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Applied Acoustics 70 (2009) 1041–1050

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Applied Acoustics
journal homepage: www.elsevier.com/locate/apacoust

Experimental study on the noise reduction of an industrial


forward-curved blades centrifugal fan
Qi Datong *, Mao Yijun, Liu Xiaoliang, Yuan Minjian
School of Energy and Power Engineering, Xi’an Jiaotong University, Xi’an 710049, China

a r t i c l e i n f o a b s t r a c t

Article history: Many previous researches have concentrated on the noise of backward-curved (BC) blades and forward-
Received 1 August 2008 curved (FC) multi-blade centrifugal fans. In this paper, an experimental study has been carried out to
Received in revised form 1 January 2009 study the noise reduction of an industrial FC blades centrifugal fan. First of all, the performance and noise
Accepted 6 March 2009
characteristics of the FC centrifugal fan were tested to compare the similarities and differences from
Available online 7 April 2009
those of BC blades and FC multi-blade centrifugal fans. And then, some different volute geometric config-
urations were carried out in order to study the effects of inclined volute tongue, impeller blade-tongue
Keywords:
clearance, hub-volute clearance and their coupling effect to the performance and noise of the FC blades
Noise reduction
Centrifugal fan
centrifugal fan. The aim of many different experimental tests is to validate whether the effects of different
Forward-curved blades modifications to fan performance and noise are additive and to find a good impeller-volute matching to
Experimental study reduce the centrifugal fan noise without reducing performance. The experimental results show that a
good coupled modification not only could reduce the fan noise but also could advance the fan perfor-
mance and extend the operating range.
Ó 2009 Elsevier Ltd. All rights reserved.

1. Introduction paper, Sasaki [8] explored the influence of Karman Vortex Street
on the broadband noise generated from an FC multi-blade fan. Jeon
Centrifugal fans are widely used for the ability to generate high et al. [9–12] numerically studied the unsteady flow and aerody-
pressure. They are often found in heating, ventilation, air condi- namic noise of a BC centrifugal impeller near a wedge to verify
tioning systems and numerous other applications. But the lower the acoustic similarity law developed by Weidemann [13]. Ve-
efficiency and higher noise level of centrifugal fans than those of larde-Suárez et al. determined the tonal noise sources in a BC cen-
axial fans are the primary deficiencies of these machines. trifugal fan using experimental measurement and numerical
Many experimental studies have been reported on the perfor- simulation [14,15]. Feshe et al. reported that the broadband noise
mance of centrifugal fans. Cau et al. showed that a severely dis- of a BC centrifugal fan was induced by the flow separation in the
torted primary flow, with early flow separation on the suction flow passage of the centrifugal impeller [16]. From all the studies
side, and poor matching between impeller outlet and volute ton- above, it can be concluded that the tonal noise of centrifugal fans
gue induced the inefficiency of these fans [1]. Gong et al. tested is mostly generated from the unsteady interaction between impel-
the detailed velocity field near the volute tongue of an FC multi- ler outlet flow and volute, and the broadband noise is mainly in-
blade centrifugal fan using PIV and drew a conclusion that the duced by the flow separation in the flow passage of the
matching between impeller outlet flow pattern and volute tongue centrifugal impeller. A small concentrative region in the vicinity
had a prominent influence on the flow loss in the volute [2]. Cao et of volute tongue is the predominant noise source of centrifugal
al. reported that volute width and hub-volute clearance had a sig- fans.
nificant effect to the performance of centrifugal fan [3]. With respect to the noise control of centrifugal fans, some ear-
As concerns centrifugal fan noise, many investigators have stud- lier methods to BC blades and FC multi-blade centrifugal fans sum-
ied its generation mechanism and control method. And most of marized by Neise [17] were based on modifications of the volute
them focus their attentions on the FC multi-blade, BC blades and tongue in order to minimize the pressure fluctuations in this zone.
radial blades centrifugal fans. With respect to the noise generation After that, Ohta et al. applied a hybrid-type noise control method
mechanism of centrifugal fans, Velarde-Suárez et al. [4,5], Younsi to reduce the tonal noise of a BC centrifugal fan [18,19]. Recently,
et al. [6] and Lin et al [7] studied the unsteady flow and aerody- Velarde-Suárez et al. reported that a modification of the volute ton-
namic tonal noise of FC multi-blade centrifugal fans. In the other gue geometry was successfully applied to reduce the aerodynamic
tonal noise of an FC multi-blade fan [20]. Increasing impeller-ton-
* Corresponding author. gue clearance and inclining volute tongue are the widely used
E-mail addresses: dtqi@mail.xjtu.edu.cn, xjtupower@gmail.com (Q. Datong). methods for centrifugal fan noise control. And many researchers

