Machine Translated by Google

Part 1 Design Standards 1

Chapter 1 Domestic Standards 1

Section 1 Overview 1 Section 2

Block Diagram of Automatic Control Design Professional Technical Standards

System 4 Section 3 Automatic Control Design Professional Technical Standards

List 5 Chapter 2 Foreign Standards 14 Section 1 Names of Commonly Used

Foreign Standard-setting Organizations 14 Section 2 Classification of Foreign

Instrument Industry Standards 14 Section 1 Industrial Automation Instrument

Measurement Fundamentals 24 Chapter 1 Introduction 24 Chapter 2 Industrial

Automation Instruments and Selection 24 Section 2 Development of Industrial

Control Instruments 25 3 Section 2 Development of Industrial Process Safety

Control Instrumentation 27 Chapter 2 Temperature Measuring Instruments and

Selection 28 Section 1 Overview 28 Section 2 Pressure Thermometer 31 Section

3 Bimetal Thermometer 32 Section 4 Thermal Resistance 36 Section 5

Thermocouple 43 Section 4 Section 6 Non-contact Thermometer 61 Section 7

Temperature Measurement Method Selection 66 Section 8 Introduction of Domestic

Ideal Book https://www.lxbook.org

and Foreign Manufacturers 68 Chapter 3 Flow Measuring Instruments and

Selection 69 Section 1 Overview 69 Section 2 Flow Instrument Selection 72

Section 3 Differential Pressure 77 Section 4 Rotameter 83 Section 5 Positive

Displacement Flowmeter 85 Section 6 Turbine Flowmeter 90 Section 7

Electromagnetic Flowmeter 94 Section 8 Vortex Flowmeter 96 Section 9 Ultrasonic

Flowmeter 100 Section 10 Section Mass Flowmeter 104 Section Eleven Insertion

Flowmeter 108

-1-
Machine Translated by Google

Section 12 Flow Indicator 112 Section 13 Flow

Meter Calibration 113 Section 14 Other Flow

Measurement Methods and Instruments 117 Section 15 Introduction of

Domestic and Foreign Manufacturers 123 Section 1 Overview 125

Chapter 4 Level Measuring Instruments 125 Section 2 Selection of

Material Level Measurement Methods 126 Section 3 Direct Reading

Liquid Level Measuring Instruments 127 Section 4 Differential Pressure

Liquid Level Measuring Instruments 129 Section 5 Buoyancy Type

Liquid Level Measuring Instruments 131 Section 6 Electrical Type

Liquid level measuring instrument 135 Section 7 Ultrasonic liquid level

measuring instrument 138 Section 8 Radar level gauge 140 Section 9

Radioactive level gauge 143 Section 10 Introduction of domestic and

foreign manufacturers 148 Chapter 5 Pressure measuring instrument

and selection 149 Section 1 Overview 149 Section 2 Liquid Column

Pressure Gauge 151 Section 3 Elastic Pressure Gauge 153 Section 4

Pressure Measuring Instrument Selection 161 Section 5 Introduction

Ideal Book https://www.lxbook.org

of Domestic and Foreign Manufacturers 162 Chapter 6 Process

Analysis Instruments and Selection 163 Section 1 Overview 163 Third

Section 2 Infrared Analyzer 165 Section 2 Process Analyzer Selection

165 Section 4 Industrial Chromatograph 168 Section 5 Chromatography-

Mass Spectrometer 174 Section 6 Oxygen Analyzer 179 Section 7

Water Analyzer 184 Section 8 Physical Property Testing Instrumentation

190 Section 9 Environmental Protection and Safety Testing Instruments

193 Section 10 Process Analyzer Sampling and Pretreatment System

195 Section 1 Control Room Instrumentation 198 Chapter 7 Control

Room Instrumentation 198

-2-
Machine Translated by Google

Section 2 Introduction to Control Room Instruments

199 Section 3 Control Room Instrument Selection

