2AD Project Planning Manual

engineering
mannesmann
Rexroth
2AD AC Motor
Project Planning
DOK-MOTOR*-2AD********-PRJ2-EN-P
260576 Indramat
About this documentation
Title 2AD AC Motors
Type of documentation Project Planning
Document number DOK-MOTOR*-2AD********-PRJ2-EN-P
Replaces 209-0042-4122-02
The purpose of this This documentation

documentation • introduces 2AD motors,
• supplies explanatory technical information about the structural features of
main spindle motors,
• assists in selecting the main spindle motor relevant to your needs and
applications, and,
• outlines the technical data pertaining to 2AD motors.
Editing sequence Document designation Release date Comments

of previous editions
209-0042-4122-00 07.94 1st edition

209-0042-4122-01 07.95 1st reprint
DOK-MOTOR*-2AD********-PRJ2-EN-P 11.97 2nd reprint
Copyright © INDRAMAT GmbH, 1997

Copying this document, and giving it to others and the use or communication
of the contents thereof without express authority are forbidden. Offenders are
liable for the payment of damages. All rights are reserved in the event of the
grant of a patent or the registration of a utility model or design (DIN 34-1).
Published by INDRAMAT GmbH • Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

Telefon 09352/40-0 • Tx 689421 • FAX 09352/40-4885
Abt. ENA (MR)
Validity All rights are reserved with respect to the content of this documentation and
the availability of the product.
2 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •

Table of Contents
Page
Contents
1. Introducing 2AD AC Motors 7
2. Technical information 10
2.1. Ambient conditions......................................................................... 10

2.2. Mechanical features ....................................................................... 12
2.3. Electrical features .......................................................................... 18
2.4 Mechanical accessories ................................................................. 20
2.5 Mounting Gearboxes ...................................................................... 20
3. Technical data - 2AD 100 21
3.1 Nominal data .................................................................................. 21

3.2. Holding brake ................................................................................. 23
3.3 Motor blower .................................................................................. 23
3.4. Dimensional data ........................................................................... 24
3.5. Type codes ..................................................................................... 27
4.1 Nominal data .................................................................................. 29

4.2. Holding brake ................................................................................. 31
4.3. Motor blower .................................................................................. 31
4.4 Dimensional data ........................................................................... 32
4.5 Type codes ..................................................................................... 33
5. Technical data 2AD104 35
5.1 Nominal data .................................................................................. 35

5.2. Holding brake ................................................................................. 37
5.3 Motor blower .................................................................................. 37
5.5 Type codes ..................................................................................... 41
• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 3

Table of Contents
Page
6.1 Nominal data .................................................................................. 43

6.2 Holding brake ................................................................................. 45
6.3 Motor blower .................................................................................. 45
6.5 Type codes ..................................................................................... 50
7.1 Nominal data .................................................................................. 51

7.2 Holding brake ................................................................................. 53
7.3 Motor blower .................................................................................. 53
7.5 Type codes ..................................................................................... 57
8.1 Nominal data .................................................................................. 59

8.2 Holding brake ................................................................................. 61
8.3 Motor blower .................................................................................. 61
8.5 Type codes ..................................................................................... 66
9.1 Nominal data .................................................................................. 67

9.2 Holding brake ................................................................................. 69
9.3 Motor blower .................................................................................. 69
9.4 Dimensions .................................................................................... 70
9.5 Type codes ..................................................................................... 73

Table of Contents
Page
10.1 Nominal data .................................................................................. 75

10.2 Holding brake ................................................................................. 77
10.3 Motor blower .................................................................................. 77
10.4 Dimensions .................................................................................... 78
10.5 Type codes ..................................................................................... 82
11.1 Nominal data .................................................................................. 83

11.2 Motor blower .................................................................................. 85
11.3 Dimensions .................................................................................... 86
11.4 Type codes ..................................................................................... 89
12.1 Nominal data .................................................................................. 91

12.2 Motor blower .................................................................................. 93
12.3 Dimensions .................................................................................... 94
12.4 Type codes ..................................................................................... 96
13. Mechanical Accessories 97
13.1 Blower base ................................................................................... 97

13.2 Labyrinth seal ................................................................................. 99
14. Electrical connections 101
14.1 Motor power connections ............................................................. 101

14.2 Motor Power Cables .................................................................... 107
14.3 Motor blower connections ............................................................ 110
14.4 Motor feedback connection .......................................................... 114
14.5 Type Designations ....................................................................... 117

Table of Contents
Page
15. State of Delivery 118
16. Identifying the merchandise 119
17. Storage and Transport 120
17.1 Notes on Packaging ..................................................................... 120

17.2 Storage......................................................................................... 120
18. Saftey Guidelines for Electrical Drives 121
18.1 General Information ..................................................................... 121

18.2 Guidelines on Protection Against Contact with Electrical Parts... 122
18.3 Instructions on „Safely-isolated extra low voltages“ .................... 123
18.4 Instructions on Protection While Handling and Mounting ............ 123
18.5 Instructions on Protecting Against Dangerous Motions ............... 123
19. Assembly and Installation 125
19.1 General Assembly Instructions .................................................... 125

19.2 Mounting the Motor ...................................................................... 125
19.3 Connecting the Motor................................................................... 125
20. Servicing Guidelines 127
20.1 Maintenance ................................................................................ 127

20.2 Contacting Customer Service ...................................................... 127
20.3 Repair Card .................................................................................. 128
21. Index 129

1. Introducing 2AD motors
1. Introducing 2AD AC Motors
Application AC motors of the 2AD series are used in:

• machine tools as main spindle drives and servo drives with high performance
capabilities
• printing machines
• packaging machines
• reshaping machines
Power range In conjunction with drive controllers, these motors feature:

• a broad speed range, and,
• a broad speed range under field control of 1:6.
30
nominal power in kW
20 7,5 7,5 9,5

10 3,5 5,5
93
0
2AD101C
2AD101D
2AD100C
2AD100D
2AD100B
90 79
80
70 63
60 52
50
37 35
40 30
26
30 22
15 18
20 10 10 12
4,5 7,5
10
0
2AD104C
2AD104D
2AD132C
2AD132D
2AD134C
2AD134D
2AD160C
2AD180C
2AD180D
2AD200C
2AD225C
2AD104B
2AD132B
2AD134B
2AD160B
2AD164B
1_012AD
Fig. 1.1: Nominal power stages of 2AD motors
Motor feedback The motor feedback measures rotor position and signals it to the drive. This
regulates speed and rotor position. It functions with a resolution of 1/2 000
000th revolution.
Holding brake The output shaft can be clamped into position at standstill using the holding
brake. This means that the main spindle is safely held in place within the
machine tool. Versions with either electrical clamp or electrical release
capabilities are available.
Shaft extension A shaft extension makes it possible to attach an additional position encoder
to the B side of the motor. This, however, requires the use of a radial blower.
Construction Either flange or foot installation is available to help meet the demands of the
varying installation requirements and conditions.
No maintenance As the main spindle motor is an asynchronous motor, it requires no maintenance.

4
6
5
2
1
1 Output shaft
2 axial blower
2AD100, 101, 104 3 radial blower
with
2AD100, 101, 104 axial blower
with Axial blower
motor blower connection
4
5 power connection with
integral connections for
6 • thermal sensor
5 • holding brake
7 6 Motor feedback connectin

7 Holding brake (integral)
8 side B shaft end

9 clockwise rotational direction
4
1
Output shaft
Output shaft
2AD100, 104
2AD100, 104 with Radial blower
with radial blower
with key with shaft

sealing
ring
heavy-
1_02A2AD
duty

Power connection Accessories

Leistungsanschluß O
L B
L
A R
output direction R
blower base
can be selected
position can be 3
selected 4
power connector/
terminal box can be selected
Accessories
eB
sid
8
7
Labyrinth seal
6
6
9
ob
en
lin
ks 2
1
rec
hts
5 Holding brake
e un Holding brake
eit ten 2AD132, 134, 160, 164, 180, 200, 225
A-S
2AD132, 134, 160, 164,
180, 200, 225
Construction
Construction B0
5
Vibration severity
level S1
S,
R,
5
B3 flange mounting
Flange or foot mounting 1_02B2AD
Fig. 1.2: 2AD motors - definition of terms

2. Technical information
2.1. Ambient conditions
Installation altitude, The ratings outlined in document: "AC main spindle drives with 2AD regulated
ambient temperature main spindle motor - selection data, doc. no. 9-567-013-4" are achieved under
the following conditions:
ambient temperature: from 0° to +45°C
installation altitude: up to 1,000 meters above sea level
The diagrams in Figure 2.1 depict the drop in power under other than above
conditions. If deviating ambient temperatures and higher installation altitudes
occur simultaneously, then multiply both power factors.
Load with higher Load with higher
ambient temperatures installation altitudes
1 0,8
Load factor fH
Load factor fT
0,8 0,6
0,6 0,4
40 45 50 55 1000 2000 3000 4000 5000
Ambient temperature in °C Installation elevation above
sea level 2_01DGDU
Fig. 2.1: Load capacities with higher ambient temperatures and installation altitudes
Type of protection The main spindle motor with housing and cover are, per DIN 40050, protected
against:
• contact with parts either moving or to which voltage is being applied, and,
• penetration by solid objects and water.
The category of protection is indicated by the abbreviation "IP" (International
Protection), with two digits for the protection grade, e.g., IP 40.
The first digit denotes the protection grade for contact and penetration by
foreign objects (see table in Figure 2.2).
The second digit denotes the protection grade for water (see table in Figure
2.3).
Figure 2.4 lists the range of protection categories for main spindle motors.

1st digit Protection category (protection against contact and foreign objects)
0 No protection
1 Protection against penetration by solid objects with a diameter greater than 50 mm.
No protection against deliberate penetration, e.g., hands, but will keep larger body
surfaces out.
Keeps out fingers and similar objects.
3 Protection against penetration by solid objects with a diameter greater than 2.5 mm.
Keeps out tools, wires and similar objects with a thickness greater than 2.5 mm.
Keeps out tools, wires and similar objects with a thickness greater than 1 mm.
5 Protection against dust deposits. Penetration by dust is not completely prevented.

Does not permit dust to penetrate to the extent that it influences the operation of the
equipment (protection against dust). Total protection against penetration.
6 Protection against dust (dust-proof). Total protection.
Fig. 2.2: Categories of protection against contact and penetration by foreign objects
2nd digit Protection grade (protection against water)
0 No protection
1 Protection against vertically dripping water.
Does not permit any damaging affects (dripping water).
2 Protection against vertically dripping water.
Does not permit any damaging affects to equipment (housing) tilted up to15° in
comparison to the normal position (water dripping at an angle).
3 Protection against water falling at an angle of up to 60o. Does not permit any
damaging effects (spraying water).
4 Protection against water sprayed at the equipment (housing) from all directions.
Does not permit any damaging affects (splashing water).
5 Protection against a jet of water sprayed from a nozzle onto the equipment (housing)
and coming from all directions. Does not permit any damaging affects (jet of water).
Fig. 2.3: Categories of protection against penetration by water
2
3 4 2
5
1
4 2
1
2AD100, 101, 104 3
with axial blower 3
2AD132, 134, 160,
3 2 164, 180, 200, 225
2
1
1 Output shaft :
without shaft sealing ring: IP 40
with shaft sealing ring: IP 65
with "Labyrinth seal": IP 65 (n >100 1/min)
2 power / blower connection
(terminal box / power
connector): IP 65
2 3 Motor feedback connection: IP 65
4 4 Motor blower: IP 54
5 B-side shaft end
2AD100, 104 at delivery: IP65
with radial blower 2_042AD
Fig. 2.4: Protection categories for the 2AD main spindle motors

2.2. Mechanical features

Type of construction, 2AD motors are available in versions
installation position • B05 for flange mounting
• B35 for flange and foot mounting
Figure 2.5, "Permissible installation positions", depicts installation positions

and outlines important guidelines.
Motor allowable mounting Important mounting instructions

positions per DIN IEC 34-7
Vertical installation
IMV1, IMV3 / IMV5, IMV6:
Do not allow liquids (water, oil, coolant, etc.)
to run into the motor along the output shaft.
B05 Even the use of a seal at the output shaft
B14 does not prevent liquids penetrating the
motor.
Prevent contamination by liquids penetrating
IM B 5 IM V 1 IM V 3 the output shaft (side A shaft feed through)
when attaching the motor.
Foot installation:
Do not permit the following loads on the
motor feet:
IM B 35 IM B 6 IM B 7 • Radial loads affecting the motor feet in the
form of a tractive force.
B35 In this case, alter the installation position,
or mount on the flange.
• Transmission of loads occurring at the
drive.
If possible, mount the motor to the drive
with a flange, or mount motor and drive
separately.
IM B 8 IM V 5 IM V 6
2_052AD
Fig. 2.5: Permissible installation positions
Output shaft Plain shaft:

For friction-locked shaft-hub connections.
The higher run quality and the backlash-free connection between shaft and
hub are a significant advantage of this recommended design.
Use tension sets, pressure sleeves or other such elements to couple in
pinions, belt discs or similar drive elements.
Output shaft with key (as per DIN 6885 Blatt 1; Ed. 08/1968):
This connection is suited to take up torques which make low demands of the
shaft-hub connection.
Shaft damage!
During a powerful reverse operation it is possible for the key to
swing out. Ever-increasing deformations in this area can, in turn,
CAUTION! cause the shaft to break.
The use of a plain shaft is recommended.

