Professional Documents
Culture Documents
H113-E1-1
E5ZN
Temperature Controller
OPERATION MANUAL
E5ZN Temperature Controller
Operation Manual
Produced January 2001
iv
Notice:
OMRON products are manufactured for use according to proper procedures by a qualified operator
and only for the purposes described in this manual.
The following conventions are used to indicate and classify precautions in this manual. Always heed
the information provided with them. Failure to heed precautions can result in injury to people or dam-
age to property.
!DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
!WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
!Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury, or property damage.
Visual Aids
The following headings appear in the left column of the manual to help you locate different types of
information.
Note Indicates information of particular interest for efficient and convenient opera-
tion of the product.
1,2,3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc.
Ó OMRON, 2001
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or
by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of
OMRON.
No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is con-
stantly striving to improve its high-quality products, the information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in
this publication.
v
Abbreviations
The following table lists the main abbreviations used in parameters, diagrams, and in the text itself.
Abbreviation Meaning
PV Process value
SP Set point
AT Autotuning
EU Engineering units (See note.)
ch Channel
Note Scaled data is expressed in °C, m, g, and other engineering units. EU is used
as the minimum unit for engineering units For example, the smallest unit of
50.02 (m) is 0.01 (m) and 0.01 is thus one EU.
Parameter Notation
The following table shows the alphabet notation used for parameter abbreviations and settings dis-
played on the E5ZN-SDL Setting Display Unit.
a b c d e f g h i j k l m
A B C D E F G H I J K L M
n o p q r s t u U w x y =
N O P Q R S T U V W X Y Z
vi
TABLE OF CONTENTS
PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii
1 Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
2 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
3 Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
SECTION 1
Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-1 Name and Function of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-2 I/O Configuration and Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SECTION 2
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2-1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2 Using the I/O Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2-3 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SECTION 3
Temperature Control Settings . . . . . . . . . . . . . . . . . . . . . 21
3-1 Setting the Input Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3-2 Selecting °Centigrade/°Farenheit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3-3 Selecting PID Control or ON/OFF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3-4 Setting Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3-5 Setting the SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3-6 Executing ON/OFF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3-7 Determining PID Constants: Autotuning and Manual Setup . . . . . . . . . . . . . . . . . 30
3-8 Alarm Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3-9 Using Heater Burnout Alarm (HBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
3-10 Starting and Stopping Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3-11 Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
SECTION 4
Settings Used Only when Required . . . . . . . . . . . . . . . . . 39
4-1 Shifting Input Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4-2 Alarm Hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4-3 Setting Scaling Upper and Lower Limits (Analog Input) . . . . . . . . . . . . . . . . . . . . 46
4-4 Executing Heating and Cooling Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4-5 Using the Event Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4-6 Setting the SP Upper and Lower Limit Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4-7 SP Ramp Function: Limiting SP Change Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4-8 Key Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4-9 Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
4-10 Reading Temperatures for Multiple E5ZN Units . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4-11 Remote PV Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
vii
TABLE OF CONTENTS
SECTION 5
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
5-1 Communication Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
5-2 Data Format Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5-3 Structure of Command/Response Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5-4 Variable Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
5-5 Read from Variable Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5-6 Write to Variable Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5-7 Operation Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5-8 Setting Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
5-9 Commands and Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5-10 Variable Area Map. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
SECTION 6
Using the E5ZN-SDL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
6-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
6-2 Names of Parts on the Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6-3 Setup Level Configuration and Front Panel Keys . . . . . . . . . . . . . . . . . . . . . . . . . 102
6-4 Initial Setup Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
6-5 Using Copy Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
6-6 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
SECTION 7
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
7-1 Conventions Used in this Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
7-2 Protect Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
7-3 Operation Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
7-4 Adjustment Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
7-5 Initial Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
7-6 Advanced Function Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
7-7 Communications Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
SECTION 8
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
8-1 Troubleshooting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
8-2 Communications Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
8-3 Temperature Sensing Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
8-4 Temperature Control Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
8-5 Output Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
8-6 HB Alarm Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
viii
TABLE OF CONTENTS
Appendices
A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
B Error Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
C Sensor Input Setting Ranges/Control Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
D ASCII Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
ix
x
About this Manual:
This manual describes how to use the E5ZN and includes the sections described below.
Before using your E5ZN, thoroughly read and understand this manual in order to ensure correct use.
Also, store this manual in a safe place so that it can be accessed whenever necessary.
The E5ZN Temperature Controller allows the user to perform the following:
• Control temperature for two channels with one Temperature Controller. The Temperature Controller
can be expanded to control up to 32 channels.
• Use an E5ZN-SDL Setting Display Unit to set the Temperature Controller.
• Input non-contact temperature sensors, analog voltages, thermocouples, or platinum-resistance ther-
mometers.
• Select heating/cooling control in addition to standard control.
• Select autotuning as the tuning function.
• Use multi-SP and a RUN/STOP function with event inputs.
• Use a HBA (heater burnout alarm).
• Use communications.
The E5ZN conforms to UL/CSA/ICE safety standards and EMC standards.
!WARNING Failure to read and understand the information provided in this manual may result in per-
sonal injury or death, damage to the Temperature Controller, or product failure. Please
read each section in its entirety and be sure you understand the information provided in
the section and related sections before attempting any of the procedures or operations
given.
xi
xii
PRECAUTIONS
This section provides general precautions for using the E5ZN Temperature Controller.
The information contained in this section is important for the safe and reliable application of the Temperature
Controller. You must read this section and understand the information contained before attempting to set up or
operate an Temperature Controller.
xiii
Intended Audience 1
1 Intended Audience
This manual is intended for the following personnel, who must also have
knowledge of electrical systems (an electrical engineer or the equivalent).
• Personnel in charge of installing automation systems.
• Personnel in charge of designing automation systems.
• Personnel in charge of managing automation systems and facilities.
2 General Precautions
The user must operate the Temperature Controller according to the perfor-
mance specifications described in the operation manuals.
Before using the Temperature Controller under conditions which are not
described in the manual or applying the Temperature Controller to nuclear
control systems, railroad systems, aviation systems, vehicles, combustion
systems, medical equipment, amusement machines, safety equipment, and
other systems, machines, and equipment that may have a serious influence
on lives and property if used improperly, consult your OMRON representative.
Make sure that the ratings and performance characteristics of the Tempera-
ture Controller are sufficient for the systems, machines, and equipment, and
be sure to provide the systems, machines, and equipment with double safety
mechanisms.
This manual provides information for installing and operating OMRON Tem-
perature Controllers. Be sure to read this manual before operation and keep
this manual close at hand for reference during operation.
!WARNING It is extremely important that a Temperature Controller be used for the speci-
fied purpose and under the specified conditions, especially in applications that
can directly or indirectly affect human life. You must consult with your OMRON
representative before applying a Temperature Controller to the above men-
tioned applications.
3 Application Precautions
!WARNING Do not touch the terminals while the power is ON. Doing so may cause an
electric shock.
!WARNING It may be necessary to install a power supply breaker to turn OFF the power
supply before working on the Temperature Controller. Not turning OFF the
power supply may result in electrical shock.
!WARNING Do not allow metal fragments or lead wire scraps to fall inside this Tempera-
ture Controller. These may cause electric shock, fire, or malfunction.
!WARNING Do not use the Temperature Controller in flammable and explosive gas atmo-
spheres. There is danger of explosion.
!Caution Set all settings according to the control target of the Temperature Controller. If
the settings are not appropriate for the control target, the Temperature Con-
troller may operate in an unexpected manner, resulting in damage to the Tem-
perature Controller or resulting in accidents.
xiv
Application Precautions 3
!Caution Tighten the terminal screws properly. Tighten them to a torque of 0.40 to
0.56 N·m.
xv
Application Precautions 3
xvi
SECTION 1
Outline
1
Name and Function of Parts Section 1-1
Terminal Unit
Front Panel
E5ZN
Controller
Module
34 5 Unit number
ユニット番号
F01 2
67
UNIT switch
設定スイッチ
89
AB E
CD
2 3 Baud
通信速度rate
4
BPS switch
9 0 1
設定スイッチ
5 6
78
POWER
ERROR
SD/RD
OUT2
SUB1
SUB2
E5ZN
2
Name and Function of Parts Section 1-1
1-1-3 Display
Operation Display
1,2,3... 1. POWER
Lit when power is ON.
2. ERROR
Flashes when a memory error or an input error to either channel has oc-
curred.
3. SD/RD (send data/receive data)
Flashes during communications with the host computer.
4. OUT1, OUT2 (control output 1, control output 2)
Lit when control output 1 or 2 is ON.
5. SUB1, SUB2 (auxiliary output 1, auxiliary output 2)
Lit when auxiliary outputs 1 or 2 is ON.
Unit Number A unit number is set for each Temperature Controller to identify the Tempera-
ture Controllers connected to the host and to an E5ZN-SDL Setting Display
Unit.
The unit number is set in hexadecimal.
The switch settings are 0 to F, which correspond to unit numbers 00 to 15.
Setting 0 1 2 3 4 5 6 7 8 9 A B C D E F
Unit No. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
Default
Set a different unit number for each Temperature Controller when more than
one E5ZN Temperature Controller is connected for RS-485 communications.
Communications cannot be performed if the same unit number is used more
than once in one system.
Baud Rate Match the E5ZN Temperature Controller baud rate to the host baud rate.
Setting 0 1 2 3 4 5 6 7 8 9
Baud rate 4800 9600 19200 38400 Do not use these settings.
(bit/s)
Default
3
I/O Configuration and Main Functions Section 1-2
Alarm 3
Cooling
control output
Control ch2
OR of Alarm 1
and HBA
CT input Aux. output 2
Alarm 2
Alarm 3
Cooling
control output
Communica-
tions
Event input
(one)
4
I/O Configuration and Main Functions Section 1-2
Number of Control One E5ZN Temperature Controller has two channels for controlling tempera-
Points ture.
Input Sensor Types The following input sensors can be connected for temperature input. Both
channels will use the same type of sensor.
Thermocouple: K, J, T, E, L, U, N, R, S, B
Infrared temperature sensor type: ES1A
K (10 to 70°C), K (60 to 120°C), K
(115 to 165°C), K (160 to 260°C)
Platinum resistance thermometer: Pt100, JPt100
Analog input: 0 to 50 mV
Control Output The control output is either a voltage pulse output or a transistor (open-collec-
tor) output, depending on the model of E5ZN.
Alarms • Set the alarm type and alarm value, or set upper- and lower-limit alarms.
• If necessary, a more comprehensive alarm function can be achieved by
setting the “standby sequence,” “alarm hysteresis,” and “close for alarm/
open for alarm,” parameters.
Event Input • The following functions can be achieved using the event input (one input
per Temperature Controller): Set point selection (multi-SP, 2 points max.)
and RUN/STOP.
• The event input is used by both temperature control channels.
5
I/O Configuration and Main Functions Section 1-2
6
SECTION 2
Preparations
2-1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-1-1 External Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-1-2 Assembling Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2-2 Using the I/O Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2-2-1 Terminal Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2-2-2 Precautions when Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2-2-3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2-3 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2-3-1 Ensuring Prolonged Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2-3-2 Reducing the Influence of Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2-3-3 Ensuring Precise Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2-3-4 Enclosure Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7
Installation Section 2-1
2-1 Installation
2-1-1 External Dimensions
(Unit: mm)
The following diagrams show the E5ZN with a Terminal Unit attached.
UNIT UNIT
BPS BPS
POWER POWER
ERROR
72.8
ERROR
130
SD/RD
72.8
SD/RD
130
OUT1 OUT1
OUT2 OUT2
SUB1
SUB1
SUB2
SUB2
E5ZN E5ZN
27
5.2 22.5
4.7
4.7
27 30 35
35 46
46 112
112
Joining Terminal Units Up to 15 Expansion E5ZN- SCT18S-500 Terminal Units can be connected to
Together a basic E5ZN-SCT24S-500 Terminal Unit.
Two Terminal Units can be connected by joining the side connector on each
Terminal Unit.
Side
connectors
8
Installation Section 2-1
コネクタカバー
Connector cover
9
Installation Section 2-1
Flat-blade screwdriver
up up up
up
10
Installation Section 2-1
Mounting Bracket
Mount the E5ZN Temperature Controller to DIN track. Use screws to attach
the DIN track to the control panel in at least three places.
• PFP-50N (50 cm)/PFP-100N (100 cm) DIN Track
Vertical: OK Horizontal: NG
IT
UN
S
BP
WER
PO
R
RO
ER
D
/R
SD
T1
OU
T2
OU
B1
SU
B2
SU
IT
UN
② BP
PO
WE
S
R
RO
ER
D
/R
SD
T1
OU
T2
OU
B1
SU
B2
SU
11
Installation Section 2-1
Covers When wiring, open the E53-COV12 Terminal Cover attached to the E5ZN-
SCT24S-500 Terminal Unit or the E53-COV13 Terminal Cover attached to the
E5ZN-SCT18S-500 Terminal Unit. When wiring has been completed, close
the cover until it clicks shut.
Both E5ZN-SCT24S-500 Terminal Units and E5ZN-SCT18S-500 Terminal
Units have Terminal Covers.
Terminals Terminals
Covered Exposed
12
Using the I/O Section Section 2-2
21 15 9 3
B(+)
Setting Display Unit
communications
RS-485
A(ー)
22 16 10 4
B(+)
23 17 11 5
Host communications
RS-485
24 18 12 6
A(ー)
E5ZN-SCT24S-500
5.8 mm max.
5.8 mm max.
13
Using the I/O Section Section 2-2
2-2-3 Wiring
The left sides of the terminal numbers in the following diagram are on the out-
side of the Unit and the right sides are on the inside of the Unit.
Power Supply • Connect to terminals 19 and 20, as shown in the following diagram.
+
19
24-DC input
power supply
20
ー
• When reinforced insulation is required, connect the I/O to a device without
an exposed charged section or to a device with basic insulation suitable
for the maximum usage voltage of the I/O section.
• UL/CSA/CE Safety Standards
Use a SELV power supply with an overcurrent protection function.
A SELV power supply refers to a power supply with redundant I/O or with
increased insulation and with an output voltage of 30 Vr.m.s and a 42.4-V
peak or maximum 60 VDC.
Recommended power supply: S8PS-05024 CD (OMRON)
10 4 10 4 10 4
- 11 - 5 11 5 - 11 - 5
V V
+ 12 + 6 12 6 + 12 + 6
ch1 ch2 ch1 ch2 ch1 ch2
Thermocouple/infrared Pt Analog input
TC/非接触温度センサ
temperature sensor Pt アナログ入力
Note Connect the terminals according to the following instructions to prevent error indicators
being lit for channels not being used.
• For thermocouple, non-contact temperature sensor, or analog input:
Form a short-circuit between terminals 5 and 6 when channel 2 is not used, or between
terminals11 and 12 when channel 1 is not used.
• For Pt:
Connect a resistance of 100 to 125 9 between terminals 4 and 5 when channel 2 is not
used, or between terminals 10 and 11 when channel 1 is not used.
Form a short-circuit between terminals 5 and 6 when channel 2 is not used and between ter-
minals 11 and 12 when channel 1 is not used.
14
Using the I/O Section Section 2-2
Control Output 1/2 • Terminals 7 and 8 are for control output 1 (OUT1) and terminals 1 and 2
are for control output 2 (OUT2).
