56 SUPR
62
150 1 1 SOL 2 OIL RETURN
6 SOLENOID VALVE
19 TO LINE 42 151 J34-8
K18 SUPR
34 (SEE NOTE 11)
152 K13 MOTOR CONTROLLER FAULT 1 2 SOL 2 LIQUID LINE
AUTO LUBE
(OPEN ON FAULT) SAFETY STOP SOLENOID VALVE
20 RUN K14 1SW
(OPTIONAL) (K3,K4 &K7 COMP. ONLY)
153
16 16 53 53 1
21 16 11 12
154
1
J2
22 2
155
15 25 21
156 32 22 21
30 2
157
23 28
J33-4 HPCO 2 J33-2
1 1 3
LD19485a
6 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
035–25056–000
SHT. 1 OF 14
REV. I
2
1 2
J1-
1
24 1 2
I /O
BOARD 3
(OPTIONAL) 031-01743-001
CLOSED ONLY WHEN CONT'D. 4
VGD VGD IS EXTENDED J35-5
25 5
80
6
J35-6 7
26 81 8
THRUST BEARING SWITCH
9
(OPEN ON FAULT)
10
27
VMS J35-4 11
28 18 12
29 13
J36-5 1 70 J35-3 14
1A 70
30 70 15
OIL PUMP VSD
FAULT (OPEN ON 16
FAULT) J35-2 17
31
71 18 2
1 19
7 20
REMOTE
32 RUN/STOP 21
1
22
33
23
REMOTE LCHLT SETPOINT 24 TO
34 19
OFFSET (PWM SIGNAL) MICRO
25
1 BOARD
REMOTE CURRENT LIMIT 26 J19
35 SETPOINT (PWM SIGNAL)
20 27
28
CHILLED LIQUID 1
29
36 FLOW SWITCH
(OPTIONAL) 30
12
31
CONDENSER 1 32
37 LIQUID FLOW 33
SWITCH
(OPTIONAL) 11 34
35
REMOTE/LOCAL 13 36
38 CYCLING DEVICES
1 37
MULTI-UNIT
SEQUENCE 38
9
CYCLING 39
AUXILIARY 1 40
SAFETY 41
SHUTDOWN 31
42
1 43
44
95
45
AUTO LUBE LOW 1 46
LEVEL
(OPTIONAL) 82 47
48
49
50
LD19486a
JOHNSON CONTROLS 7
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
ELEMENTARY DIAGRAM
1
GROUNDED
CONDUCTOR
6 AMP 250V
2 CKT BREAKER
L RED
1BR LT BLU 2
3
3 1
FIELD 2
TO LINE 41 L1 L2 2
25 GRN/YEL
4 20 AMP 250V PE 4 OPEN
CKT BREAKER 1R-1 3 3 4 2 X
(K18) J34-5 J33-9
5 CLOSE 6 3 OS
E
L 2BR 58 CL
ON TEMP
6 22 RISE CLOSE ON
TEMP FALL MOV MOV PRV MOTOR
1R-2
7 J34-6
(K18) 7
P34-14
59
23 J34-15
8 164 2
J33-7 3 FIELD
17 K17 L1 L2
P34-13
9 158 4 158 OPEN
164 J34-3 2 X
160 6 160 3 E
OS
J34-4 CL
1
6 AMP 250V GROUNDED
CKT BREAKER CONDUCTOR
3BR J33-1
14
6 AMP 250V
2 CKT BREAKER
L RED
1BR LT BLU 2
3 1
TO LINE 41
25 GRN/YEL SUPR
4 20 AMP 250V PE 4 CW OPEN
CKT BREAKER 1R-1 3 3 4 2 SOLENOID
BRAKE 2
(K18) J34-5 J33-9 L2 2
5 CLOSE 6 3
L 2BR 58
ON TEMP CCW CLOSE
8 164 SUPR
17 K17 J33-7 CW OPEN
P34-13 4
2 SOLENOID
2
9 158 BRAKE
L2
164 6
J34-3 3
CCW CLOSE
160 SUPR
J34-4
LD29292
8 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
035–25056–000
SHT. 2 OF 14
REV. I
ELEMENTARY DIAGRAM
UL VERSION FOR
K7 COMPR. ONLY
CONTROL SUPPLY
115VAC 50/60Hz
1
14
J33-1 20 AMP OR 2.0KVA SOURCE GROUNDED
3FU SEE NOTE 14 CONDUCTOR
GRN/YEL SUPR
4 TO LINE 41
25 4 CW OPEN
3 3 4 2 SOLENOID
20 AMP 250V 1R-1 BRAKE 2
J34-5 J33-9 L2 2
5 LITTLEFUSE FLQ 20 (K18) CLOSE 6 3
L ON TEMP 58 CCW CLOSE
8 164 SUPR
17 K17 J33-7 CW OPEN
P34-13 4
2 SOLENOID
2
9 158 BRAKE
L2
164 6
J34-3 3
CCW CLOSE
160 SUPR
J34-4
LD29293
JOHNSON CONTROLS 9
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
ELEMENTARY DIAGRAM
1 2
2
TO WATER
39 108 PUMP
LCSSS MOTOR
GND
40
SEE NOTE 15
SUPR
OL OL OL
42 TO I/O BOARD 151
LINE 19
3M 2
PE PE
PWM +V EN
WHT
RED
BLK
J20-1
TO MICRO
47 J20-2
BOARD
J20-3
1 2
48 TO POWER SUPPLY
49
J1-
13
ROW 4
J2- 12
1 ROW 3
11
2 ROW 2
50 10
ROW 1
DISPLAY 9
COL 7
8
COL 6