This connection is suited to take up torques with a constant direction. The hub
must be axially secured in this case. A tapped center hole with thread is on the
small side.
Balanced with full key:
The rotor is balanced with the key used in the shaft-hub assembly. The rotor
is balanced with the full key. A balanced, interconnecting part (toothed wheel
etc.) must be used. The keyway in the hub is not dependent upon the length
of the key.
Balancing with half a key:
There is half a key in the keyway in the shaft. The mass ratios occurring at the
keyway are comparable to those of a plain shaft. If a full key is inserted, then
the projecting section of the key creates a state of imbalance. The rotor with
the full key is not balanced.
The interconnecting part must equalize the rotor's state of imbalance. The
keyway in the hub should correspond to the length of the key. Use a stepped
key for shorter keyways. The customer must modify the keyway.
Output shaft with seal The motor is equipped with a sealing ring, per DIN 3760, type A, at the output
shaft where it is attached to a drive which has an oil bath or circulating-oil
lubrication.
The shaft seal is a rubbing seal. Wear and frictional heat occur at the lip of this
seal. Make sure the points of contact are sufficiently lubricated. This
ensures the least wear. The points of contact may not be permitted to ever run
dry!
The lubricant is simultaneously a coolant. It dissipates the frictional heat
occurring at the point of contact.
Please note the "Important installation guidelines" in Figure 2.5 and "Permissible
installation orientations", on page 12, if the motor is vertically mounted.
Shaft loads Radial shaft load:

The permissible radial force at the output shaft is dependent upon bearing
assembly and average speed. The diagrams in the "Technical data" section
outline the values for:
• standard bearing assemblies, and,
• heavy-duty assemblies.
The heavy-duty assembly can take greater radial loads. The cylindrical roller
bearing on side A of the bearing assembly absorbs the radial forces. This
assembly should only be used in exceptional cases as it doubles the rate of
lubricant consumption.
Motors with heavy-duty bearing assemblies may only be operated with radial
loads. Sliding friction could otherwise damage the bearings. See the
"Technical data" section for minimum radial load values.

2. Technical explanations
Axial shaft loads:

Only very low axial loads are acceptable (see "Technical data"). Thus, the
motors are not suited for helical toothed output pinions.
Bearing service life Mechanical service life:

Indramat main spindle motors are equipped with lifetime lubricated deep-
groove ball and cylindrical roller bearings.
The mechanical service life of the bearings equals 20,000 working hours
(bearing calculations as per DIN 662, section 1), if the radial loads and average
speeds listed in section "Technical data" are maintained. Lubricant consumption
also has a significant affect on bearing service life.
The duration of lubricant consumption is longer than the mechanical service
life if the bearings have a normal load. Normal loads are:
• Radial loads:
corresponding to the "Permissible radial loads" diagrams in the "Technical
data" section.
• Average speeds:
as outlined in the "lubricant consumption" diagram in the "Technical data"
section, whereby, nm < nm(tf= 20 000 h)
• Operating the motor within the permissible ambient temperature range of:
0° to +45°C.
Lubricant consumption:
Non-conforming loads cause the lubricant to be consumed in less than 20,000
working hours. This has an adverse affect on bearing service life.
Lubricant consumption is outlined in the "Lubricant consumption" diagram in
the "Technical data" section.
If higher average speeds occur with a heavy-duty bearing assembly, the
lubricant can be consumed more quickly. Thus, the working life of the motor
is limited to that period in which the lubricant is available.
A longer working life for the motor can be anticipated if a standard bearing
assembly is used as the time over which lubricant is available is doubled if the
load remains constant. A higher than specified load on the standard bearing
assembly reduces the mechanical service life to under 20,000 working hours.
If the working life of the motor is limited by increased lubricant consumption,
then it is possible to increase the working life of the motor, in some cases, by
using a standard bearing assembly instead of the heavy-duty one.
In this case, Indramat must re-calculate bearing service life. Please contact
our Sales Office and inform them of your application requirements (load cycle,
speeds, bearing loads, etc.).
The following flow chart in Figure 2.6, "Sequential determination of the bearing
assembly", offers assistance in determining which bearing assembly to select.

Bearing load depends on:

- Radial force (Fr)
- distance of radial force to motor flange (X)
- average speed (nm)
- duration of use of motor
Selecting
the bearings
standard as per the diagrams in heavy-duty
Fig. "Allowable shaft load"
section: "Technical
Data".
Checking lubricant
consumption tf tf > 20 000 h
as per diagrams in Fig.
"Lubricant consumption"
in sec. "Technical Data".
tf < 20 000 h
Lubricant
consumption tf YES
exceeds motor
service life ?
NO
If Indramat is to select the bearings, then
contact our sales and specify your END
application.
2_06FS2A
Fig. 2.6: The sequence for determining bearing assembly
Holding brake The 2AD motor series is available with integral holding brakes which can be
ordered with electrically-engaged clamp or electrically-engaged release.
Main spindle applications of the 2AD motors:
The electrically-engaged holding brake is a locking element of the main
spindle when it is standing still or when the drive enable is switched off (for
example, when exchanging tools without a closed position control loop).
There can be no clamping until the drive has signalled that the motor is at a
standstill.
Do not use an electrically-released holding brake in main spindle applications.
If the brake is unintentionally applied, in this case, (for example, as a result of
a power failure or wire breakage), the brake could be destroyed at high
speeds.

Servo-applicatons of the 2AD motors:

The electrically-released holding brake holds linear axes when at standstill
and when the drive enable signal is not applied. With vertical axes, in
particular, the drive enable should not be switched off until the brake has
clamped the mechanical system once it is standing still! The occasional
closing of the holding brake because of a power failure or in an E-stop situation
is acceptable within the range of the braking energy permitted for the
respective type of holding brake.
A heavy-duty electrically-released holding brake is also available.
The electrically-clamped holding brake should not be used in servo applications.
There is no clamping of the axis when there is no power!
Do not use the holding brake as if it were a working brake. It may only close
when the motor is standing still.
Shaft extension A side-B shaft end is only needed if drives with DIAX01 controllers (KDA, TDA,
RAC) require absolute actual rotor position values for track control. An abolute
encoder is coupled in for this purpose on side B.
Actual rotor position values can more advantageously be directly relayed by
the drive controllers to the controls. Controllers of the DIAX01 series (KDA,
TDA, RAC) can tap off incremental actual position values while controllers of
the DIAX03 series (DDS02.2, DKR) and those of the DIAX04 series (HDD,
HDS) can tap off absolute actual position values from the motor feedback and
relay this information to the controls. No encoder is needed for this purpose.
The 2AD motor is available, upon request, with a mounted absolute encoder
(see "AC main spindle drives with regulated 2AD main spindle motors, doc. no.
9-567-013-4"). A notation on the order next to the absolute encoder is all that
is required.
The B-side shaft extension is a plain shaft. The protection category at delivery
is IP 65 for the motor with a B-side shaft extension without encoder. Encoders
must also have protection category IP 65 because the feed through of the shaft
extension is not sealed.
Due to lack of space, motors with a shaft extension may only have radial
blowers at the B end.
Balance class The main spindle motor is dynamically balanced as per balance class R
(reduced) as per DIN ISO 2373.
Balance classes S (special) and S1 are also available, if special demands
need to be made of the run quality. The table in Figure 2.7 outlines the root-
mean square values of the vibrations.

Vibrations Veff in mm/s
Motor size
balance class
100 to 132 160 to 225
-1
speed in min speed in min-1
600- 1800- 3600- 6000- 600- 1800- 3600- 6000-

1800 3600 6000 8000 1800 3600 6000 8000
R 0,71 1,12 1,8 2,8 1,8 2,8 4,5
S 0,45 0,71 1,12 1,8 0,71 1,12 1,8 2,8
S1 0,28 0,45 0,71 1,12 0,45 0,71 1,12 1,8
Fig. 2.7: Root-mean square vibrational values
Cooling method A 2AD motor is always equipped with a blower on side B. An air steam fed over
the surface of the motor via air baffles is used for cooling. Two air stream
directions are available for axial blowers:
• air stream from side B to side A of the motor (blowing)
• air stream from side A to side B of the motor (suction).
The air stream in a radial blower always blows from side B to side A of the
motor. We strongly recommend the use of radial blowers in main spindle
motors with a second shaft end.
There must be a sufficient supply of air for cooling once the motor is mounted.
See the "Motor blower" section in the "Technical data" section for the average
air requirements.

2.3. Electrical features

Terminal diagram Figure 2.8 is a schematic diagram. It is the checklist for all the electrical
connections needed to operate the 2AD motor.
The following electrical connections are on the 2AD motor:

• power connection with the motor's NTC thermistor connection and holding
brake connection
• motor feedback connection
• motor blower connection
L1
L2 PLC Controller
L3
Motor
protective
circuit
heißleiter
Motor-
U
M
M
3 3
Motor
blower Holding Motor
brake AC motor feedback
2_08AP01
Fig. 2.8: Schematic main spindle motor diagram
Power terminal The power terminal in main spindle motors can be either
• a terminal box, or,
• a power connector.
Whether or not both options can be used depends on the motor size. This
information is specified in the relevant type codes.
The position of the power connection is selected when ordered. It cannot be
changed after delivery.
The position of the power terminal can be specified when the order is placed,
but cannot be changed after delivery. The cable output direction out of the
terminal box or power connector can be turned in increments of 90°. It can be
changed after the motor is delivered.
Integrated into the power terminals are the connections for the:
• motor NTC thermistor and
• the holding brake.