+V +V
+ +
7 1 7 1
OUT1 OUT2 OUT1 OUT2
ー 8 GND ー 2 GND 8 2
Control
制御出力1 output 1 Control
制御出力2 output 2 Control output 1 Control output 2
制御出力1 制御出力2
Pulse voltage output type Transistor output type
パルス電圧出力タイプ
E5ZN-2Q@H03@-FLK
トランジスタ出力タイプ
E5ZN-2T@H03@-FLK
E5ZN-2Q□H03□-FLK E5ZN-2T□H03□-FLK
• The pulse voltage output (control output) is not electrically insulated from
the internal circuits.
When using grounded thermocouples, do not connect any of the control
output terminals to the ground. If the terminals are connected to ground,
unwanted current paths may result in incorrect temperature measure-
ments.
Auxiliary Outputs 1/2 • Terminals 13 and 15 are for auxiliary output 1 (SUB1) and terminals 14
and 15 are for auxiliary output 2 (SUB2.)
13 13
SUB1 14 SUB1 14
SUB2 SUB2
15 15
COM COM
PNP (sourcing) type NPN (sinking) type
PNP(ソース)タイプ
E5ZN-2@PH03@-FLK NPN(シンク)タイプ
E5ZN-2@NH03@-FLK
E5ZN-2□PH03□-FLK E5ZN-2□NH03□-FLK
• The transistor output specifications are given below.
Maximum applicable voltage: 30 VDC, maximum load current: 50 mA.
Maximum residual voltage: 1.5 V, maximum leakage current: 0.4 mA.
CT Input • When the heater burnout alarm is used, connect a current transformer
(CT) across terminals 16 and 17 for channel 1 and terminals 16 and 18 for
channel 2 (no polarity).
16
CT1
CT2 ch1 17
ch2
18
15
Using the I/O Section Section 2-2
+
3
9
-
Contact input Non-contact input
有接点入力 無接点入力
Communications • When communicating with a host, connect across terminals 23 and 24.
B(+) 23
A(ー) 24
AWG 28 or larger
0.081 mm2 or larger
conductor cross-section
16
Using the I/O Section Section 2-2
RS-232C RS-232C/RS-485
Converter
+ -
B(+) 21
A(ー) 22
17
Installation Precautions Section 2-3
18
Installation Precautions Section 2-3
19
Installation Precautions Section 2-3
20
SECTION 3
Temperature Control Settings
This section describes the basic functions of the E5ZN.
21
Setting the Input Type Section 3-1
Type Input type Name Set Value Input Temperature Setup Range
Thermocouple Thermocouple K 0 -200 to 1,300 °C or -300 to 2,300 °F
input 1 -20.0 to 500.0 °C or 0.0 to 900.0 °F
J 2 -100 to 850 °C or -100 to 1500 °F
3 -20 to 400.0 °C or 0.0 to 750.0 °F
T 4 -200 to 400 °C or -300 to 700 °F
17 -199.9 to 400.0 °C or -199.9 to 700.0 °F
E 5 0 to 600 °C or 0 to 1,100 °F
L 6 -100 to 850 °C or -100 to 1,500 °F
U 7 -200 to 400 °C or -300 to 700 °F
18 -199.9 to 400.0 °C or -199.9 to 700.0 °F
N 8 -200 to 1,300 °C or -300 to 2,300 °F
R 9 0 to 1,700 °C or 0 to 3,000 °F
S 10 0 to 1,700 °C or 0 to 3,000 °F
B 11 100 to 1,800 °C or 300 to 3,200 °F
Infrared tempera- K10 to 70°C 12 0 to 90 °C or 0 to 190 °F
ture sensor K60 to 120°C 13 0 to 120 °C or 0 to 240 °F
ES1A
K115 to 165°C 14 0 to 165 °C or 0 to 320 °F
K160 to 260°C 15 0 to 260 °C or 0 to 500 °F
Analog input 0 to 50 mV 16 One of the following ranges depending on the
results of scaling:
-1,999 to 9,999 or -199.9 to 999.9
Default is 0.
22
Selecting Centigrade/Farenheit Section 3-2
Default is 0.
23
Selecting PID Control or ON/OFF Control Section 3-3
2-PID Control For PID control, the “proportional band (P),” “integral time (I),” and “derivative
time (D)” parameters must be set.
These PID constants can be set by autotuning or manual setup.
ON/OFF Control In ON/OFF control, the control output is turned ON when the process value is
lower than the current set point, and the control output is turned OFF when
the process value is higher than the current set point (for reverse operation).
24
Setting Output Specifications Section 3-4
0% 0%
Low temperature Set value High temperature Low temperature Set value High temperature
• For example, when the process value (temperature) is lower than the set
point (temperature) in a heating control system, the manipulated variable
(MV) increases by the difference between the process value and the set
value.
Reverse operation is thus used in a heating control system and direct
operation is used in a cooling control system.
• Use host communications or the E5ZN-SDL Setting Display Unit to set
“Direct/reverse operation” to “0: Reverse” or “1: Direct.” Default is for
reverse operation (heating).
• Set the direct/reverse operation for channels 1 and 2 separately.
25
Setting Output Specifications Section 3-4
• When “Heating control output for ch 1” has been set for an output, ch 1
performs heating/cooling control. When “Cooling control output for ch 2”
has been allocated to the output, ch 2 performs heating/cooling control.
Allocating Alarm 2 Use host communications or the E5ZN-SDL Setting Display Unit to set 3 as
Output for ch 1 to the auxiliary output 2 allocation.
Auxiliary Output (SUB2)
26
Setting the SP Section 3-5
27
Executing ON/OFF Control Section 3-6
ON
OFF PV
▲
Set point
3-position Control In heating and cooling control, a dead band (an area where both control out-
puts are 0) can be set between the heating and cooling sides, enabling 3-
position control.
Dead band
ON
OFF PV
▲
Set point
28
Executing ON/OFF Control Section 3-6
3-6-2 Setup
To execute ON/OFF control, set the set point, the PID/OnOff parameter, and
the hysteresis.
Setting ch1 to ON/OFF Use host communications or the E5ZN-SDL Setting Display Unit to make the
Control with an SP of following settings.
200°C and Hysteresis of • Set the PID/OnOff parameter for ch1 to “0: ON/OFF”
2°C • Set the set point for ch1 to 200.
• Set the hysteresis for ch1 to 2.0.
29
Determining PID Constants: Autotuning and Manual Setup Section 3-7
30
Determining PID Constants: Autotuning and Manual Setup Section 3-7
When P (Proportional
Band) Is Changed When P is The curve rises gradually, and
increased a long adjustment time is
Set Value required, but there is no over-
shooting.
When D (Derivative
Time) Is Adjusted When D is Overshooting, undershooting,
Set Value
31
Alarm Outputs Section 3-8
Alarms 1 and 2
Set value Alarm type Alarm output operation
When alarm value When alarm value
X is positive X is negative
0 Alarm function OFF Output OFF
1 (See Upper and lower limit L H See note 2.
note 1.) ON
OFF SP
2 Upper limit x X
ON ON
OFF SP OFF SP
3 Lower limit X X
ON ON
OFF SP OFF SP
See note 5
6 (See Upper limit alarm with x X
note 6.) standby sequence ON ON
OFF SP OFF SP
Note 1. With set values 1, 4, and 5, the upper and lower limit values can be set indepen-
dently for each alarm point and are expressed as “L” and “H.”
32
Alarm Outputs Section 3-8
2. Operation for set value 1 (upper and lower limit alarms) would be as follows:
Case 1 Case 2 Case 3
H < 0, L < 0
・
L H ・
SP
・ L
SP H H SP L
H < 0, L > 0 H > 0, L < 0
|H| < |L| |H| > |L| H < 0, L > 0
・ |H| > |L|
H L SP
H > 0, L < 0
・
SP H L |H| < |L|
3. Operation for set value 4 (upper and lower limit ranges) would be as follows:
Case 1 Case 2 Case 3
H < 0, L < 0
・ ・
SP L ・
L H SP H H SP L
H < 0, L > 0 H > 0, L < 0
H < 0, L > 0
・
H L SP
|H| > |L|
H > 0, L < 0
・ |H| < |L|
SP H L
4. Set value 5 (upper and lower limit alarms with standby sequence):
For upper and lower limit alarm cases in the above diagram, hysteresis is always
OFF for cases 1 and 2 if the upper and lower limits overlap. Hysteresis is always
OFF for case 3.
5. Set value 5 (upper and lower limit alarms with standby sequence):
Hysteresis is always OFF if the upper and lower limits overlap.
6. Refer to 4-2 Alarm Hysteresis for information on standby sequences.
Alarm 3
Set value Alarm type Alarm output operation
When alarm value When alarm value
X is positive X is negative
0 Alarm function OFF Output OFF
1 upper and lower limit (devia- X X Always ON.
tion) ON
OFF SP
33
Alarm Outputs Section 3-8
Use host communications or the E5ZN-SDL Setting Display Unit to set the
alarm type separately for each alarm for alarms 1 to 3. Defaults are “2: Upper
limit.” Set the alarms separately for each channel.
34
Using Heater Burnout Alarm (HBA) Section 3-9
CT
Heater lead
35
Using Heater Burnout Alarm (HBA) Section 3-9
Note To detect heater burnout for a 3-phase heater, use the K2CU-F@@A-@GS (with gate
input terminal). For details, see the data sheet.
• To set the value of the heater burnout when two or more heaters are con-
nected through the CT, use the current value of the smallest heater con-
nected. If all the heaters have the same current value, use the current
value when one of the heaters burns out.
• Make sure that the following conditions are satisfied:
Heater of current 10.0 A or less:
Normal current -Current at heater burnout ³ 1 A
(When the resultant current is less than 1 A, detection is unstable.)
Heater of current 10.0 A or more:
Normal current -
Current at heater burnout ³ 2.5 A
(When the resultant current is less than 2.5 A, detection is unstable.)
• The setting range is 0.1 to 49.9 A. Heater burnout is not detected if the set
value is 0.0 or 50.0. If the set value is 0.0, the heater burnout alarm is
turned OFF, and if the set value is 50.0, the heater burnout alarm is turned
ON.
• Set the total current value at normal heater operation to 50 A or less.
36
Starting and Stopping Control Section 3-10
Operation after Turning • Set the operation status after the power supply for the E5ZN has been
ON the Power Supply turned ON. Choose one of the following two statuses.
Set value Operation
Stop Control will always stop when the power supply is turned ON.
Continue Returns control to the status for the last time the power supply
was turned OFF.
• The following table gives additional information for each of the operation
settings.
Operation after Additional information
power turned ON
Stop When the power is turned ON, the RUN/STOP setting will
always be set to STOP and the E5ZN will start when the com-
mand is changed to RUN.
Continue 1. If the E5ZN was in manual mode the last time the power was
turned OFF, it will be in manual mode when the power is
turned ON and the manual manipulated variable will be 0%.
2. When the setting for operation after the power is turned ON
is changed from “stop” to “continue,” the “RUN/STOP” oper-
ation command will be set to “STOP.” This setting change will
always be saved to internal non-volatile memory even if the
E5ZN is in RAM backup mode.
3. When the E5ZN is used in RAM write mode, change the
“RUN/STOP” operation command from the host communi-
cations and then be sure to execute the RAM DATA SAVE
operation command. If the power is turned OFF before the
RAM DATA SAVE operation command is executed, the op-
eration status will not be continued.
• Default is stop.
• This parameter setting is used by both channels.
37
Operating Precautions Section 3-11
38
SECTION 4
Settings Used Only when Required
39
Shifting Input Values Section 4-1
After shift
Before shift
Input
0
100% FS
After shift
Before shift
40
Shifting Input Values Section 4-1
_+
(B) Thermometer
(A) E5ZN
One-point Shift
1,2,3... 1. In the configuration shown in Figure 1, bring the set point to near the value
at which the temperature of the control target is to be controlled. Let's as-
sume that the control target temperature (C) and the control target temper-
ature (B) are the same.
2. Check the control target temperature (B) and the Controller readout (A).
Take the following value as the input shift value, and set the same numer-
ical values for both the lower limit temperature input shift value and the up-
per limit temperature input shift value.
Control target temperature (B) - Controller readout (A)
41
Shifting Input Values Section 4-1
3. After you have set the input shift values, check Controller readout (A) and
control target temperature (B). If they are almost the same, the tempera-
ture input shift value is correct.
Controller readout (A)
Upper limit temperature
Temperature readout After shift
after shift (e.g., 120°C) Input shift value (e.g., 10°C)
Temperature readout Before shift
before shift (e.g.,
Lower limit
temperature
input shift (e.g., Temperature readout of
10°C) 0 Near set point control target (B)
(e.g., 120°C)
Two-point Shift Use a 2-point input shift if you want to increase the accuracy of the readout
values across the range of the sensor.
1,2,3... 1. The Controller readout will be shifted at two points, near room temperature
and near the value at which the temperature of the control target is to be
controlled. For this reason, bring the control target temperature to near
room temperature and to near the set point, and check the control target
temperature (B) and Controller readout (A) at both points.
2. Using equations 1 and 2, calculate the upper and lower limit temperature
input shift values from values obtained in step 1.
Figure 3 shows the effect of using a 2-point temperature input shift.
Controller readout (A)
• Use the following equation to calculate the upper limit temperature input
shift value.
Equation 2 YH - Y1
´ {(X2 - Y2) - (X1 - Y1)} + (X1 - Y1)
Y2 - Y1
3. After you have set the calculated values for the lower limit temperature in-
put shift value and the upper limit temperature input shift value, check the
Controller readout (A) and control target temperature (B) at both points.
42
Shifting Input Values Section 4-1
4. Although the input shift was performed at two points, close to room tem-
perature (ambient temperature) and near to the set point, select points
close to each end of the sensor range to improve accuracy across the full
range of sensor measurement.
Example of 2-point In this example, we use the ES1A K 160 to 260°C specification, where the
Temperature Input Shift input temperature setting range is 0 to 260°C.
In equations 1 and 2, the set temperature lower limit YL is 0°C and the set
temperature upper limit YH is 260°C. Check the temperature of the control tar-
get.
We will assume that when the room temperature X1 is 25°C, the readout on
the Controller Y1 is 40°C, and when the temperature near the set point X2 is
110°C, the readout on the Controller Y2 is 105°C.
Lower Limit Temperature Input Shift Value
0 - 40
´ {(110 - 105) - (25 - 40)} + (25 - 40) = -27.3 (°C)
105 - 40
43
Alarm Hysteresis Section 4-2
ON ON
OFF OFF
• Alarm hysteresis is set independently for each alarm in the “alarm hyster-
esis 1” to “alarm hysteresis 3” parameters.
• Default is 0.2 for both ch1 and ch2.
Restart The standby sequence is ended when an alarm is output. It is, however,
restarted (reset) later by the conditions specified in the “standby sequence
restart” parameter.
44
Alarm Hysteresis Section 4-2
• The alarm output will turn OFF (open) when power is interrupts and for
about four seconds after the power is turned ON regardless of the close
for alarm/open for alarm setting.
Summary of Alarm The figure below visually summarizes the above description of alarm opera-
Operations tions when a lower limit alarm with standby sequence and close for alarm are
set.
Alarm type: Lower limit alarm with
standby sequence
Alarm value
Alarm hysteresis
PV
Time
Standby sequence
canceled ON
Alarm output function OFF
ON (closed)
Alarm output OFF (open)
45
Setting Scaling Upper and Lower Limits (Analog Input) Section 4-3
Input (mV)
0
50
In this example, the scaling upper and lower limits are set so that inputs 0 to
50 mV are scaled to 10.0% to 95.0%.
