Professional Documents
Culture Documents
Submitted to
Jayaprakash. R
Head of Civil Engineering Department
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NSS POLYTECHNIC COLLEGE, PANDALAM
CONTENTS
1. PREAMBLE
2. ACKNOWLEDGEMENT
3. INTRODUCTION
4. COCONUT FIBER
• Structure of coir fiber
• Brown Fiber
• White fiber
• Uses/Applications
• Major producers
13.CONCLUSION
14.BIBILOGRAPHY
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PREAMBLE
The Coir industry has to its credit a tradition and heritage of centuries.
But development of Coir industry in India has begun in an organized way
only in 1959.
Ever since this humble beginning, Coir products have been improving in
quality, quantity and variety. For historical reasons, cultivation of
coconuts and extraction of Coir fiber and its further processing have
taken deep roots in the state of Kerala. The rapid expansion of coconut
cultivation in non-traditional areas increased the production of coconut
and the industry has also developed gradually in the states of Tamil
Nadu, Karnataka, Andhra Pradesh and Orissa. Coir industry in India is one
of the important rural industries. It provides source of income to about
5 lakhs artisans in rural areas. Women constitute about 80% of the work
force in coir industry.
Coir has come a long way from the ancient uses. It is still used for
agricultural and domestic purposes. It has also become an article of use
in modern life either as garden article, as bags for the tea leaves, for
training hops, as brush mats at the door steps, as long-wearing carpets
in the corridors of the bungalow veranda, as tastefully planned floor
coverings in the drawing room or as the runner on the staircase, as geo-
fabric for controlling landslide or soil erosion, for protection of
embankments of roads, railway and canals.
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ACKNOWLEDGEMENT
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INTRODUCTION
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Coconut Fiber
Coir is a versatile natural fiber extracted from mesocarp tissue, or husk
of the coconut fruit, generally fiber is of golden color when cleaned after
removing from coconut husk; and hence the name “The Golden Fiber”.
Coir is the fibrous husk of the coconut shell. Being tough and naturally
resistant to seawater, the coir protects the fruit enough to survive
months floating on ocean currents to be washed up on a sandy shore
where it may sprout and grow into a tree, if it has enough fresh water,
because all the other nutrients it needs have been carried along with the
seed. These characteristics make the fibers quite useful in floor and
outdoor mats, aquarium filters, cordage and rope, and garden mulch.
Total world coir fiber production is 250,000 tones. The coir fiber industry
is particularly important in some areas of the developing world. India,
mainly the coastal region of Kerala State, produces 60% of the total world
supply of white coir fiber. Sri Lanka produces 36% of the total world
brown fiber output. Over 50% of the coir fiber produced annually
throughout the world is consumed in the countries of origin, mainly
India.
Structure of Coir fiber
The individual fiber cells are narrow and hollow, with thick walls made
of cellulose. They are pale when immature but later become hardened
and yellowed as a layer of lignin, is deposited on their walls. Mature
brown coir fibers contain more lignin and less cellulose than fibers such
as flax and cotton and so are stronger but less flexible. They are made
up of small threads, each less than 0.05 inch (1.3 mm) long and 10 to
20 micrometers in diameter. White fiber is smoother and finer, but also
weaker. The coir fiber is relatively waterproof and is the only natural
fiber resistant to damage by salt water.
Green coconuts, harvested after about six to twelve months on the
plant, contain pliable white fibers. Brown fiber is obtained by
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Brown fiber
The fibrous husks are soaked in pits or in nets in a slow-moving body of
water to swell and soften the fibers. The long bristle fibers are
separated from the shorter mattress fibers underneath the skin of the
nut, a process known as wet-milling. The mattress fibers are sifted to
remove dirt and other rubbish, dried and packed into bales. Some
mattress fiber is allowed to retain more moisture so that it retains its
elasticity for ‘twisted’ fiber production. The coir fiber is elastic enough
to twist without breaking and it holds a curl as though permanently
waved. Twisting is done by simply making a rope of the hank of fiber
and twisting it using a machine or by hand. The longer bristle fiber is
washed in clean water and then dried before being tied into bundles or
hunks. It may then be cleaned and ‘hackled’ by steel combs to
straighten the fibers and remove any shorter fiber pieces. Coir bristle
fiber can also be bleached and dyed to obtain hanks of different colors.
White Fiber
The immature husks are suspended in a river or water-filled pit for up to
ten months. During this time micro-organisms break down the plant
tissues surrounding the fibers to loosen them – a process known as
retting. Segments of the husk are then beaten by hand to separate out
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the long fibers, which are subsequently dried and cleaned. Cleaned fiber
is ready for spinning into yarn using a simple one-handed system or a
spinning wheel.