207 Section 4 Introduction of Domestic and Foreign

Manufacturers 207 Chapter 8 Control Valves 208

Section 1 Control Valve Working Principle 208 Section

2 Control Valve Structure and Classification 208 Section 3 Selection

of Valve Body and Trim Materials 223 Section 4 Selection of Upper

Bonnet and Packing 229 Section 5 Valve Leakage Class

Classification 230 Section 6 Actuator 231 Section 7 Self-operated

Control Valves 240 Section 8 Control Valve Accessories 241

Section 9 Control Valve Selection Principles 244 Section 10

Introduction of Domestic and Foreign Manufacturers 245 Chapter 9

Selection and Application of Pressure Relief Facilities 247 Section

1 Basic Knowledge of Pressure Relief Facilities 247 Section 2

Occasions for Setting Pressure Relief Facilities 248 Section 3

Structural Form and Classification of Safety Valves 249 Section 4

Ideal Book https://www.lxbook.org

Selection of Safety Valves 251 Section 5 Determination of Constant

Pressure, Accumulated Pressure and Back Pressure of Safety

Valves 255 Section 6 Low Pressure Safety Valves 259 Section 7

Safety Valves Installation 261 Section 8 Rupture Disc 267 Section 9 Introduction of Domestic

and Foreign Manufacturers 274 Chapter 10 Transmitter 275 Section 1 Overview 275 Section

2 Transmitter Classification 275 Section 3 Main Technical Performance and Application of

Pneumatic Transmitter 283 Section 4 Main Technical Performance and Application of

Electric Transmitter 286 Section 5 Selection and Application of Transmitter 294 Section 6

Introduction of Domestic and Foreign Manufacturers 295 Section 1 Thickness Measurement

296 Chapter 11 Other Instruments 296 Section 2 Speed Measurement 299

-3-
Machine Translated by Google

Section 3 Flame Detecting Instruments 300

Section 4 Displacement Detecting Instruments

301 Section 5 Vibration Measuring Instruments

303 Section 6 Weighing Instruments 305 Chapter

12 Instrument Panels, Boxes and Tables 309 Section

1 Features and Applications of Various Instrument Panels

309 Section 4 Power Supply Box and Insulation (Guard) Box

310 Section 2 Instrument Panel Panel Arrangement 310

Section 3 Operation Console and Semi-Analog Panel 310

Chapter 13 Calibration Instruments 311 Section 1 Temperature

Calibration Instruments 311 Section 2 Pressure (differential

pressure) calibrator 312 Section 3 Frequency calibrator 313

Section 4 Capacitance, inductance and resistance measuring

instrument 314 Section 5 Portable oscilloscope 314 Section 6

Grounding resistance tester 316 Section 8 Cable tracer 317

Section 8 Section 7 Voltage and Current Calibrator 317 Section 9

Ideal Book https://www.lxbook.org

Various Toolkits 318 Section 10 Introduction of Major

Manufacturers at Home and Abroad 318 Section 3 Design of

Automatic Control System 319 Chapter 1 Simple Control System

319 Section 1 Object Characteristics and Transition Process

Quality Index 319 Section 2 Selection of Controlled Variables and

Manipulated Variables 321 Section 3 Influence of Hysteresis on

Control System 321 Section 4 Regulator Characteristics and Its Influence

on the Quality of Regulation Process 322 Section 5 Flow Characteristics

and Switching Mode of Control Valves , Selection of Positioner 326

Section 6 Selection of Positive and Reverse Action of Regulator 333 Section 7 Analysis

of Some Common Control Systems 334 Chapter 2 Complex Control System 337 Section 1

Cascade Control System 338 Section 2 Ratio Control System 340 Section 2 Three-section uniform