Scaling upper limit: 950
Scaling lower limit: 100
Decimal point position: 1
46
Executing Heating and Cooling Control Section 4-4
Dead Band The dead band is set with the set point as its center. The dead band width is
set in the “dead band” parameter in the adjustment level. Setting a negative
value produces an overlap band.
Dead band: Overlap band:
Dead band width = positive Output Dead band width = negative
Output
0 PV 0 PV
Set point Set point
Cooling Coefficient If the heating and cooling characteristics of the control target differ enough to
prevent satisfactory control characteristics from being obtained using the
same PID constants, control between the heating and cooling sides can be
balanced by adjusting the proportional band (P) at the cooling side control
output using the cooling coefficient. In heating and cooling control, P at the
heating or cooling control output sides is calculated using the following for-
mula: Heating side P = P
Cooling side P = Heating side P ´ Cooling coefficient
The cooling coefficient is applied to heating side P to obtain cooling side out-
put control whose characteristics (i.e., the cooling side P) differ from those on
the heating side control output.
Output Output
Cooling side P
Cooling side
P
Heating side Heating side
P P
PV PV
0 0
Set point Set point
Heating Side P ´ 0.8 Heating Side P ´ 1.5
47
Using the Event Input Section 4-5
The shaded areas indicate the default values for the “No. of multi-SP uses,”
“event input allocation,” and “multi-SP use” parameters.
The three communications parameters given in the left columns of the above
table are given priority in the following order: “No. of multi-SP uses,” “event
input allocation,” and “multi-SP use.”
Using the Event Input The set points listed in the following table can be selected by turning ON and
OFF the event input.
Event input contact Set point
OFF (open) Set point 0
ON (short) Set point 1
Note 1. Switch event inputs during communications with the host computer.
ON/OFF is detected for inputs of 50 ms or more.
2. Set points for ch1 and ch2 are both switched using event input.
48
Using the Event Input Section 4-5
Using Communications The set point can be selected using the communications parameters shown in
the following table.
Multi-SP Set point
0 Set point 0
1 Set point 1
Note The set point can be switched independently for ch 1 and ch2.
Using Key Operations The set point can be selected using the E5ZN-SDL Setting Display Unit.
49
Setting the SP Upper and Lower Limit Range Section 4-6
Setting range
Changed to A B
the new upper
limit value (Setting not
allowed)
Changed upper limit
value Set point
C B
Set point upper and lower limit values
Sensor upper and lower limit values (setting allowed)
50
SP Ramp Function: Limiting SP Change Rate Section 4-7
SP ramp
SP after change
SP before change
Time
Change point
The change rate during SP ramp is specified in the “SP ramp set value”
parameter. The “SP ramp set value” default is 0, i.e., the SP ramp function is
disabled.
The ramp set point can be monitored in the “Set point during SP ramp”
parameter.
Operation at Start When the power is turned ON, operation is performed with the process value
treated as the set point before the change was made.
The direction of the SP ramp changes according to the relationship between
the process value and the set point, as shown in the following diagram.
PV < SP PV > SP
SP SP
SP ramp SP ramp
Set point PV
Same change rate
Set point
PV
Time Time
Power ON Power ON
51
Key Protection Section 4-8
Operation/Adjustment The following table shows the relationship between set values and the range
Protection of protection.
oapt
0u 0
Initial Setting/ This protect level restricts movement to the initial setting level, communica-
Communications tions setting level, and advanced function setting level.
Protection icpt
0u 0
52
Key Protection Section 4-8
Setting Change This protect level protects the setup from being changed by operating the
Protection keys on the front panel.
wtpt
0u off
Default is OFF.
53
Manual Mode Section 4-9
20%
Time
RUN (During To manual Sets manual To automatic
control) mode, manipulated mode, using
using auto/ variable to auto/manual
manual 20%. switching
switching
54
Manual Mode Section 4-9
Relationship with RUN/ • The E5ZN can switch between auto and manual modes during both RUN
STOP (control operating) and STOP (control stopped).
• Even if the manual manipulated variable is set to STOP during output in
manual mode, the operation status will not change and the output of the
manual manipulated variable will continue. (Refer to the following dia-
gram.)
Output (100%)
100%
Changes to
STOP status.
Time
To manual To STOP, To automatic
mode, with RUN/ mode, using
using auto/ STOP auto/manual
manual setting switching
switching
Normal Control
Manual manipulated Heating side control
variable setting output
100.0% to 105.0% 100.0%
0.1% to 99.9% Outputs the value set to
manual manipulated vari-
able.
-5.0% to 0.0% Outputs 0.0%
Heating/Cooling Control
Manual manipulated Heating side control Cooling side control
variable setting output output
100.0% to 105.0% Outputs 100% Outputs 0.0%
0.1% to 99.9% Outputs the value set to
manual manipulated vari-
able.
0.0% Outputs 0.0%
-0.1% to -99.9% Outputs the absolute value
for the value set to manual
manipulated variable.
-100.0% to 105.0% Outputs 100%
55
Reading Temperatures for Multiple E5ZN Units Section 4-10
4-10-1 PV Hold
• The PV hold function temporarily stores the present temperature for that
moment as the PV hold value, when the “PV hold” operation command
sent by host communications is received.
Host
computer
(1) “PV hold” is executed from the host computer.
(3) “PV hold (2) The present temperature for each E5ZN Unit
value” read. from Units No. 0 to 15 is written simultaneously to
PV hold values.
(3) The PV hold values are read in order, starting
with Unit. No. 0.
56
Remote PV Mode Section 4-11
57
Remote PV Mode Section 4-11
58
SECTION 5
Communications
59
Communication Protocols Section 5-1
fram
fram
framsponse
framsponse
m
m
and
and
e
Re
Re
Temperature Controller
Allow a minimum wait time of 5 ms from when the host PC receives the re-
sponse from the Temperature Controller until the host sends the next com-
mand.
60
Data Format Structure Section 5-2
BCC = 30H Å 30H Å 30H Å 30H Å 30H Å 30H Å 35H Å 30H Å 30H Å 03H = 36H
Å: XOR (exclusive OR) operation
61
Data Format Structure Section 5-2
1 2 2 2 1 1 byte
Note The Temperature Controller will not respond to any command frame that does not end
in the ETX and BCC.
STX Code indicating the start of a response frame (02H).
Be sure to place this code in the first byte of the response frame.
Node No. The node number is set to the value that was specified in the corre-
sponding command frame.
The unit number of the Temperature Controller that returns the
response is set in this field.
Sub-address Not used for E5ZN. This field is always set to “00.”
End code This field contains the result of execution of the corresponding com-
mand frame.
FINS-mini Response text
response text
ETX Code indicating the end of text (03H)
BCC Block Check Character
The result of a block check on the BCC calculation range is stored
in this field.
End Code
End Code name Description Error
code detection
priority
“0F” FINS command error The specified FINS command could 8
not executed.
“10” Parity error The sum of the bits (received data (1)) 2
does not match.
“11” Framing error The number of character stop bits for 1
the command frame was 0.
“12” Overrun error A data transfer was attempted when 3
the reception data buffer was already
full.
“13” BCC error The received BCC was different from 5
the calculated BCC
“14” Format error The command text contains charac- 7
ters other than “0” to “9” and “A” to “F.”
No SID and command text.
MRC and SRC in the command text
were not included in the command
text.
“16” Sub-address error No sub-address, SID, and command 6
text.This error is not covered by the
echoback test.
The size of the sub-address was less
than two characters, and no SID and
command text were found.
“18” Frame length error The size of the received frame 4
exceeded the specified number of
bytes.
“00” Normal completion The command was successfully exe- None
cuted.
62
Structure of Command/Response Text Section 5-3
Command Text The command text consists of the MRC (Main Request Code) and the SRC
(Sub Request Code), followed by the required data.
Node Sub- FINS-mini
STX No. address SID command text ETX BCC
02H “00” “0” 03H
2 2 bytes
Response Text The response text consists of the MRC and SRC, followed by the MRES
(Main Response Code), the SRES (Sub Response Code), and the required
data.
Node Sub- End FINS-mini
STX No. address code response text ETXBCC
02H “00” 03H
2 2 2 2 bytes
List of Services
MRC SRC Service name Description
“01” “01” Read from Variable Area This service reads from the variable
area.
“01” “02” Write to Variable Area This service writes to the variable area.
“01” “04” Read from Multiple Vari- This service performs non-consecutive
able Area multiple reads from the variable area.
“01” “13” Write to Multiple Variable This service performs non-consecutive
Area multiple writes to the variable area.
“05” “03” Read Controller Attribute This service reads the model number
and the communications buffer size.
“06” “01” Read Controller Status This service reads the run status of the
Controller.
“08” “01” Echoback Test This service performs the echoback
test.
“30” “05” Operation Commands This service performs RUN/STOP, AT
Execute/Cancel, Move for Setting Area
1, etc.
63
Variable Area Section 5-4
nd Microcomputer
m ma
n co
ti o
era Variable area
Op
Data reading/writing
To specify the position of a variable in the variable area, use the variable type
and address.
Address
0000 0001 0002 0003 012C 012D 012E
Variable type C0
C1
C3
C5
C7
Variable
00
1A
2D
2F
1A
2E
00 0
00 1
00 2
03
07
19
01 1
01 2
06
03
01 6
07
19
2
0
0
0
0
0
0
00
01
00
00
00
00
01
00
01
01
01
01
01
Variable type C0: Read-only data for settings area 0 in double-word format
Variable type C1: Read/write data for settings area 0 in double-word format
Variable type C3: Read/write data for settings area 1 in double-word format
Variable type C5: Read/write data for settings area 0 in double-word format
Variable type C7: Read/write data for settings area 1 in double-word format
64
Read from Variable Area Section 5-5
Item Description
MRC/SRC Specify the FINS-mini command for reading a variable area.
Variable type Set this item to “C0,” “C1,” “C3,” “C5,” or “C7.”
Read start address Specify the read start address.
Bit position Not used for E5ZN. Always set this item to “00.”
No. of elements Set this item to the quantity of variables that are to be read (up
to 6). Not required for multiple reads.
Item Description
MRC/SRC This field returns the FINS-mini command text.
Response code This field contains the execution result of the command.
Readout data This field returns the values of the variables that have been
read out.
Response Codes
Response Code name Description
code
“1001” Command length over The command is too long.
“1002” Command length short The command is too short.
“1101” Area type error The specified variable type is invalid.
“110B” Response length over The number of elements exceeds 6.
“1100” Parameter error The bit position is set to a value other than
“00.”
“2203” Operation error EEPROM error
“0000” Normal completion The command was successfully executed.
65
Write to Variable Area Section 5-6
Item Description
MRC/SRC Specify the FINS-mini command for writing to a variable area.
Area type Set this item to “C1,” “C3,” “C5,” or “C7.”
Write start address Specify the write start address at this field.
Bit position Not used for E5ZN. Always set this item to “00.”
No. of elements Set this item to the quantity of variables that are to be written
(up to 6). Not required for multiple writes.
Data to be written Place the desired data in this field.
Response code
MRC SRC (MRES/SRES)
“01” “02”
2 2 4
Item Description
MRC/SRC This field contains the same value (“01”/“02”) as specified in
the command text.
Response code This field contains the result of execution of the command.
Response Codes
Response Code name Description
code
“1002” Command length short The command is too short.
“1101” Area type error The specified variable type is invalid.
“1003” Data quantity mismatch A mismatch between the number of ele-
error ments and the quantity of variables occurs.
“1100” Parameter error The bit position is set to a value other than
“00.”
The value of data to be written is outside the
valid range.
“3003” Read only error An attempt is made to write data to an
address of variable type C0.
“2203” Operation error Communications writing is disabled.
An attempt is made to write data from setting
area 0 to setting area 1.
An attempt is made to write setting data at a
level other than protect level.
Executing AT.
An error occurs in EEPROM.
“0000” Normal completion The command was successfully executed.
66
Operation Commands Section 5-7
Item Description
MRC/SRC Specify the FINS-mini operation command (operation com-
mand service).
Command code Place a command code in this field.
Related information Place information related to the operation command in this
field.
67
Operation Commands Section 5-7
Item Description
MRC/SRC This field contains the same value (“30”/“05”) as specified in
the command text.
Response code This field contains the execution result of the command.
Response Codes
Response Code name Description
code
“1001” Command length over The command is too long.
“1002” Command length short The command is too short.
“1100” Parameter error The command code or related information is
invalid.
“2203” Operation error Communications writing is disabled.
The specified operation cannot be executed.
For details, refer to 5-9 Commands and
Responses.
An error occurs in EEPROM.
“0000” Normal completion The command was successfully executed.
68
Setting Areas Section 5-8
Power ON
Software reset command
69
Commands and Responses Section 5-9
This command reads the current process value, status, or other monitor val-
ues. If the number of elements is set between “2” and “6”, consecutive
address monitor values can be read.
If the Temperature Controller is in setting area 1 when the command is
received, it returns a response with the “unknown” data for all data except
“status,” which shows the operation status.
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-5 Read from Variable Area.
70
Commands and Responses Section 5-9
This command reads setting data. If the number of elements is set between
“2” and “6”, consecutive address setting data can be read.
Refer to 5-10 Variable Area Map for information on specifying variable types
and addresses.
This command can be used in either setting area 0 or 1.
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-5 Read from Variable Area.
71
Commands and Responses Section 5-9
Multiple monitor values or setting data values can be read with the execution
of one command. Up to 5 values can be read, even if the addresses are not
consecutive.
Refer to 5-10 Variable Area Map for information on specifying variable types
and addresses.
This command can be used in either setting area 0 or 1.
No data will be read if an area type error or parameter error occurs in any of
the data.
Response Variable
MRC SRC Response code type Data
“01” “04” “0000” Type Monitor value/setting data
Variable
type Data
Type Monitor value/setting data
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-5 Read from Variable Area.
72
Commands and Responses Section 5-9
This command writes protect level setting data. For details on protect levels,
refer to 6-3 Setup Level Configuration and Front Panel Keys.
This command can be used in setting area 0 only. If the Temperature Control-
ler is in setting area 1 when the command is received, it returns an error.
Before executing the command, use operation commands to enable writing
and to enter the protect level.
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-6 Write to Variable Area.
73
Commands and Responses Section 5-9
This command writes setting data. If the number of elements is set between
“2” and “6”, consecutive address setting data can be written.
For details on addressing, refer to 5-10 Variable Area Map.
This command can be used in setting area 1 only. If the Temperature Control-
ler is in setting area 0 when the command is received, it returns an error.
Before executing the command, use operation commands to enable commu-
nications writing.
To save the operation/adjustment level setting data to internal non-volatile
memory, use the “write mode” operation command to set the write mode to
“backup.” If it is not set to backup mode, the setting data will not be stored
when the power is turned OFF. Refer to 6-3 Setup Level Configuration and
Front Panel Keys for details on the operation/adjustment level.
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-6 Write to Variable Area.
74
Commands and Responses Section 5-9
Multiple setting data can be written with the execution of one command. Up to
3 values can be written, even if the addresses are not consecutive.
Refer to 5-10 Variable Area Map for information on specifying variable types
and addresses.
Setting area 1 setting data can be written in setting area 1 only. An error will
be returned if this command is executed for setting area 0.
Before executing the command, use an operation command to enable com-
munications writing.
To save the operation/adjustment level setting data to internal non-volatile
memory, use the “write mode” operation command to set the write mode to
“backup.” If it is not set to backup mode, the setting data will not be stored
when the power is turned OFF. Refer to 6-3 Setup Level Configuration and
Front Panel Keys for details on the operation/adjustment level.