Motor NTC thermistor The motor NTC thermistor is built into the motor windings. The NTC thermistor
monitor in the drive protects the motor against overheating. The drive sends
out an error message if the motor is shutdown for thermal reasons. The
connection is integrated into the power connection.
Holding brake The holding brake connection is integrated into the power terminal. The
holding brake is triggered by the unit's control circuits (DDS02.2, DKR, HDS).
Motor feedback The motor feedback connection is on the same side of the motor as the power
terminal. It is a flanged socket. The position of the motor feedback connection
cannot be changed once the motor is delivered.
The motor feedback is available in three versions:
• high-resolution motor feedback (type "3") for use with KDA/TDA/RAC/
DDS02.2/DKR/HDS
• Digital servo feedback (type "6") for use with DDS02.2/DKR/HDS
• Digital servo feedback with integral multiturn absolute encoder (type "7") for
use with DDS02.2/DKR/HDS
Motor feedback Absolute accuracy Relative accuracy
high-resolution motor feedback ± 0.02 ° rel.: ± 0.01´

(in 2AD and ADF: type 3) (± 1.2´)
digital servo feedback ± 0.009 ° rel.: ± 0.01´

(in 2AD and ADF: types 6 and 7) (± 0.5´)
Fig. 2.9: Motor feedback accuracy
High-resolution motor For relative indirect positon detection. Replaces separate incremental encoder
feedback on the motor.
Digital servo feedback features: After a power failure or the initial POWER
Digital servo feedback
ON, the axis must be run to its point of reference before operation can begin.
Digital servo feedback For absolute indirect position detection within 4096 motor revolutions. Replaces
with integral multiturn a separate absolute encoder on the motor.
absolute encoder
The absolute axis position in this feedback option is retained even after the
power is shut off.
Motor blower The type of motor blower connection corresponds to the selected power
connection (up to 2AD 132: either power connector or terminal box). The
motor blower is connected over its own protective circuit and thus works
independently of the controller.

2.4 Mechanical accessories

Labyrinth seal Motors which must be protected against liquids penetrating the motor output
(M02 2AD...) shaft should be equipped with a labyrinth seal because it cannot wear down.
The labyrinth seal is available as an accessory for motors 2AD132, 2AD160,
2AD180 and 2AD200. It is mounted before the motor is mounted.
The effectiveness of the labyrinth seal starts at 200 min-1. This is why it should
only be used in connection with the optional shaft sealing ring, which becomes
effective at 0... 200 min-1. Liquid levels must retain a minimum clearance to the
motor shaft!
Blower support base If motors are to be operated in very dirty environments (dust, oil, vapors of
(M01 2AD...) various kinds), then it is posible to conduct clear air via a pipe or air channel
for the motor cooler. To connect the air channel in motors 2AD132, 2AD160
and 2AD180 it is possible to obtain an additional blower support base.
The blower support base can only be mounted to the blower housing of radially
cooled motors. This, of course, means that the motor must be equipped with
such. To connect the air channel, replace the radial blower with the blower
support base.
If the ventillating air is being brought from a short distance (up to about 1.5 m),
from the roof or a side wall of the room in which the machine is installed, then
the blower can be connected to the motor over an air channel! Any directional
change in this path should not exceed 90°!
radial blower
Processing space
air channel
air outlet
M01 2AD...
air inlet
2_102AD
Fig. 2.10: Motor cooling via air channel - possible solution
2.5 Mounting Gearboxes

If the motor uses a coaxial planetary gearbox, then order the motor from
Indramat with the gearbox already mounted!

3. Technical data - 2AD 100

3.1 Nominal data
Designation Symbol Unit 2AD100
Motor size B C D
Windings designation AS
1
Nominal power ) Pn kW 3.5 5.5 7.5
1
Nominal torque ) Mn Nm 22 35 48
Base speed n min-1 1500

-1
Maximum speed nmax min 9000
Nominal current In Aeff 17 27 35
Nominal voltage Un Veff 182 168 173

2 2
Rotor inertia ) JM kgm 0.014 0.021 0.028
Thermal time constant tth min 35 40 45
Min. terminal cross-section

A mm2 4 6
EN 60204, section 1/ 2/86
Average sound pressure

L dB(A) 70
level at 1 meter (PWM=4kHz) p
3
Mass ) m kg 37 49 60
Ambient temperature °C 0° to 45°
Insulation classification
F
DIN VDE 0530 section 1
4
Balance class )
R, S, S1 R, S
DIN ISO 2373 )
1
) Values determined as per DIN VDE 0530, section 1
Characteristic operating curves are available for the listed nominal rates to
help in the selection of the AC main spindle motor.These take operating modes
S1, S2 and S6 into account.
2
) Values without holding brake.
3
) Values without holding brake, with blower.
4
) See Figure 2.7 "Vibrations in mm/s" for values.
Fig. 3.1: Nominal data 2AD100

Permissible shaft load

X
Fr allowable radial force with a

mechanial lifespan of
Lh = 20 000 operating hours
Fr
Fa allowable axial force
Fa Maximum axial force equals
30 N in all mounting orientations
X distance between point of application

of force and radial forceFr and motor flange
X 1 allowable effective range

of radial force Fr
X1
Standard bearings
6000
5000
Allowable radial force Fr in
1 nm = 500 min-1
4000
nm = 1000 min-1
3000 nm = 2000 min-1
nm = 4000 min-1
2000
nm = 8000 min-1
1000
0
0 10 20 30 40 50 60
distance X in mm
nm = average speed 1 load limit for output

shaft with key 3_022AD
Fig. 3.2: Permissible shaft load 2AD100
Lubricant consumption
x103
30
25
1
lubricant consumption t f
20
15
10
9
8
7
6
5
0,5 1 2 3 4 5 6 7 8 9 10 x103
Average speed nm in min-1
1 Standard bearings
3_032AD
Fig. 3.3: Lubricant consumption duration 2AD100

3.2. Holding brake
Designation Symbol Unit Version
Operating principle electrically electrically

engaged released
Holding torque Mh Nm 30 24
Nominal terminal voltage Un V 24 ± 10%
Nominal current In A 0.9

2
Moment of inertia JB kgm 0.0007
Maximum braking energy Wmax Ws 20,000

-1
Maximum speed nmax min 9,000 1)
Release delay tl ms 50 100
Clamping delay tk ms 50 60
Mass m kg 1,5
1
) In the case of electrically-released holding brakes, the
maximum speed is determined by the maxiumum braking
energy, Wmax , of the holding brake. It is calculated as
follows:
JM rotor moment of inertia

2 Wmax 30 JB holding brake moment of inertia
nmax = •
JM + JB + JC 3,14 JL load moment of inertia, reduced
(attachments to output shaft)
Fig. 3.4: Technical data of holding brake for 2AD100
3.3 Motor blower
Version
Designation Symbol Unit axial blower radial blower
B→A A→B B→A
Air current
blowing suction blowing
recommended
Power consumption SN VA 60 70 60
Nominal voltage UN V 230 or 115V, 50/60 Hz, ±10%
Average air volume V m3/h 230

Fig. 3.5: Technical data of motor blower for 2AD100

3.4. Dimensional data
Motor with axial blower and feedback types 3, B05, B35

12
k1 80
m
l
59,5
35
71,5 26
3 9 2 32
18 11
4
ø32k6
107
7
ø130j6
ø80
115
8
5
4 ø11
12
60 63 a 1
14
k2 80
Motor with radial blower and feedback types 3, B05

m
l
3
59,5
6
78 35
18
9
4
ø32k6
8 13
ø130j6
5
189,5
4 11
60
10
n 156
80
12 3_06100A

Dim.: 2AD100B 2AD100C 2AD100D

k1 538 613 688
k2 507 582 657
k 370 445 520
192
l 256 331 406
9 47°
60 m 348,5 423,5 498,5
3 15
51
n 120 100 175
M10-15 tief
a 80 140 215
1 Axial blower air stream B → A blowing

157,5
Blower connection: connector turnable

by 90°
2 Axial blower air flow A → B suction

Blower connection: terminal box with
cable threaded joint.
100 -0,5
14
3 Power connection
4 Plain shaft end tolerance

ø1
65
DIN 42955 - R
8
ø2
160 ±0,2 center drill hole on front

15
24
100 DIN 332 - DS M8x19

5
5 flange dimensions per

Bauform DIN 42948
B05 B35 6 ring screw M8 - DIN 580
45° 45°
7 air flow A → B
8 air flow B → A
9 Motor feedback connection type 3

(flange socket), arranged per position
192 of power connection
9 47° 10 Radial blower;

51 positioin of radial blower may
not be the same as power connection
3
M10-15 tief
10 11 motor blower connection:

10 connector turnable by 90°
12 Mounting distance (minimum

157,5
for pulling in ventilating air)

ø1
65
13 B side shaft end, for dim.

see Fig. 3.8
15
ø2 B35 (Flange and foot mounting)
14
14
only with axial blower air flow B → A
15 thread holes for mounting type

B14 (Standard)
10
Tolerances:
45
° °
45
24
Dim. to 6 30 120 400 1000 2000

5
Tolerance ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2

210
3_06100B
For available version see Fig. 3.10 - type codes
Fig. 3.6: Dimensional data 2AD100

ø32k6
10N9
5 45 5+0,2
60
1 center dril hole DIN 332 - DS M8x19

Concen. tolerance: DIN 42955 - R; relevant key: DIN 6885 - A 10 x 8 x 45
3_072AD
Fig. 3.7: Output shaft with key for 2AD100
1
All parts mounted to
side B of shaft end
2 must have protection
4xM5
category IP 65 as per
ø94H7 DIN 40050.
ø102
ø134
ø10h7
2,5 1 cover
9,8 2 screwed joint
3_082AD
Fig. 3.8: Side B shaft end 2AD100
m-10 mm
25°
3_092AD
Reference: dim. sheet 2AD100
Fig. 3.9: 2AD100 with feedback types 6, 7

3.5. Type codes
Type codes: Example: 2AD100C-B05OB1-AS03-A2N1
1. Designation: 2AD
2. Motor size: 100
3. Motor length: B, C, D
4. Construction:
Flange mounting ***) B05
Flange and foot mounting ****) B35
5. Power terminal position:

top O
left L
right R
6. Power terminal output direction :

Connector to side A A
Connector to side B B
Connector to the right * R
Connector to the left * L
7. Cooling mode:
Axial blower (air flow B --> A), AC 230 V 1
Axial blower (air flow A --> B), AC 230 V 2
Radial blower, (air flow B --> A), AC 230 V, blower right 6
Radial blower, (air flow B --> A), AC 230 V, blower below 7
Radial blower, (air flow B --> A), AC 230 V, blower left 8
Radial blower, (air flow B --> A), AC 115 V, blower right A
Radial blower, (air flow B --> A), AC 115 V, blower below B
Radial blower, (air flow B --> A), AC 115 V, blower left C
8. Windings designation: AS
9. Holding brake:
without 0
electrically engaged 1
electrically released 2
10.Motor feedback:
with high-resolution motor feedback 3
Digital servo feedback 6
Digital servo feedback with integral multiturn absolute encoder 7
11.Output shaft:
with key
balanced balanced
smooth shaft with entire with half
key key
without shaft seal A B E
with shaft seal C D H
12.Side B shaft end

without 2
with (for mounted incremental encoder, absolute) **) 3
13.Bearing:
standard N
14.Vibration severity grade:

R 1
S 2
*) View from front looking towards motor shaft, direction depends on power terminal.
**) with radial blower only
***) only available with “power terminal position = O“!
****) only available with axial blower air flow B → A! Quellverweis: INN 41.01 Teil 10-0, Ed.1
Fig. 3.10: Type codes 2AD100

Notes


4.1 Nominal data
Motor size C D
Windings designation BD BS
1
Nominal power ) Pn kW 7.5 9.5
1
Nominal torque ) Mn Nm 48 60
Base motor speed n min-1 1500
Peak speed nmax min-1 9000

2
Rotor inertia ) JM kgm2 0.021 0.028
Thermal time constant tth min 40 45
Min. connection cross section

A mm2 10
EN 60204, part 1 / 2/86

Lp dB(A) 70
level at 1 meter (PWM=4kHz)
3
Mass ) m kg 49 60
Ambient temperature °C 0° to 45°
F
DIN VDE 0530 Teil 1
4
Balance class )
R, S, S1 R, S
DIN ISO 2373
1
Characteristic operating curves are available for the listed nominal rates to
help in the selection of the AC main spindle motor.These take operating modes
S1, S2 and S6 into account.
2
3
4