7
COL 5
CN2 6
TO COL 4
MICROBOARD 50 5
51 J6 COL 3
4
TO COL 2
MICROBOARD 3
COL 1
J5 2
COL 0
1
STATIC SHIELD
52
KEYPAD
TO MICRO
BOARD
LD19487a
10 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
035–25056–000
SHT. 3 OF 14
REV. I
LTC I/O
POWER SUPPLY WIRING 031-02895
J9
UL VERSION TB7
14 310 316
310
TB7
15 308B 308
308
MICROBOARD
031-03630
FROM LINE 48
J1 J3 J32 P32
5 1A 309A 5 F2 +12V 3 308A 7 7 308
POWER SUPPLY L
(SEE SHT. 7) 4 318 4 2
F3 GND
3 2 311A 6 -12V 1 316A 8 8 316
N
2 319 7 F4 +24V 4 315A
1 307A 3
GND
303A 1
J1 F1
317 2
13 309A +5V (VCC)
+12V
12 318
COM
11 311A
-12V
10
9 319
+24V
8
+24V
7 307A P30 J30 P3 J3
COM TB7 LTC I/O
6 306A 6 6 306 306B 1 1 031-02895
COM 306 LCSSS
5 305A LOGIC BOARD J9
COM
4 5 5 305 13
COM
3 303A
+5V TB7
2 314A 2 2 314 302 302A 16
+5V 4FU 302
1 317 P3 J3
+5V TB7
12 12 315 313C 2 2
J2 313 LCSSS
LOGIC BOARD LTC I/O
031-02895
TB8
313B 1
P31 J31
313 2 2 313D
MICROBOARD
J9-12
1 1
LTC I/O
POWER SUPPLY WIRING 031-02895
J9
CE VERSION TB7
14 310 316
310
TB7
15 308B 308
308
MICROBOARD
031-03630
FROM LINE 48
J1 J3 J32 P32
5 1A 309A 5 F2 +12V 3 308A 7 7 308
POWER SUPPLY L
(SEE SHT. 8) 4 318 4 2
F3 GND
3 2 311A 6 -12V 1 316A 8 8 316
N
2 319 7 F4 +24V 4 315A
1 307A 3
GND PE1
303A 1
J1 F1
317 2
13 309A +5V (VCC)
+12V
12 318
COM
11 311A
-12V
10
9 319
+24V
8
+24V
7 307A P30 J30 P3 J3
COM TB7 LTC I/O
6 306A 6 6 306 306B 1 1 031-02895
COM 306 LCSSS
5 305A LOGIC BOARD J9
COM
4 5 5 305 13
COM
3 303A
+5V TB7
2 314A 2 2 314 302A 16
+5V 302
1 317 P3 J3
+5V TB7
12 12 315 313C 2 2
J2 313 LCSSS
LOGIC BOARD LTC I/O
031-02895
TB8
313B 1
P31 J31
313 2 2 313D
MICROBOARD
J9-12
1 1
LD19488a
JOHNSON CONTROLS 11
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
FLOW SWITCH
FLOW SWITCH
FLOW SWITCH
HGBP
CONDENSER
CONDENSER
(OPTIONAL)
TRANSDUCER
PRV
DISCHARGE
HEATING
CHILLED
ACTUATOR
PRESSURE
POTENTIOMETER
LIQUID
LIQUID
LIQUID
(0.5-4.5V)
CFS
EFS
2.5K
SD
USED ON COMPR.
MOV USED ON COMPR. WITH VGD, VSD
WHT
2 1
RED
BLK
3 WITH VGD ONLY OR HGBP
3
1
1
3
3
+ - + - + -
WHT
RED
BLK
J2-2 GRN
24 WHT
RED
BLK
J2-3 BLK
22
REMOTE CURRENT
STALL
LIMIT SETPOINT
DETECTOR WHT
26
27
J2-4
REMOTE LCHLT
BOARD
TO TB6-162
TO TB6-5
J1-3 031-02418
SETPOINT
J2-1 RED
NOT USED
NOT USED
NOT USED
J1-2
2
4
2
4
2
4
J1-1
WHT
WHT
WHT
BLK
BLK
BLK
J7- J8-
J14-
23
18
16
22
11
17
15
10
12
24
21
15
12
19
16
20
13
14
GND 12
+5V 11
LVD1G1N3 10
2
7
3
1
4
3
1
2
4
5
6
GND 9
9
8
2
1
7
J22-
1
+12V
+5V
GND
GND
INPUT
INPUT
+5V
LVD1G1N0
LVD1G1N1
LVD1G1N2
INPUT
INPUT
0 TO 10V INPUT
0 TO 10V INPUT
0 TO 10V INPUT
0 TO 10V INPUT
GND
+5V SPARE
GND SPARE
+5V
GND
+5V
GND
+5V
+5V
GND
+5V
GND
4-20 mA INPUT
+5V
GND
4-20 mA INPUT
+5V
GND
4-20 mA INPUT
+5V
GND
4-20 mA INPUT
CURV
REMOTE 2 CUR I
INTERFACE 3 LWTV
CURRENT &
4 LWT I
5 GND
TEMP
1 4-20mA
WHT 2 0-10V TB8-
3 RET
1 4-20mA
WHT 2 0-10V TB6-
3 RET
1 4-20mA
2 0-10V TB7-
3 RET
J21-
1 +12VF
ATTENTION:
BAS 2 GND
POWER 3
(OPTION) 4 +5VDC IF FLOW SWITCHES ARE CONNECTED TO J14, MICROBOARD
J5-
1
2
GND
SHFCLK
JUMPERS JP10, JP11 AND JP12 MUST BE ON PINS 2 & 3.