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-6 Write to Variable Area.
75
Commands and Responses Section 5-9
Response code: The code shown above repres5nts normal completion. For
details on the response code, refer to 5-7 Operation Commands.
Related Contents
information ch Control
“00” 1 RUN
“01” STOP
”10” 2 RUN
“11” STOP
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-7 Operation Commands.
76
Commands and Responses Section 5-9
5-9-9 Multi-SP
Related Contents
information ch Selected SP
“00” 1 SP 0
“01” SP 1
”10” 2 SP 0
“11” SP 1
This command switches between set points that have been set in advance for
SP 0 and SP1.
“No. of multi-SP uses” must be set to 0 and “Use multi-SP” must be set to ON.
This command can be used for either setting area 0 or 1.
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-7 Operation Commands.
5-9-10 AT Execute/Stop
Related Contents
information ch Instruction details
“00” 1 Stop
“01” Execute
”10” 2 Stop
“11” Execute
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-7 Operation Commands.
77
Commands and Responses Section 5-9
When switching from RAM write mode to backup mode, the operation/adjust-
ment level setting data is written to internal non-volatile memory. Refer to 6-3
Setup Level Configuration and Front Panel Keys for information on operation/
adjustment level.
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-7 Operation Commands.
78
Commands and Responses Section 5-9
”00” or “10”
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-7 Operation Commands.
”00” or “10”
This command triggers a software reset, which returns the Temperature Con-
troller to its initial state when it was turned ON.
This command can be used in either setting area 0 or 1.
Before executing the command, use an operation command to enable com-
munications writing.
Response The Temperature Controller does not return a response to this command.
79
Commands and Responses Section 5-9
”00” or “10”
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-7 Operation Commands.
”00” or “10”
This command moves the Temperature Controller to the protect level. Refer to
6-3 Setup Level Configuration and Front Panel Keys for information on protect
level.
This command can be used in setting area 0 only. If the Temperature Control-
ler is in setting area 1 when the command is received, it returns an error.
Before executing the command, use an operation command to enable com-
munications writing.
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-7 Operation Commands.
80
Commands and Responses Section 5-9
5-9-16 Auto/Manual
Related Contents
information ch Operation mode
“00” 1 Auto
“01” Manual
”10” 2 Auto
“11” Manual
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-7 Operation Commands.
5-9-17 PV Hold
“00” or “10”
This command saves the present value when the command was executed in
the variable area.
This command can be used for setting area 0. If it is used in setting area 1, an
operation error will be returned.
Before executing the command, use an operation command to enable com-
munications writing.
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-7 Operation Commands.
81
Commands and Responses Section 5-9
”00” or “10”
Response code: The code shown above represents normal completion. For
details on the response code, refer to 5-7 Operation Commands.
This command reads the model name and communication buffer size of the
Temperature Controller.
The command can be used regardless of what state the Temperature Control-
ler is in.
82
Commands and Responses Section 5-9
Related Information
7 6 5 4 3 2 1 0 Bit position
0 0 0 0 0
Value of bit
Status
0 1
Current exceeded Not Detected
detected
Current hold Not Detected
detected
Input error Not Detected
detected
83
Commands and Responses Section 5-9
Response Code
Response Error name Description
code
“1001” Command length over The command is too long.
“2203” Operation error An error occurs in EEPROM.
“0000” Normal completion The command is successfully executed.
84
Variable Area Map Section 5-10
85
Variable Area Map Section 5-10
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit position
0 0 0 0 0 0
Value of bit
Status
0 1
Current exceeded Not detected Detected
Current hold Refresh Hold
Indicate range Not detected Detected
exceeded.
Input error Not detected Detected
Heating output OFF ON
Cooling output OFF ON
HB output OFF ON
Alarm output 1 OFF ON
Alarm output 2 OFF ON
Alarm output 3 OFF ON
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 Bit position
0 0 0 0 0 0 0 0
Value of bit
Status
0 1
Event input OFF ON
Write mode Backup RAM write
EEPROM (See RAM = EEPROM RAM ¹ EEPROM
Setting area Setting area 0 Setting area 1
AT execute/cancel AT canceled AT executing
RUN/STOP RUN STOP
Data writing Disable Enable
Auto/manual Automatic Manual
86
Variable Area Map Section 5-10
87
Variable Area Map Section 5-10
88
Variable Area Map Section 5-10
89
Variable Area Map Section 5-10
90
Variable Area Map Section 5-10
91
Variable Area Map Section 5-10
92
Variable Area Map Section 5-10
93
Variable Area Map Section 5-10
94
Variable Area Map Section 5-10
95
Variable Area Map Section 5-10
96
SECTION 6
Using the E5ZN-SDL
6-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
6-1-1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
6-1-2 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
6-1-3 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
6-2 Names of Parts on the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6-2-1 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6-2-2 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6-2-3 Using the Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6-2-4 Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
6-3 Setup Level Configuration and Front Panel Keys . . . . . . . . . . . . . . . . . . . . . . 102
6-4 Initial Setup Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
6-5 Using Copy Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
6-5-1 Parameter Copy Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
6-6 List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
97
Introduction Section 6-1
6-1 Introduction
6-1-1 Outline
The E5ZN-SDL Setting Display Unit is used to set and display parameters for
E5ZN Temperature Controllers.
Using the E5ZN-SDL simplifies the initial settings and maintenance of the
E5ZN.
6-1-2 Preparation
The E5ZN-SDL uses serial communications to display the settings for the
E5ZN Temperature Controller.
Connect the E5ZN-SDL to the E5ZN-SCT24S-500. There is no connection
terminal on the E5ZN-SCT18S-500.
Input power
supply
24 VDC
19
20
+ -
8 7 6 5
B (+)
4 21
RS-485
communications
with the E5ZN
9 3 A (-)
22
10 11 1 2
P2CF-11 or P3GA-11 E5ZN-SCT24S-500
Note 1. Connections between terminals 4 and 9, 7 and 11, and 8 and 10 are made inside
the E5ZN-SDL. Refer to the following connection diagram.
2. Do not connect anything to terminals 1, 2, 5, or 6.
E5ZN-SCT24S-500 Do not
use.
6 7
-
(+) 5 Input
power
24V DC
21 (RS-485)
B
4 8 +
22 A
(-)
3 9
2 10 +
Do not
use. 1 11 -
98
Introduction Section 6-1
Channel 1
Channel 2
Channel 1
Channel 2
Channel 1
Channel 2
100 to 125 9
terminator Side
(1/2 W) Communi- Communi- Communi- connector
cations cations cations
E5ZN-SDL
RS-485
E5ZN-SCT24S-500 E5ZN-SCT18S-500 E5ZN-SCT18S-500
99
Names of Parts on the Front Panel Section 6-2
SUB1
SUB2
SUB3 PV
Operation SUB4
indicators No.1 display
OUT1
OUT2 SV
STOP
CMW No. 2
UNIT/CH display UNIT/CH
Up key
Level key
UNIT Down key
COPY CH
E5ZN-SDL
6-2-2 Display
No.1 Display Displays the type of process value or parameter for the E5ZN Temperature
Controller.
No. 2 Display Displays the process value, read value for the parameter, and the input value
when settings are changed for the E5ZN Temperature Controller.
Temperature Unit The temperature unit is displayed when the display unit parameter for the
E5ZN Temperature Controller is set to a temperature. Indication is determined
by the current set value of the “temperature unit” parameter. When this
parameter is set to °C, “c” is displayed, and when set to °F, “f” is displayed.
Operation Indicators
1,2,3... 1. SUB1 (auxiliary output 1)
Lit when the auxiliary output 1 function is ON.
SUB2 (auxiliary output 2)
Lit when the auxiliary output 2 function is ON.
SUB3 (auxiliary output 3)
Not used with the E5ZN Temperature Controller. Always not lit.
SUB4 (auxiliary output 4)
Not used with the E5ZN Temperature Controller. Always not lit.
2. OUT1 (control output 1)
Lit when the control output 1 function is ON.
OUT2 (control output 2)
Lit when the control output 2 function is ON.
3. STOP (stop)
Lit when operation for the selected channel is stopped. Lit when the “RUN/
STOP” parameter is set to STOP. Not lit at all other times.
4. CMW (Communications writing control)
Lit when communications writing is enabled and not lit when writing is dis-
abled.
100
Names of Parts on the Front Panel Section 6-2
5. UNIT/CH display
Displays the E5ZN Temperature Indicator unit number and channel num-
ber that will be set and displayed on the E5ZN-SDL.
When facing the front panel, the unit number (0 to F) is displayed on the
left and the channel number (1 to 2, U) is displayed on the right.
When the channel number is “U,” the setting and display is used by both
channels.
Mode Key Press this key to select parameters within each level.
Up Key Each press of this key increments values displayed on the No. 2 display. Hold-
ing down this key continuously increments values.
Alternatively, the display moves to the next setting item.
Down Key Each press of this key decrements values displayed on the No. 2 display.
Holding down this key continuously decrements values.
Alternatively, the display moves back one setting item.
Level Key + Mode Key This key combination sets the E5ZN to the “protect level.” For details on the
protect level, refer to 6-3 Setup Level Configuration and Front Panel Keys.
UNIT Key Each press of this key increments the unit number.
Select the E5ZN Temperature Controller unit number to set for the E5ZN-SDL.
COPY Key Press this key to read all E5ZN Temperature Controller set values to the
E5ZN-SDL or to write all set values to the E5ZN from the E5ZN-SDL.
Display The process value and set values for the E5ZN Temperature Controller as
well as other data and control outputs, auxiliary outputs, and other status
information can be displayed.
Settings The parameters and control operations for the E5ZN Temperature Controller
can be changed.
Copy All settings for the E5ZN Temperature Controller can be read and saved to the
E5ZN-SDL. Also, all the settings for the E5ZN Temperature Controller that
were saved in the E5ZN-SDL can be written to the E5ZN Temperature Con-
troller.
101
Setup Level Configuration and Front Panel Keys Section 6-3
Power ON
Normal mode
Copy
mode
Operation level Adjustment level
Level Key
Less than
1 second Level + Level +
Mode Keys Mode Keys
1 second 3 seconds
Level Key Level Key min.
1 second
Level Key
3 seconds
25 The PV display flashes
min. min. 100 after one second.
Control stops.
Copy Key
Less
than
1 second Initial Communica-
setting level Level Key tions setting level
Less than Protect level
1 second
Level Key Password input
1 second min. set value “-169”
Control in progress
Copy Key Advanced function
1 second setting level Control stopped
min.
102
Setup Level Configuration and Front Panel Keys Section 6-3
Protect Level To move the mode to this level, simultaneously press the Level and Mode
Keys for at least three seconds in the operation level or adjustment level. This
level is for preventing unwanted or accidental modification of parameters. Pro-
tected levels will not be displayed, and so the parameters in that level cannot
be modified.
Operation Level • This level is initially displayed when you turn ON the power to the E5ZN.
You can move to the protect level, initial setting level, and adjustment
level from this level.
• During operation, the process value, set point, and manipulated variable
can be monitored, and the set point, alarm value and upper and lower
limit alarms can be monitored and modified.
Adjustment Level • To move the mode to this level, press the Level Key for less than one sec-
ond.
• This level is for entering set values and offset values for control. This level
contains parameters for setting the autotuning, communications writing
enable/disable, hysteresis, multi-SP, input shift values, heater burnout
alarm (HBA) settings, PID constants, etc. You can move to the top param-
eter of the initial setting level and operation level from here.
Initial Setting Level To move the mode to this level, press the Level Key for at least three seconds
in the operation level or adjustment level. The first display flashes after one
second. This level is for specifying the input type, selecting the control
method, control period, setting direct/reverse action and alarm type. You can
move to the advanced function setting level or communications setting level
from this level. To return to the operation level, press the Level Key for at least
one second. To move to the communications setup level, press the Level Key
for less than one second.
The display will be blank “----” when you move from the initial setting level to
the operation level.
Advanced Function • To enter this level, you must enter the password “-169” in the initial setting
Setting Level level.
• You can move to the initial setting level only from this level.
• This level is for setting the MV limits, event input assignment, standby
sequence, alarm hysteresis, and other parameters.
Communications To move to this level, press the Level Key for less than one second in the initial
Setting Level setting level. When the communications settings are to used, set the commu-
nications conditions in this level. Communicating with a personal computer
(host computer) allows set points to be read and written, and manipulated
variables to be monitored.
103
Initial Setup Examples Section 6-4
104
Initial Setup Examples Section 6-4
Typical Example 1
Setup procedure
Input type: 0 (K thermocouple -200 to 1,300°C)
Power ON Power ON
Control method:ON/OFF control
Alarm type: 2 (upper limit)
Alarm value 1: 20°C Operation level
Set point: 100°C
E5ZN Unit No.:3 °c 25 Process
Channel No.: 1 value/set
01 0 point
Press Up and °c
Down Keys to al-1
20 Alarm 20
set alarm 31 value 1
value to 20°C.
Mode Key
Use the Up and r-5 During run run
Down Keys to
select “RUN.” 31 run During stop stop
Mode Key
Start operation
Start operation
105
Initial Setup Examples Section 6-4
Typical Example 2
Input type: 4 (T thermocouple -200 to 400°C) E5ZN unit No.:1
Control method:PID control Channel: 2
Calculate PID constants by autotuning.
Alarm type: 2 (upper limit)
Alarm value 1:30°C
Set point: 150°C
Setup procedure Power ON
°c 25 Process value/
0 set point
01
Press Up and
Down Keys to °c al-1 Alarm value 1 30
set alarm 12 30
value to 30°C.
Use the Up
PV/SP
and Down r-5 During run run
After AT execution
Keys to select 12 run During stop stop
°c 25 “RUN.”
100
During AT execution Press Level Key for
Adjustment level °c 25 less than 1 second.
Adjustment level
100 Select “ON:
AT execution Execute at To execute AT on execute AT” to
While AT is being autotuning.
executed, SP will flash 12 off execute AT and
To cancel AT off
(when PID After AT execution “OFF: stop AT” to
control is at Press Level Key for stop AT.
selected) off less than 1 second.
During AT execution
Start operation Start control after AT
at completed.
on
106
Using Copy Mode Section 6-5
Upload (Temperature
Controller to Setting
Display Unit) copy
0 up
UNIT
COPY CH
1,2,3... 1. Press the COPY Key for at least one second to move to the copy mode.
2. Use the Up and Down Keys to select “UP” on the No. 2 display. Press the
UNIT Key to select the unit number for the upload.
Any unit number from 0 to F and “-” (All units) can be selected.
3. Press the Level Key for at least one second to start the upload.
Note 1. “Up” will flash on the No. 2 display during the upload.
2. The mode will return automatically to the operation level when the upload has been
completed.
Download (Setting
Display Unit to
Temperature Controller) copy
0 down
UNIT
COPY CH
1,2,3... 1. Press the COPY Key for at least one second to move to the copy mode.
2. Use the Up and Down Keys to select “DOWN.”
The possible selections are “UP” and “DOWN.”
3. Press the UNIT Key to select the unit number for the download.
Any unit number from 0 to F can be selected.
However, the unit number for any units without uploaded data will not be
displayed.
Also, the selection operation will not be possible if the uploaded informa-
tion was uploaded from all units. The UNIT display will be “-”.
4. Press the Level Key for at least one second to start the download.
Note 1. “Down” will flash on the No. 2 display during the download.
2. The mode will return automatically to the operation level when the download has
been completed.