Permissible shaft load X

Fr
of radial force Fr
X1
Standard bearings
6000
5000
Allowable radial force Fr in N
1 nm = 500 min-1
4000
nm = 1000 min-1
3000 nm = 2000 min-1
nm = 4000 min-1
2000
nm = 8000 min-1
1000
0
0 10 20 30 40 50 60
distance X in mm

shaft with key
4_022AD
x103
30
25
1
Lubricant consumption t f in h
20
15
10
9
8
7
6
5
0,5 1 2 3 4 5 6 7 8 9 10 x103
average speednm in min-1
1 Standard bearings
4_032AD

4.2. Holding brake

engaged released
Nominal current In A 0.9

2
Moment of inertia JB kgm 0.0007
Maximum braking energy Wmax Ws 20,000

-1
Peak speed nmax min 9000 1)
Clamp delay tk ms 50 60
Mass m kg 1,5
1
maximum speed is determined by the maximum braking
follows:
JM rotor inertia
2 Wmax 30 JB holding brake inertia
nmax = •
JM + JB + J C 3,14 JL load inertia
(attachments to the output shaft)
4.3. Motor blower
Version
Designation Symbol Unit Axial blower
B→A A→B A→ B
Air current
blowing suction suction
recommended
Power consumption SN VA 50 55
Nominal voltage UN V 230V, 50/60Hz±10% 115V, 50/60Hz±10%


4.4 Dimensional data
Motor with axial blower and feedback types B05
m
l
s
1
59,5 12
4
35 4 51 1
M10-15 tief
78
8
18 7
2 5
157,5
ø32k6
ø16
5
ø130j6
206
192
15
14
ø2
6
3
24
5
4
42 11
60 100
45°
k 80 45°
1 Power connection
9 DIN 42955 - R
5+0,2 tief center drill hole on front
10 DIN 332 - DS M8x19
ø32k6
ø80
3 flange dimensions per

DIN 42948
10N9
4 ring screw M8 - DIN 580

5 45 5 air flow A → B
60
43 6 air flow B → A
of power connection
Dim.: 2AD101C 2AD101D
8 motor blower connection:
k 565 640 connector turnable by 90°
l 331 406 9 Motor blower connection
m 424,5 499,5 10 output shaft with key;
concen. tolerance: DIN 42955 - R;
s 241 316 corresponding keyway:
DIN 6885 - A 10 x 8 x 45
Tolerances: 11 Mounting distance (minimum

Dim. to 6 30 120 400 1000 2000 12 thread holes for mounting type
B14 (Standard)
Tolerance ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2
For available version see Fig. 4.7 - type codes 4_06101

4. Technical data 2AD101
4.5 Type codes
1. Designation: 2AD
2. Motor size: 101
3. Motor length: C, D
4. Construction:
Flange mounting B05

top O

with terminal box with connector
on blower on blower
Connector to side A A C
Connector to side B B D
Connector to the right * R E
Connector to the left * L F
7. Cooling mode:
8. Windings designation:
2AD101C BD
2AD101D BD, BS
9. Holding brake:
no holding brake 0
10.Motor feedback:
11.Output shaft:
with key
balanced balanced
key key
12.Side B shaft end:

without 2
13.Bearing:
standard N
14.Vibration severity grade:

R 1
S 2
S1 **) 3
*) View from front looking towards motor shaft, direction depends on power terminals.
**) not available with motor length "D"
Quellverweis: INN 41.01 Teil 10-1, Ed.1

Notes


5.1 Nominal data
Motor size B C D
Windings designation CS ES FS
1
Nominal power ) Pn kW 4,5 7,5 10,0 10,0
1
Nominal current In Aeff 12,0 19,9 22,3 28,4
Nominal voltage Un Veff 330 321 390 303

2
Rotor inertia ) JM kgm2 0,014 0,021 0,028

A mm2 1,5 2,5 4 4
of Indramat cables (INK...)

level at 1 meter (PWM=4kHz) Lp dB(A) 70
3
Mass ) m kg 37 49 60
Ambient temperature °C 0 ... 45
F
DIN VDE 0530 Teil 1
4
Balance class )
R, S, S1 R, S
DIN ISO 2373
1
Characteristic operating curves are available for the listed nominal rates to help
in the selection of the AC main spindle motor.These take operating modes S1, S2
and S6 into account.
2
3
4


X
allowable radial force with a
Fr mechanial lifespan of
Fr
X1
allowable effective range
X1 of radial force Fr
Standard bearings
6000
5000
nm = 500 min-1
1
4000
nm = 1000 min-1
3000 nm = 2000 min-1
nm = 4000 min-1
2000
nm = 8000 min-1
1000
0
0 10 20 30 40 50 60
distance X in mm

shaft with key
5_022AD
x103
30
25
1
20
15
10
9
8
7
6
5
0,5 1 2 3 4 5 6 7 8 9 10 x103
average speednm in min-1
1 Standard bearings
5_032AD

5.2. Holding brake

engaged released
Nominal current In A 0,9

2
Moment of inertia JB kgm 0,0007
Maximum braking energy Wmax Ws 20000

-1
Peak speed nmax min 9000 1)
Mass m kg 1,5
1
follows:
JM rotor inertia
nmax = •
JM + JB + J C 3,14 JL load inertia
5.3 Motor blower
Version
B→A A→B B→A
Air current
recommended
Power consumption SN VA 60 70 60
Nominal voltage UN V 230 or 115V, 50/60 Hz, ±10%


Motor with axial blower, B05, B35

12
k1 80
m
l
80
3 25 11
78 9 2 32
18
6
4
ø32k6
15
107
7
ø130j6
ø80
115
20,5
8
5
4 ø11
12
60 63 a 1
80
s
14 k2
Motor with radial blower, B05

m
l
3
80
25
18
9
4
ø32k6
ø130j6
5
189
4
60 11
10
n 156
80
k1
5_06104A
12


25
k1 538 613 688
k2 507 582 657
192
k 372 447 522
60
l 247 322 397
3 16
50 m 339 414 489
M10-15 tief
n 63 138 213
a 80 140 215
164
s 166 241 316
1 Axial blower air stream B → A blowing

Blower connection: connector turnable
by 90°
100 -0,5
14
2 Axial blower air flow A → B suction

Blower connection: terminal box with
cable threaded joint.
ø1
65
8
ø2
160 ±0,2 3 Power connection

15
24

5
4 DIN 42955 - R
center drill hole on front
Bauform DIN 332 - DS M8x19
B05 B35
45° 45° 5 flange dimensions per
DIN 42948

7 air flow A → B
25
8 air flow B → A
192
10 Radial blower;
M10-15 tief
3 position of radial blower may

10 10
11 motor blower connection:

164
connector turnable by 90°

ø1
65

15
ø2 14 type B35 (flange and foot mounting)
14
only with axial blower, air flow B → A

15 Motor blower connection with suction
16 thread holes for mounting type

B14 (Standard)
10
Tolerances:
24
45
° °
45
5
Dim. to 6 30 120 400 1000 2000

Tolerance ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2
210
5_06104B

ø32k6
10N9
5 45 5+0,2
60

5_07104

5.5 Type codes

1. Designation: A ,
2. Motor size: 132
4. Construction:
Flange mounting B05
Flange and foot mounting B35

top O
left L
right R

7. Axial blower (air flow B --> A) 1

Axial blower (air flow A --> B) 2
Axial blower (Air current B --> A), AC 115 V 4
Axial blower (Air current A --> B), AC 115 V 5
Radial blower (air flow B --> A), blower right **) 6
Radial blower (air flow B --> A), blower below **) 7
Radial blower (air flow B --> A), blower left **) 8
Radial blower, (Air current B --> A), AC 115 V, blower right A
Radial blower, (Air current B --> A), AC 115 V, blower below B
Radial blower, (Air current B --> A), AC 115 V, blower left C
2AD104B CS
2AD104C CS
2AD104D ES,FS
9. Holding brake:
no holding brake 0
10.Motor feedback:
without 0
Digital servo feedback with integral multiturn encoder 7
11.Output shaft:
with key
balanced balanced
key key

without 2
13.Bearings:
standard N
14.Vibration severity grade

R 1
S 2
**) only with radial blower
***) only avaialble with “Position of the power connection = O “! Quellverweis: INN 41.01, Teil 10-4, Ed.2
****) only available with axial blower air current B → A!

Notes


6.1 Nominal data
Motor size B C D
Windings designation DS BS CS BD AS
1
Nominal power ) Pn kW 10 15 22
1
Nominal current In Aeff 30 45 65 39 80 54
Nominal voltage Un Veff 258 168 167 279 217 290

2
Rotor inertia ) JM kgm2 0.054 0.076 0.118

A mm2 10 16 10 25 16
EN 60204, part 1 / 2/86

L dB(A) 75
level at 1 meter (PWM=4kHz) p
3
Mass ) m kg 90 115 135
F
DIN VDE 0530 Teil 1
4
Balance class )
R, S, S1
DIN ISO 2373
1
Characteristic operating curves are available for the listed nominal rates
to help in the selection of the AC main spindle motor.These take operating
modes S1, S2 and S6 into account.
2
3
4

F r allowable radial force with a

Fr
X1 of radial force Fr
Standard bearings
6
5
2
4 nm = 500 min-1
3
nm = 1000 min-1
nm = 2000 min-1
2 nm = 4000 min-1
nm = 8000 min-1
1
0 1 load limit for output shaft

0 20 40 60 80 100 with plain shaft
distance X in mm
2 load limit for output
Heavy-duty bearings shaft with key
14
nm=500 min-1 nm = average speed
12
nm=1000 min-1
10
8 nm=2000 min-1
1
6 nm=4000 min-1
nm=7500 min-1
4
2 The motor with heavy-duty
2 bearings may only be operated
with a minimum radial force 1 kN.
0 20 40 60 80 100
6_022AD
distance X in mm
Lubricant consumption x103

30
25
1
20
2
15 1 Standard bearings
2 heavy-duty bearings
10
9
8
7
6
5
0,5 1 2 3 4 5 6 7 8 9 10 x103
average speednm in min-1 6_032AD

6.2 Holding brake
electrically electrically electrically electrically

engaged released released released
Operating principle
heavy- extra
duty heavy-duty
Holding torque Mh Nm 100 30 100 140
Nominal terminal voltage 1) Un V 24 ± 10%
Nominal current In A 1.5 1.3 1.8 2,8
Moment of inertia JB kgm2 0.002 0.0018 0.002
Peak speed nmax min-1 7500 1)
Release delay tl ms 140 120 110
Clamp delay tk ms 110 65 70
Mass m kg 4
1
follows:
JM rotor inertia
nmax = •
JM + J B + JC 3,14 JL load inertia
(attachments to the output shaft))
6.3 Motor blower
Version
B→A A→B B→A

Air current
recommended
170
3 x 400 V, 50 Hz, ± 15 %
Nominal voltage UN V 3 x 460 V, 60 Hz, ± 10 %


Motor with axial blower and feedback type 3, B05, B35
m
l
186
q 1
85,5
15 2
5 9 10 12
ø42k6
3 7
ø250h6
ø80
4 8
ø12
40
5 s 6
110
89* a* 13
k 80
Motor with radial blower and feedback type 3, B05, B35
13
80 155
l
11
s
12
85,5
171
ø80
15 5
8
ø42k6
3 14,5
ø250h6
14
5 Tolerances
ø12
6
110 9 Dim. to 6 30 120 400 1000 2000
89* a*
Tolerance ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2
m
6_06132A
k


a* 135 205 335
260 w/o hold.
brake 555 625 755
171 with hold.
k brake 617 687 817
18 w/ hold. brake
663 733 863
heavy-duty
l 231 301 431

1 w/o hold.
brake 384,5 454,5 584,5
with hold.
1 m brake 446,5 516,5 646,5
217
w/ hold. brake
heavy-duty 492,5 562,5 692,5
q 115 185 275
0
35
262*
90°
s 205 230 275

* with foot mounting only, B35
132-0,5*
ø3
00
1 terminal box as power connection;