0003-682X/$ - see front matter Ó 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.apacoust.2009.03.002
1042 Q. Datong et al. / Applied Acoustics 70 (2009) 1041–1050

Nomenclature

BPF blade passing frequency (Hz) Q0 volume flow rate at BEP (m3/min)
FC forward-curved Q1 volume flow rate at highest total pressure point (m3/
BEP best efficiency point min)
SPL sound pressure level (dB) Qmax maximum volume flow rate (m3/min)
B volute width (mm) Qmin minimum volume flow rate (m3/min)
b1 impeller inlet width (mm) R1 small radius of volute tongue (mm)
b2 impeller outlet width (mm) R2 large radius of volute tongue (mm)
D0 impeller inlet diameter (mm) Z impeller blade number
D1 blade inlet diameter (mm) b1A blade inlet angle (°)
D2 blade outlet diameter (mm) b2A blade outlet angle (°)
D3 vaneless diffuser outlet diameter (mm) d1 shroud-volute clearance (mm)
d blade-tongue clearance (mm) d2 hub-volute clearance (mm)
h impeller blade thickness (mm) h inclined angle of volute tongue (°)

have shown that an appropriate clearance could reduce centrifugal 2. Experimental device
fan noise, but if the clearance further increases, more noise level
reduction will be achieved with decreased efficiency and total The experimental measurement has been carried out in a hemi-
pressure. In order to obtain a more noise level reduction without anechoic chamber of the National Engineering Center of Fluid
decreasing the centrifugal fan performance, some different meth- Machinery and Compressor, at Xi’an Jiaotong University. The useful
ods may be combined. But whether the different noise reduction size of the hemi-anechoic chamber is 6.1 m long by 2.8 m wide by
and performance improvement methods are additive should be 3.6 m high. The inside surfaces are all lined with mineral wool
validated. wedges that are 59 cm deep, which has a good absorption charac-
To the best knowledge of authors, only few literatures have teristics at frequency above 150 Hz.
been presented on the noise generation mechanism and control A standard test facility for the performance and noise of the
method for the industrial FC blades centrifugal fan [21,22]. The dif- investigated fans has been made in the hemi-anechoic chamber
ficulties are that the efficiency of FC blades centrifugal fan is lower, according to China Standards GB/T 2888-91: Methods of noise
but the noise level is higher than that of the FC multi-blade and BC measurement for fans, blowers, compressors and roots blowers,
blades centrifugal fans with the same volute and impeller outlet and GB/T-1236-2000: Industrial fans performance testing using
diameter. standardized airways. Fig. 1 shows a sketch of the test facility with
In comparison with BC and radial blades centrifugal fans, the its main elements and Fig. 2 shows the photograph of the test set-
FC blades centrifugal fan has a larger blade angle at the impeller up in the hemi-anechoic chamber. Before indraft into the fan, air
outlet. The impeller outflow absolute velocity of FC blades cen- flows through a straightener in order to eliminate the flow distor-
trifugal fan is much higher than that of BC and radial blades cen- tion at the fan inlet. At the inlet of the pipe, a flow regulation unit
trifugal fans at the same volume flow rate, which will induce a permits to modify the fan volume flow rate.
stronger pressure fluctuation on the volute tongue. Moreover, A DYM3 aneroid barometer is used to measure the ambient
the profile curvature of FC blade is usually larger than that of pressure and A WSB-A1 thermometer–hygrometer is used to mea-
BC and radial blades, which will result in an easier and earlier sure the ambient temperature and humidity. The static pressure at
flow separation on the suction surface of the FC blade. In com- the sections A and B is measured with a YJB-150 compensate-type
parison with FC multi-blade centrifugal fan, the industrial FC micropressure meter and U-tube, respectively. The rotation speed
blades centrifugal fan has less blades number. Turbulence flow of the motor is managed by a SIMENS MicroMaster440 frequency
scale in the flow passage of FC blades centrifugal fan is larger converter and the speed is measured by a photoelectric hand-held
than that of FC multi-blade centrifugal fan. According to the anal- digital tachometer SZG-441. The shaft power is measured by two
ysis above, the lowest efficiency and highest aerodynamic noise G26-W AC power meters.
level of the FC blades centrifugal fan in all types of centrifugal In order to eliminate the experimental error due to ambient
fans are caused by the poor design of the flow passage and parameter fluctuation, all the experimental performance data are
impeller-volute matching.
In the work reported here, an experimental study on the FC
blades centrifugal fan performance and noise has been per-
formed to compare the similarities and differences from those
of BC blades and FC multi-blade centrifugal fans. And then,
some different volute geometric configurations have been tested
in order to study the effects of inclined volute tongue, impeller-
tongue clearance, hub-volute clearance and their coupling effect
to the performance and noise of the FC blades centrifugal fan.
The fundamental object of the present work is to provide a case
study on the FC blades centrifugal fan performance and noise
characteristics. The second object is to understand whether
the effects of different modifications to centrifugal fan perfor-
mance and noise are additive. And the further object is to find
a good matching between impeller and volute to reduce the
noise without decreasing performance during the whole flow
rate range. Fig. 1. Sketch of the test installation.
Q. Datong et al. / Applied Acoustics 70 (2009) 1041–1050 1043

