PM 870434 Trailer High Tip Sugar Cane Rev-A July 2015

PARTS MANUAL
870434
TRAILER, HIGH TIP, SUGAR CANE
FIRST ISSUE: JULY 2015 (REV A)
Copyright © 2015
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmit-
ted, in any form or by any means, electronic, mechanical, photocopying or otherwise, without the prior writ-
ten permission of Bell Equipment Company SA (Pty) Limited as the copyright holder.
870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

i
ii
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported
with a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT
Co. Every effort has been made to ensure that the information in this manual was correct at the time of
publication. BELL EQUIPMENT Co. has a policy of continuous product development, improvement and
design. BELL EQUIPMENT Co. reserves the right to change, amend and update the design of its product
at any time without prior notice. With this policy, changes may have occurred that are not included in this
manual.
Whilst every endeavour has been made to provide accurate and reliable information, BELL EQUIPMENT
Co. specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any
loss, damage or injury to person or property suffered, whether direct, or indirect or consequential, arising
from the use of this manual. In particular and without detracting from the above, the disclaimer also applies
in the event of any specification, warning, or representation contained in this manual being inadequate,
inaccurate, or unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of gen-
eral safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative
whenever you have a query on your BELL product or this manual. The address of your nearest BELL
EQUIPMENT branch or dealer is as follows:-
For the latest Bell operations listing please visit: www.bellequipment.com
The following address list was correct as at July 2015.
Location Of Operations.
Please visit www.bellequipment.com for the latest BELL EQUIPMENToperations listing.
SOUTH AFRICA, RICHARDS BAY (HEAD OFFICE)
Telephone + 27(0)35 907 9111
Fax + 27(0)35 797 4323
Email sales@bellequipment.com
Address 13 - 19 Carbonode Cell Rd, Alton, RichardsBay, South Africa

iii
LOCATION OF OPERATIONS
SOUTH AFRICAN CENTRES BELL EQUIPMENT INTERNATIONAL

BLOEMFONTEIN + 27(0)51 432 7855 ASIA PACIFIC REGION
Attention all Bell users in Western Australia and Singapore:
CAPE TOWN + 27(0)21 380 9000
Please direct enquiries to Hitachi at the following telephone
EAST LONDON + 27(0)43 748 6622 numbers:
SINGAPORE + 65 6220 8004
EMPANGENI + 27(0)35 907 2500
WESTERN AUSTRALIA + 61 (0)8 9356 1033
GEORGE + 27(0)44 878 0930
JOHANNESBURG + 27(0)11 928 9700

BELL EQUIPMENT DEUTSCHLAND GmbH
KIMBERLEY + 27(0)53 841 0710
Telephone + 49 6631 911 376
KURUMAN + 27(0)53 712 3072
Fax + 49 6631 911 313
MIDDELBURG + 27(0)13 246 8900
Email sales@de.bellequipment.com
NELSPRUIT + 27(0)13 755 0710
PIET RETIEF + 27(0)17 826 1523

BELL EQUIPMENT SPAIN
PIETERMARITZBURG + 27(0)33 386 9319
Telephone + 34 918 796 019
PORT ELIZABETH + 27(0)41 486 3775
Fax + 34 918 796 049
RUSTENBURG + 27(0)14 538 1003/4
Email sales@es.bellequipment.com
SPRINGBOK + 27(0)27 712 1124
TZANEEN + 27(0)15 307 1129 BELL EQUIPMENT FRANCE

UMHLALI + 27(0)32 947 1637 Telephone + 33 555 892 356
VRYHEID + 27(0)34 981 5541 Fax + 33 555 892 324
WOLMARANSSTAD + 27(0)18 596 2319 Email sales@fr.bellequipment.com
AFRICAN SERVICES CENTRES BELL EQUIPMENT UK
HARARE + 263 4 661181/25 Telephone + 44 1283 712 862

KITWE (ZAM) + 260 21 27 315 55 Fax + 44 1283 712 687
MOZAMBIQUE + 258 17 22 022 Email sales@uk.bellequipment.com
NAMIBIA + 264 61 22 6021/2/3
SWAZILAND + 268 51 87 496/7

iv
DEALER
Keep a record of your dealer information here:

v
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Issue date of manual). Any changes after
this date will be distributed with associated bulletins.
Illustrations in this manual are pictorial representations of the component and are not
drawn to scale.
USERS COMMENT FORM
Should you, as user of this manual, have any suggestion for improving the manual, or you
find any errors or omissions, then we would like to know.
Please complete a facsimile of this form and hand it in to your nearest BELL Product Sup-
port Representative or post it directly to your nearest BELL Branch. Addresses are given
at the beginning of this manual.
Thank you for your cooperation.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ YES NO
AND UNDERSTAND ?
DID YOU FIND THE INFORMATION EASY TO RE- YES NO
TRIEVE ?
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:

vi
AMENDMENT RECORD SHEET
The table below is a record of amendments made to this manual after the first publication date.
AMENDMENT RECORD SHEET