10*
arrangement can be selected, can be

turned by 90 degrees, corresponds
to output direction of power connection
2 cable output: PG 29
216±1*
3 plain shaft end concen. tolerance
DIN 42955 - R on front
262* center drill hole DIN 332 - DS M16x36
4 flange dimensions per DIN 42948
type B05 type B35
6 add. thread M10 for ring screw
second thread opposite
260 7 air flow A → B
201 8 air flow B → A

of power connection
10 axial blower
18
11 Radial blower;
positioin of radial blower may
367
2 12 Motor blower connection: terminal box

1 with cable screw joint
14 B-side shaft end: see Fig. 6.9
85,5
for dimensions
0
35
262*
90°
186
Dim. 2AD132B 2AD132C 2AD132D

132-0,5*
ø3
a* 135 205 335

00
w/o hold.
brake 480 550 680
with hold.
k brake 542 612 742
w/ hold. brake
10*
216±1* heavy-duty 588 658 176

262* l 231 301 431
11 w/o hold.
217 brake 384,5 454,5 584,5
with hold.
type B05 type B35 m brake 446,5 516,5 646,5
w/ hold. brake
heavy-duty 492,5 562,5 692,5
q 115 185 275
For available version see Fig. 6.3 - type codes s 205 230 275
* Foot mounting only, B35 6_06132B

ø42k6
1
12N9
15 80 5+0,2
110
1 center drill hole DIN 332 - DS M16x36

concen. tolerance: DIN 42955 - R; relevant keyway: DIN 6885 - A 12 x 8 x 80
(included in delivery)
6_072AD
35 39 51
60
3
2 1
1
187
ø80
1 power connector, select arrangement

Size I
2 Motor blower connector: connector
2AD132B 273 (part of delivery)
(not with radial blower)
2AD132C 343
3 Output direction of power connection
2AD132D 473 selection, can be turned by 90°
6_082AD
Fig. 6.8: Power connector 2AD132
Parts mounted to side B

of shaft end must have
protection category
IP 65 per DIN 40050.
1
2
4xM5
ø195
ø94H7
ø102
ø129
ø10h7
1 cover
9,8 2 screw joint

79
6_092AD
Fig. 6.9: Side B shaft end 2AD132

ø80
190
67.5
6_102AD
Fig. 6.10: 2AD132 with accessories M01 mounted 2AD132/134 (blower support base)
ø57-0.1
ø140
ø42k6
10
14.5 6_112AD
Fig. 6.11: 2AD132 with accessories M02 mounted 2AD132/134 (Labyrinth seal)
Reference: dimensions of 2AD132

6_122AD

6.5 Type codes

Type codes: Example: 2AD132C-B35OB1-BS03-A2N1
1. Designation: 2AD
2. Motor size: 132
4. Construction:
Flange mounting B05

top O
left L
right R

terminal box connection connector
(terminal box on blower) (connector on blower)
to side A A C
to side B B -
to the right * R E
to the left * L F
7. Cooling mode:
Axial blower (air flow B --> A) 1
Axial blower (air flow A --> B) 2
Radial blower (air flow B --> A), blower top **) 3
Radial blower (air flow B --> A), blower right **) 6
Radial blower (air flow B --> A), blower below **) 7
Radial blower (air flow B --> A), blower left **) 8
2AD132B BS, DS
2AD132C BS, CS
2AD132D AS, BD
9. Holding brake:
no holding brake 0
electrically released, heavy-duty 3
electrically released, extra heavy-duty 4
10.Motor feedback:
11.Output shaft:
with key
balanced balanced
key key

without 2
with (for mounted encoder - incremental and absolute) ***) 3
13.Bearings:
standard N
heavy-duty V
14.Vibration severity grade

R 1
S 2
S1 ****) 3
**) Position of blower may not be same as that of power terminal.
***) Only available with radial blower and motor feedback "3"
****) not available with heavy-duty bearings Quellverweis: 41.01 Teil 13-2, Ed. 1


7.1 Nominal data
Motor size B C D
Windings designation ES FS DS CS
1
Nominal power ) Pn kW 12,0 12,0 18,0 26,0
1
Nominal current In Aeff 27,8 40,9 54,4 52
Nominal voltage Un Veff 328 224 248 387

2
Rotor inertia ) JM kgm2 0,054 0,076 0,118

A mm2 6 10 10 10
of Indramat cables (INK...)

level at 1 meter (PWM=4kHz) Lp dB(A) 75
3
Mass ) m kg 90 115 135
F
DIN VDE 0530 Teil 1
4
Balance class )
R, S, S1
DIN ISO 2373
1
) Values determined as per DIN VDE 0530, section 1.
Characteristic operating curves are available for the listed nominal rates to help
in the selection of the AC main spindle motor.These take operating modes S1, S2
and S6 into account.
2
3
4


X

Fr
Fa
Maximum axial force equals
of radial force Fr
X1
Standard bearings
6
5
2
4 nm = 500 min-1
3
nm = 1000 min-1
nm = 2000 min-1
2 nm = 4000 min-1
nm = 8000 min-1
1

0 20 40 60 80 100 with plain shaft
distance X in mm load limit for output
2
Heavy-duty bearings shaft with key
14
nm=500 min-1 nm = average speed
12
nm=1000 min-1
10
8 nm=2000 min-1
1
6 nm=4000 min-1
nm=7500 min-1
4 The motor with heavy-duty
2
0 20 40 60 80 100
7_022AD
distance X in mm

30
25
1
20
2
10
9
8
7
6
5
0,5 1 2 3 4 5 6 7 8 9 10 x103

7.2 Holding brake
electrically electrically electrically electrically

engaged released released released
Operating principle
heavy-duty extra
heavy-duty
Holding torque Mh Nm 100 30 100 140
Nominal current In A 1,5 1,3 1,8 2,8
Moment of inertia JB kgm2 0,002 0,0018 0,002
Peak speed nmax min-1 7500 1)
Mass m kg 4
1
follows:
JM rotor inertia
nmax = •
JM + J B + JC 3,14 JL load inertia
7.3 Motor blower
Version
Designation Symbol Unit Axial blower Radial lower
B→A A→B B→A

Air current
recommended

145
Nominal voltage UN V 3 x 400 V, 50 Hz, ± 15 %
3 x 460 V, 60 Hz, ± 10 %


Motor with axial blower, type B05, B35
m
l
b 1
q
c
15
5 9
10 12
ø42k6
3 7
ø250h6
ø80
4 8
ø12
41
5 s 6
110
89* a* 13
k 80
Motor with radial blower, type B05, B35
13
80 152
l
11
q
12
b
c
s
5
15
ø80
8
ø42k6
3 12
ø250h6
4
Tolerances:
5 ø12
6 Dim. to 6 30 120 400 1000 2000
110
89* a* Tolerance ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2
m
7_06134A
k


a* 135 205 335
b 80 84,5 84,5
260 c 25 35,5 35,5
d 50 71 71
91 e 204 206 206
18 w/o hold.
d brake 550 620 750
with hold.
k brake 612 682 812
w/ hold. brake
heavy-duty 658 728 858
l 274 335 465
w/o hold.
1 brake 402 472 602
e
1
m with
brake
hold.
464 534 664
0
35
w/ hold. brake
510 580 710
262*
90°
heavy-duty
q 115 185 275
132-0,5*
s 205 230 275
ø3
0

0
10*
1 power connection, plug-in connection

216±1* DIN 42955 - R on front
center drill hole DIN 332 - DS M16x36
262* 4 flange dimensions per DIN 42948
type B05 type B35
7 air flow A → B
8 air flow B → A
260
201 e
of power connection
10 axial blower
11 Radial blower;
12 Motor blower connection: terminal box
with cable screw joint
367
45

°

Dim. 2AD134B 2AD134C 2AD134D
a* 135 205 335
91
0
b 80 84,5 84,5
35
262*
c 25 35,5 35,5
d
d 50 71 71
132-0,5*
ø3
e 204 206 206

00
w/o hold.
brake 480 550 680
with hold.
k brake 542 612 742
w/ hold. brake 588 658 788
10*
45°
216±1* heavy-duty
262* l 274 335 465

11 w/o hold.
402 602
brake 472
m with hold.
brake 464 534 664
type B05 type B35 w/ hold. brake
heavy-duty 510 580 710
q 205 230 275
s 115 185 275
For available versions see Fig. 7.10 - Type codes
* Foot mounting only, B35 7_06134B
Fig. 7.6: Main spindle motor 2AD132 - Dimensional data

ø42k6
1
12N9
15 80 5+0,2
110
1 center dril hole DIN 332 - DS

(part of general delivery)
7_072AD
ø80
190
67,5
7_082AD
Fig. 7.8: 2AD134 with accessories mounted M01 2AD132/134 (Blower support base)
ø57-0,1
ø140
ø42k6
10
14.5 7_092AD
Fig. 7.9: 2AD134 with accessories mounted M02 2AD132/134 (Labyrinth seal)

7.5 Type codes

Type codes: Example: 2AD134C-B35OC1-DS06-A2N1
1. Name: 2AD
2. Motor size: 134
4. Construction:
flange mounting B05
flange and foot mounting B35
5. Position of the power connection:

above O
left L
right R
6. Output direction of the power connection:

7. Cooling type:
Axial blower (Air current B --> A) 1
Axial blower (Air current A --> B) 2
Radial blower (Air current B --> A), blower above **) 3
Radial blower (Air current B --> A), blower right **) 6
Radial blower (Air current B --> A), blower below **) 7
Radial blower (Air current B --> A), blower left **) 8
2AD134B ES, FS
2AD134C DS
2AD134D CS
9. Holding brake:
without 0
electrically released, extra heavy-duty 4
10.Motor feedback:
without 0
Digital servo feedback with integral multiturn encoder 7
11.Output shaft:
with key
with whole with half
plain shaft key key
balanced balanced
without shaft sealing ring A B E
with shaft sealing ring C D H

without 2
13.Bearings:
Standard N
heavy-duty V
14.Vibration severity level:

R 1
S 2
S1 ****) 3
****) not available with heavy-duty bearings
Quellverweis: INN 41.01 Teil 13-4, Ed. 2

Notes


8.1 Nominal data
Name Symbol Unit 2AD160
Motor size B C
Windings designation BS BS DD
1
1
Nennmoment ) Mn Nm 191 236 220
Motor nominal speed n min-1 1500 2000

-1
Peak speed nmax min 6000

2 2
Rotor moment of inertia ) JM kgm 0,174 0,229
Minimum conn. cross section

A mm2 25 35
EN 60204, sec. 1/02.86
Average noise level at a

Lp dB(A) 75±3
distance of 1 m (PWM=4kHz)
3
Mass ) m kg 205 240
F
DIN VDE 0530 Teil 1
4
Vibration severity level )
R, S, S1
DIN ISO 2373
1
When selecting AC main spindle motors, the specified nominal operating
characteristics available must also be taken into consideration with operating
modes S1, S2 and S6.
2
) Values without holding brake
3
) Values without holding brake, with blower
4
) Values see Fig. 2.7 "RMS oscillation speed"


F r allowable radial force with a
Fr Fa allowable axial force

of radial force Fr
X1
Standard bearings
8
6
nm = 500 min-1
nm = 1000 min-1
4
nm = 2000 min-1
nm = 4000 min-1
nm = 6000 min-1
2
0
0 20 40 60 80 100
distance X in mm
Heavy-duty bearings
with plain shaft
18 nm=500 min-1 load limit for output
2
shaft with key
16
1
14 nm = average speed
nm=1000 min-1
2
12
nm=2000 min-1
10
8 nm=4000 min-1
6 nm=6000 min-1
The motor with heavy-duty
2
0 20 40 60 80 100
distance X in mm 8_022AD
x103
30
25
20
1
15 2
10
8
7 2 heavy-duty bearings
6
5
0,5 1 2 3 4 5 6 7 8 9 10 x103

8.2 Holding brake
electrically electrically electrically

Operating principle engaged released released
heavy-duty
Holding torque Mh Nm 130 70 240
Nominal terminal voltage Un V 24±10%
Nominal current In A 1,8 2,0 2,0