Fig. 2. Photograph of the test setup in the hemi-anechoic chamber.

transformed into the results corresponding to suction condition at


standard temperature and pressure (STP) using the MGS fan per-
formance acquisition and analysis system developed by Xi’an Jiao-
tong University [23].
As shown in Fig. 1, sound pressure measurements at 1 m away
from the fan exit have been made using a PCB 377A02 1/2 in.
microphone. The signals from the microphone were amplified by
a PCB 426D01 preamplifier and then managed by an LMS digital
data acquisition and analysis system SCADASIII 305. The data
acquisition frequency is chosen equal to 100 kHz per channel in or-
der to obtain a good resolution. Both the linear and A-weighted
sound pressure levels (SPLs) have been obtained with a fast Fourier
Transform (FFT). Before the experimental test, the microphone is
calibrated with a Larson Davis Model CAL200 sound level calibra-
tor, which provides a choice of calibration SPLs, 94 dB and
114 dB at a frequency of 1000 Hz.
The maximum uncertainties for different instruments are as
follows:
DYM3 aneroid barometer: ±200 Pa
WSB-A1 thermometer–hygrometer: ±2 °C and ±10%RH
Fig. 3. Sketch of original centrifugal fan.
YJB-150 compensate-type micropressure meter: ±0.8 Pa
SZG-441 photoelectric hand-held digital tachometer:
±0.05%(±1 rpm) three modified volute tongues are listed in Table 2. The modified
PCB 377A02 1/2 in. microphone: ±2 dB centrifugal fans are named No. V1, No. V2 and No. V3, respectively.
PCB 426D01 preamplifier: ±0.47 dB, with a confidence level of The second type modification is the hub-volute clearance. As
95%. shown in Fig. 5, three modified centrifugal fans have different
Larson Davis CAL200 sound level calibrator: ±0.1 dB and ±1 Hz. increments of hub-volute clearance DB = 5 mm (No. B1), 10 mm
(No. B2) and 15 mm (No. B3), respectively.
3. Tested centrifugal fan The final modified centrifugal fan consisting of the coupled
modifications of volute tongue geometry and hub-volute clearance
3.1. Original centrifugal fan is tested in order to validate whether the effects of different noise
reduction and performance improvement methods are additive.
An original centrifugal fan and its modified products are chosen
for the experimental measurement. The difference between the
original fan and its modified machines is just the volute geometry, Table 1
while impeller is the same. The shrouded impeller has 12 FC blades Original fan dimensions.
and rotates at 1450 rpm with a fluctuation level lower than 0.5% Vaneless diffuser outlet diameter D3 (mm) 725
for the whole flow range. At the outlet of the impeller blades, a Impeller blade outlet diameter D2 (mm) 630
vaneless diffuser rotates with the impeller. The profile of the origi- Impeller blade inlet diameter D1 (mm) 240
Impeller inlet diameter D0 (mm) 210
nal volute is composed of four 1/4 circular arcs. Fig. 3 shows the
Impeller inlet width b1 (mm) 110
sketch of the original fan and Table 1 summarizes the main dimen- Impeller outlet width b2 (mm) 57
sions of the original fan. The impeller blade-volute clearance is Impeller blade number Z 12
9.3% of impeller blades outlet diameter, which approximates the Impeller blade thickness h (mm) 2.5
value recommended by Simth et al. [24]. Blade inlet angle b1A (°) 38
Blade outlet angle b2A (°) 126
Volute width B (mm) 101
3.2. Modified centrifugal fans Shroud-volute clearance d1 (mm) 14
Hub-volute clearance d2 (mm) 19
Three different types of modified centrifugal fans are tested. The Volute tongue radius R1 (mm) 19
Volute tongue radius (% of R1/D2) 3.0
first type modification is carried out in the volute tongue, by
Impeller blade-tongue clearance d (mm) 58.5
increasing the impeller blade-tongue clearance and inclining the Impeller blade-tongue clearance (% of d/D2) 9.3
volute tongue, as shown in Fig. 4. Dimensions of the original and
1044 Q. Datong et al. / Applied Acoustics 70 (2009) 1041–1050