AUTHORISATION AMENDMENTS AMENDED PAGES
AND DATE

vii
NOTES:

viii
CONTENTS OVERVIEW
CONTENTS
SECTION 1. GENERAL INFORMATION

SECTION 2. POWERTRAIN
SECTION 3. HYDRAULICS
SECTION 4. PNEUMATICS
SECTION 5. ELECTRICAL
SECTION 6. FRAME AND BODY
SECTION 7. NUMERICAL INDEX

ix
NOTES:

x
TABLE OF CONTENTS
SECTION 1 : GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1
SECTION 2 : POWERTRAIN - - - - - - - - - - - - - - - - - - - - - - - - - 2-1

AXLE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-2
WALKING BEAM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
STUB ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6
HUB ASSEMBLY- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-8
BRAKE ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-10
SPIDER ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-12
WHEEL ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-14
SECTION 3 : HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

GREASE LINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-2
SECTION 4 : PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

PNEUMATIC SCHEMATIC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2
PNEUMATIC SCHEMATIC - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-4
BRAKE ACTUATOR (SINGLE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-6
INLINE FILTER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
SECTION 5 : ELECTRICAL- - - - - - - - - - - - - - - - - - - - - - - - - - 5-1

ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
ELECTRICAL, KIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-4
SECTION 6 : FRAME & BODY - - - - - - - - - - - - - - - - - - - - - - - - 6-1

QUICK TURN HITCH- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
FRONT TRAILER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-4
REAR TRAILER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-6
FRONT / REAR TRAILER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-8
DECALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-10
SECTION 7 : NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - 7-1

1
2
SECTION 1 : GENERAL INFORMATION

1-1
LEFT PAGE LAYOUT
TD0006043

1-2
RIGHT PAGE LAYOUT
TD0006044
1-3
NOTES:
1-4
LIST OF ABBREVIATIONS
A Ampere ID Internal Diameter

AC Alternating Current IN3 Cubic Inch
ADE Atlantic Diesel Engines Gr Grade
AH Ampere Hours INCD Including
AMP Ampere LGTH Length
API American Petroleum Institute ISO International Organisation of Standards
APPL This Application Only LGP Low Grown Pressure
Approx Approximately ZF Zahnradfabrik Passau Gmbh
APR April JAN January
AR As Required LHS Left Hand Side
ASSY Assembly JIC Joint Industry Conference Standards
OS Oversize LT Long Track
ATDC After Top Dead Centre JUL July
AUG August JUN June
BHP Brake Horse Power KG Kilogram
BSP British Standard Pipe KM/H Kilometer Per Hour
BTDC Before Top Dead Centre KPA Kilopascal
CA Convenience Assembly MFWD Mechanical Front Wheel Drive
CCW Counter Clockwise NA Not Applicable
CGA Compressed Gas Association Inc KW Kilowatt
CTD Control Traction Differential LB Pound
CTL Cut to Length NLA No Longer Available
CW Clockwise NSEP Not Supplied Separately
DB Decibels LED Light Emitting Diode
DBH Diameter at Breast Height LH Left Hand
DC Direct Current LUBE Lubrication
DEC December M Meter
DEG or ° Degree M3 Cubic Meter
DIA Diameter MA Milliampere
DIFF Differential MAR March
EGS Electronic Gear Shifting MAX Maximum
EXT Extension MIN Minimum
FEB February MM Millimeter
FMC Front Mount Cab MM3 Cubic Millimeter
FTIB Foot Pound MPA Megapascal
FWD Forward N Newton
HFWD Hydraulic Front Wheel Drive OS Oversize
HZ Hertz VLC Vehicle Load Center
HP Horse Power TK Thickness
ID Inside Diameter STRT Straight
NPT National Pipe Thread HEX Hexagonal
NSI Non Stock Item Q/A Quick Attach
°C Degree Celsius TBN Total Base Number
OCT October TDC Top Dead Centre
OD Outside Diameter INCL Includes
ORD Also Order TEMP Temperature
P/N Part Number THRU Through to and Including
PRESS Pressure UNC Unified National Course
PSI Pound/Square Inch USGAL United States Gallon (3.7854 litre)
PTO Power Take Off V Volt
QTY Quantity W Watt
REV Revision W/O With out
REV/MIN Revolutions Per Minute US Under Size
RHS Right Hand Side SABS South African Bureau of Standards
RSG Recommended Service Guide W/ With
SN Serial Number XLT Extra Long Track
STD Standard VEC Vehicle Electronic Controller
SUB Replaced by GAL/MIN Gallon Per Minute
Ohm HT High Tensile

1-5
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bul-
letins and Parts Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
iv. File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD

BULLETIN NO. DATE RECEIVED INSERTED BY
NAME SIGNATURE

1-6
BULLETINS
BULLETIN NO. DATE RECEIVED INSERTED BY

NAME SIGNATURE

1-7
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the
correct part for your BELL product.
1. The model and VIN number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount
of trouble or delay should be given. This information will be noted and filed for future
reference.