2
Moment of inertia JB kgm 0,0065 0,0097
Maximum braking energy Wmax Ws 40000 70000

-1 1
Peak speed nmax min 6000 )
Mass m kg 5 11
1
follows:

2 Wmax 30 JB moment of inertia of holding brake
nmax = •
JM + JB + JC 3,14 JL moment of inertia of load
(attachment to output shaft)
8.3 Motor blower
Version
Designation Symbol Unit Axial blower Radial
B→A A→B B→A

Air current blowing suction blowing
recommended
Nominal voltage UN V 3 x AC 400 V, 50/60 Hz

3 x AC 460 V, 60 Hz

Motor with axial blower and feedback type 3, type B05, B35
l n
q w 1
5 2 10
20 9 12
6 7
ø55m6
3
ø300h6
310
ø80
4
8
15
5 ø14 37
15
105 105
110 13
108* a*
k 80
Motor with radial blower and feedback type 3, type B05, B35
13 11
80 155
l
12
q
5
ø80
p
20
6
8
ø55m6
27
3
14
ø300h6
310
4 9
15
105* ø14* 15
5 Tolerances
105*
110 6 30 120 400 1000 2000
a*
Dim. to
108*
Tolerance ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2
m
k 8_06160A

Dim.: 2AD160B 2AD160C

a* 254 344
w/o hold. brake
751 841
k with hold. brake 813 903
w/ hold. brake heavy-duty 881 971
316 l 330,5 400
w/o hold. brake 582 672
p
m with hold. brake 644 734
q 280 330
1 n 186 200
h 242 265
1 p 171 200
h
w 85,5 100
45°
ø3

50
terminal box as power connection;

38
1 arrangement can be selected, can be
318*
turned by 90 degrees, corresponds
to output direction of power connection
160-0,5* 2 Cable output:
45°
2AD160A / 2AD160B: PG 29
2AD160C: PG 42
DIN 42955 - R on front
5*-1,5
18
254*±1 center drill hole DIN 332 - DS M20x42

304* 5 ring screw M20 - DIN 580
type B05 type B35
7 air flow A → B
8 air flow B → A
10 axial blower
11 Radial blower;
12 Motor blower connection: terminal box
with cable screw joint
18
1
45°

393

11 14 B-side shaft end: see Fig. 8.8
for dimensions
35
15 air baffle
0
w
0
316
38
318*
Dim. 2AD160B 2AD160C

n
a* 254 344
160-0,5*
2 w/o hold. brake 632 722

45°

l 330,5 400
5-1,5*

254*
m with hold. brake 644 734
304* w/ hold. brake heavy-duty 712 802
0,2 A q 280 330
n 186 200
h
h 242 265
A p 171 200
w 85,5 100
type B05 type B35
* Foot mounting only, B35
8_06160B


ø55k5
1
16N9
15 80 6+0,2
110

concen. tolerance: DIN 42955 - R; relevant keyway: DIN 6885 - A 16 x 10 x 80
8_072AD
34
9,8 Parts mounted to side B
of shaft end must have
protection category
IP 65 per DIN 40050.
1
2
4xM5
ø94H7
ø102
ø129
ø10h7
1 cover
2 screw joint
8_082AD
Fig. 8.8: Side-B shaft end 2AD160
Reference: dimensions of 2AD160

8_092AD

ø150
265
20.5
59.5
8_102AD
Fig. 8.10: 2AD160 with accessories mounted M01 2AD160/164 (Blower support base)
ø70-0.1
ø157
ø55k5
10
8_112AD
10
Fig. 8.11: 2AD160 with accessories mounted M02 2AD160/164 (Labyrinth seal)

8.5 Type codes

1. Name: 2AD
2. Motor size: 160
3. Motor length: B, C
4. Construction:
flange mounting B05
flange and foot mounting B35
5. Position of the power connection:

above O
left L
right R
6. Output direction of the power connection:

to side A, terminal box A
to side B, terminal box B
to the right, terminal box R
to the left, terminal box L
7. Cooling type:
Radial blower (Air current B --> A), blower above **) 3
Radial blower (Air current B --> A), blower right **) 6
Radial blower (Air current B --> A), blower below **) 7
Radial blower (Air current B --> A), blower left **) 8
2AD160B BS
2AD160C BS, DD
9. Holding brake:
without 0
10.Motor feedback:
high-resolution motor feedback 3
11.Output shaft:
with key
plain shaft key key
balanced balanced
12.side B shaft end:

without 2
with (for mounted encoder, incremental, absolute) ***) 3
13.Bearings:
Standard N
heavy-duty V
14.Vibration severity level:

R 1
S 2
S1 ****) 3
Quellverweis: INN 41.01 Teil 16-0, Ed.1


9.1 Nominal data
Motor size B C
Windings ID letters DS ES
1
Nominal power ) Pn kW 35 44
1
Nominal torque ) Mn Nm 223 280
Motor nominal speed n min-1 1500
Maximum speed nmax min-1 6000
Nominal current In Aeff 55,6 74
Nominal voltage Un Veff 470 453

2
Rotor moment of inertia ) JM kgm2 0,174 0,229

A mm2 16 25
of INDRAMAT cables (INK...)

Lp dB(A) 75±3
at 1m (PWM=4kHz)
3 240
Mass ) m kg 205
F
4
R, S, S1
DIN ISO 2373
1
) Values determined per DIN VDE 0530 section 1
Characteristics are available when selecting AC main spindle motors at
the specified nominal ratings taking operating modes S1, S2 and S6 into account.
2
) Values without holding brakes
3
) Values without holding brakes, with blower
4
) For values see Fig. 2.7 "RMS vibration speed"
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 67

Permissible X
shaft load F r allowable radial force with a
of radial force Fr
X1
Standard bearings
8
6
nm = 500 min-1
nm = 1000 min-1
4
nm = 2000 min-1
nm = 4000 min-1
nm = 6000 min-1
2
0
0 20 40 60 80 100
distance X in mm
Heavy-duty bearings
with plain shaft
18 nm=500 min-1
2 load limit for output
16 shaft with key
1
14 nm=1000 min-1 nm = average speed
2
12
nm=2000 min-1
10
8 nm=4000 min-1
6 nm=6000 min-1
2
0 20 40 60 80 100
9_022AD
distance X in mm

30
25
20
1
15 2
10
8
7 2 heavy-duty bearings
6
5
0,5 1 2 3 4 5 6 7 8 9 10 x103
Fig. 9.3: Lubricant consumption 2AD164

68 AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •
9.2 Holding brake
Designation Symbol Unit Design
electrical electrical electrical

Functional principle clamp release release
heavy-duty
Holding torque Mh Nm 130 70 240
Nominal conn. voltage Un V 24±10%
Nominal current In A 1,8 2,0 2,0

2
Moment of inertia JB kgm 0,0065 0,0097
Max. decel energy Wmax Ws 40000 70000

-1 1
Maximum speed nmax min 6000 )
Mass m kg 5 11
1
) With electrically released holding brake the maximum
speed is determined by maximum decel energy Wmax of
the holding brake. It is computed:

nmax = •
JM + JB + JC 3,14 JL moment of inertia of load
(attachment mounted to output shaft)
Fig. 9.4: Technical data of holding brake on 2AD164
9.3 Motor blower
Design
Designation Symbol Unit Axial blower Radial
B→A A→B B→ A
(recommended)
Nominal voltage UN V 3 x AC 400 V, 50/60 Hz

3 x AC 460 V, 60 Hz
Fig. 9.5: Technical data of motor blower on 2AD164

9.4 Dimensions
Motor with axial blower, type B05, B35
m
l
q 84,5
35,5
1
5 9 10
20 12
6 7
ø55m6
3
ø300h6
310
ø80
4
8
15
5 ø14 41
15
105 105
110 13
108* a*
k 80
Motor with radial blower, type B05, B35
13
80 152
l 11 12
q
84,5
ø80
5
20 35,5
6
ø55m6
20
3
ø300h6
310
4
15
105* ø14* 15
5 Tolerances
105*
110 Dim. to 6 30 120 400 1000 2000
108* a*
Tolerance ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2
m
9_06164A
k

310
Dim.: 2AD164B 2AD164C

91
18 a* 254 354
71
l 460,5 550,5
233
45°
1 1 w/o hold. brake 598 688

ø3
m with hold. brake

660 750
50
w/ hold. brake
38
728 818
315
heavy-duty
160-0,5* q 280 330
5*-1,5

14
45
1 power connection, plug-in connector

°

254*±1 DIN 42955 - R on front
center drill hole DIN 332 - DS M20x42
304*
type B05 type B35 5 ring screw M20 - DIN 580
7 air flow A → B
8 air flow B → A
9 Motor feedback connection type
of power connection
154,5 233
10 axial blower
11 11 Radial blower;
position of radial blower may
12 Motor blower connection: plug-in connector
18
45°

393

11 1 15 air baffle
ø3
50
91
2AD164B 2AD164C
0
Dim.
310
38
315*
a*
71
254 344
160-0,5*

45°

l 460,5 550,5
5-1,5*
14
254±1 w/o hold. brake

598 688
with hold. brake
304* m 660 750
0,2 A w/ hold. brake heavy-duty 728 718
q 280 330
A * Foot mounting only, B35
type B05 type B35 For available version see Fig. 9.10 - type codes
9_06164B
Fig. 9.6: Dimensions for 2AD164

ø55k5
1
16N9
15 80 6+0,2
110

Concen. tolerance: DIN 42955 - R; relevant keyway: DIN 6885 - A 16 x 10 x 80
9_072AD
Fig. 9.7: Output shaft with key 2AD164
ø150
265
20.5
59.5
9_082AD
Fig. 9.8: 2AD164 with mounted accessories - M01 2AD160/164 (blower base)
ø70-0.1
ø157
ø55k5
10
10 9_092AD
Fig. 9.9: 2AD164 with mounted accessories - M02 2AD160/164 (labyrinth seal)

9.5 Type codes
Type codes: Example: 2AD164B-B05OB1-DS06-A2N1

1. Name: 2AD
2. Motor size: 164
3. Motor length: B
4. Construction:
flange mounting B05
5. Position of power connection:

top O
left L
right R
6. Output direction of power connection:

7. Cooling mode:
radial blower (Air current B --> A), Blower top **) 3
radial blower (Air current B --> A), Blower right **) 6
radial blower (Air current B --> A), Blower bottom **) 7
radial blower (Air current B --> A), Blower left **) 8
8. Windings ID letters:
2AD164B DS
9. Holding brake:
without 0
electrical clamp 1
electrical release, heavy-duty 4
10.Motor feedback:
without 0
digital servo feedback 6
digital servo feedback with integrated multiturn encoder 7
11.Output shaft:
with key
plain shaft key key
balanced balanced
12.B-side shaft end:

without 2
13.bearings:
Standard N
heavy-duty V
14.vibration severity level:

R 1
S 2
S1 ****) 3
*) looking towards motor shaft, direction per power connection

**) blower position may not be the same as that of the power connection
***) only available with radial blower and motor feedback "3"
Quellverweis: INN 41.01 section 16-4, Ausg. 2

Notes


10.1Nominal data
Motor size C D
Windings ID letters BS AS BS
1
1
Motor nominal speed n min-1 1500 1100 1500

-1
Maximum speed nmax min 6000
Nominal current In Aeff 110 133

2 2
Rotor moment of inertia ) JM kgm 0,373 0,45

A mm2 35 50
EN 60204 section 1/02.86
Average noise level
at 1m (PWM=4kHz) Lp dB(A) 80±3
3
Mass ) m kg 310 402
F
4
R, S, S1
DIN ISO 2373
1
For the selection of an AC main spindle motor, curves are available
for the specified nominal powers which take operating modes S1, S2
and S6 into consideration.
2
3
4

