Serial No.

262108

Original Instructions

OPERATING MANUAL

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RB-200

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OIL SKIMMER

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Manual No.: HGMCSB0232E

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Serial No.:
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Before using this machine and equipment, fully understand the contents of this
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manual to ensure proper operation. Should any questions arise, please ask the
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nearest Technical/Service Center.

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IMPORTANT NOTICE
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1. Be sure to observe the safety precautions described in this manual and the contents of the safety
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plates on the machine and equipment. Failure may cause serious personal injury or material
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damage. Please replace any missing safety plates as soon as possible.

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2. No modifications are to be performed that will affect operation safety. If such modifications are
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required, please contact the nearest Technical/Service Center.

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3. For the purpose of explaining the operation of the machine and equipment, some illustrations may not
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include safety features such as covers, doors, etc. Before operation, make sure all such items are in
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place.
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4. This manual was considered complete and accurate at the time of publication, however, due to our
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desire to constantly improve the quality and specification of all our products, it is subject to change or
modification. If you have any questions, please contact the nearest Technical/Service Center.

5. Always keep this manual near the machinery for immediate use.

6. If a new manual is required, please order from the nearest Technical/Service Center with the manual
No. or the machine name, serial No. and manual name.

Issued by Manual Publication Section, Yamazaki Mazak Corporation, Japan

06.2003
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Serial No. 262108

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 Serial No. 262108

CONTENTS

1 SAFETY PRECAUTIONS .................................................................... 1-1

1-1 Rule ................................................................................................................... 1-1

1-2 Safety Items Relating to the Function/Device Described by This Manual.......... 1-1

2 HANDLING OF OIL SKIMMER ............................................................ 2-1

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2-1 General.............................................................................................................. 2-1

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2-2 Operation of the Oil Skimmer............................................................................. 2-1

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3 MAINTENANCE................................................................................... 3-1

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3-1 Troubleshooting ................................................................................................. 3-1

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3-2 A
Removing Chips from Restricted Chute............................................................. 3-2
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3-3 Adjusting Belt Tension and Touching Belt to the Restricted Chute.................... 3-3
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 Serial No. 262108

SAFETY PRECAUTIONS 1
1 SAFETY PRECAUTIONS
This manual is prepared only for the function or the device which is specified in the title of this
manual. Therefore, you are required to carefully read and understand the operating manual of
the machine, especially the section describing the safety precautions, before using or operating
the function or the device.

1-1 Rule
The meanings of our safety precautions to DANGER, WARNING, and CAUTION are as follows:

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: Failure to follow these instructions could result in loss of life.

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DANGER

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: Failure to observe these instructions could result in serious harm to a human life

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WARNING

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: Failure to observe these instructions could result in minor injuries or serious
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machine damage.
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CAUTION
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1-2 Safety Items Relating to the Function/Device Described by This Manual

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l Always shut off the power to the machine before removing chips and other foreign matter
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accumulated in the restricted chute. Otherwise, you will sustain injury or the machine
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failure will result.

WARNING
l Always shut off the power to the machine before adjusting belt tension or contacting the
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belt to the restricted chute. Otherwise, you will sustain injury or the machine failure will
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result.
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SAFETY PRECAUTIONS

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 Serial No. 262108

HANDLING OF OIL SKIMMER 2

2 HANDLING OF OIL SKIMMER

2-1 General

82 46 125
Small geared motor (3.23) (1.81) (4.92)

Cover

Restricted chute D

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20

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(0.79)
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A 2-φ 10 × 70P 61
(2.40)

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3.2 (0.13)
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24 B

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(0.94)
Belt E

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27 (1.06)
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Unit: mm (in.)
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(1.61)
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Fig. 2-1 External View of Oil Skimmer

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1. Specifications
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Motor capacity ...... 3-phase, 200 VAC < 15 W × 1/50, 4 poles

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50/60 Hz, 27/31 min-1, 0.14/0.13 A

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Belt dimensions .... 20 mm (0.79 in.) in width

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Unit weight ............ Approx. 6 kg (13.23 lbs.)

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2. Collection capacity
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Approx. 18 L/hour (4.76 gal./hour) (for only mineral oil)

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3. Dimensions
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Unit: mm (in.)
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Model A B C D E Belt Length

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RB-200A 67 (2.63) 30 (1.18) 105 (4.13) 250 (9.84) 165 (6.50) 900 (35.43)
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RB-200B 67(2.63) 30 (1.18) 105 (4.13) 250 (9.84) 250 (9.84) 1070 (42.13)
RB-200MY 8.5 (0.33) 109 (4.29) 46 (1.81) 191 (7.51) 135 (5.31) 722 (28.42)

2-2 Operation of the Oil Skimmer

The oil skimmer starts operating when the NC power of the machine is switched on.
The oil skimmer stops operating by switching off the NC power or pressing the emergency stop
button.

2-1
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HANDLING OF OIL SKIMMER

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 Serial No. 262108

MAINTENANCE 3
3 MAINTENANCE

3-1 Troubleshooting
Symptom
Oil flow through the restricted
chute is not smooth.
No oil flow through the
Probable Cause
Accumulation of powdered
chips in the restricted chute.
Slip of belt due to elongation
No contact between the
restricted chute and the belt.
Faulty motor
Corrective Action
Remove powdered chips See 3-2.
accumulated in the restricted
chute.
Adjust belt tension. See 3-3.
Move the belt to the restricted See 3-3.
chute until the belt touches it.
Contact your local Mazak

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restricted chute. service center.

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3 MAINTENANCE

3-2 Removing Chips from Restricted Chute

Tools to be used: Philips type screwdriver
Rag
(1) Detach the cover.

Cover

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Remove the chips accumulated in the restricted

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chute using rag.

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Remove
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accumulated
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chips by rag
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MAINTENANCE 3

3-3 Adjusting Belt Tension and Touching Belt to the Restricted Chute
Tools to be used: Philips type screwdriver
Allen wrench (5 mm)
< Procedure >
(1) Detach the cover (see 3-2).
(2) Loosen the hexagon head bolts (M6 × 10, 2 pcs.) which clamp the belt tension adjusting
bracket.
(3) Pull the belt tension adjusting bracket to give appropriate tension to the belt.

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(4) When adjusting the tension, bring the belt into light contact with the restricted chute.

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(5) Securely tighten the hexagon head bolts (M6 × 10, 2 pcs.) which clamp the belt tension

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adjusting bracket.

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Bring the belt

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into light contact
with the restricted

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Bolt A
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Belt tension
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adjusting bracket
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Fig. 3-1 Adjusting Belt Tension

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MAINTENANCE

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