control system 346 Fourth-section split-range control system 348

-4-
Machine Translated by Google

Section 5 Control Systems Using Computational Units 352

Section 6 Automatic Selective Control Systems 363 Section

7 Feedforward Control Systems 368 Section 8 Nonlinear

Control Systems 372 Section 9 Sampling Control Systems

376 Section 10 Fuzzy Control Systems 379 Section 8

Section 11 Control System Correlation and Decoupling 382

Chapter 3 Control Scheme of Typical Production Unit 394

Section 1 Control of Fluid Delivery Equipment 394 Section

2 Control of Heat Transfer Equipment 411 Section 3 Control

of Boiler Equipment 434 Section 4 Control of Chemical

Reactor 452 Section 5 Control of Rectification Column 477

Section 4 Digital Control System 505 Chapter 1 Overview

505 Section 2 AdvantOCS Advanced Open Control System

508 Section 1 AdvantOCS System Overview 508 Section 2

Advanced 500 Series Workstation 511 Section 3 Advanced

Controller Subsystem 514 Section 4 System Configuration 518

Ideal Book https://www.lxbook.org

Section 5 AdvantOCS System Communication 525 Section 6

AdvantOCS System Application Examples 526 Section 1 CENTUM

System Overview 532 Chapter 3 CENTUM System 532 Section 2

CENTUM -Communication Network of CS System 534 Section 3

Human-Machine Interface Unit 536 Section 4 Field Control Unit 550

Section 5 CENTUM-CS System Application Examples 567 Chapter

4 HS2000 Distributed Control System 571 Section 1 Composition

and Characteristics of HS2000 Distributed Control System 571

Section 2 HS2000 System Application Software Configuration 586

Section 3 Application Examples of HS2000 System 599 Section 4

Outlook 607 Chapter 5 I/ASeries Open Distributed Control System

609

-5-
Machine Translated by Google

Section 1 Overview 609

Section 2 I/ASeries Network Structure 610

Section 3 I/ASeries Hardware Structure 612

Section 4 I/ASeries Small System 617 Section 5

I/ASeries Software Structure 620 Section 6 I/

ASeries Application Examples 624 Section 7

Foxbro's Product Outlook 628 Section 1 JX-300

System Overview 630 Chapter 6 SUPCONJX-300

Distributed Control System 630 Section 2 Jx-300 System

Structure 633 Section 3 JX-300 System Selection 640 Section

4 Components Summary and Selection Application Examples

657 Section 5 JX-3000 Application Examples 660 Chapter 7

TDC-3000 System 664 Section 1 Overview 664 Section 2

System Hardware and Software Configuration 667 Section 3

System Application Software Configuration 678 Section 4

Debugging of Application Software 691 Chapter 8

Ideal Book https://www.lxbook.org

PROVOXPLUS II System 695 Section 1 System Overview

695 Section 2 Communication System 695 Section 3 Human-

Machine Interface 699 Section 4 Field Control Station 702

Section 5 Engineer Station and System Configuration 706

Section 6 PROVOXPLUS Host Computer Interface 707

Chapter 9 FB-2000 Distributed Control System 710 Section 1

System Overview 710 Section 2 System Configuration 712

Section 3 Hardware Structure 715 Section 4 BRAINY-90

Control Software 718 Section 5 System Configuration 725

Section 5 Chapter 10 DCS Communication and Fieldbus 728

Section 1 Process Control Real-Time Network 728 Section 2

ISO/OSI Network Open System 731

-6-
Machine Translated by Google

Section 3 Fieldbus 733 Chapter

11 Management Information System (MIS) 749 Section

1 Overview 749 Section 2 MIS Hardware 750 Section 3

MIS Software Configuration 756 Section 4 MIS Outlook

759 Fifth Section 759 Examples of Management

Information System Design Applications 759 Chapter

12 Advanced Process Control 760 Section 1 Overview 760

Section 2 Basic Principles of Advanced Process Control and

Predictive Control 760 Section 3 Main Advanced Control Tool

Packages 762 Section 4 Advanced Process Control Design Application

Examples 766 Section 5 Crude Distillation Process Modeling and Online

Optimization Control 778 Section 1 TRICON Triple Redundant Controller

789 Chapter 13 Programmable Logic Controller (PLC) 789 Section 2

QuadlogPLC System 797 Section 3 90 series PLC system 804 Section 4

FSC fail-safe control system 819 Section 5 PLC-5 programmable control

system 826 Section 6 SIMATICS series programmable controller 834

Ideal Book https://www.lxbook.org

Section 7 P+F safety barrier and DCS cooperation 850 Section 8 Chapter

1 Control Plug Design 856 Section 1 Overview 856 Section 5 Engineering

Design Guidelines 856 Section 2 Location Selection 857 Section 3

Architectural and Structural Requirements 861 Section 4 Control Interior

Layout 863 Section 5 Daylighting and Lighting 866 Section 6 Section

Heating and Ventilation 866 Section 7 Fire Alarm and Fire Protection 867

Section 8 Wiring Methods and Protection Measures 868 Chapter 2 Design

of Instrument Panels and Cabinets 869 Section 1 Panel Arrangement 869

Section 2 Wiring and Piping 871

-7-
Machine Translated by Google

Section 3 In-panel Configuration

874 Section 4 Installation of Pans, Boxes and

Tables 876 Chapter 3 Instrument Power Supply

and Air Supply Design 878 Section 1 Power Supply

Design 878 Section 2 Air Supply Design 884

Chapter 4 Alarm, Interlock and Parking System Design 894

Section 1 The Role of Alarm, Interlock and Shutdown Systems in Process 894 Section 2

Design Principles of Alarm, Interlock and Shutdown Systems 894 Section 3 Design Methods

of Alarm, Interlock and Shutdown Systems 896 Section 4 Other issues to be considered in

the design of alarm, interlock and parking systems 901 Chapter 5 Control Valve Calculation 905