24

20

16

Linear SPL (Pa)


12

-4

-8
0 5000 10000 15000 20000
Frequency (Hz) Lin A
Fig. 6. SPL of background noise in the hemi-anechoic chamber.

A-weighted SPLs. The overall linear SPL of background noise is typ-


ically around 24 ± 2 dB. Noise in the low frequency strongly dom-
inates the SPL spectrum, mainly due to building-services and
vibration noise. SPLs in the high frequencies are generally below
4 dB, and the overall SPL of background noise is much lower than
the fan noise level.
Fig. 4. Sketch of inclined volute tongue.

4.2. Original fan performance curve and noise


Table 2
Detailed dimensions of inclined volute tongues. Fig. 7 shows the original fan total pressure and efficiency
against volume flow rate. Q0 = 50.8 m3/min refers to the volume
Inclined angle h (°) Radius R1 (mm) Radius R2 (mm)
flow rate at best efficiency point (BEP) and Q1 = 28.8 m3/min refers
Original 0 19 19 to the volume flow rate at highest total pressure point. Qmin =
No. V1 26 19 74
14.3 m3/min refers to the minimum volume flow rate and
No. V2 31 19 63
No. V3 20 19 56 Qmax = 67.5 m3/min refers to the maximum volume flow rate. The
centrifugal fan runs under part loading operating condition when
the volume flow rate is lower than Q1. Unstable flow can occur dur-
ing these conditions, at which the rotating stall associating with
flow separation on the suction surface of impeller blades could re-
sult in the centrifugal fan performance decreasing and noise
increasing [25].
In Fig. 8, the overall A-weighted SPL and A-weighted SPL at
blade passing frequency (BPF) have been represented as a function

Qmin Q1 Q0 Qmax
2250
2200
Total pressure (Pa)

2150
2100 Efficiency
2050 Total pressure
2000
0.7
Efficiency

0.6
Fig. 5. Sketch of modification of hub-volute clearance.

0.5
4. Result and discussion
0.4
4.1. Background noise 10 20 30 40 50 60 70
Volume flow rate (m3/min)
Fig. 6 shows a typical linear SPL spectrum of the background
noise in the hemi-anechoic chamber, as well as overall linear and Fig. 7. Original fan performance curve.
Q. Datong et al. / Applied Acoustics 70 (2009) 1041–1050 1045

of volume flow rate, respectively. Both the lowest values of the pressure point. Moreover, Velarde-Suárez has drawn a conclusion
overall SPL and SPL at BPF correspond to the volume flow rate from the FC multi-blade centrifugal fan tonal noise characteristics
Q1. And SPL at BPF evidently increases as the volume flow rate that when the flow rate increases, the wakes become bigger and
far away Q1, but the overall SPL just slightly increases with the vol- tonal noise of the centrifugal fan also increases [4]. But for the
ume flow rate when it is lower than Q1. The SPL-volume flow rate tested FC blades centrifugal fan, tonal noise-volume flow rate func-
function of the tested FC centrifugal fan has an obvious difference tion at the volume flow rate less Q1 is not the same as the conclu-
from the BC blades centrifugal fan [14] and FC multi-blade centrif- sion of Velarde-Suárez. This difference is not owing to the rotating
ugal fan [4] tested by Velarde-Suárez. In his works, the lowest val- stall of the impeller blades, although the performance drop is grad-
ues of both the tested fans noise correspond to the BEP, but the ual when the volume flow rate is less than Q1. Mongeau et al. [26],
lowest value of present fan noise corresponds to the highest total Suzuki et al. [27] and Okada et al. [28] have experimentally studied