Uses / Applications
Brown coir is used in brushes, doormats, mattresses and sacking. A small
amount is also made into twine. Pads of curled brown coir fiber, made by
needle-felting (a machine technique that mats the fibers together) are
shaped and cut to fill mattresses and for use in erosion control on river
banks and hillsides. A major proportion of brown coir pads are sprayed
with rubber latex which bonds the fibers together (rubberized coir) to be
used as upholstery padding for the automobile industry in Europe. The
material is also used for insulation and packaging. The major use of white
coir is in rope manufacture. Mats of woven coir fiber are made from the
finer grades of bristle and white fiber using hand or mechanical looms.
Coir is recommended as substitute for milled peat moss because it is free
of bacterial and fungal spores.
Major Producers
Total world coir fiber production is 250,000 tones. The coir fiber industry
is particularly important in some areas of the developing world. India,
mainly the coastal region of Kerala State, produces 60% of the total world
supply of white coir fiber. Sri Lanka produces 36% of the total world
brown fiber output. Over 50% of the coir fiber produced annually
throughout the world is consumed in the countries of origin, mainly
India.
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The Jew Synagogue built by early Jewish settlers in the period 1568 is
another notable historical monument.
PRODUCT PROFILE
Types of Products in KSCC LTD.
• MATS
• COCOPEAT
• COIR GEO TEXTILES
• JUTE LOOP CARPET
• BROADLOOMS
• CRICKET MATS
MATS
Coir mats are environment friendly traditional choice for entrance mats
where maximum moisture absorbing dust removal and other shoe drying
action required. Depending on the construction weave quality and
thickness of fiber and types of door mats available they provide
innovative designs on their mats to requirement a large range of mats
are available such as
• FIBER MATS
• CREEL MATS
• CARNATIC MATS
• ROAD MATS
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COCOPEAT
• Coco Peat is 100% biodegradable, organic and a renewable
resource.
• Eco-friendly, Organic, Soil Substitute & Soil conditioner.
• An excellent substitute to Peat-Moss which is widely used in
gardens, especially in growing orchids and anthuriums.
• An Organic soil-fewer growing media for Horticulture and
Floriculture. Excellent for flower beds, potted plants, horticultural
crops, golf courses, lawns, landscaping, nursery poly bags, etc.
• Absorb and hold up 8 to 10 times its own weight in water.
Excellent water uptake, even after drying.
• Coco Peat is 4 times lighter than soil and is therefore excellent for
terrace gardens.
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a. Coco logs
b. Coir fiber beds
c. Coir needle felts.
BROODLOOMS
Broadloom is the traditional and still most popular choice of carpeting
in corporate flooring, and it comes with many design options, including
patterns, colors, even mosaics — nearly limitless aesthetic possibilities.
Since broadloom is installed over a carpet pad, it can look great even if
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CRICKET MATS
Cricket pitches and non turf cricket matting surfaces for outdoor artificial
cricket pitch installations with over 15 years’ experience. Range of
bowlers run up matting and coconut throw down mats for indoor use to
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county level professional non turf cricket carpets such as the Woven or
Match bowl.
PRODUCTION PROCESS
The Product flow from the raw material is depicted in the chart below:
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Coir fiber:
The coconut husk (raw material) is collected from the farms and stored.
The collected husk is soaked in water. Then soaked material is fed into
the decorticator wherein the fiber and pith are separated. The fiber is
dried in the sunlight and is pressed in the form of 35-Kg bundles by using
balling press and dispatched for sales.
The process flow of fiber extraction from Brown husk is given below:
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Coir Yarn:
Coir yarn spinning is similar to cotton yarn spinning. The processes
involved given here under:
a. Willowing
b. Slivering
c. Spinning
d. Winding
Coir fiber obtained from fiber extraction units and is wetted by spraying
water. After 2-3 hours, the wetted fiber is passe through the willowing
machine to remove the impurities and the place the fiber and parallel
to each other. The fiber is then fed in to slivering machine wherein it is
converted in to sliver form. The slivers are spun into yarn as per
specifications in the spinning machine. The yarn is then cleaned and
wound in to rolls and is now ready for the market.
The process flow chart for Coir yarn spinning is given below:
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The process flow chart for the Coir pith block making is given below:
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FUNCTIONS
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STORE DEPARTMENT
The material purchased may not be used once. There may be time lag
between purchase and usage of material. Store is a place where various
items of materials are kept safely till, they’re issued for production.