3. To download to all Temperature Controllers, use the same configuration as when
the data was uploaded. Downloading is not possible in the following circumstances.
“Down” will not be displayed when download is not possible.
• When a E5ZN has been added or deleted since the upload.
• When the same number of units are connected as when the upload was exe-
cuted, but when the unit numbers are different.
• When the platinum-resistance thermometer/thermocouple type configuration
is different.
107
List of Parameters Section 6-6
len
0u 7
Mode
Key
Level Key for sbit
less than 1 s 0u 2
Mode
Key
prty
0u eUen
Mode
Key
sdwt
0u 20
108
List of Parameters Section 6-6
Protect level
Copy mode
oapt
0u 0
Mode
Automatic return Key
or COPY Key for Level + Mode Level + Mode
1 s or less COPY Key Keys 1 s min. Keys 3 s min. icpt
1 s min. 0u 0
Mode
Key
wtpt
Power ON 0u off
ct ct Mode Key
Mode Key
02 0.0 CH 01 0.0 °c hys °c hys
Mode Key °c sp-0 °c sp-0
0 02 1.0 CH 01 1.0
r-s r-s 02 CH 01 0
Mode Key
02 stop CH 01 stop Mode Key
02 0 CH 01 0 °c p °c p
Mode Key 02 8.0 CH 01 8.0
°c al2l °c al2l Mode Key
02 0 CH 01 0
Mode Key
i i
°c °c 02 233 CH 01 233
al-3 al-3
02 0 CH 01 0 Mode Key
Mode Key d d
°c o °c o 02 40 CH 01 40
02 0.0 CH 01 0.0 Mode Key
Mode Key
°c c-o °c c-o
02 0.0 CH 01 0.0
109
List of Parameters Section 6-6
110
SECTION 7
Parameters
7-1 Conventions Used in this Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
7-2 Protect Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
7-2-1 Operation/Adjustment Protection (oapt), Initial Setting/
Communications Protection (icpt), Setting Change Protection (wtpt) 114
7-3 Operation Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
7-3-1 PV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
7-3-2 PV/SP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
7-3-3 Multi-SP (Set Point 0 to 1) (m-sp) . . . . . . . . . . . . . . . . . . . . . . . . . . 116
7-3-4 Set Point During SP Ramp (sp-m) . . . . . . . . . . . . . . . . . . . . . . . . . . 116
7-3-5 Heater Current Value Monitor (ct) . . . . . . . . . . . . . . . . . . . . . . . . . 116
7-3-6 RUN/STOP (r-s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
7-3-7 Alarm Value 1 (al-1), Alarm Value 2 (al-2), Alarm Value 3 (al-3) 117
7-3-8 Alarm Upper Limit Value 1 (al 1h), Alarm Lower Limit
Value 1 (al 1l) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
7-3-9 Alarm Upper Limit Value 2 (al2h), Alarm Lower Limit Alarm
Value 2 (al2l) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
7-3-10 MV monitor for heating (o) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
7-3-11 MV monitor for cooling (c-o) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
7-4 Adjustment Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
7-4-1 AT Execute/Cancel (at) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
7-4-2 Communications Writing (cmwt) . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
7-4-3 Heater Current Value Monitor (ct) . . . . . . . . . . . . . . . . . . . . . . . . . 121
7-4-4 Heater Burnout Detection (hb) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
7-4-5 Set Point 0 (sp-0), Set Point 1 (sp-1) . . . . . . . . . . . . . . . . . . . . . . . 123
7-4-6 Temperature Input Shift (ins) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
7-4-7 Upper limit Temperature Input Shift Value (insh), Lower limit
Temperature Input Shift Value (insl) . . . . . . . . . . . . . . . . . . . . . . . 124
7-4-8 Proportional Band (p), Integral Time (i), Derivative Time (d) . . . . 124
7-4-9 Cooling Coefficient (c-sc). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
7-4-10 Dead Band (c-db) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
7-4-11 Manual Reset Value (of-r) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
7-4-12 heating hysteresis (hys), Cooling hysteresis (chys) . . . . . . . . . . . . 127
7-5 Initial Setting Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
7-5-1 Input Type (in-t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
7-5-2 Scaling Upper Limit (in-h), Scaling Lower Limit (in-l),
Decimal Point (dp) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
7-5-3 °C/°F Selection (d-u) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
7-5-4 Set Point Upper Limit (sl-h), Set Point Lower Limit (sl-l) . . . . . 130
7-5-5 PID / ON/OFF (cntl). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
7-5-6 Heating Control period (cp), Cooling Control period (c-cp) . . . . . 131
7-5-7 Direct/Reverse Operation (oreU) . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
7-5-8 Alarm 1 Type (alt1), Alarm 2 Type (alt2), Alarm 3 Type (alt3) 132
7-5-9 Control Output 1 Assignment (out1). . . . . . . . . . . . . . . . . . . . . . . . 132
7-5-10 Control Output 2 Assignment (out2). . . . . . . . . . . . . . . . . . . . . . . . 133
7-5-11 Auxiliary Output 1 Assignment (sub1) . . . . . . . . . . . . . . . . . . . . . . 133
7-5-12 Auxiliary Output 2 Assignment (sub2) . . . . . . . . . . . . . . . . . . . . . . 134
7-5-13 Operation After Power ON (cont) . . . . . . . . . . . . . . . . . . . . . . . . . . 134
7-6 Advanced Function Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
7-6-1 Parameter Initialize (init) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
111
7-6-2 Number of Multi-SP Uses (eU-m) . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
7-6-3 Event Input Assignment (eU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
7-6-4 Multi-SP Uses (mspu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
7-6-5 SP Ramp Set Value (sprt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
7-6-6 Standby Sequence Reset Method (rest) . . . . . . . . . . . . . . . . . . . . . 137
7-6-7 Alarm 1 Open for alarm (al1n), Alarm 2 Open for alarm (al2n),
Alarm 3 Open for alarm (al3n) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
7-6-8 Alarm 1 Hysteresis (alh1), Alarm 2 Hysteresis (alh2),
Alarm 3 Hysteresis (alh3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
7-6-9 HBA Used (hbu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
7-6-10 Heater Burnout Latch (hbl) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
7-6-11 Heater Burnout Hysteresis (hbh). . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
7-6-12 a (alfa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
7-6-13 MV Upper Limit (ol-h), MV Lower Limit (ol-l) . . . . . . . . . . . . . 141
7-6-14 Input Digital Filter (inf). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
7-6-15 Additional PV Display (pUad) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
7-6-16 Additional Temperature Input Shift Value Display (isdp). . . . . . . . 143
7-6-17 Alarm 1 Latch (a1lt), Alarm 2 Latch (a2lt), Alarm 3 Latch (a3lt) 143
7-6-18 Cold Junction Compensation Method (cjc) . . . . . . . . . . . . . . . . . . . 144
7-7 Communications Setting Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
7-7-1 Communications Data Length (len). . . . . . . . . . . . . . . . . . . . . . . . . 145
7-7-2 Communications Stop Bit (sbit) . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
7-7-3 Communications Parity (prty) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
7-7-4 Communications Response Wait Time (sdwt) . . . . . . . . . . . . . . . . . 146
112
Conventions Used in this Chapter Section 7-1
Communications Describes the variable type and address specified in communications com-
mands.
Example of Use Describes procedures for the E5ZN-SDL Setting Display Unit.
113
Protect Level Section 7-2
Communications
Setting Variable type Address
Operation/adjustment protection C1 0000 or 0100
Initial setting/communications protection C1 0001 or 0101
Setting change protection C1 0002 or 0102
114
Operation Level Section 7-3
Function The process value is displayed on the No.1 display, and nothing is displayed
(blank) on the No. 2 display.
Communications
ch Variable type Address
1 C0 0000
2 C0 0100
Monitoring
Monitoring range Unit
Process Input range lower limit -10% FS to input range upper limit EU
Value +10%FS
Scaling lower limit -10% FS to scaling upper limit +10%FS
7-3-2 PV/SP
Function The process value is displayed on the No.1 display, and the set point is dis-
played on the No. 2 display.
Monitoring range Unit
Process Input range lower limit -10%FS to input range upper limit EU
Value +10%FS
Scaling lower limit -10%FS to scaling upper limit +10%FS
Communications
Monitor value/parameter ch Variable type Address
PV 1 C0 0000
2 C0 0100
SP 1 C1 0003
2 C1 0103
115
Operation Level Section 7-3
7-3-3 m-sp)
m-sp
Multi-SP (Set Point 0 to 1) (m-sp
Condition: The “multi-SP uses” parameter must be set to ON.
Function Multi-SP allows you to set up to two set points (SP0 to 1) in the adjustment
level. These can be switched between by operating the keys on the front panel
or by external input signals (event input allocation).
In the parameter, enter set points 0 to 1. Default is 0.
Communications Use the multi-SP operation commands. Refer to page 77 for information.
See Also • If multi-SP cannot be selected using the event input, set the “No. of multi-
SP uses” parameter to 0 and the “multi-SP uses” parameter to ON. This
will enable SP selection.
• SP can be selected using the communications function also.
7-3-4 sp-m)
sp-m
Ramp SP Value Monitor (sp-m
Condition: The “SP ramp set value” parameter must not be set to 0.
Function This parameter monitors the SP while the ramp function is being used.
The ramp function restricts the rate of change in the width of the set point.
The set value is displayed when “SP ramp set value” parameter is set.
When the set point is out of the preset ramp, the set point is matched to the
set point set in the “PV/SP” parameter.
Communications
ch Variable type Address
1 C0 0002
2 C0 0102
Monitoring
Monitoring range Unit
SP: Set point lower limit to set point upper limit EU
7-3-5 ct)
ct
Heater Current Value Monitor (ct
Condition: The “HBA used” parameter must be set to “ON.”
This parameter measures the heater current value from the CT input used for
detecting heater burnout.
Communications
ch Variable type Address
1 C0 0003
2 C0 0103
116
Operation Level Section 7-3
Monitoring
Monitoring range Unit
00000000H to 00000226 H (0.0 to 55.0) A
When the current exceeds 55.0A in the E5ZN-SDL Setting Display Unit,
“ffff” is displayed.
7-3-6 r-s)
r-s
RUN/STOP (r-s
Condition: The RUN/STOP function must not be set for the event input.
Communications Use the “RUN/STOP” operation command. Refer to page 76 for information.
Example of Use When run is selected, control is executed. When stop is selected, control is
stopped. When control is stopped, the STOP indicator will be lit.
• This parameter is not displayed when the RUN/STOP function is set to
the event input.
7-3-7 al-1)
al-1
Alarm Value 1 (al-1
al-2)
al-2
Alarm Value 2 (al-2
al-3)
al-3
Alarm Value 3 (al-3
Condition: The alarm type must not be set to no alarm or upper and lower
limit alarm (alarms 1 and 2 only).
These parameters set the input value “X” in the alarm.
Function • These parameters are used to set the alarm values for alarm outputs 1 to
3.
• During temperature input, the decimal point position is dependent on the
currently selected sensor, and during analog input it is dependent on the
“decimal point” parameter setting.
Communications
Setting ch Variable type Address
Alarm value 1 1 C1 0004
2 C1 0104
Alarm value 2 1 C1 0007
2 C1 0107
Alarm value 3 1 C1 000A
2 C1 010A
117
Operation Level Section 7-3
Settings
Setting range Unit Default
FFFFF831H to 00000270FH (-1999 to 9999) EU 0
The alarm type must be set to other than no alarm or upper and lower limit
alarm (alarms 1 and 2 only).
7-3-8 al 1h)
Alarm Upper Limit Value 1 (al 1h
al 1l)
Alarm Lower Limit Value 1 (al 1l
Condition: Alarm 1 type must be set to upper and lower limits, upper and
lower limit range, or upper and lower limit with standby sequence.
These parameters independently set the upper and lower limit alarm values
when the mode for setting the upper and lower limits is selected for alarm 1
type.
Function • These parameters set the upper and lower limit values of alarm 1.
• During temperature input, the decimal point position is dependent on the
currently selected sensor, and during analog input it is dependent on the
“decimal point” parameter setting.
Communications
Setting ch Variable type Address
Alarm upper limit value 1 1 C1 0005
2 C1 0105
Alarm lower limit alarm 1 C1 0006
value 1 2 C1 0106
Settings
Setting range Unit Default
FFFFF831H to 00000270FH (-1999 to 9999) EU 0
118
Operation Level Section 7-3
7-3-9 al2h)
al2h
Alarm Upper Limit Value 2 (al2h
al2l)
al2l
Alarm Lower Limit Alarm Value 2 (al2l
Condition: Alarm 2 type must be set to upper and lower limits, upper and
lower limit range, or upper and lower limit alarm with standby sequence.
These parameters independently set the upper and lower limit alarm values
when the mode for setting the upper and lower limits is selected for alarm 2
type.
Function • These parameters set the upper and lower limit values of alarm 2.
• The decimal point position is dependent on the currently selected sensor.
For analog input, it is dependent on the “decimal point position” setting.
Communications
Setting ch Variable type Address
Alarm upper limit value 2 1 C1 0008
2 C1 0108
Alarm lower limit value 2 1 C1 0009
2 C1 0109
Settings
Setting range Unit Default
FFFFF831H to 00000270FH (-1999 to 9999) EU 0
o)
7-3-10 MV Monitor for Heating (o
Function During standard control, the MV is monitored, and during heating/cooling con-
trol, the MV on the heating side is monitored.
Communications
ch Variable type Address
1 C0 0004
2 C0 0104
Monitoring
Control Monitoring range Unit
Standard FFFFFFCEH to 0000041AH (-5.0 to 105.0) %
Heating and cooling 00000000H to 0000041AH (0.0 to 105.0) %
119
Operation Level Section 7-3
c-o)
c-o
7-3-11 MV Monitor for Cooling (c-o
The control must be heating and cooling control.
This parameter is for monitoring the MV on the cooling side during operation.
Function During heating and cooling control, the MV on the cooling side is monitored.
Communications
ch Variable type Address
1 C0 0005
2 C0 0105
Monitoring
Control Monitoring range Unit
Heating and cooling 00000000H to 0000041AH (0.0 to 105.0) %
120
Adjustment Level Section 7-4
Function When you execute AT, the optimum PID parameters “proportional band,” “inte-
gral time,” and “derivative time” for the set point during program execution are
automatically set by changing the MV to calculate the characteristics of the
control target.
Communications Use the “AT execute/cancel” operation command. Refer to page 77 for infor-
mation.
Example of Use • Normally, this parameter is set to “off”. When you press the Up Key, the
parameter is turned ON and AT is executed.
AT cannot be executed when control has stopped or during ON/OFF con-
trol.
• When AT execution ends, the parameter setting automatically returns to
“off.”
• The SP flashes if “PV/SP” is monitored during AT.
• Channel settings cannot be changed during AT.
7-4-2 cmwt)
cmwt
Communications Writing (cmwt
Function This parameter enables/disables writing of parameters to the E5ZN from the
host (e.g., personal computer) by communications.
Communications Use the “communications writing” operation command. Refer to page 76 for
information.
Example of Use Set this parameter to “on” to enable writing and to “off” to disable writing.
7-4-3 ct)
ct
Heater Current Value Monitor (ct
Condition: The “HBA used” parameter must be set to “ON”.
This parameter measures the current value of the heater from current trans-
former (CT) input to detect heater burnout.
Function This parameter measures and displays the current value of the heater.