3 LP (HSYNC)
4 FLM (VSYNC)
5 GND
6 RO
7 R1
8 R2
9 R3
10 R4
11 R5
12 GND
13 G0
14 G1
15
MICROBOARD
G2
16 G3
17 G4
18
19
20
G5
GND 031-03630
B0
21 B1
22 B2
23 B3
24
4-20 mA
TO B4
25 B5
0-10V
DISPLAY 26
GND
GND
27 DISP EN
28 SW_VDD
29 SW_VDD
30 SW VDD
31 GND
32 NO CONNECT
33 NO CONNECT
34 GND
35 NO CONNECT
(OPTIONAL) 36 NO CONNECT
37 GND
HEAT RECOVERY OR 38 NO CONNECT
HEAD PRESSURE 39 NO CONNECT
CONTROL 40 GND
41 NO CONNECT
OUTPUT 42 GND
43 NO CONNECT
44 GND
45 PID1
46 GND
47 PID0
48 GND
49 NO CONNECT
TO 50 NO CONNECT
DISPLAY J6-
BACKLIGHT 1 +V
2 +V
3 GND
4 GND
5 EN BKLT
6 BRIGHTNESS CONTROL +
7 BRIGHTNESS CONTROL WIPER
8 BRIGHTNESS CONTROL -
9 NO CONNECT
10 NO CONNECT
13 ROW 4
12 ROW 3
11 KEY OUT
ROW 2
10 ROW 1
9 COL 7
J18- 8 COL 6
7 COL 5
6 COL 4
5 KEY IN
COL 3
4 COL 2
3 COL 1
2 COL 0
1 GND
TO
KEYPAD
2 2(BLK) J-2
TO TB6-5
MOV K1-K4
ORIFICE VALVE
1 1(RED) ACTUATOR #1
TO TB6-162 J-1
23
3 3(WHT)
J-3
2 (BLK)
J-2
K4 ONLY
1 (RED) ORIFICE VALVE
J-1
ACTUATOR #2
3(WHT)
J-3
LD19489a
12 JOHNSON CONTROLS
CONDENSER
+12V 14 RED REFRIGERANT
3 15 BLK LEVEL
GND SENSOR
INPUT 13 WHT
(LLS)
17 RED 1 HOP
+5V OIL PUMP
GND 7 14 BLK 2
PRESSURE
INPUT 6 WHT 3 TRANSDUCER
J19-
(0.5-4.5V)
1 HIGH PRESSURE CUTOUT SWITCH EP
2 +5V 19 RED 1
MOTOR CONTROLLER FAULT 9 11 BLK 2 EVAPORATOR
3 GND PRESSURE
JOHNSON CONTROLS
CONTROL VOLAGE INPUT 18 WHT 3 TRANSDUCER
4 SAFETY STOP SWITCH
5 (0.5-4.5V)
SPARE
6 OIL PUMP VSD FAULT
7 GND 20
VANE MOTOR SWITCH COND. PRESS. FEEDTHROUGH 10 NOT USED
8 VGD EXTENDED SWITCH 8
9 EVAP. PRESS. FEEDTHROUGH
THRUST BREAING PROX SWITCH
10 REMOTE RUN/STOP CP
11 +5V 11 RED 1 CONDENSER
SPARE GND 22 12 BLK 2 PRESSURE
12 REMOTE COOLING SETPOINT
INPUT 21 WHT 3 TRANSDUCER
13 REMOTE CURRENT LIMIT SETPOINT (0.5-4.5V)
14 CHILLED LIQUID FLOW SWITCH
15 SYSTEM CYCLING SHUTDOWN
16 MULTI UNIT SEQUENCE CYCLING
J9-
J1
LIQUID TEMP.
I/O
TO
BD.
THERMISTOR
J20-
19 RED 1 RT9
+5V ENTERING CHILLED
WHT 1 9 9 BLK 2
INPUT LIQUID TEMP.
TB10
PWM PWM SIG
J2
RED 2 THERMISTOR
+V +12V
& BAS
BLK 3
PRINTER
J12-
EXP I/O
COM3
TB2
EN EN SIG
J13
J1-
COM 5A
MC2/MBC
20 RED 1 RT1
+5V
MICROBOARD DIAGRAM (031-03630)
SPARE
LEAVING CHILLED
POWER IN
10 1 BLK 2
INPUT LIQUID TEMP.
J25-
J24-
VS OIL
THERMISTOR
J30-
J29-
J10-
COM
COM
SHLD
GND
GND
TXD1
DTR1
GND
+12V
GRX
+12V
-
+
+
DSR1
RXD1
GTX
SHLD
GND
GND
+12VF
+24VF
-12VF
-
+12V
-12V
+24V
+5V
1
2
3
4
5
6
7
8
1
2
3
4
5
+24V 1
+12V 2
-12V 3
4
+ 5
GND 6
SHIELD 7
1
2
3
4
1
+5V 2
3
4
5
6
7
1
2
3
4
5
1
2
3
4
5
6
PUMP DRIVE
J12-
J13-
J2-
J15-
J3-
TB2
317
318
319
-
303A
307A
309A
311A
316A
308A
315A
BLK
RED
SHIELD
BLK
RED
REV. I
(SSS OR VSD)
TO J32-8
TO J32-7
TO P30-12
SHT. 4 OF 14
TO MOTOR CONTROLLER
TO J9 ON
GND LUG
035–25056–000
(OPTION TO SC-EQ)
TO J2-3 ON POWER SUPPLY
TO J2-1 ON POWER SUPPLY
TO J2-7 ON POWER SUPPLY
TO J2-9 ON POWER SUPPLY
LD19490a
13
ISSUE DATE: 09/06/2019
FORM 160.76-PW6
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
035–25056–000
SHT. 5 OF 14
REV. I
BACKLIGHT CABLE
TO MICROBOARD J6
COLOR DISPLAY
10.4 INCH
ACTIVE MATRIX
WITH LED BACKLIGHT 031-02887
CN2
TO
MICROBOARD
J5
DISPLAY CABLE
DISPLAY INTERFACE
BOARD P/N 031-02887-000
1SW
SAFETY STOP
SAFETY
1E STOP
22
25A
11
TB6
12
21
21 28
LD19491a
14 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
* - Function provided by condenser transducer default valves shown on table, actual values as programmed.