1-8
MACHINE DIMENSIONS
8664
RIGHT HAND SIDE VIEW

40°
7100
4000
3650
3333
1119 2020
2593
FRONT VIEW
TD0010041-A

1-9
NOTES:

1-10
PIN CONFIGURATION
The principle means of identifying your Bell Equipment machine is by studying the VIN
number. The Vehicle Identification Number (VIN) structure for the Bell Equipment ma-
chines is as follows: (As an example, the B40D 6X6 manufactured at Richards Bay in
2001 has been used).
Table 1: STRUCTURE BREAKDOWN

AEB 411840 1 R 00 0009
i ii iii iv v vi
i AEB Is a unique number designated to Bell Equipment
ii 411840 Is the machine type as presently used, i.e: for the B40D 6x6.
Note: Should the machine type/build number change due to a large

upgrade improvement - one which necessitates moving the
machine from MKI to MKII.
iii 1 Is the year of manufacture, i.e: 1=2001, 2=2002, etc.
iv 0009 Is the sequential serial number.
Note: This number is sequential to each product line and not to each
product as was the case in the C series machines. This number
will not return to zero if there is a revision level change. It may
occur that two ADT’s may have the same sequential digits in its
VIN, however this is not a problem as they can be differentiated by
their 400 number (machine type/build number).
Eg: B25D AEB 411812 1R 000009
B40D AEB 411840 1R 000009
The last 4 digits of the VIN will be used to identify the implementa-
tion of engineering changes.
The VIN is stamped onto a 3mm plate which is welded to the engine chassis of the vehi-
cle in the same place that the serial number is stamped, in the articulation joint area.

1-11
SERVICE KITS
KIT NUMBER DESCRIPTION QTY

100 HR
250 HR
500 HR
750 HR
1 000 HR
4 000 HR (WITHOUT AIR CONDITIONER OPTION)

1-12
SECTION 2 : POWERTRAIN

2-1
AXLE
1 2
3
10 4
5
6
8
11
TD0010040-A

2-2
AXLE
I Vin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 SN000703 1 AXLE
2 203990 7 GREASE NIPPLE
3 160233 2 WASHER, THRUST
4 160232 2 BUSH
5 BN009854 2 BUSH
6 BN010563 2 SNAP RING, INTERNAL
7 160255 1 PIN, SCREW
8 BN038911 2 SHAFT, AXLE PIVOT, TRL
9 140172 2 SEAL, OIL
10 120019 2 PLUG
11 SN000758 2 MOUNTING PLATE

2-3
WALKING BEAM
2 3
SEE DETAIL A
TD0010030-A

2-4
WALKING BEAM
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 SN000701 2 WALKING BEAM
2 160254 2 RETAINING PLATE
3 100032 8 BOLT

2-5
STUB ASSEMBLY
TD0010031-A

2-6
STUB ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 BN019429 4 CASTLE NUT
2 BN020251 4 SPLIT PIN
3 BN019223 4 RETAINING WASHER
4 BN016209 4 DRUM
5 BN021478 4 HUB KIT

2-7
HUB ASSEMBLY
TD0009725-A
TD0009922-A

2-8
HUB ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
A BN021478 1 HUB, KIT
1 100080 8 SCREW, HEX HD
2 100510 10 NUT, WHEEL
3 100521 10 WASHER
4 101207 10 STUD, WHEEL
5 BN019194 1 HUB, TRAILER
6 BN019209 2 BEARING, TAPER ROLLER, CUP & CONE
7 BN019222 1 HUB CAP, TRAILER
8 BN020250 1 SEAL, STUB SHAFT, TRAILER

2-9
BRAKE ASSEMBLY
7
6 4
5
16
18 2 24 20
10
3
19
22
23
17
11
21
15
13
14
12
TD0010032-A

2-10
BRAKE ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 100430 2 SPLITPIN
2 160201 1 LINER, NYLON
3 200334 2 CLIP, BRAKE ROLLER
4 200339 1 CIRCLIP
5 200343 1 WASHER, CAM
6 200345 1 WASHER
7 201650 1 CIRCLIP
8 203990 1 NIPPLE, GREASE
9 208216 1 SLACK, ADJUSTER, AUTO
10 218132 2 PIN, ANCHOR, BRAKE
11 218135 2 BRAKE SHOE, LINED * KIT
12 BN038066 2 BRAKE SHOE, FABRICATED * KIT INCLUDES THIS ITEM
13 200348 2 LINER, CAM END * KIT INCLUDES THIS ITEM
14 200349 2 LINDER, ANCHOR END * KIT INCLUDES THIS ITEM
15 218138 64 RIVITS * KIT INCLUDES THIS ITEM
16 BN021477 1 BRAKE SPIDER, TRAILER, KIT * SEE 2-8
17 BN037615 1 SPRINGM BRAKE, S CAM END
18 SN000240 1 S CAM, MOUNTING, TRAILER
19 218139 2 ROLLER, BRAKE, CAM
20 207699 1 PLATE, GUIDE, BRAKE
21 218143 2 SPRING, BRAKE, ANCHOR END
22 BN038910 1 S CAM, LHS, TRAILER
22 BN038909 1 S CAM, RHS, TRAILER
23 BN021814 32 CAPSCREW
24 100394 32 NUT

2-11
SPIDER ASSEMBLY
TD0009723-A
TD0009924-A

2-12
SPIDER ASSEMBLY
I Vin Series
Q
T PART
E No. From:
Y
M To:
A BN021477 1 SPIDER KIT
1 200340 2 O-RING
2 200342 2 BUSH, CAM
3 200344 2 BUSH, ANCHOR
4 BN019197 1 TORQUE PLATE, SPIDER, TRAILER