Permissible
X
shaft load Fr allowable radial force with a
mechanical lifespan of
Fr
Fa Maximum allowable force equals
50 N in all mounting positions

of radial force Fr and motor flange
X1 allowable effective range of

X1 radial force Fr
Standard bearings
12
10
nm=500 min-1
allowble radial force Fr in kN
8
nm=1000 min-1
6 nm=2000 min-1
nm=4000 min-1
4 nm=6000 min-1
0
0 20 40 60 80 100 120 140
distance X in mm
Heavy-duty bearings
24
nm=500 min-1
1 load limit for output shaft

20 with plain shaft end
nm=1000 min-1 2 load limit for output shaft

2 with key
16
1 nm average speed
nm=2000 min-1
12
nm=4000 min-1
8
nm=6000 min-1
4 bearings may only be
operated with min. force
of 2 kN.
0 20 40 60 80 100 120 140
distance X in mm
10_022AD

30
25
Lubricant consum. t f in h
20
15 1
2
10
9
8
6 2 Heavy-duty bearings
5
0,5 1 2 3 4 5 6 7 8 9 10 x103
Average speed nm in min-1 10_032AD

10.2Holding brake
(Only possible with motor length "C".)
Designation Symbol Unit Design
Functional principle electrical electrical

clamp release
Nominal conn. voltage Un V 24±10%
Nominal current In A 2
Moment of inertia JB kgm2 0,0097
Max. decel energy Wmax Ws 70000Maximum
Speed nmax min-1 6000 1)
Mass m kg 11
1
) With an electrically released holding brake, the peak
speed of is determined by the maximum decel energy
Wmax of the holding brake. It is computed:

nmax = •
JM + JB + J C 3,14 JL moment of inertia of load reduced
(attachment mounted to output shaft)
Fig. 10.4: Technical data of holding brake on 2AD180
10.3Motor blower
Design
B→A A→B A→B

Air current blowing suction suction
(recommended)
Nominal voltage UN V 3 x AC, 400V 50/60Hz

3 x AC, 460V 60Hz

10.4Dimensions
Motor with Axial blower and feedback types 3, B35

m
l 200
q 1
5 2 10
9
20 6 12
7
ø60m6
3
ø300h6
350
ø80
4
8
5 80 s 37
140 15 13
121 a±1
k 80
Motor with radial blower and feedback type 3, B35
13
80 155
12
l
11
q
ø80
5 200
20 6
2,5
3
ø60m6
3
14
ø300h6
9
4
5 80 s
140 15
121 a±1
m
k
Tolerances Dim. upto 6 30 120 400 1000 2000

Tolerance ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2 10_0618A


200
a 430 540
w/o holding
brake 944 1054
k with holding
brake -
heavy-duty 1057
brake -
l 464 574
1
279
45°
1 w/o holding
brake 743,5 853,5
m with holding
brake 856,5 -
50 heavy-duty
ø3 brake -
q 360 415
320
355
w/o holding
brake 599 709
40
s
0
with holding
180-0,5
brake 712 -
heavy-duty
brake -
°
45
1 power connection; arrangement selectable,

18
can be turned by 90°, in terms of output

direction of power connection
15
ø14,5
279±1 2 cable output: PG 42
3 plain shaft end concentricity tolerance
350 DIN 42955 -R; center drill hole on front
DIN 332 DS M20x42
4 flange dimensions per DIN42948
5 ring screws M20 - DIN 580
6 add. threads M20 for ring
screws; second thread opposite
7 air flow A → B
8 air flow B → A
9 Motor feedback conn. type 3
(flanged socket), allocation per
position of power connection
10 Axial blower
201 284
11 Radial blower arrangement selectable; pos.
if radial blower may not be same as that of
power connection.
12 Motor blower connection terminal
box with cable threaded joint
13 Mounting distance (min. clearance
for taking in air for cooling).
14 B-side shaft end dimensions,
see Fig. 10.8
405
15 Air baffle
45
1 2
40
50
ø3 540
0
a 430
w/o holding
889 999
200
brake
355
k with holding
brake -
1002
180-0,5
heavy-duty
brake -
l 464 574
w/o holding
brake 743,5 853,5
m with holding
brake 856,5 -
21
heavy-duty
45°
ø14,5 -
15
brake
279±1 q 360 415
11 w/o holding
599 709
320 brake
s with holding
-
brake 712
350 heavy-duty
brake -
10_0618B
Available designs, see Fig. 10.12 - Type codes

ø60m6
1
18N9
15 110 7+0,2
140
1 Center drill hole DIN 332 - DS M20x42

Concentricity tolerance: DIN 42955 - R; relevant keyr: DIN 6885 - A 18 x 11 x 110
(included in delivery)
10_072AD
Fig. 10.7: Output shaft with key 2AD180
Parts mounted to side B of

shaft end must be in IP 65
as per DIN 40050.
1
2
4xM5
ø285
ø94H7
ø102
ø129
ø10h7
1 Cover
2 Screw joint
9,8
10_082AD
129
Fig. 10.8: B-side shaft end 2AD180

Reference: dimension sheet 2AD180

10_092AD
Fig. 10.9.: 2AD180 with feedback types 6, 7
ø 150
275
92
10_102AD
Fig. 10.10.: 2AD180 with mounted accessories - M01 2AD180 (blower base)
ø185
ø60m6
ø75-0.1
10
10_112AD
15
Fig. 10.11: 2AD180 with mounted accessories - M02 2AD180 (labyrinth seal)

10.5Type codes

1. Name: 2AD
2. Motor size: 180
3. Motor length: C, D
4. Construction:

top O
left L
right R

7. Cooling mode:
2AD180C BS
2AD180D BS
9. Holding brake*****):
without 0
electrical clamp 1
electrical release, heavy-duty 3
10.Motor feedback:
digital servo feedback with integral multiturn absolute encoder 7
11.Output shaft:
with key
plain shaft key key
balanced balanced

without 2
with (for mounted encoder, incremental/absolute) ***) 3
13.bearings:
Standard N
heavy-duty V

R 1
S 2
S1 ****) 3

***) only available with radial blower and motor feedback "3";
*****) only available with motor length C Quellverweis: INN 41.01 section 18-0, Ausg. 1


11.1 Nominal data
Motor size C
Windings ID letters AS
1
Nominal power ) Pn kW 79
1
Nominal torque ) Mn Nm 503
Maximum speed nmax min-1 5000
Nominal current In Aeff 186
Nominal voltage Un Veff 325

2
Rotor moment of inertia ) JM kgm2 0,66
Thermal time constant tth min
Minimum conn. cross section 2 x 25

A mm2 or 1 x 70
EN 60204 section 1/02.86
Average noise level

Lp dB(A) 77±3
at 1m (PWM=4kHz)
3
Mass ) m kg 450
F
4
R, S, S1
DIN ISO 2373
1
For the selection of an AC main spindle motor, curves are available
for the specified nominal powers which take operating modes S1, S2 and
S6 into consideration.
2
3
4

Permissible X
shaft load allowable radial force with a
Fr
X 1 allowable effective range of

radial force Fr
X1
Standard bearings
8
nm=500 min-1
6 nm=1000 min-1
nm=2000 min-1
4 nm=4000 min-1
nm=5000 min-1
0
0 20 40 60 80 100 120 140
distance X in mm
Heavy-duty bearings
25 with plain shaft end
1
nm=500 min-1
20 2 with key
nm=1000 min-1 nm average speed

15
nm=2000 min-1
nm=4000 min-1
10 nm=5000 min-1
5 bearings may only be
of 2 kN.
0
0 20 40 60 80 100 120 140 11_022AD
distance X in mm
x103
30
25
Lubricant consumptiont f in
20
15 1
2
10
9
8
6 2 Heavy-duty bearings
5
0,5 1 2 3 4 5 6 7 8 9 10 x103
11_032AD
Average speed nm in min-1

11.2 Motor blower

Design
B→A A→B B→A

(recommended)

3 x AC, 400V, 50/60Hz
Nominal voltage UN V
3 x AC, 460V, 60Hz

11.3 Dimensions
Motor with axial blower and feedback types 3, B35
814,5
517 252
412 2 1
ø80
4 11
22 164
5 8
ø70m6
390
ø350 h6
3
7
5 80 664 9
13
140 133 532
12
1090 80
Motor with radial blower and feedback type 3, B35
12
80 213
517
412
11
10
4
ø80
22 261
5
7
ø70m6
7
ø350 h6
8
3
5 80 664
13
140 133 532
814,5
985 11_0520A

380
261
132,5
140
19
1
45°
320
1 1 power connection; arrangement selectable,
can be turned by 90°, in terms of output
00
direction of power connection

ø4
45 DIN 42955 -R; center drill hole on front
3 DIN 332 DS M20x42
200 -0,5 4 ring screws M20 - DIN 580
°

45

6 air flow A → B
ø19
7 air flow B → A
318 ±1
390 (flanged socket), allocation per
9 Axial blower
10 Radial blower
13 Air baffle
14 output shaft with key;
concen. tolerance: DIN 42955 - R;
280 key: DIN 6885 - A 20 x 12 x 110
(part of delivery)
7+0,2 14
ø70m6
533
45°
1
20N9
15 110
00
ø4
140
252
45
3
200 -0,5
Tolerances:
°
45
Dim. to 6 30 120 400 1000 2000

ø19 Tolerance ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2
318 ±1
390
11_0520B
For available designs see Fig.11.8 - type codes

ø180
ø70m6
ø90-0.1
10
11_062AD
16.5
Fig. 11.6: 2AD200 with mounted accessories - M02 2AD200 (labyrinth seal)
Reference: dimensional data 2AD200 11_072AD

11.4 Type codes

1. Name: 2AD
2. Motor size: 200
3. Motor length: C
4. Construction:

top O
left L
right R

7. Cooling mode:
2AD200C AS
9. Holding brake:
without 0
10.Motor feedback:
11.Output shaft:
with key
plain shaft key key
balanced balanced

without 2
13.bearings:
Standard N
heavy-duty V

R 1
S 2
S1 ****) 3

Quellverweis: INN 41.01 section 20-0, Ausg. 1

Notes


12.1 Nominal data
Motor size C
Windings ID letters AS
1
Nominal power ) Pn kW 93
1
Nominal torque ) Mn Nm 592
5000 standard bearings

Maximum speed nmax min-1
Nominal current In Aeff 210
Nominal voltage Un Veff 330

2 2
Rotor moment of inertia ) JM kgm 1,05
Thermal time constant tth min 130

A mm2 2 x 35
EN 60204 section 1/02.86
Average noise level

Lp dB(A) 78±3
at 1m (PWM=4kHz)
3
Mass ) m kg 705
DIN VDE 0530 section 1 F
4
R, S, S1
DIN ISO 2373
1
For the selection of an AC main spindle motor, curves are available for
the specified nominal powers which take operating modes S1, S2 and S6
into consideration.
2
3
4
) For values see Fig. 2.7 "RMS vibration speed".

