Serial No.

292973

Original Instructions

OPERATING MANUAL &

MAINTENANCE MANUAL

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SHARED WITH HORIZONTAL

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MACHINING CENTER

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HAND HELD COOLANT NOZZLE

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Manual No. : HGMCSB0273E

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Serial No. :
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Before using this machine and equipment, fully understand the contents of this
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manual to ensure proper operation. Should any questions arise, please ask the
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nearest Technical Center or Technology Center.

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IMPORTANT NOTICE
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1. Be sure to observe the safety precautions described in this manual and the contents of the
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safety plates on the machine and equipment. Failure may cause serious personal injury or
material damage. Please replace any missing safety plates as soon as possible.
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2. No modifications are to be performed that will affect operation safety.

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3. For the purpose of explaining the operation of the machine and equipment, some illustrations
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may not include safety features such as covers, doors, etc. Before operation, make sure all
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such items are in place.

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4. This manual was considered complete and accurate at the time of publication, however, due to
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our desire to constantly improve the quality and specification of all our products, it is subject
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to change or modification. If you have any questions, please contact the nearest Technical
Center or Technology Center.
5. Always keep this manual near the machinery for immediate use.
6. If a new manual is required, please order from the nearest Technical Center or Technology
Center with the manual No. or the machine name, serial No. and manual name.

Issued by Manual Publication Section, YAMAZAKI MAZAK CORPORATION, Japan

09.2015

Copyright (C) 2015 YAMAZAKI MAZAK CORPORATION. All Rights Reserved.

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 Serial No. 292973

CONTENTS

1 GENERAL ........................................................................................... 1-1

2 SAFETY PRECAUTIONS .................................................................... 2-1

2-1 Rules .................................................................................................................. 2-1

2-2 Safety Precautions Relating to the Function/Device Described in This

Manual................................................................................................................ 2-1

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3 COOLANT GUN SYSTEM COMPONENTS ........................................ 3-1

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4 HOW TO USE THE COOLANT GUN .................................................. 4-1

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5 MAINTENANCE .................................................................................. 5-1

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 Serial No. 292973

GENERAL 1
1 GENERAL
This manual explains the functions and maintenance of the coolant gun used for a Mazak
horizontal machining center.

 For those other than the items explained here, please refer to the manuals
written for the individual machine tools.

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GENERAL

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 Serial No. 292973

SAFETY PRECAUTIONS 2
2 SAFETY PRECAUTIONS
This manual is prepared only for the coolant gun specified in the title of this manual. Therefore,
you are requested to carefully read and understand the operating manual of the individual
machine tool, especially the section describing safety precautions, before using or operating the
function or the device.

2-1 Rules
The meanings of our safety precautions to DANGER, WARNING, and CAUTION are as follows:

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: Failure to follow these instructions could result in loss of life.

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DANGER

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: Failure to observe these instructions could result in serious harm to a human life

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or body.

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WARNING

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: Failure to observe these instructions could result in minor injuries or serious

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machine damage.

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CAUTION
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2-2 Safety Precautions Relating to the Function/Device Described in This Manual

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 When coolant is spilt over the floor, wipe it immediately off the floor with waste or the like.
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Otherwise it will cause a violent fall.

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WARNING
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 Do not direct the coolant nozzle end toward the spindle. Splashing coolant onto the
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spindle will cause a spindle problem

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CAUTION  When the coolant gun is not used, turn the coolant switch off without fail. A long time stop
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of the coolant gun only with the lever will cause a pump problem.
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 Never direct or emit coolant toward a human.

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 Coolant is so pungent and poisonous to human bodies that never touch it or breathe the
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misty substance directly. Furthermore, a typically allergy operator should not handle
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coolant.
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SAFETY PRECAUTIONS

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 Serial No. 292973

COOLANT GUN SYSTEM COMPONENTS 3

3 COOLANT GUN SYSTEM COMPONENTS

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Fig. 3-1 Coolant gun system components A

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Table 3-1 Component functions

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No. Name Function

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1 Coolant pump The discharge amount may vary a lot depending on the kind of coolant.
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2 Gate valve This regulates the discharge amount.

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3 Coolant tank This reserves coolant in.

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4 Coolant gun The built-in type coolant gun can discharge or stop coolant by operating the gun
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lever temporarily. However, the basic discharge or stop of coolant is requested

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to be done with the COOLANT ON/OFF switch.

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5 COOLANT ON/OFF switch The COOLANT ON/OFF switch provided near the machine tool controller or the
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pallet changer is used to turn on or off the coolant pump.

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I : The coolant pump is turned on.

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O: The coolant pump is turned off.

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COOLANT GUN SYSTEM COMPONENTS

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 Serial No. 292973

HOW TO USE THE COOLANT GUN 4

4 HOW TO USE THE COOLANT GUN
(1) Open the safety cover (safety door).
(2) Turn the COOLANT ON/OFF switch to the ON side.
(3) Hold the coolant gun bay hand and direct the gun nozzle end toward the direction you want
to splash coolant.
(4) Trigger the coolant gun lever to discharge coolant off. Here, be cautious that the splash
does not return to you. In addition, the external cover, etc. are not fully waterproofed; so do
not splash coolant to them directly. Otherwise the coolant splash return may cause a leak of
coolant from the cover gap.

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(5) After a cooling is over, turn the COOLANT ON/OFF switch to the OFF side and return the

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coolant gun onto its home position.

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(6) Close the safety cover or door.

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 Do not direct the coolant nozzle end toward the spindle. Splashing coolant onto the

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spindle will cause a spindle problem

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CAUTION  When the coolant gun is not used, turn the coolant switch off without fail. A long time stop

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of the coolant gun only with the lever will cause a pump problem.

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 Never direct or emit coolant toward a human.
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 Coolant is so pungent and poisonous to human bodies that never touch it or breathe the
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misty substance directly. Furthermore, a typically allergy operator should not handle
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coolant.
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HOW TO USE THE COOLANT GUN

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 Serial No. 292973

MAINTENANCE 5
5 MAINTENANCE
 Check and clean the coolant tank, filter, pipes, and other parts regularly. Negligence will stop
coolant splash or decrease splash amount.
 Check the water amount of the coolant tank regularly. Insufficient water will cause a coolant
pump problem.

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MAINTENANCE

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