2-13
WHEEL ASSEMBLY
P001687
TD0008120

2-14
WHEEL ASSEMBLY
I Vin Series
Q
T
PART No. T DESCRIPTION REMARKS
E From:
Y
M To:
1 267145 W/SET, 445/65R22.5, FIRENZA
2 190174 4 RIM, 14 X 22.5
3 202960 4 TYRE, 445/65R22.5
4 202868 4 VALVE
1 266313 4 W/SET, 500/60R22.5, MICHELIN

2 190174 4 RIM, 14X 22.5
3 214646 4 TYRE, 500/60R22.5
4 202868 4 VALVE
1 BN038904 4 W/SET,560/120R22.5, BKT

2 BN038906 4 RIM, 16.00X22.5
3 BN038905 4 TYRE, 560/60R22.5, BKT
4 202868 4 VALVE

2-15
870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015
2-16
SECTION 3 : HYDRAULICS

3-1
GREASE LINE
3
4
5
TD0010042-A

3-2
GREASE LINE
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 120106 2 FITTING
2 243622 2 HOSE
3 XXXXX 2 GREASE NIPPLE
4 121181 2 FITTING
5 121350 2 ELBOW

3-3
3-4
SECTION 4 : PNEUMATICS

4-1
PNEUMATIC SCHEMATIC
3 1
3 2
5
10 8 7 6 3 4
9 7 6 3
11
12
B
A
9 8 7 14 13
15
16
19
17
18 31
24 11 23
11 21 20
22
12
22
28
12
29
9 8 29 24
27
26
25
22
30
27
TD0010034-A

4-2
PNEUMATIC SCHEMATIC
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 214345 2 COUPLING, MALE
2 214346 2 COUPLING, FEMALE
3 121077 4 UNION
4 204584 1 HOSE
5 204585 1 HOSE
6 121526 2 CONNECT
7 BN036410 4 FITTING
8 BN036399 12 FITTING, UNION
9 BN036415 18 FITTING, TUBE
10 212071 1 VALVE, SHUT OFF
12 BN036402 22 FITTING, ELBOW
14 210064 2 FILTER UNIT
15 120399 2 FITTING, PLUG
16 100590 8 G-RING
17 206992 2 MTG, BAND
18 120166 2 VALVE, DRAIN
19 BN005079 1 RESERVOIR, 40L
20 120690 2 FITTING
21 BN036819 1 VALVE, RELAY
23 BN036851 1 CHECK VALVE
24 BN036404 5 FITTING, TEE
26 212070 1 VALVE, QUICK RELEASE
28 210053 2 ACTUATOR, SINGLE
30 210052 2 ACTUATOR, DOUBLE
31 140370 8 O-RING
A 910387 20 HOSE, YELLOW NYLON (CUT TO LENGTH)
B 910396 15 HOSE, RED NYLON (CUT TO LENGTH)

4-3
BRAKE ACTUATOR ASSEMBLY (PARK)
1
3
4 6 16 17
12 13
7 19
9 21
18
20
14
15
1011
8 23 22
5 26 24
6 25
3
32 32
31
35 34 33
27
28
37 29
36 30
WARNING:
DISASSEMBLY OF THIS
COMPONENT IS
EXTREMELY DANGEROUS.
P000346
TD0008114

4-4
BRAKE ACTUATOR ASSEMBLY (PARK)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210052 1 BRAKE ACTUATOR ASSEMBLY
2 NSI 1 HOUSING
3 NSI 1 CLAMP, HALF
4 NSI 1 BOLT
5 NSI 1 NUT
6 NSI 1 CLAMP, HALF
7 NSI 2 BOLT
8 NSI 2 NUT
9 221437 1 KIT, SEAL, CENTRE SECTION
10 NSI 1 SPACER
11 NSI 1 SCREW
12 220211 1 DIAPHRAGM
13 221438 1 PISTON ROD ASSY
14 221436 1 SPRING, RETURN
15 NSI 1 COVER, END
16 100010 2 WASHER, FLAT
17 100035 2 NUT, NYLOC
18 100009 1 NUT
19 200093 1 CLEVIS
20 NSI 1 PIN
21 100069 1 PIN, SPLIT
22 221436 1 SPRING, RETURN
23 NSI 1 PIPE
24 NSI 1 SPACER
25 NSI 1 SCREW
27 NSI 1 HEAD, PISTON
28 NSI 1 SPRING
29 NSI 1 SEAT, SPRING
30 NSI 1 COVER, END
31 NSI 1 HOSE
32 NSI 2 ELBOW
33 NSI 1 BOLT, RELEASE
34 NSI 1 WASHER
35 NSI 1 NUT
36 NSI 1 CAP, DUST
37 NSI 1 SCREW

4-5
BRAKE ACTUATOR (SINGLE)
11
9
8 12
4
7
6 15
5
3
2
17
10
13
14
16
P001630
TD0008115

4-6
BRAKE ACTUATOR (SINGLE)
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210053 BRAKE ACTUATOR
2 NSI 1 COVER, END
4 NSI 2 CLAMP, HALF
5 221438 1 ROD, PISTON
6 221436 1 SPRING
7 NSI 1 HOUSING
8 200093 1 CLEVIS ASSEMBLY
9 NSI 1 CLEVIS
10 NSI 1 PIN
11 100069 1 PIN, SPLIT
12 100009 1 NUT
13 100126 2 NUT, NYLOC
14 100049 2 WASHER, SPRING
15 NSI 2 BOLT
16 100314 2 NUT, NYLOC
17 NSI 1 PLUG