2250
100

95 2200
Overall
90 BPF
A-weighted SPL (dB)

Total pressure (Pa)


2150
85

80 2100
Original fan
75
2050 Modified fan No.V1
70 Modified fan No.V2
2000 Modified fan No.V3
65

60 1950
10 20 30 40 50 60 70 10 20 30 40 50 60 70
3 3
Volume flow rate (m /min) Volume flow rate m /min
Fig. 8. A-weighted SPL versus volute flow rate. Fig. 10. Effect of the volute tongue modifications to the total pressure.

100 100
A-weighted SPL (dB)

A-weighted SPL (dB)

90 90
Qmax Q0
80 80
70 70
60 60
50 50
40 40
30 30
1000 10000 1000 10000
Frequency (Hz) Frequency (Hz)
(a) (b)

100 100
A-weighted SPL (dB)

90
A-weighted SPL (dB)

Q1 90
Qmin
80 80
70 70
60 60
50 50
40 40
30 30
1000 10000 1000 10000
Frequency (Hz) Frequency (Hz)
(c) (d)
Fig. 9. A-weighted SPL spectra of original fan at four different volume flow rates: (a) Qmax; (b) Q1; (c) Q0; and (d) Qmin.
1046 Q. Datong et al. / Applied Acoustics 70 (2009) 1041–1050

0.75 100

0.70
95
Original fan

Overall A-weighted SPL (dB)


0.65 Modified fan No.V1
90 Modified fan No.V2
0.60 Modified fan No.V3
Efficiency

Original fan
Modified fan No.V1 85
0.55
Modified fan No.V2
Modified fan No.V3 80
0.50

0.45 75

0.40
10 20 30 40 50 60 70 80 70
10 20 30 40 50 60 70
3
Volume flow rate (m /min) Volume flow rate ( m /min)
3

Fig. 11. Effect of the volute tongue modifications to the efficiency.


Fig. 12. Effect of the volute tongue modifications to the overall A-weighted SPL.

the noise generated by rotating stall in centrifugal impeller and


draw a conclusion that the frequency of stall noise is usually accor- good matching between flow coming out the impeller and volute.
dance with the following formulation: However, at off-design conditions the relative velocity at the impel-
ler outlet forms a large outflow deviation angle, which leads to
nin strong flow disturbances and aerodynamic noise.
fi ¼
60 Fig. 9 shows the A-weighted SPL spectra measured at the fan
where n varies between 0.65 and 0.92, i is the number of stall cell exit for four different volume flow rates. Similarity to the other
(usually 1 or 2), n is the rotational speed (r/min). Parrondo et al. works, the tested fan noise level is dominated by the tonal noise,
[29] also investigated the effect of flow rate on the pressure fluctu- and the peaks at BPF (290 Hz for the tested fan) and its second har-
ations and noise in a centrifugal pump, and obtained a similar result monic appear clearly in these four spectra. The noise peak value at
with the present FC blade centrifugal fan. And the explanation is 7720 Hz is generated from the frequency converter, which does not
that minimum pressure fluctuation at design condition due to a change with the volume flow rate. Both the tonal noise and broad-

100 100
A-weithted SPL(dB)

90 90
A-weithted SPL(dB)

Original fan Modified fan No.V1


80 80
70 70
60 60
50 50
40 40
30 30
1000 10000 1000 10000
Frequency(Hz) Frequency(Hz)
(a) (b)
100 100
A-weithted SPL(dB)

90 90
A-weithted SPL(dB)

Modified fan No.V2 Modified fanNo.V3


80 80
70 70
60 60
50 50
40 40
30 30
1000 10000 1000 10000
Frequency(Hz) Frequency(Hz)
(c) (d)
Fig. 13. A-weighted SPL spectra of original fan and three modified fans at volume flow rate Qmax. (a) Original fan; (b) Modified fan No. V1; (c) Modified fan No.V2; and (d)
Modified fan No. V3.
Q. Datong et al. / Applied Acoustics 70 (2009) 1041–1050 1047