† - Applicable if unit was shut down for 30 min or less
†† - Applicable if unit was shut down for greater than 30 mins.
JOHNSON CONTROLS 15
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
AO1
AO2
AO3
AO4
AO5
AO6
AO7
TB1
TB2
TB3
TB4
TB5
TB6
TB7
1 1 1 1 1 1 1
RET
IO
VO
VO
16 J9 8
302A(+5V)
308B(+12V)
310(-12V)
305(GND)
BLK
J12-4
RED
J12-5 031-02895
(OPTIONAL)
9 1 LTC I/O BOARD
TB21
1
D I1+
D I 1-
1 1 1 1 1
TB20
TB19
TB18
TB17
TB16
120VAC
(OPTIONAL)
HEATING CONDENSER
WATER FLOW SWITCH
1 2
TO TB6
LD19492a
16 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
035–25056–000
SHT. 6 OF 14
REV. I
(OPTIONAL) (OPTIONAL)
ENTERING HEATING LEAVING HEATING
CONDENSER LIQUID CONDENSER
TEMP RT10 LIQUID TEMP RT11
1 2 1 2
28 29
313B
RED
RED
BLK
BLK
24VDC
AI 1
AI 2
+5V
+5V
POWER
12 1 12 1
IN
TB8
1
24V
24 13 24
J11 13
ANALOG INPUTS 1-8 ANALOG INPUTS 9-16
J10
TB9
GND (OPTIONAL)
GND
A18
0-10V OR 4-20 mA REMOTE HOT WATER
GND SETPOINT OFFSET
A17
1
TB10
1
TB11
1 1 1 1 1
TB15
TB14
TB13
TB12
LD19493a
JOHNSON CONTROLS 17
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
CONNECTION DIAGRAM
(UL APPLICATIONS ONLY)
4 3 2 1 1 2 3 4
USED ON COMPR. 8 7 6 5 5 6 7 8
24
WITH VGD ONLY
P32 J32
316 316A
1 J1 308 308A
USED ON COMPR. WITH
STALL DETECTOR
1 3 DETECTOR VSD, VGD OR HGBP USED ON Q COMPR. ONLY
J9 031-02418
(OPTIONAL) BLK
2 4 TO J7-24
WHT
3 4 TO J7-23
TB1 J2
1 2 16 12 11 14 15
J12 1 9 4 5 6 2 3 7 10
SC-EQ 1
RED
(OPTIONAL) GRN 10 1
(OPTION) 11 1
TO J22 12 1
22 12 20 J9
11 J1 7
MICROBD.
30 27 26
J8 SD CARD
J2 SLOT J26 24 13 J8 1
319
J7 F2 311A
F4 309A
JP25 318
TX
307A
RED 7 1 F1 317
RX 1 1 1 1 F3
1
303A
BLK
COM J1
J14 JP24 JP23 JP22 JP21
SHLD J10
WHT
1 1 1 1
J7 1
12 6 JP12 JP10 JP9 JP11 4
WHT
22 315A
308A
1
J3
TB8
23 316A
1
1
TB6
SHLD SHIELD
GND
TO J9
1
J12 + RED
- BLK ON LTC
TB7
TB5
JP3
J25
TO
1
JP2
RXD1
JP4
DSR1
49 50 GND
1
1
JP5
6
1 2
TO J6 MICROBOARD J15
DISPLAY 031-03630
1
9 10 JP7
JP8 SHLD
J18 TB2 GND
TO HEATING CONDENSER WATER FLOW SWITCH, MC2/MBC
+
-
TB20-1,2 LTC I/O TO
+12V
1
TO HEATING RECOVERY OR HEAD PRESSURE CONTROL VALVE KEYPAD TB4
TB10 J29
TB1 VGD 1
TB7-1, TB7-2 MICROBOARD KEYPAD 1 J23 J30
GND
GND
IN5+
IN6+
OUT
IN5-
IN6-
+5V
TB3
IN1
IN2
IN3
J19
V+
50
+
2
TO HOT WATER SET POINT OFFSET TB9-3, 4 LTC I/O
-
1 J20
TO REMOTE LCHLT SET POINT OFFSET (PWM SIGNAL)1,19 1 1 1 1 49
LD19494a
18 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
035–25056–000
SHT. 7 OF 14
REV. I
RED (J12)
306
BLK (J12)
WIRE ENTRY VIEW
308 308 308B
314 314A 316 310 310
308B
302A
305
310
315 313 313,313C
1 2 3 4 4 3 2 1 9 16
SHIELD
305 5 6 7 8 8 7 6 5 305A 5
306 306A 1A L (J12)
9 10 11 12 315 12 11 10 9
4 POWER TB1
315A 1
J9 8
2 3
N SUPPLY 1
J30 P30 2 1
(SUPPLIED WITH 1
GND TB2
POWER SUPPLY) J1
1
13 TB20
309A +12V
12
318 COM TB8
J31 P31 311A
11
-12V
10 1 313B
1 1 9
A
319 +24V
8
313D 2 2 313 (OPTIONAL) 7