4-7
INLINE FILTER
P001207
TD0008117

4-8
INLINE FILTER
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 210064 1 PNEUMATIC INLINE FILTER
2 1 PLATE, RETAINING
3 1 CAP
4 1 O RING
5 1 SPRING
6 1 FILTER
7 1 BODY, FILTER

4-9
4-10
SECTION 5 : ELECTRICAL

5-1
RHFP - REAR HARNESS FEMALE TRAILER CONNECTOR
TS 7
1
6 2
ELECTRICAL
7
BN 1.5 5 3
4
216027 216027
BK 1.5 BN 1.5 YL 1.5 BK 1.5
INDL - LEFT INDICATOR LIGHT (LED) INDR - RIGHT INDICATOR LIGHT (LED)
216028
216028
GY/BL 1.5 GY/BL 1.5
BK 1.5
BN 1.5
BK 1.5
BL 1.5 BL 1.5
TS 7
1 LBP - LEFT BRAKE & PARK LIGHTS RBP - RIGHT BRAKE & PARK LIGHTS
6 2
5-2
217743
7

5 3 BK 1.5 BL 1.5
NPL-2 NPL-1
TC2 - TRAILER CONNECTOR 2 4
NPL - NUMBER PLATE LIGHT
BK 1.5 BK 1.5
214900
YL/GN 1.5
RREV - RIGHT REVERSE LIGHT

214900
YL/GN 1.5
BK 1.5
LREV - LEFT REVERSE LIGHT

BUA-B
216994
B (OPTIONAL)
BUA-A
BUA - BACK UP ALARM
YL/GN 1.5
REV A
TD0010045-A
THIS PAGE IS INTENTIONALLY LEFT BLANK

5-3
ELECTRICAL, KIT
1
2
4
3
TD0010035-A

5-4
ELECTRICAL, KIT
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 217743 1 LIGHT, NUMBER PLATE
2 216120 2 LIGHT, BRAKE
3 214900 2 LIGHT, REVERSE
4 216121 2 LIGHT, INDICATOR
5 BN039975 1 HARNESS, CANE, TRAILER
6 BN039244 1 CABLE, SUZIE, 7 CORE

5-5
5-6
SECTION 6 : FRAME & BODY
6-1
SECTION 6 : FRAME AND BODY
QUICK TURN HITCH
13
2
12
14
3 11 10
19
9 18
17 16
8
15
7
4
5
6
TD0008537

6-2
QUICK TURN HITCH
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 160245 1 PIN, QTH PIVOT
2 160226 2 BUSH,NYLON STRIP
3 203990 4 FITTING
4 192072 1 BKT
5 160261 1 PLT, RETAINER
6 100111 2 SCREW
7 192044 1 LINK, ARM
8 100325 4 NUT
9 160327 1 CUP, BRONZE
10 180339 1 HITCH SOCKET
11 190118 1 BOLT, MACHINED QTH
12 180274 1 PIVOT, HITCH QT
13 100167 4 BOLT
14 192042 1 BKT
15 100325 2 NUT
16 101318 12 WASHER
17 200229 1 CIRCLIP
18 150051 1 JOINT, BALL
19 100172 2 BOLT

6-3
FRONT TRAILER
16
2
6
5
3 15
5
6
7 14
8
13
10
12
11
TD0010037-A

6-4
FRONT TRAILER
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 SN000798 1 SPILLBAR MOUNTING, REAR
2 SN000799 1 SPILLBAR
3 SN000807 1 SPILLBAR MOUNTING, FRONT
4 SN000710 1 BASKET, FRONT
5 SN000784 2 RETAINER PLATE, PIN
6 SN000780 2 PIN
7 SN000724 1 PIN MOUNTING, FRONT
8 160297 4 BUSH
9 SN000704 1 A-FRAME, FRONT
10 160327 1 BUSH, DRAWBAR
11 204371 2 REFLECTOR, WHITE
12 SN000706 1 CHASSIS, FRONT
13 SN000709 1 SUPPORT
14 204370 2 REFLECTOR, RED
15 SN000705 1 A-FRAME, REAR
16 SN000785 1 PIN MOUNTING, REAR

6-5
REAR TRAILER
16
2
6
5
3 15
5
6
7 14
8
13
10
12
11
TD0010037-A

6-6
REAR TRAILER
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 SN000798 1 SPILLBAR MOUNTING, REAR
2 SN000799 1 SPILLBAR
3 SN000807 1 SPILLBAR MOUNTING, FRONT
4 SN000711 1 BASKET, FRONT
5 SN000784 2 RETAINER PLATE, PIN
6 SN000780 2 PIN
7 SN000724 1 PIN MOUNTING, FRONT
8 160297 4 BUSH
9 SN000704 1 A-FRAME, FRONT
10 160327 1 BUSH, DRAWBAR
11 204371 2 REFLECTOR, WHITE
12 SN000707 1 CHASSIS, FRONT
13 SN000709 1 SUPPORT
14 204370 2 REFLECTOR, RED
15 SN000705 1 A-FRAME, REAR
16 SN000785 1 PIN MOUNTING, REAR