2300 tongue could reduce the pressure fluctuation on the volute tongue,
but could not prevent the flow separation and inverse flow in the
2250 centrifugal fan. From the analysis above, we can conclude that
the modification of volute tongue could make a good reduction
Total pressure (Pa)

2200 of centrifugal fan tonal noise with little effect on the broadband
noise level, but with slightly decreasing the total pressure. In all
2150 the modifications, modified centrifugal fan No. V1 has the highest
noise level reduction and lowest total pressure fall.
2100
Original fan 4.4. Effect of hub-volute clearance
2050 Modified fan No.B1
Modified fan No.B2 The modifications of hub-volute clearance have affected to the
2000
Modified fan No.B3 total pressure and efficiency, as shown in Figs. 14 and 15. With re-
spect to Fig. 14, not only the total pressure and efficiency of all the
1950 modifications have an obvious improvement at volume flow rate
10 20 30 40 50 60 70 80 more than Q1, but also the maximum volume flow rate of all the
3
Volume flow rate (m /min) modifications has extended. According to the experimental results,
the bigger the hub-volute clearance is, the higher the maximum
Fig. 14. Effect of hub-volute clearance to the total pressure.
volume flow rate is. As shown in Fig. 15, the efficiency of all the
modifications is higher than that of the original fan at the whole
band noise increase with the volume flow rate far away from the flow range.
highest total pressure point Q1. Although the SPL of broadband The modifications of hub-volute clearance have affected to the
noise of the tested fan at volume flow rate near Q1 is just a little overall A-weighted SPL, as shown in Fig. 16. At the volume flow
lower than that of tonal noise, the tonal noise dominates the over- rate more than Q1, a good noise reduction is achieved. But at the
all SPL for the whole flow range. volume flow rate less than Q1, overall A-weighted SPL of all three
modified fans is slightly higher than that of the original fan. Figs.
4.3. Effect of volute tongue geometry 17 and 18 show the A-weighted SPL of four centrifugal fans at
Q = 65.5 m3/min and Q = 32 m3/min, respectively. At high volume
The modifications of volute tongue have affected to the total flow rate, the SPL of broadband noise is nearly the same for four
pressure and efficiency, as shown in Figs. 10 and 11. The total pres- centrifugal fans, and the overall noise reduction is due to the noise
sure of all modifications is slightly lower than that of the original reduction at BPF. But at low volume flow rate, the increase of the
fan at volume flow rate more than Q1, and the efficiency of all mod- broadband noise level results in that the overall noise level of all
ifications is slightly higher than that of the original fan at volume three modifications is higher than that of the original fan. The in-
flow rate less than Q0. The modifications of volute tongue have af- crease of the centrifugal fan broadband noise level at low volume
fected to the overall A-weighted SPL, as shown in Fig. 12. All the rate might be generated from the vortex flow in the centrifugal
three modifications have a good noise reduction to the original impeller and volute casing. Modified fan No.B3 has the best
fan at the entirely flow rate range. The reduction value of the over- advancement of aerodynamic performance and noise reduction
all A-weighted SPL increases with the volume flow rate far away in the all three modifications.
from Q1.
Fig. 13 shows the A-weighted SPL spectra of the original and 4.5. Coupling effect of volute tongue geometry and hub-volute
three modified fans No. V1, No. V2 and No. V3 at the maximum vol- clearance
ume flow rate Qmax. It can be seen that the SPLs of all three modi-
fied fans at BPF and its second harmonic are less than those of the It is interesting to study the coupling effect of the volute tongue
original fan, but the SPLs of broadband noise are almost the same geometry and hub-volute clearance to the fan performance and
for all four centrifugal fans. It indicates that the inclined volute

100
0.75
Original fan
Overall A-weighted SPL (dB)

0.70 95 Modified fan No.B1


Modified fan No.B2
0.65 90 Modified fan No.B3

0.60
Efficiency

Original fan 85
0.55 Modified fan No.B1
Modified fan No.B2 80
0.50 Modified fan No.B3
75
0.45

0.40 70
10 20 30 40 50 60 70 80
10 20 30 40 50 60 70 80
3 3
Volume flow rate (m /min) Volume flow rate(m /min)
Fig. 15. Effect of hub-volute clearance to the efficiency. Fig. 16. Effect of volute width to the overall A-weighted SPL.
1048 Q. Datong et al. / Applied Acoustics 70 (2009) 1041–1050