+24V J10 12
(TO J9-12 ON 307A COM 24
6
MICROBD.) 306A COM
5
305A COM
4
COM
3
303A +5V
314A
2
+5V (OPTIONAL)
1
317 +5V LTC I/O
J2 BOARD BLK
RED
031-02895
BLK 28
RED
13 1
29
22 28 29
TB9
1
J35 1T 1
LA 1FU
WIRING FOR "H" & "K" COMPR. WITH 1F 5A
1 2 3 70 SEE 5 22
WIREWAY ONLY.SEE SHEETS 10, 11 & 12
18 4 5 6 81 TABLE 1 120 24 2FU
FOR "P" & "Q" COMPR. AND "H" & "K" VAC VAC L
80 COMPR. WITHOUT WIREWAY P3 J3 162 14
20A
USED ON K7
RED 2D 162A
313B,313C 2 2 3FU COMPR. ONLY
BLK LB
306B 1 1 5A
15 58 LCSSS
1 2 3 1 2 3 160 ONLY
1D 4 5 6 2E *159 4 5 6 59*
158 7 8 9 4 7 8 9 61
10 11 12 64
J33 13 14 15
FLOW SWITCH
B C
WIRES J34
GRN
RED (TO TB1) SAFETY
VSOP CABLE 23 1E STOP
22
1E 165 (HGBP OPTION) 25A
22
RED
3 62 2C 2B 34 6 16 6 61 1C 1B 29 164 64 17
TO 11
5 (1SW) TB6
RED
3 62 2 2 34 6 16 33 61 1 1 29 165 164 64 17
5A 16B NOTE: TERMINAL BLOCK "25" 12
RED
1B 1
BLK
BLK
GND TABLE 1
J3 SHIELDED LCSSS
CONNECTOR CABLE FUNCTION TB2
TO CONTACTOR CONTROL VOLTAGE
SUPPLIED BY OTHER SEE NOTE 14 PIN WIRE COLOR PIN
1 BLK COMMON 5
* THESE PINS ARE CONNECTED TO CIRCUIT 14 ON SYSTEM WIRING SIDE FOR K7 COMPR. ONLY. 2 RED +24 VDC 4
LD19495a
JOHNSON CONTROLS 19
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
CONNECTION DIAGRAM
(CE APPLICATIONS ONLY)
4 3 2 1 1 2 3 4
USED ON COMPR. 8 7 6 5 5 6 7 8
24
WITH VGD ONLY
P32 J32
316 316A
1 J1 308 308A
USED ON COMPR. WITH
STALL DETECTOR
1 3 DETECTOR VSD, VGD OR HGBP USED ON Q COMPR. ONLY
J9 031-02418
(OPTIONAL) BLK
2 4 TO J7-24
WHT
3 4 TO J7-23
TB1 J2
1 2 16 12 11 14 15
J12 1 9 4 5 6 2 3 7 10
SC-EQ 1
RED
(OPTIONAL) GRN 10 1
(OPTION) 11 1
TO J22 12 1
MICROBD. 22 12 20 J9
11 J1 7
30 27 26
J8 SD CARD
J2 SLOT J26 24 13 J8 1
319
J7 F2 311A
F4 309A
JP25 318
TX
307A
RED 7 1 F1 317
RX 1 1 1 1 F3
1
303A
BLK
COM J1
J14 JP24 JP23 JP22 JP21
SHLD J10
WHT
1 1 1 1
J7 1
12 6 JP12 JP10 JP9 JP11 4
WHT
22 315A
308A
1
J3
TB8
23 316A
1
1
TB6
SHLD SHIELD
GND
TO J9
1
J12 + RED
- BLK ON LTC
TB7
TB5
JP3
J25
TO
1
JP2
RXD1
JP4
DSR1
49 50 GND
1
1
JP5
6
1 2
TO J6 MICROBOARD J15
DISPLAY 031-03630
1
9 10 JP7
JP8 SHLD
J18 TB2 GND
TO HEATING CONDENSER WATER FLOW SWITCH, MC2/MBC
+
-
TB20-1,2 LTC I/O TO
+12V
1
TO HEATING RECOVERY OR HEAD PRESSURE CONTROL VALVE KEYPAD TB4
TB10 J29
TB1 VGD 1
TB7-1, TB7-2 MICROBOARD KEYPAD 1 J23 J30
GND
GND
IN5+
IN6+
OUT
IN5-
IN6-
+5V
TB3
IN1
IN2
IN3
J19
V+
50
+
2
TO HOT WATER SET POINT OFFSET TB9-3, 4 LTC I/O
-
1 J20
TO REMOTE LCHLT SET POINT OFFSET (PWM SIGNAL)1,19 1 1 1 1 49
20 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
035–25056–000
SHT. 8 OF 14
REV. I
RED (J12)
306
BLK (J12)
WIRE ENTRY VIEW (J12)
308 308 308B
314 314A 316 310 310
308B
302A
305
310
315 313 313,313C
1 2 3 4 4 3 2 1 9 16
305 5 6 7 8 8 7 6 5 305A 5
306 306A 1A L
9 10 11 12 315 12 11 10 9
4 POWER
315A 1
J9 8
2 3
N SUPPLY
J30 P30 2 1
29
22 28 29
TB9
1
J35
1T