121
Adjustment Level Section 7-4
Communications
ch Variable type Address
1 C0 0003
2 C0 0103
Monitoring
Monitoring range Unit
00000000H to 00000226 H (0.0 to 55.0) A
7-4-4 hb)
hb
Heater Burnout Detection (hb
Condition: The “HBA used” parameter must be set to “ON”.
This parameter sets the current value for the heater burnout alarm output to
become active.
Function • This parameter outputs the heater burnout alarm when the heater current
value falls below this parameter setting.
• When the set value is 0.0, the heater burnout alarm will be OFF. When the
set value is 50.0, the heater burnout alarm will be ON.
Communications
ch Variable type Address
1 C1 000C
2 C1 010C
Settings
Setting range Unit Default
00000000H to 000001F4H (0.0 to 50.0) A 0.0
122
Adjustment Level Section 7-4
7-4-5 sp-0)
sp-0
Set Point 0 (sp-0
sp-1)
sp-1
Set Point 1 (sp-1
Condition: The “number of multi-SP uses” parameter must be set to
either 1 or 2, and the “multi-SP uses” parameter must be set to ON.
These parameters set the set points when the multi-SP function is used.
Communications
Setting ch Variable type Address
Set point 0 1 C1 000D
2 C1 010D
Set point 1 1 C1 000E
2 C1 010E
Settings
Setting range Unit Default
Lower set point limit to upper set point limit EU 0
7-4-6 ins)
ins
Temperature Input Shift (ins
Condition: The “additional temperature input display” parameter must be
set to ON and the “input type” parameter must not be set to temperature
input for a non-contact temperature sensor.
Sometimes an error between the set point and the actual temperature occurs.
To offset this, a value obtained by adding an input shift value to the input is
displayed as the measurement value and used for control.
Function The entire input range is shifted by a fixed rate (1-point shift). If the input shift
value is set to -1.0°C, the set point is controlled to a value obtained by sub-
tracting 1.0°C from the actual temperature.
Communications
ch Variable type Address
1 C1 000F
2 C1 010F
Settings
Setting range Unit Default
FFFFF831H to 0000270FH (-199.9 to 999.9) °C or °F 0.0
123
Adjustment Level Section 7-4
7-4-7 insh)
insh
Upper Limit Temperature Input Shift Value (insh
insl)
insl
Lower Limit Temperature Input Shift Value (insl
Condition: The “additional temperature input display” parameter must be
set to ON and the “input type” parameter must be set to a non-contact
temperature sensor.
These parameters allow the input range to be shifted both at the upper and
lower limits (2-point shift) (as opposed to the “temperature input shift” parame-
ter, where the entire input range is shifted by a fixed rate (1-point shift)). A 2-
point shift enables more accurate offset of the input range compared with a 1-
point shift when the input shift values at the upper and lower limits differ.
Function This parameter sets input shift values for each of the upper and lower limits
(2-point shift) of the input range.
Communications
Setting ch Variable type Address
Upper limit temperature 1 C1 0010
input shift value 2 C1 0110
Lower limit temperature 1 C1 0011
input shift value 2 C1 0111
Settings
Setting range Unit Default
FFFFF831H to 0000270FH (-199.9 to 999.9) °C or °F 0.0
124
Adjustment Level Section 7-4
Communications
Setting ch Variable type Address
Proportional band 1 C1 0012
2 C1 0112
Integral time 1 C1 0013
2 C1 0113
Derivative time 1 C1 0014
2 C1 0114
Settings
Setting Setting range Unit Default
Proportional band 00000001H to 0000270FH (0.1 to 999.9) EU 8.0
Integral time 00000000H to 00000F9FH (0 to 3999) Second 233
Derivative time 00000000H to 00000F9FH (0 to 3999) Second 40
7-4-9 c-sc)
c-sc
Cooling Coefficient (c-sc
Condition: The control must be either heating and cooling control or 2-
PID control.
If the heating and cooling characteristics of the control target differ enough to
prevent satisfactory control characteristics from being obtained by the same
PID parameters, adjust the proportional band (P) on the cooling side by add-
ing the cooling coefficient to control cooling.
Function In heating and cooling control, cooling side P is calculated by the following for-
mula to set the cooling coefficient:
Cooling side P = Cooling coefficient ´ P (proportional operation)
Communications
ch Variable type Address
1 C1 0015
2 C1 0115
Settings
Setting range Unit Default
00000001H to 0000270FH (0.01 to 99.99) None 1.00
125
Adjustment Level Section 7-4
c-db)
c-db
7-4-10 Dead Band (c-db
Condition: The control system must be heating and cooling control.
This parameter sets the output dead band width in a heating and cooling con-
trol system. A negative setting sets an overlap band.
Function This parameter sets an area in which the control output is 0 centering around
the set point in a heating and cooling control system.
Communications
ch Variable type Address
1 C1 0016
2 C1 0116
Settings
Setting range Unit Default
FFFFF831H to 0000270FH (-199.9 to 999.9) EU 0.0
of-r)
of-r
7-4-11 Manual Reset Value (of-r
Condition: The control must be standard control or 2-PID control. The
“integral time” parameter must be set to 0.
Function This parameter sets the required manipulated variable to remove offset during
stabilization of P or PD control.
Communications
ch Variable type Address
1 C1 0017
2 C1 0117
Settings
Monitoring range Unit Default
00000000H to 000003E8H (0.0 to 100.0) % 50.0
126
Adjustment Level Section 7-4
hys)
hys
7-4-12 Heating Hysteresis (hys
chys)
chys
Cooling Hysteresis (chys
Condition: The control must be ON/OFF control.
These parameters set the hysteresis for ensuring stable operation at ON/OFF
switching.
Function • In a standard control, use the “heating hysteresis” parameter. The “cool-
ing hysteresis” parameter cannot be used.
• In a heating and cooling control, the hysteresis can be set independently
for heating and cooling. Use the “heating hysteresis” parameter to set the
heating side hysteresis, and use the “cooling hysteresis” parameter to set
the cooling side hysteresis.
Communications
Setting ch Variable type Address
heating hysteresis 1 C1 0018
2 C1 0118
Cooling hysteresis 1 C1 0019
2 C1 0119
Settings
Setting range Unit Default
00000001H to 0000270FH (0.1 to 999.9) EU 1.0
127
Initial Setting Level Section 7-5
Function • This parameter sets the sensor type using a corresponding code.
• When this parameter is changed, the set point limiter is changed to the
default. If the set point limits must be changed, set the “set point upper
limit” and “set point lower limit” parameters.
Communications
ch Variable type Address
Shared C3 0000 or 0100
Settings Set the code according to the following table. Shaded ranges indicate default
settings.
Sensor Input type Name Set value Input temperature range
Platinum Platinum Pt100 00000000H (0) -200 to 850 (°C) to -300 to 1,500 (°F)
resistance resistance 00000001H (1) -199.9 to 500.0 (°C) to -199.9 to 900.0 (°F)
thermometer thermometer
00000002H (2) 0.0 to 100.0 (°C) to 0.0 to 210.0 (°F)
JPt100 00000003H (3) -199.9 to 500.0 (°C) to -199.9 to 900.0 (°F)
00000004H (4) 0.0 to 100.0 (°C) to 0.0 to 210.0 (°F)
Thermocou- Thermocou- K 00000000H (0) -200 to 1,300 (°C) to -300 to 2,300 (°F)
ple input ple 00000001H (1) -20.0 to 500.0 (°C) to 0.0 to 900.0 (°F)
type
J 00000002H (2) -100 to 850 (°C) to -100 to 1,500 (°F)
00000003H (3) -20.0 to 400.0 (°C) to 0.0 to 750.0 (°F)
T 00000004H (4) -200 to 400 (°C) to -300 to 700 (°F)
00000011H (17) -199.9 to 400.0 (°C) to -199.9 to 700.0 (°F)
E 00000005H (5) 0 to 600 (°C) to 0 to 1100 (°F)
L 00000006H (6) -100 to 850 (°C) to -100 to 1,500 (°F)
U 00000007H (7) -200 to 400 (°C) to -300 to 700 (°F)
00000012H (18) -199.9 to 400.0 (°C) to -199.9 to 700.0 (°F)
N 00000008H (8) -200 to 1,300 (°C) to -300 to 2,300 (°F)
R 00000009H (9) 0 to 1,700 (°C) to 0 to 3,000 (°F)
S 0000000AH (10) 0 to 1,700 (°C) to 0 to 3,000 (°F)
B 0000000BH (11) 100 to 1,800 (°C) to 300 to 3,200 (°F)
Infrared tem- K10 to 70°C 0000000CH (12) 0 to 90 (°C) to 0 to 190 (°F)
perature K60 to 120°C 0000000DH (13) 0 to 120 (°C) to 0 to 240 (°F)
sensor
K115 to 165°C 0000000EH (14) 0 to 165 (°C) to 0 to 320 (°F)
ES1A
K160 to 260°C 0000000FH (15) 0 to 260 (°C) to 0 to 500 (°F)
Analog input 0 to 5 mV 00000010H (16) One of following ranges depending on the
results of scaling:
-1,999 to 9,999 or -199.9 to 999.9,
128
Initial Setting Level Section 7-5
7-5-2 in-h)
in-h
Scaling Upper Limit (in-h
in-l)
in-l
Scaling Lower Limit (in-l
dp)
dp
Decimal Point (dp
Condition: The input type must be set to analog input.
Function • These parameters can be used when a voltage input is selected as the
input type.
• When a voltage input is selected as the input type, scaling is performed.
Set the upper limit in the “scaling upper limit” parameter and the lower
limit in the “scaling lower limit” parameter.
• The “decimal point” parameter specifies the decimal point position of
parameters (e.g., set point) whose unit is set to EU.
Communications
Setting ch Variable type Address
Scaling upper limit value 1 C3 0001
2 C3 0101
Scaling lower limit value 1 C3 0002
2 C3 0102
Decimal point position 1 C3 0003
2 C3 0103
Settings
Setting Settings range Unit Default
Scaling upper limit Scaling lower limit +1 to 00000270FH - 100
value (Scaling lower limit +1 to 9,999)
Scaling lower limit FFFFF831H to scaling upper limit -1 - 0
value (-1999 to scaling upper limit -1)
Decimal point 00000000H to 00000001H (0 t0 1) - 0
position
Communications
ch Variable type Address
Shared C3 0004 or 0104
Settings
Setting range Unit Default
00000000H to 00000001H - 0: °C
0: °C (c)
1: °F (f)
129
Initial Setting Level Section 7-5
7-5-4 sl-h)
sl-h
Set Point Upper Limit (sl-h
sl-l)
sl-l
Set Point Lower Limit (sl-l
Function • These parameters set the upper and lower limits for the SP setting. The
SP can be set within the range defined by the upper and lower limit set
values in the “set point upper limit” and “set point lower limit” parameters.
If existing SP settings are out of the range, they will be changed to either
the upper or lower limit values (which-ever is closest).
• When the temperature input type and temperature unit are changed, the
set point upper limit and set point lower limit will be changed to the upper
and lower limits of the sensor.
• During temperature input, the decimal point position is dependent on the
currently selected sensor. During analog input, it is dependent on the
“decimal point” parameter setting.
Communications
Setting ch Variable type Address
Set point upper limit value 1 C3 0005
2 C3 0105
Set point lower limit value 1 C3 0006
2 C3 0106
Settings
Setting Settings range Unit Default
Set point Temperature: Set point lower limit +1 to Depends Input range
upper limit sensor range upper limit on °C/°F upper limit
value selection
Analog: Set point lower limit + 1 to scal- EU Scaling upper
ing upper limit limit
Set point Temperature: Sensor range lower limit to Depends Input range
lower limit set point upper limit -1 on °C/°F lower limit
value selection
Analog: Scaling lower limit to set point EU Scaling lower
upper limit - 1 limit
7-5-5 cntl)
cntl
PID/OnOff (cntl
Function • This parameter selects 2-PID control or ON/OFF control as the control
system.
• The AT tuning function can be used in 2-PID control.
Communications
ch Variable type Address
1 C3 0007
2 C3 0107
130
Initial Setting Level Section 7-5
Settings
Settings range Unit Default
00000000H to00000001H - 1: 2-PID
0: ON/OFF (onof)
1: 2-PID (pid)
7-5-6 cp)
cp
Heating Control Period (cp
c-cp)
c-cp
Cooling Control Period (c-cp
Condition: The control must be set to 2-PID control when the cooling side
control period is cooling/heating control.
Function • These parameters set the control periods. Set the control periods taking
the control characteristics and the electrical life expectancy of the relay
into consideration.
• In a standard control system, use the “heating control period” parameter.
• In a heating and cooling control system, the control period can be set
independently for heating and cooling.
Communications
Setting ch Variable type Address
Heating control period 1 C3 0008
2 C3 0108
Cooling control period 1 C3 0009
2 C3 0109
Settings
Setting Settings range Unit Default
Heating control 00000001H to 00000063H (1 to 99) Second 2
period
Cooling control 00000001H to 00000063H (1 to 99) Second 2
period
7-5-7 oreU)
oreU
Direct/Reverse Operation (oreU
Function Direct operation increases the MV when the process value increases. Alterna-
tively, reverse operation increases the manipulated variable when the process
value decreases.
Communications
ch Variable type Address
1 C3 000A
2 C3 010A
131
Initial Setting Level Section 7-5
Settings
Settings range Unit Default
00000000H to00000001H - 0: Reverse
0: Reverse operation (or-r) operation
1: Direct operation (or-d)
7-5-8 alt1)
alt1
Alarm 1 Type (alt1
alt2)
alt2
Alarm 2 Type (alt2
alt3)
alt3
Alarm 3 Type (alt3
Communications
Setting ch Variable type Address
Alarm 1 type 1 C3 000B
2 C3 010B
Alarm 2 type 1 C3 000C
2 C3 010C
Alarm 3 type 1 C3 000D
2 C3 010D
Settings
Setting Settings range Unit Default
Alarm 1 type 00000000H (0): No alarm function - 2: Upper limit
Alarm 2 type 00000001H (1): Upper and lower limit alarm alarm
Alarm 3 type 00000002H (2): Upper limit alarm
00000003H (3): Lower limit alarm
00000004H (4): Upper and lower limit range alarm
00000005H (5): Upper and lower limit alarm with standby sequence
00000006H (6): Upper limit alarm with standby sequence
00000007H (7): Lower limit alarm with standby sequence
00000008H (8): Absolute value upper limit alarm
00000009H (9): Absolute value lower limit alarm
0000000AH (10): Absolute value upper limit alarm with standby sequence
0000000BH (11): Absolute value lower limit alarm with standby sequence
7-5-9 out1)
out1
Control Output 1 Allocation (out1
Function This function assigns the data to be output to the control output 1 terminals
(terminals 7 and 8.)
132
Initial Setting Level Section 7-5
Communications
ch Variable type Address
Shared C3 000E or 010E
Settings
Settings range Unit Default
00000000H (0): Heating control output for ch1 - 0: ch1 heating
00000001H (1): Cooling control output for heating/cooling control for ch1 control output
00000002H (2): Alarm 1 and HB alarm OR output for ch1
00000003H (3): Alarm 2 output for ch1
00000004H (4): Alarm 3 output for ch1
00000005H (5): Heating control output for ch2
00000006H (6): Cooling control output for heating/cooling control for ch2
00000007H (7): Alarm 1 and HB alarm OR output for ch2
00000008H (8): Alarm 2 output for ch2
00000009H (9): Alarm 3 output for ch2
out2)
out2
7-5-10 Control Output 2 Allocation (out2
Function This parameter allocates the data to be output to the control output 2 termi-
nals (terminals 1 and 2.)