The inputs like coir husk and related things are stored there. Mainly the
raw materials are collected from various societies. Store department
The products like mats, yarns, geo textiles etc. are stored for selling. Store
keeping is physical storing of material and supply them to respective
department and exercising the overall movements of these goods.
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The company shall submit an audited copy of balance sheet and P&L
account with a copy of Auditors report to the finance secretary of
government of Kerala.
FUNCTIONS OF KSCC
The main functions of KSCC are:
(2) To establish and work as export house for coir and coir products.
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(b) To promote, establish and operate sales office like show rooms to
improve the marketability of coir at1d coir products of the state within
at1d outside India.
(d) To undertake export of coir and coir products from Kerala directly or
in collaboration with exporting business corporations, companies or
agencies, government or private; to establish trade connections, sales
depots, selling agencies, offices for distributing agents etc.
(e) To aid, advice, assist, finance and protect the interests of coir
industry in Kerala and to provide them with capital credit and technical
and managerial assistance for the execution of their work and business
and to enable them to develop and improve their techniques of
production, management and marketing.
SOCIO-ECONOMIC ASPECTS
The significance of coir industry arises primarily from the fact that a large
a number of people from the economically weaker sections of the society
depends on this industry at the current level of production of coir, the
industry utilizes about 40% of the annual yield of coconut husk in the
country. There is possibility to increase the utilization to at least 60% of
husk production. Therefore, there exists vast potential for stepping up of
production of coir in India. The increased utilization of coconut husk
abundantly available in the coconut growing states of India provides
scope for development of fiber processing sector and thereby
augmenting rural employment.
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foreign exchange and created more employment in the rural areas. The
industry had its root in the rural areas and since mostly women workers
were involved at different stages of production, this industry had an
added relevance in the national income. That concluded that coir
workers, small and large manufacturers, industrialists and exporters of
coir industry should work together and render their whole hearted
support to the government for strengthening the coir industry in India.
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He also stated that the Indian Coir Industry pointed out that the high
labor cost in Kerala forced the manufacturers in Kerala to take the
coconut husk to the neighboring state for deferring and bring it back as
fiber to Kerala which was another reason for the increase in the price of
fiber in Kerala. Further, he observed that when demand had gone up on
account of short supply of fiber to the production centers, there begins
the unpredictable increase in the price of fiber in Kerala. Which paid way
to closing of coir industry in Kerala. In coir industry he analyzed that the
cost of production of different varieties of coir and coir products. He
stated that Mechanization was the key to cost reduction of coir and coir
products. He also studied in detail the marketing of coir and stated that
marketing of coir could be studied by adopting two approaches namely
the institutional approach and the functional approach. He further stated
that both approaches could be used simultaneously in order to
understand the problems of marketing of Coir industry.
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The most of the coir workers are from Alappuzha districts it’s because
Alappuzha districts is the main hub of coir industries in Kerala. The
usually face health problems while working in the coir industries. The
other problem the face is the wages they usually get less wages and they
get government support, government incentives and training support.
They don’t get family support also. The usually face allergy and lungs
diseases. They take loan for recovering the financial problems. They
respondents say that the wages they get able to meet daily needs. They
say that they can be able to repay the debts. And they say that the
problems they face is not addressed by the government. And they also
don’t get support from the coir board. And there is the lack of
technological up gradation in coir industries. And they say there unaware
of the market price for coir products and unaware of technological
updates. Usually, the workers of coir industries are from OBC caste and
least is from general caste and in second is from SC/ST caste. They say
that also get adequate raw materials. They traditional workers are usually
ignored. The workers say that workers of coir industries are not satisfied
working in the coir industries. They say that they support traditional way
of spinning than modern method of spinning.
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CONCLUSION
Coir industry is one of the most important agro based employment
oriented traditional industries in India. Coir industries contribute a
major share in world market. The Kerala state coir corporation (KSCC)
Ltd is a fully owned government company. KSCC is engaged in marketing
of coir and coir products.
Coir corporation is known for good quality products at lower price. coir
corporation has changed a lot in the past few years; today it is using
better technology and is exploring new markets. KSCC is now in the top
exporters of coir products in India.
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BIBLIOGRAPHY
• Maya. S: Staff in International Coir Museum Alappuzha.
• Thilakan and Girija Thilakan, Coir Workers, Alappuzha
• http://coirboard.gov.in
• International Coir Museum, Alappuzha.
• www.coircraft.com
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