WIRING FOR "H" & "K" COMPR. WITH
1 2 3 70 SEE
WIREWAY ONLY.SEE SHEETS 10, 11 & 12 1F
18 4 5 6 81 TABLE 1
FOR "P" & "Q" COMPR. AND "H" AND "K" 5
80 COMPR. WITHOUT WIREWAY P3 J3 120
VAC
24
VAC
RED
313B,313C 2 2 162
BLK 2D 162A
306B 1 1
15 58 LCSSS
1 2 3 1 2 3 160 ONLY
1D 4 5 6 2E *159 4 5 6 59*
158 7 8 9 4 7 8 9 61
10 11 12 64
J33 13 14 15
FLOW SWITCH
B C
WIRES J34
GRN
RED (TO TB1) SAFETY
VSOP CABLE 23 1E STOP
22
1E 165 (HGBP OPTION) 25A
22
RED
3 62 2C 2B 34 6 16 6 61 1C 1B 29 164 64 17
TO 11
(1SW) USED ON K7 ONLY
5 TB6
RED
3 62 2 2 34 6 16 33 61 1 1 29 165 164 64 17
5A 16B NOTE: TERMINAL BLOCK "25" 12
RED
1B 1
BLK
BLK
(20A)
1 SW
(6A)
TB5
(6A)
LD29295
JOHNSON CONTROLS 21
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
CONNECTION DIAGRAM
LCV030 LCV030
OVA #2 OVA #1
VALVE VALVE
MOTOR MOTOR
SE
SE
O
O
LO
LO
PE
PE
C
C
* DENOTES WHT OR
N
N PRV
USED ON COMPR.
POTENTIOMETER
WITH VGD, VSD
OR HGBP 2.5K
HEATING CONDENSER GRN WIRE
FLOW SWITCH
1 2 3 1 2 3
WHT
2 WHT
RED
BLK
3
163
4 BLK
MOV
2 OPEN
5 3 2 1 1 RED 162
MOV +
1 3 GRN 5
161 -
5
PROGRAM
VSOP CABLE 23 16
USED ON
CHILLERS WITH 15
HGBP OPTION REFRIGERANT LEVEL SENSOR CABLE
CFS 27 EFS 26
CONDENSER WATER CHILLED WATER
HGBP FLOW SWITCH FLOW SWITCH
ACTUATOR
2 WHT 2 WHT PROBE LOCATED
4 BLK 4 BLK IN CONDENSER
WHT
RED
RED
BLK
WHT
BLK
POWER
SIGNAL
COM
5 5
PROGRAM PROGRAM
LLS
USED ON K3, K4
22 & K7 COMPR. ONLY
PANEL PROBE
(SEE SHT 13)
2 1C
2
Y W
1 2 1 2
1 81
1
SUPR SUPR
1A,2A,15,
64,70,G1
61A 2C 61B 2D
SEE DETAIL C
(TYP. PLUGS)
G2 1 2 3 1C 1 2 3 1B 1 2 3 1E 1 2 3 61A
2B 2F 2C
81 4 5 6 4 4 5 6 58 158 4 5 6 160 4 5 6
18 80
7 8 9 7 8 9 7 8 9 7 8 9 1B 18
PRV010
3 5 PRV
THRUST PROBE PRV VGD 1SOL
(H COMPR. WITH WIREWAY ONLY) (K7 COMPR. ONLY) (K7 COMPR. ONLY) VANE
5 MOTOR
SE
O
LO
VMS
PE
C
N
1 6
BRAKE
2A VMP SOL.
G1 1 2 3 1A 1 2 3 1B 1 2 3 1E 1 2 3 61B
2B 2F 2D SUPR SUPR
64 4 5 6 15 4 4 5 6 58 158 4 5 6 160 4 5 6
18 80 7 4 8 2 L2 3
7 8 9 70 59 7 8 9 159 7 8 9 7 8 9
4 2 6
VSOP PRV VGD 2SOL
(EXCEPT K7 COMPR.) (EXCEPT K7 COMPR.) (2SOL - K3,K4 & K7 4 2B 58
COMPR. ONLY)
DETAIL C USED ON K7
PIN MATING FACE VIEW COMPR. ONLY
OF PLUGS AT WIREWAY
LD29296
22 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
035–25056–000
SHT. 9 OF 14
REV. I
CONDENSER EVAPORATOR
SD HOP LOP EP CP
LIQUID REFRIG.TEMP.
DISCHARGE HIGH LOW EVAP. COND.
USED ON COMPR. TEMP. THERMISTOR
PRESS. OIL PRESS. OIL PRESS. PRESS. PRESS.
WITH VGD ONLY RT6 RT7
TRANSDUCER TRANSDUCER TRANSDUCER TRANSDUCER TRANSDUCER
RED
BLK
* RED
BLK
* RED
BLK
* RED
BLK
* RED
BLK * BLK BLK BLK BLK
1 3 1 3 1 3 1 3 1 3 1 2 2
2 2 2 2 2
RED WHT RED WHT RED WHT RED WHT RED WHT RED BLK RED BLK
BLK BLK BLK BLK BLK
24 14 10 11 12 6 7
A
1
4 5 9
13 2 3
PROBE CABLE
"K" COMPR. ONLY
B
28 29
1
BLK
1 2 GND
ENTERING LEAVING
HEATING HEATING
PROBE LOCATED CONDENSER CONDENSER
WATER RT10 WATER RT11
IN COMPR.