Communications
ch Variable type Address
Shared C3 000F or 010F
Settings
Settings range Unit Default
Refer to the table of setting ranges for control output 1 alloca- - 5: ch2
tion. heating
control
output
sub1)
sub1
7-5-11 Auxiliary Output 1 Allocation (sub1
Function This parameter allocates the data to be output to the auxiliary output 1 termi-
nals (terminals 13 and 15.)
Communications
ch Variable type Address
Shared C3 0010 or 0110
Settings
Settings range Unit Default
Refer to the table of setting ranges for control output 1 alloca- - 2: ch1
tion. alarm 1
and HB
alarm OR
output
133
Initial Setting Level Section 7-5
sub2)
sub2
7-5-12 Auxiliary Output 2 Allocation (sub2
Function This parameter allocates the data to be output to the auxiliary output 2 termi-
nals (terminals 14 and 15.)
Communications
ch Variable type Address
Shared C3 0011 or 0111
Settings
Setting range Unit Default
Refer to the table of setting ranges for control output 1 alloca- - 7: ch2
tion. alarm 1
and HB
alarm OR
output
cont)
cont
7-5-13 Operation after Power ON (cont
Function • This parameter selects either “stop” or “continue” for the E5ZN operation
after the power has been turned ON.
• The operation after a software reset or when moving from initial setting
level to operation level depends on the “stop” or “continue” selection
made using this parameter.
Communications
ch Variable type Address
Shared C3 0012 or 0112
Settings
Setting range Unit Default
00000000H to 00000001H - 0: Stop
0: Stop (no)
1: Continue (yes)
134
Advanced Function Setting Level Section 7-6
Communications Use the “parameter initialize” operation command. Refer to page 82 for infor-
mation.
7-6-2 eU-m)
eU-m
Number of Multi-SP Uses (eU-m
Function • This parameter sets the multi-SP set points that are used for the event
input.
• When the number of multi-SP uses setting has been changed, the setting
must enabled by executing a software reset or by turning ON the power
again.
Communications
ch Variable type Address
Shared C3 0017 or 0117
Settings
Setting range Unit Default
00000000H to 00000001H - 0: No
0: No multi-SP multi-SP
1: SP0/1
7-6-3 eU)
eU
Event Input Allocation (eU
Condition: The number of multi-SP uses must be set to “0.”
Communications
ch Variable type Address
Shared C3 0018 or 0118
135
Advanced Function Setting Level Section 7-6
Settings
Setting range Unit Default
00000000H to 00000001H - 0: None
0: None (none)
1: RUN/STOP (stop)
Note The relationship with the external signal when RUN/STOP has been selected is shown
below.
External signal OFF: STOP (operation stop)
ON: RUN (operation)
7-6-4 mspu)
mspu
Multi-SP Uses (mspu
Condition: The “number of multi-SP uses” parameter must be set to 0.
Function • When set to ON, this parameter enables switching between SP0 and SP1
by using communications command or E5ZN-SDL Setting Display Unit
key operations.
• Setting changes to this parameter must be enabled by executing a soft-
ware reset or by turning ON the power again.
Communications
ch Variable type Address
Shared C3 0019 or 0119
Settings
Setting range Unit Default
00000000H to 00000001H - 0: OFF
0: OFF (off)
1: ON (on)
Note To switch between set points using event input, set the “number of multi-SP uses” to
“1.”
7-6-5 sprt)
sprt
SP Ramp Set Value (sprt
Function • This parameter specifies the rate of change during SP ramp operation.
Set the maximum permissible change width per unit of time (minute) as
the “SP ramp set value.” When the “SP ramp set value” is set to 0, the SP
ramp function is disabled.
• During temperature input, the decimal point position of the SP ramp set
value is dependent on the currently selected sensor, and during analog
input it is dependent on scaling.
• Setting changes to “SP ramp set value” must be enabled by executing a
software reset or by turning ON the power again.
136
Advanced Function Setting Level Section 7-6
Communications
ch Variable type Address
1 C3 001A
2 C3 011A
Settings
Setting range Unit Default
00000000H to 00000271H (0 to 9999) EU/min. 0: OFF
0: OFF
7-6-6 rest)
rest
Standby Sequence Reset Method (rest
Condition: The alarm 1 to 3 type must be set to an alarm with a standby
sequence.
Function • This parameter selects the conditions for enabling reset after the standby
sequence of the alarm has been canceled.
• Condition A:
Control started (including power ON) or change made in set point, alarm
value (upper/lower limit alarm value), or input shift value (upper/lower limit
temperature input shift value).
• Condition B:
Power ON
• The following example shows the reset action when the alarm type is
lower limit alarm with standby sequence.
Condition A only
SP change
Alarm point
(after change)
Alarm hysteresis
Alarm output:
Condition A
Alarm output:
Condition B
Communications
ch Variable type Address
Shared C3 001B or 011B
137
Advanced Function Setting Level Section 7-6
Settings
Setting range Unit Default
00000000H to 00000001H - 0: Condition A
0: Condition A (a)
1: Condition B (b)
7-6-7 al1n)
al1n
Alarm 1 Open for Alarm (al1n
al2n)
al2n
Alarm 2 Open for Alarm (al2n
al3n)
al3n
Alarm 3 Open for Alarm (al3n
Function • These parameters set the output states for alarm 1, 2, and 3.
• When the E5ZN is set to “close for alarm,” the alarm output is normally
open. When set to “open for alarm,” the alarm output is normally closed.
The following table shows the relationship between alarm output func-
tions, alarm output, and operation indicator LEDs.
• When alarm 1 is set to “open for alarm,” the heater burnout alarm output
also are also normally closed.
Setting Alarm Output Function Alarm Output Operation
Indicator LEDs
Close for ON ON Lit
alarm OFF OFF Not lit
Open for ON OFF Lit
alarm OFF ON Not lit
Communications
Setting ch Variable type Address
Alarm 1 open for alarm 1 C3 001C
2 C3 011C
Alarm 2 open for alarm 1 C3 001E
2 C3 011E
Alarm 3 open for alarm 1 C3 0020
2 C3 0120
Settings
Setting Setting range Unit Default
Alarm 1 open for alarm 00000000H to 00000001H - 0: close for
Alarm 2 open for alarm 0: Close for alarm (n-o) alarm
Alarm 3 open for alarm 1: Open for alarm (n-c)
138
Advanced Function Setting Level Section 7-6
7-6-8 alh1)
alh1
Alarm 1 Hysteresis (alh1
alh2)
alh2
Alarm 2 Hysteresis (alh2
alh3)
alh3
Alarm 3 Hysteresis (alh3
Condition: The alarm type must be set to other than “no alarm.”
Communications
Setting ch Variable type Address
Alarm 1 hysteresis 1 C3 001D
2 C3 011D
Alarm 2 hysteresis 1 C3 001F
2 C3 011F
Alarm 3 hysteresis 1 C3 0021
2 C3 0121
Settings
Setting Setting range Unit Default
Alarm 1 hysteresis 00000001H to 00000270H Temperature 0.2
Alarm 2 hysteresis (0.1 to 999.9) input: °C/°F
Alarm 3 hysteresis Analog input:
EU
139
Advanced Function Setting Level Section 7-6
7-6-9 hbu)
hbu
HBA Used (hbu
Communications
ch Variable type Address
Shared C3 0022 or 0122
Settings
Setting range Unit Default
00000000H to 00000001H - 1: Used
0: Not used (off)
1: Used (on)
hbl)
hbl
7-6-10 Heater Burnout Latch (hbl
Condition: The “HBA used” parameter must be set to “ON”.
Function • When this parameter is set to ON, the heater burnout alarm is held until
either of the following conditions is satisfied:
a) Heater burnout detection is set to 0.0 A.
b) The power is turned OFF then back ON again (power is reset).
• When switching to setting area 1, the output is turned OFF.
• Setting changes to “heater burnout latch” must be enabled by executing a
software reset or by turning ON the power again.
Communications
ch Variable type Address
Shared C3 0023 or 0123
Settings
Setting range Unit Default
00000000H to 00000001H - 0: Disabled
0: Disabled (off)
1: Enabled (on)
hbh)
hbh
7-6-11 Heater Burnout Hysteresis (hbh
Condition: The “heater burnout latch” parameter must be set to OFF.
Communications
ch Variable type Address
1 C3 0024
2 C3 0124
140
Advanced Function Setting Level Section 7-6
Settings
Setting range Unit Default
00000001H to 000001F4H (0.1 to 50.0) A 0.1
7-6-12 a (alfa
alfa)
alfa
Condition: The control must be 2-PID control.
Communications
ch Variable type Address
Shared C3 0025 or 0125
Settings
Setting range Unit Default
00000000H to 00000064H (0.00 to 1.00) - 0.65
ol-h)
ol-h
7-6-13 MV Upper Limit (ol-h
ol-l)
ol-l
MV Lower Limit (ol-l
Condition: The control must be 2-PID control.
Function • The “MV upper limit” and “MV lower limit” parameters set the upper and
lower limits of the manipulated variable. When the manipulated variable
calculated by the E5ZN exceeds the upper or lower limit value, the upper
or lower limit will be used as the output level.
• MV Upper Limit
The setting ranges during standard control and heating and control output
2 control are different.
The manipulated variable at the cooling side during heating and cooling
control is expressed as a negative value.
• MV Lower Limit
The setting ranges during standard control and heating and cooling con-
trol are different.
The manipulated variable at the cooling side during heating and cooling
control is expressed as a negative value.
• Setting changes to “MV upper and lower limit” must be enabled by exe-
cuting a software reset or by turning ON the power again.
141
Advanced Function Setting Level Section 7-6
Communications
Setting ch Variable type Address
MV upper limit value 1 C3 0026
2 C3 0126
MV lower limit value 1 C3 0027
2 C3 0127
Settings
Setting Setting range Unit Default
MV upper For Standard Control: % 105.0
limit value (MV lower limit + 1)H to 0000041AH
(MV lower limit + 0.1 to 105.0)
For Heating and Cooling Control: % 105.0
00000000H to 0000041AH
(0.0 to 105.0)
MV lower For Standard Control: % -5.0
limit value FFFFFFCEH to (MV upper limit - 1)H
(-5.0 to MV upper limit -1)
For Heating and Cooling Control % -105.0
FFFFFBE6H to 00000000H
(-105.0 to 0.0)
inf)
inf
7-6-14 Input Digital Filter (inf
Function • Sets the time constant of the input digital filter. The following figure shows
the effect on data after passing through the digital filter:
0.63 A
Time constant
Communications
ch Variable type Address
1 C3 0028
2 C3 0128
Settings
Setting range Unit Default
00000000H to 00000270H (0.0 to 999.9) Second 0.0
142
Advanced Function Setting Level Section 7-6
pUad)
pUad
7-6-15 Additional PV Display (pUad
Function • This parameter enables displaying only the PV. It is added to the top of
the operation level of the E5ZN-SDL Setting Display Unit. It is used to
give the option of displaying the PV and SP, or just the PV only.
• Setting changes to “additional PV display” must be enabled by executing
a software reset or by turning ON the power again.
Communications
ch Variable type Address
Shared C3 0029 or 0129
Settings
Setting range Unit Default
00000000H to 00000001H - 0: Not added
0: Not added (off)
1: Added (on)
isdp)
isdp
7-6-16 Additional Temperature Input Shift Value Display (isdp
Function • This parameter stops the display of the temperature input shift value in
the E5ZN-SDL Setting Display Unit operation level. The shift function is
enabled even when this parameter is set to “no display. “
• Setting changes to “temperature input shift value display/not display”
must be enabled by executing a software reset or by turning ON the
power again.
Communications
ch Variable type Address
Shared C3 002A or 012A
Settings
Setting range Unit Default
00000000H to 00000001H - 0: No display
0: No display (off)
1: Display (on)
a1lt)
a1lt
7-6-17 Alarm 1 Latch (a1lt
a2lt)
a2lt
Alarm 2 Latch (a2lt
a3lt)
a3lt
Alarm 3 Latch (a3lt
Condition: The alarm type must be set to other than “no alarm.”
Function • When these parameters are set to ON, the latch function is added to the
alarm functions. This means that once the alarm function has turned ON,
the alarm output function is held ON until the power is turned OFF. The
latch is canceled if setting area 1 is switched to.
• When alarm output function is set to “open for alarm,” the closed output is
held, and when set to “close in alarm,” the open output is held.
• Setting changes to “alarm 1 to 3 latch” must be enabled by executing a
software reset or by turning ON the power again.
143
Advanced Function Setting Level Section 7-6
Communications
Setting ch Variable type Address
Alarm 1 latch 1 C3 002B
2 C3 012B
Alarm 2 latch 1 C3 002C
2 C3 012C
Alarm 3 latch 1 C3 002D
2 C3 012D
Settings
Setting Setting range Unit Default
Alarm 1 latch 00000000H to 00000001H - 0: OFF
Alarm 2 latch 0: OFF (off)
Alarm 3 latch 1: ON (on)
cjc)
cjc
7-6-18 Cold Junction Compensation Method (cjc
Condition: Input type must be thermocouple or non-contact temperature
sensor.
Communications
ch Variable type Address
Shared C3 002E or 012E
Settings
Setting range Unit Default
00000000H to 00000001H - 1: Internally
0: External (off)
1: Internal (on)
144
Communications Setting Level Section 7-7
Communications
ch Variable type Address
Shared C3 0013 or 0113
Settings
Setting range Unit Default
00000007H to 00000008H (7 or 8) Bit 7
7-7-2 sbit)
sbit
Communications Stop Bit (sbit
Communications
ch Variable type Address
Shared C3 0014 or 0114
Settings
Setting range Unit Default
00000001H to 00000002H (1 or 2) Bit 2
7-7-3 prty)
prty
Communications Parity (prty
Communications
ch Variable type Address
Shared C3 0015 or 0115
Settings
Setting range Unit Default
00000000H to 00000002H - 1: Even
00000000H (0): None (none)
00000001H (1): Even (eUen)
00000002H (2): Odd (odd)
145
Communications Setting Level Section 7-7
7-7-4 sdwt)
sdwt
Communications Response Wait Time (sdwt
Communications
ch Variable type Address
Shared C3 0016 or 0116
Settings
Setting range Unit Default
00000000H to 0000270FH (0 to 9999) ms 20
146
SECTION 8
Troubleshooting
This section describes the troubleshooting procedure and possible errors and remedies when the E5ZN is not operating
properly. When performing troubleshooting, follow the order in which information is provided in this section.
147
Troubleshooting Procedure Section 8-1
148
Communications Errors Section 8-2
149
Temperature Sensing Errors Section 8-3
150
Temperature Sensing Errors Section 8-3
151
Temperature Control Errors Section 8-4
152
Temperature Control Errors Section 8-4
Overshooting or Undershooting
Probable cause Remedy
Connections Process value of the E5ZN is abnormal. Refer to 8-3 Temperature Sensing Errors for
appropriate troubleshooting.
General-purpose temperature sensor with slow Change to a sheath-type temperature sensor.
thermal response characteristics is being used to
sense a controlled object with quick thermal
response characteristics.
Settings E5ZN has a narrow proportional band and small • Increase the P constant keeping within the
P constant. range where the response delay caused by the
P constant can be allowed.
• Execute autotuning.
E5ZN has a short integral time or small I constant. • Increase the I constant keeping within the
range where the response delay caused by the
I constant can be allowed.