6-7
FRONT / REAR TRAILER
TD0010038-A

6-8
FRONT / REAR TRAILER
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 170377 1 HITCH LOCK
2 180340 1 BALL HITCH
3 200653 2 STOP CABLE
4 910041 20 CHAIN
5 BN004815 10 HAMMER LOCK, SHACKLE

6-9
DECALS
TD0010036-A

6-10
DECALS
I Vin Series
Q
T PART
E No. From:
Y
M To:
1 271586 1 DECAL, OVERHEAD POWERLINES, E#
2 272270 2 DECAL, GREASE POINT
3 272269 2 DECAL, LIFTING POINT
4 271579 3 DECAL, VISIBILITY WARNING, E#
5 207349 2 DECAL, COMPRESSED AIR
6 272661 2 DECAL, BELL BRANDING, BLK, 120MM
7 277024 2 DECAL, GREASE POINTS, DUMPER, TRL
8 201886 1 DECAL, PDI / QUALITY

6-11
6-12
SECTION 7 : NUMERICAL INDEX

7-1
I I
T T
PART# DESCRIPTION PG# PART# DESCRIPTION PG#
E E
M M
SN000703 AXLE 1 2-3 266313 W/SET, 500/60R22.5, MICHELIN 1 2-15
203990 GREASE NIPPLE 2 2-3 190174 RIM, 14X22.5 2 2-15
160233 WASHER, THRUST 3 2-3 214646 TYRE, 500/60R22.5 3 2-15
160232 BUSH 4 2-3 202868 VALVE 4 2-15
BN009854 BUSG 5 2-3 BN038904 W/SET, 560/120R22.5, BKT 1 2-15
BN010563 SNAP RING, INTERNAL 6 2-3 BN038906 RIM, 16.00X22.5 2 2-15
160255 PIN, SCREW 7 2-3 BN038905 TYRE, 560/60R22.5,BKT 3 2-15
BN038911 SHAFT, AXLE PIVOT, TRL 8 2-3 202868 VALVE 4 2-15
140172 SEAL, OIL 9 2-3 120106 FITTING 1 3-3
120019 PLUG 10 2-3 243622 HOSE 2 3-3
SN000758 MOUNTING PLATE 11 2-3 XXXXXX GREASE NIPPLE 3 3-3
SN000701 WALKING BEAM 1 2-5 121181 FITTING 4 3-3
160254 RETAINING PLATE 2 2-5 121350 ELBOW 5 3-3
100032 BOLT 3 2-5 214345 COUPLING, MALE 1 4-3
BN019429 CASTLE NUT 1 2-7 214346 COUPLING, FEMALE 2 4-3
BN020251 SPLIT PIN 2 2-7 121077 UNION 3 4-3
BN019223 RETAINING WASHER 3 2-7 204584 HOSE 4 4-3
BN016209 DRUM 4 2-7 204585 HOSE 5 4-3
BN021478 HUB KIT 5 2-7 121526 CONNECT 6 4-3
BN021478 HUB, KIT A 2-9 BN036410 FITTING 7 4-3
100080 SCREW, HEX HD 1 2-9 BN036399 FITTING, UNION 8 4-3
100510 NUT, WHEEL 2 2-9 BN036415 FITTING, TUBE 9 4-3
100521 WASHER 3 2-9 212071 VALVE, SHUT OFF 10 4-3
101207 STUD, WHEEL 4 2-9 BN036409 FITTING 11 4-3
BN019194 HUB, TRAILER 5 2-9 BN036402 FITTING, ELBOW 12 4-3
BN019209 BEARING 6 2-9 BN036833 FITTING 13 4-3
BN019222 HUB CAP, TRAILER 7 2-9 210064 FILTER UNIT 14 4-3
BN020250 SEAL, STUB SHAFT 8 2-9 120399 FITTING, PLUG 15 4-3
100430 SPLITPIN 1 2-11 100590 G-RING 16 4-3
160201 LINER, NYLON 2 2-11 206992 MTG, BAND 17 4-3
200334 CLIP, BRAKE ROLLER 3 2-11 120166 VALVE, DRAIN 18 4-3
200339 CIRCLIP 4 2-11 BN005079 RESERVOIR 40L 19 4-3
200343 WASHER, CAM 5 2-11 120690 FITTING 20 4-3
200345 WASHER 6 2-11 BN036819 VALVE, RELAY 21 4-3
201650 CIRCLIP 7 2-11 BN036408 FITTING 22 4-3
203990 NIPPLE, GREASE 8 2-11 BN036851 CHECK VALVE 23 4-3
208216 SLACK, ADJUSTER, AUTO 9 2-11 BN036404 FITTING, TEE 24 4-3
218132 PIN, ANCHOR, BRAKE 10 2-11 BN036413 FITTING 25 4-3
218135 BRAKE SHOE, LINED 11 2-11 212070 VALVE, QUICK RELEASE 26 4-3
BN038066 BRAKE SHOE 12 2-11 BN036414 FITTING 27 4-3
200348 LINER, CAM END 13 2-11 210053 ACTUATOR, SINGLE 28 4-3
200349 LINER, ANCHOR END 14 2-11 BN036411 FITTING 29 4-3
218138 RIVITS 15 2-11 210052 ACTUATOR, DOUBLE 30 4-3
BN021477 BRAKE SPIDER, TRAILER KIT 16 2-11 140370 O-RING 31 4-3
BN037615 SPRING BRAKE, S CAM END 17 2-11 910387 HOSE, YELLOW NYLON A 4-3
SN000240 S CAM, MOUNTING 18 2-11 910396 HOSE, RED NYLON B 4-3
218139 ROLLER, BRAKE, CAM 19 2-11 210052 BRAKE ACTUATOR ASSEMBLY 1 4-5
207699 PLATE, GUIDE, BRAKE 20 2-11 NSI HOUSING 2 4-5
218143 SPRING, BRAKE, ANCHOR END 21 2-11 NSI CLAMP, HALF 3 4-5
BN038910 S CAM, LHS, TRAILER 22 2-11 NSI BOLT 4 4-5
BN038909 S CAM, RHS, TRAILER 22 2-11 NSI NUT 5 4-5
BN021814 CAPSCREW 23 2-11 NSI CLAMP, HALF 6 4-5
100394 NUT 24 2-11 NSI BOLT 7 4-5
BN021477 SPIDER KIT A 2-13 NSI NUT 8 4-5
200340 O-RING 1 2-13 221437 KIT, SEAL, CENTRE 9 4-5
200342 BUSH, CAM 2 2-13 NSI SPACER 10 4-5
200344 BUSH, ANCHOR 3 2-13 NSI SCREW 11 4-5
BN019197 TORQUE PLATE 4 2-13 220211 DIAPHRAGM 12 4-5
267145 W/SET, 445/65R22.5, FIRENZIA 1 2-15 221438 PISTON ROD ASSY 13 4-5
190174 RIM, 14X22.5 2 2-15 221436 SPRING, RETURN 14 4-5
202960 TYRE, 445/65R22.5 3 2-15 NSI COVER, END 15 4-5
202868 VALVE 4 2-15 100010 WASHER, FLAT 16 4-5