100 100

A-weithted SPL(dB)
90 90

A-weithted SPL(dB)
Original fan Modified fan No.B1
80 80
70 70
60 60
50 50
40 40
30 30
1000 10000 1000 10000
Frequency(Hz) Frequency(Hz)
(a) (b)

100 100
A-weithted SPL(dB)

90

A-weithted SPL(dB)
Modified fan No.B2 90 Modified fan No.B3
80 80
70 70
60 60
50 50
40 40
30 30
1000 10000 1000 10000
Frequency(Hz) Frequency(Hz)
(c) (d)
3
Fig. 17. A-weighted SPL spectra of four different fans at volume flow rate Q = 65.5 m /min. (a) Original fan; (b) Modified fan No. B1; (c) Modified fan No.B2; and (d) Modified
fan No. B3.

70 2300

2250

60 2200
A-weighted SPL (dB)

Total pressure(Pa)

2150

50 2100

2050
Original fan
Original fan
40 Modified fan No.B1 2000 Modified fan No.V1
Modified fan No.B2 Modified fan No.B3
1950
Modified fan No.B3 Modified fan No.V1B3
30 1900
10 20 30 40 50 60 70 80
1000 10000 3
Frequency (Hz)
Volume flow rate(m /min)
Fig. 19. Total pressure of four different centrifugal fans.
Fig. 18. A-weighted SPL spectra of four different fans at volume flow rate
Q = 32 m3/min.

the original fan at the whole flow range. Fig. 21 shows the overall
A-weighted SPL of four different fans. Similarity to the perfor-
noise. A modified centrifugal fan No. V1B3, which combines the mance, the noise level of the modified fan V1B3 is between that
modifications of the fan No. V1 and No. B3, has been tested to of the modified fans No. V1 and No. B3. And also, the overall A-
understand whether the effects of different modifications to fan weighted SPL of the modified fan V1B3 is lower than that of the ori-
performance and noise are additive. ginal fan at the whole flow range. From the experimental result
Figs. 19 and 20 show the total pressure and efficiency of the ori- above, the modified fan No. V1B3 not only reduces the fan noise
ginal fan, modified fan No. V1, No. B3 and No. V1B3, respectively. but also advances the fan performance and extends the operating
The total pressure and efficiency of the modified fan No. V1B3 range.
are between those of the modified fans No. V1 and No. B3. And Moreover, both modifications of the volute tongue geometry
the performance of modified fan No. V1B3 is better than that of and hub-volute clearance have effects on the noise and aerody-
Q. Datong et al. / Applied Acoustics 70 (2009) 1041–1050 1049

0.75 the whole flow range. But the insufficiency is that total pressure of
all the modifications is a little lower than that of the original fan at
0.70 high volume flow rate.
The modified fans No. B1, B2 and B3, which increase the hub-
0.65 volute clearance, show a good advancement in the fan total pres-
sure and efficiency for the whole flow range. Moreover, increasing
0.60 the hub-volute clearance could extend the maximum volume flow
Efficiency

rate of the centrifugal fan. And also, a good noise reduction


Original fan
0.55 achieves at the high volume flow rate, but the noise level of all
Modified fan No.V1
modified fans is higher than that of the original fan at the low vol-
Modified fan No.B3
0.50 ume flow rate.
Modified fan No.V1B3 The modified fan No. V1B3, which combines the modifications
0.45 of the fan No. V1 and B3, achieves a good balance between fan per-
formance and noise for the whole flow range. Not only total pres-
0.40 sure and efficiency of the modified fan are higher than those of the
10 20 30 40 50 60 70 80 original fan, but also the overall A-weighted noise level of the mod-
3
Volume flow rate(m /min) ified fan is lower 1–11 dB than that of the original fan at the whole
flow range.
Fig. 20. Efficiency of four different centrifugal fans. The case study shows that the effects of volute tongue geometry
and hub-volute clearance to this type centrifugal fan performance
and noise could not be simply added. But a good coupling modifi-
cation not only reduces the fan tonal noise but also advances the
95 fan performance and extends the operating range. It should be
Original fan interesting to extend this work by using numerical optimization
Modified fan No.V1 method to find an optimal impeller-volute matching.
90
Overall A-weighted SPL(dB)

Modified fan No.B3


Modified fan No.V1B3
References
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