18 2B 1E 80 80 2F
PRV010
1 5 2 PRV 3 5 VGD 1 5 2 VGD
VANE VGD VGD
5 MOTOR 5 MOTOR 5 MOTOR USED ON COMPR.
WITH VGD ONLY
SE
SE
SE
EXCEPT K7 COMPR.
O
LO
LO
VMS
PE
L2 L2
LO
PE
PE
C
C
N
1 6 1 6 1 6
C
N
BRAKE
VMP MOV MOV SOL. MOV MOV
SUPR SUPR
7 4 8 L1 2 X 3 7 4 8 2 L2 3 7 4 8 L1 2 X 3
3 4 7 6 4 2 6 3 4 7 6
USED ON K7
COMPR. ONLY
USED ON ALL "H" & "K"
COMPR. EXCEPT K7 COMPR.
LD29297
JOHNSON CONTROLS 23
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
CONNECTION DIAGRAM
1B,2B,4,18
1A,15,70 58,59 1E,2F,80,158,159,160
1B
15 1 2 3 GND
1A 4 5 6 2A E F J
2F
2C 7 8 9 4 81
1E 1 2 3 158 2B
18 10 11 12 59 1C 1 2 3 GND G H M
159 4 5 6 80
61A 13 14 15 70 4 5 6
VGD 160
ONLY 64 58
2C,61A 2A,64,GND
P36A P34A P35A
(CONDENSER LEVEL
COVER PLATES VIEWED FROM INSIDE OF PANEL
CONTROL ACTUATOR) Q COMPR. ONLY
OVA
RED
J-1
80 2F
1 5 2 VGD
VGD
5 MOTOR
SE
O
L2
LO
PE
1 6
C
N
MOV MOV
7 4 8 L1 2 X 3
3 4 7 6
TO VSD OR SSS
(SEE SHT.14) J
C
M
ZT040 TSH040
GND
THRUST OH040 GND
GND
OIL HEATER
SWITCH 1HTR
THERMOSTAT
2 1C
2 2A
2
1 81 1 64
1
LD29298
24 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
035–25056–000
SHT. 10 OF 14
REV. I
GND1
70 GND1 81 1B
J35A
P35 1 2 3 GND 3 2 1 1C
4 5 6 81
6 5 4
18 80
GND 1B
1 2 3 160 3 2 1 15
58
159 4 5 6 59 2 6 5 4 1
P34 7 8 9 61 4
2A
9 8 7
1A
2C J34A
2B
10 11 12 64 59 12 11 10 18
58
13 14 15 70 15 14 13 61
17
64
15 158 2C
1 2 3
P33 3 2 1 1C
1 4 5 6 2A J36A
6 5 4
158 7 8 9
80 160 159
4
58 59 4 1B 1
6 7 4 3
2
3 X 2 L1 8 4 7
PE
LO
VANE
C
5
MOTOR
PRV010 2 5 1
PRV 2B 18
X
TO VS OIL PUMP PANEL
(SEE SHT 13)
MPH040
F E 1,15,70 Y 72 T1
OIL
73 T2 PUMP
H G MOTOR
74 T3
2C 61A
SUPR
2 1 T1 T2 T3
031-01739B OIL
OIL RETURN PUMP OUTPUT
SOLENOID VALVE FILTER BOARD
OY040
1SOL
LD29299
JOHNSON CONTROLS 25
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
CONNECTION DIAGRAM
1A,2A,15,64,
70,GND
1B,2B,4,18
58,59
1B
15 1 2 3 GND
1A 4 5 6 2A
E F
2F
2C 7 8 9 4 81 M
2B 1E 1 2 3 158
18 10 11 12 59 2C,61A G H
80 1G GND
1 2 3
159 4 5 6
61A 13 14 15 70 4 5 6
VGD 160
64 58 ONLY
1E,2F,80,158,159,160
P34A P36A P35A
BLK
J-2 23 A
WHT
J-3
80 2F 58 59 4 1B 1
1 5 2 VGD 6 7 4 3
VGD
5 MOTOR 3 X 2 L1 8 4 7
SE
O
L2
LO
PE
MOV MOV 6 1
L2 VMS
O
SE
PE
LO
VANE
C
7 4 8 L1 2 X 3 5
MOTOR
3 4 7 6 PRV010 2 5 1
1 1E 158 159 160 PRV 2B 18
2C 61A
THRUST SWITCH
(ON H9 COMPR. WITHOUT WIREWAY ONLY) AND P COMPR.