7-2
I I
T T
PART# DESCRIPTION PG# PART# DESCRIPTION PG#
E E
M M
100035 NUT,NYLOC 17 4-5 150051 JOINT, BALL 18 6-3
100009 NUT 18 4-5 100172 BOLT 19 6-3
200093 CLEVIS 19 4-5 SN000798 SPILLBAR MOUNTING, REAR 1 6-5
NSI PIN 20 4-5 SN000799 SPILLBAR 2 6-5
100069 PIN, SPLIT 21 4-5 SN000807 SPILLBAR MOUNTING, FRONT 3 6-5
221436 SPRING, RETURN 22 4-5 SN000710 BASKET, FRONT 4 6-5
NSI PIPE 23 4-5 SN000784 RETAINER PLATE, PIN 5 6-5
NSI SPACER 24 4-5 SN000780 PIN 6 6-5
NSI SCREW 25 4-5 SN000724 PIN MOUNTING, FRONT 7 6-5
220212 DIAPHRAGM 26 4-5 160297 BUSH 8 6-5
NSI HEAD, PISTON 27 4-5 SN000704 A-FRAME, FRONT 9 6-5
NSI SPRING 28 4-5 160327 BUSH, DRAWBAR 10 6-5
NSI SEAT, SPRING 29 4-5 204371 REFLECTOR, WHITE 11 6-5
NSI COVER, END 30 4-5 SN000706 CHASSIS, FRONT 12 6-5
NSI HOSE 31 4-5 SN000709 SUPPORT 13 6-5
NSI ELBOW 32 4-5 204370 REFLECTOR, RED 14 6-5
NSI BOLT, RELEASE 33 4-5 SN000705 A-FRAME, REAR 15 6-5
NSI WASHER 34 4-5 SN000785 PIN MOUNTING, REAR 16 6-5
NSI NUT 35 4-5 SN000798 SPILLBAR MOUNTING, REAR 1 6-7
NSI CAP, DUST 36 4-5 SN000799 SPILLBAR 2 6-7
NSI SCREW 37 4-5 SN000807 SPILLBAR MOUNTING, FRONT 3 6-7
210053 BRAKE ACTUATOR 1 4-7 SN000711 BASKET, FRONT 4 6-7
NSI COVER, END 2 4-7 SN000784 RETAINER PLATE, PIN 5 6-7
220211 DIAPHRAGM 3 4-7 SN000780 PIN 6 6-7
NSI CLAMP, HALF 4 4-7 SN000724 PIN MOUNTING, FRONT 7 6-7
221438 ROD, PISTON 5 4-7 160297 BUSH 8 6-7
221436 SPRING 6 4-7 SN000704 A-FRAME, FRONT 9 6-7
NSI HOUSING 7 4-7 160327 BUSH, DRAWBAR 10 6-7
200093 CLEVIS ASSEMBLY 8 4-7 204371 REFLECTOR, WHITE 11 6-7
NSI CLEVIS 9 4-7 SN000707 CHASSIS, FRONT 12 6-7
NSI PIN 10 4-7 SN000709 SUPPORT 13 6-7
100069 PIN, SPLIT 11 4-7 204370 REFLECTOR, RED 14 6-7
100009 NUT 12 4-7 SN000705 A-FRAME, REAR 15 6-7
100126 NUT, NYLOC 13 4-7 SN000785 PIN MOUNTING, REAR 16 6-7
100049 WASHER, SPRING 14 4-7 170377 HITCH LOCK 1 6-9
NSI BOLT 15 4-7 180340 BALL HITCH 2 6-9
100314 NUT, NYLOC 16 4-7 200653 STOP CABLE 3 6-9
NSI PLUG 17 4-7 910041 CHAIN 4 6-9
210064 PNEUMATIC INLINE FILTER 1 4-9 BN004815 HAMMER LOCK, SHACKLE 5 6-9
217743 LIGHT, NUMBER PLATE 1 5-3 271586 DECAL, OVERHEAD POWERLIN 1 6-11
216120 LIGHT, BRAKE 2 5-3 272270 DECAL, GREASE POINT 2 6-11
214900 LIGHT, REVERSE 3 5-3 272269 DECAL, LIFTING POINT 3 6-11
216121 LIGHT, INDICATOR 4 5-3 271579 DECAL, VISIBILITY WARNING 4 6-11
BN039975 HARNESS, CANE, TRAILER 5 5-3 207349 DECAL, COMPRESSED AIR 5 6-11
BN039244 CABLE, SUZIE, 7 CORE 6 5-3 272661 DECAL, BELL BRANDING, BLK 6 6-11
160245 PIN, QTH PIVOT 1 6-3 277024 DECAL, GREASE POINTS, DUM 7 6-11
160226 BUSH, NYLON STRIP 2 6-3 201886 DECAL, PDI/QUALITY 8 6-11
203990 FITTING 3 6-3
192072 BKT 4 6-3
160261 PLT, RETAINER 5 6-3
100111 SCREW 6 6-3
192044 LINK, ARM 7 6-3
100325 NUT 8 6-3
160327 CUP, BRONZE 9 6-3
180339 HITCH SOCKET 10 6-3
190118 BOLT, MACHINED QTH 11 6-3
180274 PIVOT, HITCH QT 12 6-3
100167 BOLT 13 6-3
192042 BKT 14 6-3
100325 NUT 15 6-3
101318 WASHER 16 6-3
200229 CIRCLIP 17 6-3