• Execute autotuning.
E5ZN has a short derivative time or small D con- • Increase the D constant keeping within the
stant. range where the D constant will not have an
undesirable influence on temperature stability.
• Execute autotuning.
E5ZN is executing ON and OFF control. Execute P or PID control.
Control period is too long when the E5ZN controls Shorten the control period.
the temperature of an object with quick thermal
response characteristics.
Dead band instead of an overlap band is set with Set the overlap band of the E5ZN.
the E5ZN in heating and cooling control opera-
tion.
Hunting
For troubleshooting problems with connections and settings, refer to the same
probable causes and remedies as provided for overshooting and undershoot-
ing.
Probable cause Remedy
Operation Heat capacity of a heater controlling the tempera- Use a heater with a heat capacity suited to the
ture of an object is too large for the object. object.
Heat capacity of a controlled object changes due Take appropriate measures to prevent the periodi-
to periodical external disturbances. cal external disturbances.
E5ZN is executing autotuning. Hunting will not occur if autotuning is completed.
153
Output Errors Section 8-5
154
HB Alarm Errors Section 8-6
155
HB Alarm Errors Section 8-6
156
Appendix A
Specifications
Ratings
Supply voltage 24 VDC
Operating voltage 85% to 110% of rated supply voltage
range
Power consumption Approx. 3 W
Sensor input Thermocouple: K, J, T, E, L, U, N, R, S, B
Platinum resistance thermometer: Pt100, JPt100
Non-contact temperature sensor: K10 to 70°C, K60 to 120°C, K115 to 165°C, K160 to 260°C
Voltage input: 0 to 50 mV
Control output Pulse voltage 12 VDC ± 15%, max. load current 21 mA
output (PNP) Short-circuit proof
Transistor out- Max. operational voltage 30 VDC, max. load current 100 mA
put Max. residual voltage 1.5 V, max. leakage current 0.4 mA
Auxiliary output Sink type Max. operational voltage 30 VDC, max. load current 50 mA
Source type Max. residual voltage 1.5 V, max. leakage current 0.4 mA
Event input Contact ON: 1 kW max., OFF: 100 kW min.
Non-contact ON: Max. residual voltage 1.5 V, OFF: Max. leakage current 0.1 mA
No. of input/control 2 input points, 2 control points
points
Setting method Communications or E5ZN-SDL Setting Display Unit
Control method 2-PID or ON/OFF control
Other functions Heater burnout alarm function, multi-SP with event input or RUN/STOP selection
Ambient tempera- -10 to 55°C (with no condensation or icing)
ture
Ambient humidity 25% to 85%
Storage temperature -25 to 65°C (with no condensation or icing)
Altitude 2,000 m or less
Inrush current 13 A max.
Recommended fuse T4A, 125 V, time lag, low shut-off capacity
Installation environ- Installation Category II, Pollution Class 2 (UL3121-1, CSA C22-2 No. 1010-1 compliant)
ment
HBA
Max. heater current Single-phase AC 50 A
Input current readout accuracy ±5%FS±1 digit max.
Heater burnout alarm setting range 0.1 to 49.9 A (0.1 A units)
0.0 A: Heater burnout alarm output turns OFF.
50.0 A: Heater burnout alarm output turns ON.
Min. detection ON time (See note.) 190 ms
Note When the control output ON time is less than 190 ms, heater burnout detection and heater current measurement are
not performed.
157
Specifications Appendix A
Characteristics
Indication accuracy Thermocouple:
(±0.5% of indication value or ±1°C, whichever is greater) ±1 digit max. (See note.)
Platinum resistance thermometer:
(±0.5% of indication value or ±1°C, whichever is greater) ±1 digit max.
Analog input: ±0.5%FS±1 digit max.
CT input: ±0.5%FS±1 digit max.
Hysteresis 0.1 to 999.9 EU (in units of 0.1 EU)
Proportional band 0.1 to 999.9 EU (in units of 0.1 EU)
(P)
Integral time (I) 0 to 3,999 s (in units of 1 second)
Derivative time (D) 0 to 3,999 s (in units of 1 second)
Control period 1 to 99 s (in units of 1 second)
Manual reset value 0.0% to 100.0% (in units of 0.1%)
Alarm setting range -1999 to 9999 (decimal point position dependent on input type)
Sampling period 500 ms
Insulation resistance 20 MW min. (at 500 VDC)
Dielectric strength 600 VAC 50 or 60 Hz 1min
Vibration resistance 10 to 55 Hz, 10 m/s2 for 2 hrs. each in X, Y and Z directions
Shock resistance 150 m/s2 max. 3 times each in 3 axes, 6 directions
Protective structure Temperature Controller Module IP00
Terminal Unit IP00
Memory protection EEPROM (non-volatile memory) (number of writes: 100,000)
Weight Temperature Controller Module Approx. 90 g
Basic Terminal Unit Approx. 100 g
Expansion Terminal Unit Approx. 80 g
Note The indication of K thermocouples in the -200 to 1300°C range, T and N thermocouples at a temperature of -100°C
or less, and U and L thermocouples at any temperature is ±2°C ±1 digit maximum. The indication of B thermocou-
ples at a temperature of 400°C or less is unrestricted.
The indication of R and S thermocouples at a temperature of 200°C or less is ±3°C ±1 digit maximum.
158
Specifications Appendix A
7.5
a.
di
8
5.
25
10.5
3
40 a.
di
.5
o,3
Tw
10
30
E54-CT3
2.36 dia.
30
9
a.
di
12
40 ´ 40
4
h
pt
de
3
M
2-
15
30
159
Specifications Appendix A
160
Appendix B
Error Displays
When an error has occurred, the E5ZN-SDL Setting Display Unit indicates the error codes.
This section describes how to check error codes on the display, and the actions you must take to remedy the
problem.
<<<<,
<<<< >>>> Display range over
Meaning
Though this is not an error, this is displayed when the process value exceeds the display range when the con-
trol range is larger than the display range (-1999 to 9999).
• When less than “-1999” <<<<
• When larger than “9999” >>>>
Action
Control continues, allowing normal operation. An error message is displayed when “process value” or “PV/SP”
are displayed.
161
Error Displays Appendix B
162
Appendix C
Sensor Input Setting Ranges/Control Ranges
Sensor Input Name Set Input temperature setting range Control range
type value
Platinum Plati- Pt100 0 -200 to 850 °C or -300 to 1,500 °F -220 to 870 °C or -340 to 1,540 °F
resis- num 1 -199.9 to 500.0 °C or -199.9 to 900.0 °F -219.9 to 520.0 °C or -239.9 to 940.0 °F
tance resis-
ther- tance 2 0.0 to 100.0 °C or 0.0 to 210.0 °F -20.0 to 120.0 °C or -40.0 to 250.0 °F
mometer ther- JPt100 3 -199.9 to 500.0 °C or -199.9 to 900.0 °F -219.9 to 520.0 °C or -239.9 to 940.0 °F
input mometer 4 0.0 to 100.0 °C or 0.0 to 210.0 °F -20.0 to 120.0 °C or -40.0 to 250.0 °F
type
Thermo- Thermo- K 0 -200 to 1,300 °C or -300 to 2,300 °F -220 to 1,320 °C or -340 to 2,340 °F
couple couple 1 -20.0 to 500.0 °C or 0.0 to 900.0 °F -40.0 to 520.0 °C or -40.0 to 940.0 °F
input
type J 2 -100 to 850 °C or -100 to 1,500 °F -120 to 870 °C or -140 to 1540 °F
3 -20.0 to 400.0 °C or 0.0 to 750.0 °F -40.0 to 420.0 °C or -40.0 to 790.0 °F
T 4 -200 to 400 °C or -300 to 700 °F -220 to 420 °C or -340 to 740 °F
17 -199.9 to 400.0 °C or -199.9 to 700.0 °F -219.9 to 420.0 °C or -239.9 to 740.0 °F
E 5 0 to 600 °C or 0 to 1,100 °F -20 to 620 °C or -40 to 1,140 °F
L 6 -100 to 850 °C or -100 to 1,500 °F -120 to 870 °C or -140 to 1,540 °F
U 7 -200 to 400 °C or -300 to 700 °F -220 to 420 °C or -340 to 740 °F
18 -199.9 to 400.0 °C or -199.9 to 700.0 °F -219.9 to 420.0 °C or -239.9 to 740.0 °F
N 8 -200 to 1,300 °C or -300 to 2,300 °F -220 to 1,320 °C or -340 to 2,340 °F
R 9 0 to 1,700 °C or 0 to 3,000 °F -20 to 1,720 °C or -40 to 3,040 °F
S 10 0 to 1,700 °C or 0 to 3,000 °F -20 to 1,720 °C or -40 to 3,040 °F
B 11 100 to 1,800 °C or 300 to 3,200 °F 0 to 1,820 °C or 0 to 3,240 °F
ES1A K10 to 12 0 to 90 °C or 0 to 190 °F -20 to 130 °C or -40 to 270 °F
Infrared 70°C
tempera- K60 to 13 0 to 120 °C or 0 to 240 °F -20 to 160 °C or -40 to 320 °F
ture sen- 120°C
sor
K115 to 14 0 to 165 °C or 0 to 320 °F -20 to 205 °C or -40 to 400 °F
165°C
K160 to 15 0 to 260 °C or 0 to 500 °F -20 to 300 °C or -40 to 580 °F
260°C
Analog 0 to 16 One of the following ranges depending -5% to 105% of setting range
input 50 mA on the results of scaling:
-1,999 to 9,999 or -199.9 to 999.9
• Default is 0.
• The applicable standards for each of the above input ranges are as follows:
• K, J, T, E, N, R, S, B: JIS C1602-1995, IEC 584-1
• L: Fe-CuNi, DIN 43710-1985
• U: Cu-CuNi, DIN 43710-1985
• JPt100: JIS C 1604-1989, JIS C 1606-1989
• Pt100: JIS C 1604-1997 IEC 751
163
Sensor Input Setting Ranges/Control Ranges Appendix C
164
Appendix D
ASCII Table
Upper
Lower 0 1 2 3 4 5 6 7
0 NUL DLE SPACE 0 @ P ‘ p
1 SOH DC1 ! 1 A Q a q
2 STX DC2 “ 2 B R b r
3 ETX DC3 # 3 C S c s
4 EOT DC4 $ 4 D T d t
5 ENQ NAK % 5 E U e u
6 ACK SYN & 6 F V f v
7 BEL ETB ‘ 7 G W g w
8 BS CAN ( 8 H X h x
9 HT EM ) 9 I Y i y
A LF SUB * : J Z j z
B VT ESC + ; K [ k {
C FF FS , < L \ l |
D CR GS - = M ] m }
E SO RS . > N ^ n ~
F SI US / ? O _ o DEL
165
ASCII Table Appendix D
166
Index
A BCC, 61, 62
α, 141
additional PV display, 143 C
additional temperature input shift value display, 143 calculating the detection current value, 36
address, 64 characteristics, 158
adjustment level, 103 cold junction compensation method, 144
advanced function setting level, 103 command frame, 61
alarm 1 hysteresis, 139 communications data length, 145
alarm 1 latch, 143 communications parity, 145
alarm 1 open for alarm, 138 communications procedure, 60
alarm 1 type, 132 communications response wait time, 146
alarm 2 hysteresis, 139 communications setting level, 103
alarm 2 latch, 143 communications stop bit, 145
alarm 2 open for alarm, 138 communications writing, 52, 67, 76, 121
alarm 2 type, 132 CompoWay/F, 5, 60
alarm 3 hysteresis, 139 connector cover, 9
alarm 3 latch, 143 control output, 15
alarm 3 open for alarm, 138 control output 1 allocation, 132
alarm 3 type, 132 control output 2 allocation, 133
alarm hysteresis, 44 control period, 25
alarm latch, 44 control start, 48
alarm lower limit alarm value 2, 119 control stop, 48
alarm lower limit value 1, 118 cooling coefficient, 47, 125
alarm type, 32 cooling control output, 26
alarm upper limit alarm value 2, 119 cooling control period, 25, 131
alarm upper limit value 1, 118 copy mode, 102, 107
alarm value, 32, 34 CT, 15
alarm value 1, 117 current transformer (CT), 35, 159
alarm value 2, 117
alarm value 3, 117
ASCII table, 165
167
Index
D I
dead band, 28, 47, 126 initial setting level, 103
decimal point, 46, 129 initial setting/communications protection, 52, 114
derivative time, 31, 124 input digital filter, 142
DIN track, 11 input type, 22, 128
direct operation, 25 integral time, 31, 124
direct/reverse operation, 131
download, 107
L
levels, 102
E list of parameters, 108
echoback test, 63, 84 lower limit alarm, 32
end code, 62 lower limit temperature input shift value, 40, 42, 124
end plates, 10 lower limit values, 34
error displays, 161
ETX, 61, 62
event input, 5, 16, 48
M
event input allocation, 48, 135 manual mode, 54
external dimensions, 8 manual reset value, 126
manual setup, 31
move to protect level, 67, 80
F move to setting area 1, 67, 80
FINS, 60 MRC, 63
FINS-mini command text, 61 MRES, 63
FINS-mini response tex, 62 multiple reads of monitor values/setting data, 72
frame, 61 multiple writes of setting data, 75
front panel, 100 multi-SP, 48, 67, 77, 116
multi-SP use, 48, 136
MV lower limit, 141
H MV monitor for cooling, 120
HBA, 157 MV monitor for heating, 119
HBA used, 140 MV upper limit, 141
heater burnout, 35
heater burnout alarm, 15, 26, 35, 45
heater burnout detection, 35
N
heater burnout hysteresis, 140 no. of multi-SP uses, 48, 135
heater burnout latch, 140 node no., 61, 62
heater current monitor, 35
heater current value monitor, 116, 121
heating and cooling control, 28, 47
O
heating control output, 26 ON/OFF control, 24, 28
heating control period, 131 one-point shift, 41
hysteresis, 28 open for alarm, 45
operation after power ON, 134
operation after turning ON the power supply, 37
168
Index
R
RAM data save, 67, 79 T
ramp SP value monitor, 116 temperature input shift, 123
ratings, 157 terminal arrangement, 13
read controller attribute, 63, 82 terminator, 17
read controller status, 63, 83 twisted-pair cable, 16
read from multiple variable area, 63 two-point shift, 42
read from variable area, 63, 65
read monitor value, 70
read setting data, 71
U
response frame, 62 unit number, 3
reverse operation, 25 upload, 107
RUN/STOP, 37, 67, 117 upper limit alarm, 32
upper limit temperature input shift value, 40, 42, 124
upper limit values, 34
S using the keys, 101
scaling, 46
scaling lower limit, 46, 129
scaling upper limit, 46, 129
V
sensor input setting ranges/control ranges, 163 variable area, 64
set point 0, 123 variable area map, 85
set point 1, 123 variable type, 64
set point during SP ramp, 51
set point limits, 50
169
Index
W
wiring, 14
write mode, 78
write protect level setting data, 73
write setting data, 74
write to multiple variable area, 63
write to variable area, 63, 66
170
Revision History
A manual revision code appears as a suffix to the catalog number on the front cover of the manual.
Revision
The following table outlines the changes made to the manual during each revision. Page numbers refer to the
previous version.
Revision code Date Revised content
1 January 2001 Original production
171
172
Authorized Distributor:
Cat. No. H113-E1-1 Note: Specifications subject to change without notice Printed in Japan
0101-1M (0101) (A)