SUPR
ZT040
GND 2 1
THRUST
GND
SWITCH
2 1C OIL RETURN
SOLENOID VALVE
2
OY040
1 81 1SOL
1
LD29300
26 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
GND1
70 GND1 81 1B
J35A
P35 1 2 3 GND 3 2 1 1C
4 5 6 81
6 5 4
18 80
GND 1B
1 2 3 160 3 2 1 15
58
159 4 5 6 59 2 6 5 4 1
P34 7 8 9 61 4
2A
9 8 7
1A
2C J34A
2B
10 11 12 64 59 12 11 10 18
58
13 14 15 70 15 14 13 61
17
64
15 158 2C
1 2 3
P33 3 2 1 1C
1 4 5 6 2A J36A
6 5 4
158 7 8 9
80 160 159
4
MPH040
72 T1
OIL
73 T2 PUMP
MOTOR
74 T3
T1 T2 T3
031-01739B OIL
PUMP OUTPUT
FILTER BOARD
104
1HTR
105 OIL
HEATER
106
TSH040
OIL HEATER
THERMOSTAT
107 2
64 1
LD29301
JOHNSON CONTROLS 27
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
CONNECTION DIAGRAM
1A,2A,15,64,
70,GND
1B,2B,4,18
58,59
1B
15 1 2 3 GND
1A 4 5 6 2A E F
2F
2C 7 8 9 4
2B 1E 1 2 3 158
18 10 11 12 59 2C,61A G H
159 4 5 6 80
61A 13 14 15 70
VGD 160
64 58 ONLY
1E,2F,80,158,159,160
P34A P36A
BLK
J-2 23 A
WHT
J-3
80 2F 58 59 4 1B 1
1 5 2 VGD 6 7 4 3
VGD
5 MOTOR 3 X 2 L1 8 4 7
SE
O
L2
LO
PE
MOV MOV 6 1
L2 VMS
O
SE
PE
LO
N
VANE
C
7 4 8 L1 2 X 3 5
MOTOR
3 4 7 6 PRV010 2 5 1
1 1E 158 159 160 PRV 2B 18
2C 61A
SUPR
2 1
OIL RETURN
SOLENOID VALVE
OY040
1SOL
LD29302
28 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
035–25056–000
SHT. 12 OF 14
REV. I
70
P35 1 2 3
4 5 6
18 80
GND
1 2 3 160 3 2 1 15
58 1C
159 4 5 6 59 2 6 5 4 1
P34 7 8 9 61 4
2A
9 8 7
1A
2C J34A
2B
10 11 12 64 59 12 11 10 18
58
13 14 15 70 15 14 13 61
17
64
15 158 2C
1 2 3
P33 3 2 1 1C
1 4 5 6 2A J36A
6 5 4
158 7 8 9
80 160 159
4
MPH040
72 T1
OIL
73 T2 PUMP
MOTOR
74 T3
T1 T2 T3
031-01739B OIL
PUMP OUTPUT
FILTER BOARD
104
1HTR
105 OIL
HEATER
106
TSH040
OIL HEATER
THERMOSTAT
107 2
64 1
LD29303
JOHNSON CONTROLS 29
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
32
1(C) 3(NC)
NEG
-RECT
L1 1A 1 15
L1
L2
L2 70 70
L3 L3 1 1A
POS
72 70A
M1 PWM WHT
73
M2 EN BLK
74 +V RED
M3
NC
PE
PE
PE
SUPR
2 107
LI L2 L3 PE
L1 L2 L3
A1 A2
L1 L2 L3 PE
1M A2
T1 T2 T3
P8 AND LARGER
GND
104
105
106
COMPR. ONLY
P36 1
15 1 2 3 32
105 4 5 6 2
72 7 8 9 70
107
64,72,73,
73 10 11 12 106
74,104,105, 74 13 14 15
106,107
72,73,74
Q COMP. ONLY 104 64
Q COMP. ONLY
LD29304
30 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
035–25056–000
SHT. 13 OF 14
REV. I
SUPR
2 107 L1 L2 L3 PE
L1 L2 L3 PE 1 3 5
A1 A2
DS1 PE PE
1M A2 P36 1
T1 T2 T3 PE 2 4 6
P8 AND LARGER 15 1 2 3 32
104
105
106
1 G1 1A
X W
3 2 1 15 3 2 1 15 NOTE:
6 5 4 2A 6 5 4 105 SEE FIELD WIRING LABEL
(LOCATED IN THE CONTROL
70 9 8 7 72 70 9 8 7 72
Y Z 107 PANEL), FOR FUSE SIZES
12 11 10 73 106 12 11 10 73 AND LOCATIONS.
104
15 14 13 74 64 15 14 13 74
1,15,70,GND3 64
Q COMP. ONLY J36 J36
19
1A,2A
15,64
70,G1 GND3
LD29305
JOHNSON CONTROLS 31
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
PE
GND
(WIRE "PE" IS ON CE APPLICATION ONLY.
G
L
WIRE "L" IS LABELED "U", AND WIRE
L "2" IS LABELED "N" ON CE APPLICATION)
2
2
53
53
16
16
24
24
G
69
69
68
68
67
67
2TB MVSSS & MVVSD ONLY
MEDIUM VOLTAGE CABLE
1TB
GND
101 TERMINAL NO'S SHOWN
ARE OPTIONAL ON MVSSS. T1 T1
TO VS OIL 102
PUMP PANEL Z 103
FOR MVVSD, TERMINAL
NO'S ARE 67, 68 & 69.
MEDIUM
T2
(SEE SHT. 12) LCSSS ONLY 2 T2 VOLTAGE
L
T3 MOTOR
RS-485 +
RS-485 -
16 T3
LCSSS LOGIC BOARD RX1
SHIELD
53 GND
TX1 SHIELD
GND
TB2 TB1 24
1 2 3 4 5 16 53 24 GND
2TB
TO CONTROL
RED
GROUND WIRE
BLK
WHT
GRN
BLK
C PANEL
(SEE SHT. 7)
101
1FU
WATER 102 L
2FU
103 6FU
PUMP 3FU (FOR CE APPLICATION, WIRE "L" IS LABELED "U",
MOTOR AND WIRE "2" IS LABELED "N")
2
L N GND
PE
GND
108 2
2,108
GND BAR
CE APPLICATION ONLY
LD29306
32 JOHNSON CONTROLS
FORM 160.76-PW6
ISSUE DATE: 09/06/2019
NOTES
JOHNSON CONTROLS 33
5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 1-800-524-1330 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2019 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 160.76-PW6 (919)
Issue Date: September 6, 2019
Supersedes: 160.76-PW6 (619)