7-3

PM 870434 Trailer High Tip Sugar Cane Rev-A July 2015

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PM 870434 Trailer High Tip Sugar Cane Rev-A July 2015

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PARTS MANUAL

TRAILER, HIGH TIP, SUGAR CANE

FIRST ISSUE: JULY 2015 (REV A)

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

For the latest Bell operations listing please visit: www.bellequipment.com

The following address list was correct as at July 2015.

SOUTH AFRICA, RICHARDS BAY (HEAD OFFICE)

Telephone + 27(0)35 907 9111

Fax + 27(0)35 797 4323

Address 13 - 19 Carbonode Cell Rd, Alton, RichardsBay, South Africa

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

SOUTH AFRICAN CENTRES BELL EQUIPMENT INTERNATIONAL

JOHANNESBURG + 27(0)11 928 9700

PIET RETIEF + 27(0)17 826 1523

TZANEEN + 27(0)15 307 1129 BELL EQUIPMENT FRANCE

AFRICAN SERVICES CENTRES BELL EQUIPMENT UK

HARARE + 263 4 661181/25 Telephone + 44 1283 712 862

SWAZILAND + 268 51 87 496/7

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

Keep a record of your dealer information here:

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

AMENDMENT RECORD SHEET

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

SECTION 1. GENERAL INFORMATION

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

SECTION 1 : GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - 1-1

SECTION 2 : POWERTRAIN - - - - - - - - - - - - - - - - - - - - - - - - - 2-1

SECTION 3 : HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - 3-1

SECTION 4 : PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - 4-1

SECTION 5 : ELECTRICAL- - - - - - - - - - - - - - - - - - - - - - - - - - 5-1

SECTION 6 : FRAME & BODY - - - - - - - - - - - - - - - - - - - - - - - - 6-1

SECTION 7 : NUMERICAL INDEX - - - - - - - - - - - - - - - - - - - - - - 7-1

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

A Ampere ID Internal Diameter

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

TECHNICAL DOCUMENTATION BULLETIN RECORD

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

BULLETIN NO. DATE RECEIVED INSERTED BY

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

1. The model and VIN number of your BELL product.

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

RIGHT HAND SIDE VIEW

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

Table 1: STRUCTURE BREAKDOWN

i AEB Is a unique number designated to Bell Equipment

Note: Should the machine type/build number change due to a large

iii 1 Is the year of manufacture, i.e: 1=2001, 2=2002, etc.

iv 0009 Is the sequential serial number.

Eg: B25D AEB 411812 1R 000009

B40D AEB 411840 1R 000009

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A

KIT NUMBER DESCRIPTION QTY

4 000 HR (WITHOUT AIR CONDITIONER OPTION)

870434 - TRAILER, HIGH TIP, SUGAR CANE - JULY 2015 REV A