Section 1 Control Valve Flow Coefficient Calculation and Diameter Selection 905 Section 2 Control

Valve Noise and Its Estimation 965 Section 3 Control Valve Noise Calculation of Balance Force

(Moment) and Allowable Pressure Difference 969 Chapter 6 Calculation of Pressure Relief Facilities

976 Section 1 Calculation of Safety Valve Discharge Capacity 976 Section 2 Calculation of Safety

Valve Relief Capacity 979 Section 3 Calculation Example of Safety Valve 982 Section 9 Calculation

of four bursting discs 986 Section 1 General table 988 Section 7 Flow device and flow meter

Ideal Book https://www.lxbook.org

calculation 988 Section 2 Calculation of fluid physical parameters 991 Section 3 Differential pressure

flowmeter 995 Section 4 Rotameter 1017 Fifth Section 1019 Volumetric Flowmeter Section 6 Turbine

Flowmeter 1021 Section 7 Electromagnetic Flowmeter 1022 Section 8 Vortex Flowmeter 1026

Section 9 Ultrasonic Flowmeter 1028 Section 10 Insertion Flowmeter 1030 Chapter 8 Instrument

Engineering Design Computer Design Aid (CAD) Methods 1034 Section 1 Overview 1034 Section 2

Instrument Engineering Design CAD Fundamentals 1034 Section 3 Instrument CAD Management

Program Development 1037

-8-
Machine Translated by Google

Section 4 Instrument CAD Database 1038

Chapter 9 Instrument Selection and Automation of Storage and

Transportation System 1041 Section 1 Overview 1041 Section 2 Tank

Farm and Pump Room Automation 1041 Section 3 Automatic

Adjustment of Oil Pipelines 1069 Section 4 Oil Tanks 1074 Section 5

Electronic Rail Scale and Electronic Truck Scale 1082 Section 1 Basic

Concepts 1087 Chapter 10 Explosion-Proof Design and Standards

1087 Section 2 Division of Explosion Hazardous Locations 1088

Section 3 Intrinsically Safe Explosion-Proof Equipment Features 1094

Fourth Section 1098 Certification Methods for Intrinsically Safe

Explosion-Proof Instrumentation Systems 1098 Chapter 11 Grounding

Design of Instrumentation and Control Systems 1100 Section 1 Anti-jamming

Measures 1100 Section 2 Anti-jamming Requirements and Engineering Design of

Typical Digital Control Systems 1103 Section 3 Grounding System Design 1104

Section 2 Selection of Measuring Pipelines and Piping Requirements 1111 Chapter 12

Instrument Piping and Wiring Design 1111 Section 1 Overview 1111 Section 3 Selection and

Ideal Book https://www.lxbook.org

Wiring Requirements of Wires and Cables 1112 Section 4 Selection of Pneumatic Signal

Pipelines and Piping Requirements 1119 Section 5 Laying Methods of Wires and Cables 1121

Section 6 Insulation Design of Instruments and Pipelines 1123 Chapter 13 Environmental

Protection of Industrial Instruments 1140 Section 1 Environmental Requirements for Industrial

Computers 1140 Section 2 Protection Standards for Industrial Instruments 1143 Appendix I

Common Use Measurement unit conversion 1145 Appendix 1145 Table 2-1 Inorganic physical

property data 1149 Table 2-2 Physical property data table 1149 Table 2-2 Organic physical

property data 1150 Table 2-3 Solid fuel properties 1152 Table 2-4 Liquid fuel properties 1152

Table Appendix 2-5 Properties of Gas Fuel 1152

-9-
Machine Translated by Google

Table 2-6 Commonly used gas fuel calorific value

1152 Appendix 3 Engineering data 1153 Table 3-1

Comparison table of national steel numbers 1153

Table 2-7 Magnetic susceptibility of various gases

1153 Table 3-2 US steel pipe data 1162 Table

appendix 3-3 Comparison of Chinese wire gauge with British, American and

German wire gauges 1166 Appendix 3-4 Relationship between atmospheric

pressure and altitude 1167 Appendix 3-5 Nominal pressure, test pressure and maximum

operating pressure of carbon steel products 1168 Appendix 3 -6 Nominal pressure, test pressure and maximum

operating pressure of molybdenum steel and chrome-molybdenum steel products containing molybdenum > 0.4%

Company, Office Address Book 1169 References 1172 Index 1173

Ideal Book https://www.lxbook.org

- 10 -