Permissible X
shaft load F r allowable radial force with a
X 1 allowable effective range of
radial force Fr
X1
Standard bearings
12
10
nm=500 min-1
8
nm=1000 min-1
6 nm=2000 min-1
nm=3500 min-1
4 nm=5000 min-1
0 20 60
0 40 80 100 120 140
distance X in mm
Heavy-duty bearings 1 load limit for output shaft

with plain shaft end
1
with key
nm=500 min-1
24 2 nm average speed
nm=1000 min-1
18
nm=2000 min-1
nm=4000 min-1 The motor with heavy-duty
12 nm=4500 min-1 bearings may only be
of 2 kN.
6
0
0 20 40 60 80 100 120 140
12_022AD
distance X in mm
x103
30
25
Lubricant consumption t f
20
15 1
2
10
9
8
7
6
5
0,5 1 2 3 4 5 6 7 8 9 10 x103
average speed nm in min-1 12_032AD

12.2Motor blower
Design
Designation Symbol Unit axial blowerradial blower
B→A A→B A→ B
Air current
(recommended)

Nominal voltage UN V 3 x AC, 400V, 50/60Hz
3 x AC, 460V, 60Hz

12.3Dimensions
853
ø80
505 303
164
445
2
10
25
4 8
ø75m6
6
ø350 h6
3 7
13 5
5 110 670
140 149 550±1 9 11
1160 80
7+0,2
12
ø75m6
20N9
15 110
140
853
14
12_05225A

293
150,5
155
°
45
°
45
8x
355
1
°
22,5
ø4
50
0
53
435
445
ø40
0
225
21
1
18
ø21
356
434
1 Power connection
DIN 42955 -R; center drill hole on front
DIN 332 DS M20x42
4 ring screws M20 - DIN 580
6 air flow A → B
7 air flow B → A
(flanged socket), allocation per
9 Axial blower
Tolerances:
12 output shaft with key;
Dim. 6 30 120 400 1000 2000 concen. tolerance: DIN 42955 - R;
key: DIN 6885 - A 20 x 12 x 110
Tolerance ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2 (part of delivery)
13 Air baffle
For available designs see Fig.11.8 - type codes 14 Motor feedback conn. types 6, 7 (flange socket),
arranged in terms of the position
of the power connection 12_05225B

12.4Type codes

1. Name: 2AD
2. Motor size: 225
3. Motor length: C
4. Construction:

top O
left L
right R

7. Cooling mode:
2AD225C AS
9. Holding brake:
without 0
10.Motor feedback:
11.Output shaft:
with key
plain shaft key key
balanced balanced

without 2
13.bearings:
Standard N
heavy-duty V

R 1
S 2
S1 ****) 3

Quellverweis: INN 41.01 section 22-5, Ausg.1

13. Mechanical Accessories

13.1Blower base
Blower base 120
ø10
M01 2AD132/134
ø6
30°
ø70
ø80
7
10 105±0.2
50
13_012AD
Fig. 13.1: Dimensions of blower base for 2AD132/134
Blower base
M01 2AD160/164 ø150
100
180
10
Intermediate panel
(if the base is mounted to the wall of a
processing center,
then this is not required)
10
100±0,2 30
160
140
4x ø5,5
4x insertion nut M5
10 200
13_022AD
220
Fig. 13.2: Dimensions of blower base for 2AD160/164

Blower base
M01 2AD180 ø150
100
180
10
100±0,2 30
160
140
4x ø5.5
4x insertion nut M5
10 200
220 13_032AD
Fig. 13.3: Dimensions of blower base for 2AD180

13.2 Labyrinth seal
Labyrinth seal
M02 2AD...
flange
cylinder screw
O-ring
disc
motor shaft
bonding surface
drain hole
Components of M02 2AD...

Name No.
5
disc 1
max. level of flange 1
coolant cylinder screws 3
O -ring 1
h
side A motor flange

Size h in mm
2AD132/134 7
2AD160/164 8
2AD180 8
2AD200 7,5
h = height of labyrinth seal
13_042AD
Fig. 13.4: Construction principle of the labyrinth seal

øc øc
øb øb
3
e
10
10
3
3
øa øa
ød ød
Size a b c d e
2AD 132/134 42F6 51 57-0.1 75-0.1 2x45°
2AD 160/164 55F6 64 70-0.1 90-0.1
2AD 180 60F6 69 75-0.1 95-0.1 2x45°
2AD 200 70F6 84 90-0.1 110-0.1 13_052AD
Fig. 13.5: Disc of mechanical accessories M02 2AD...
i
12x3
0°
øg
øf
Detail X
ø11
2
6
øc
7
øa X
ø5 ø6,6
5
øb
k
ød
øe
Size a b c d e f g h i k
2AD 132/134 57,4+0,1 75,6+0,2 85 90+0,2 94,2+0,2 140 120±0,2 13,5 42,5 1,7-0,1
2AD 160/164 70,4+0,1 90,6+0,2 100 113+0,2 116,2+0,2 157 140±0,2 10 50 1,2-0,1
2AD 180 75,4+0,1 95,6+0,2 105 113+0,2 116,2+0,2 185 162±0,2 15 52,5 1,2-0,1
2AD 200 90,4 +0,1 110,6+0,2 120 130 +0,2 136+0,2 180 162±0,2 16,5 60 2,5-0,1
13_062AD
Fig. 13.6: Flange of the mechanical accessories M02 2AD...

14. Electrical connections

14.1Motor power connections
Motor power connection 2AD100, 2AD101, 2AD132 (power plug-in connector) on KDA/TDA
30 30 140 200
ca. 130
GNYE length
2
1 (standard power cable IKL•••/IKG•••)
3
50
7
ring terminals 8 cable
5
for M6 studs 6 (cores numbered per power plug-in connector
Schirm
INDRAMAT standard) INS0172/••
plug-in clamp
control circuit in set
actuated
E • • - • DA
+24V
0V
7 0,75 … 1,5 mm2 F
controller 2
8 0,75 … 1,5 mm G
KDA / TDA (only with IKG•••)
X8 E
GNYE motor type dependent D
1 cross section A
A1
2 (see nominal data B M
A2
A3
3 of motor) C 3
3 6 0,75 … 1,5 mm2 H

ϑ
2 5 0,75 … 1,5 mm2 J
1 2AD100, 2AD101,
X12 2AD132 with power connector
2adstkda
Fig. 14.1: Terminal diagram for motors with power connector on KDA/TDA

Motor power connection 2AD100, 2AD101, 2AD132 (power plug-in connector) on DDS02.2
30 30 140 200
ca. 130
GNYE length
2
3
50
7
8 cable
5
6 (cores numbered per power connector
ring terminals INDRAMAT standard) INS0172/••
for M6 stud shield
plug-in clamp
in set S 1-...
controller X5 E
DDS02.2 GNYE motor type dependent D
1 cross section A
A1
A2
A3
3 of motor) C 3
(only with
0VB 6
0VB 5 8 0,75 … 1,5 mm2 G
(max. 2A)
BR 4 7 0,75 … 1,5 mm2 F
UB 3
2 H
TM- 2 6 0,75 … 1,5 mm
ϑ
TM+ 1 5 0,75 … 1,5 mm2 J
X6 2AD100, 2AD101,
0Vext. 2AD132 with power connector
+24Vext.
2adstdds
Fig. 14.2: Terminal diagram for motors with power plug-in connector on DDS02.2
Motor power connection 2AD104 (power plug-in connector) on HDS02

320 360 ca. 135
150 Absetzlänge
GNYE
3 Schirm (standard power cable IKG•••)
2
58
1 5
6 cables (cores
7 numbered per
plug-in clamp 8 power plug-in connector
Schirm INDRAMAT standard)
mounted INS0481/••
plug-in clamp
mounted
controller
HDS02 X5
GNYE moto type dependent D
1 cross section A
A1
A2
A3 3 of motor) C 3
0VB 6
BR- 5 8 0,75 … 1,5 mm2 G
(max. 2A)
BR+ 4 7 0,75 … 1,5 mm2 F
UB 3 L
TM- 2 6 0,75 … 1,5 mm2 H
ϑ
TM+ 1 5 0,75 … 1,5 mm2 E
7
0Vext. 2AD104
X6
+24Vext.
2ad_hds2
Fig. 14.3: Terminal diagram for motors with power plug-in connector on HDS02

Motor power connector 2AD104, 2AD134,2AD164 (power plug-in connector) on HDS03/HDS04

150 360 x
length
shield
GNYE (konf. Leistungskabel IKG•••)
3
d
2
5
1 6 cable
7 (cores numbered per
ferrules 8
Indramat standard) power plug-in connector
shield
INS0481/•• (x: ca. 135mm; d: 58mm)
plug-in clamp INS0381/•• (x: ca. 150mm; d: 62mm)
mounted
controller X5
HDS03
HDS04
1 cross section A
A1
A2
A3
3 of motor) C 3
0VB 6
BR- 5 8 0,75 … 1,5 mm2 G
(max. 2A)
BR+ 4 7 0,75 … 1,5 mm2 F
UB 3
L
TM- 2 6 0,75 … 1,5 mm2 H
ϑ
TM+ 1 5 0,75 … 1,5 mm2 E
7
X6 0Vext. 2AD134, 2AD164
+24Vext.
2ad_hds3
Fig. 14.4: Terminal diagram for motors with power plug-in connector on HDS03/HDS04
Motor power connection 2AD132 (terminal box) on KDA/TDA
30 30 140 200
Absetzlänge ca. 150
GNYE
2
1 (stand. power cable IKL•••/IKG•••)
3
7
ring terminal for 8 cable
5
M6 stud 6 (numbered cores per ring terminals for studs,
Schirm
INDRAMAT standard) ø see table
plug-in clamps
actuated by in set
control circuit E • • - • DA
+24V
0V
7 0,75 … 1,5 mm2 1
controller 2 2
8 0,75 … 1,5 mm
KDA / TDA (only with IKG•••)
X8
GNYE motor type dependent
1 cross section
A1
2 (see nominal data U1 M
A2
A3
3 of motor) V1 3
W1
3 6 0,75 … 1,5 mm2 4
ϑ
2 5 0,75 … 1,5 mm2 3
1 2AD132
X12
terminal box 2adklkda
Fig. 14.5: Terminal diagram for motors with terminal box on KDA/TDA

Motor power connection 2AD132 (terminal box) on DDS02.2

30 30 140 200
length ca. 150
GNYE
2
3
7
8 cable
5
6 (cores numbered per ring terminsl for studs,
ring terminals for INDRAMAT standard)
shield
ø see table for sizes
M6 stud
plug-in clamps
are in connector
set S 1-...
controller X5
DDS02.2 GNYE motor type dependent
1 cross section
A1
A2
3 of motor) V1 3
A3
W1
(onl y with IKG•••)
0VB 6
0VB 5 8 0,75 … 1,5 mm2 2
(max. 2A)
BR 4 7 0,75 … 1,5 mm2 1
UB 3
TM- 2 6 0,75 … 1,5 mm2 4

ϑ
TM+ 1 5 0,75 … 1,5 mm2 3
X6 2AD132
0Vext.
+24Vext. terminal box 2adkldds
Fig. 14.6: Terminal diagram for motors with terminal box on DDS02.2
Motor power connection 2AD132 (power plug-in connector) on RAC
200 200 ca. 130

GNYE length
2
50
3
7
8 cable
5
ferrules or 6 (cores numbered per power plug-in connector
shield
ring terminals INDRAMAT standard) INS0172/••
plug-in clamp
in set
control circuit
actuated
E1-RAC
+24V
0V
7 0,75 … 1,5 mm2 F
controller 2
8 0,75 … 1,5 mm G
RAC
(only with IKG•••)
X14 E
1 cross section A
A1
A2
A3
3 of motor) C 3
1 6 0,75 … 1,5 mm2 H

ϑ
2 5 0,75 … 1,5 mm2 J
3
X16
2AD132 with power connector
2adstrac
Fig. 14.7: Terminal diagram for motors w/ power plug-in connector at RAC

Motor power connection 2AD132 (power plug-in connector) on DKR
200 200
ca. 130
GNYE Absetzlänge
2
50
3
7
8 cable
5
6
(cores numbered per
Schirm INDRAMAT standard) power connector
ferrules or ring INS0172/••
terminals plug-in clamp
in set S 1-...
controller X5 E
DKR GNYE motor type dependent
D
1 cross section A
A1
A2
3 of motor) C 3
A3
(only with IKG•••)
0VB 5 7 0,75 … 1,5 mm2 G

max. 1,5A *)
BR 4 8 0,75 … 1,5 mm2 F
3
TM- 2 6 0,75 … 1,5 mm2 H

ϑ
TM+ 1 5 0,75 … 1,5 mm2 J
X6
2AD132 with power conn.
2adstdkr
*) with electrically-clamping brakes: max. 2A
Fig. 14.8: Terminal diagram for motors with power plug-in connector on DKR
Motor power connection 2AD (terminal box) on RAC
200 200
ca. 150
GNYE length
2
3
7
8 cable
5
ferrules or 6 (numbered cores per
Schirm
ring terminals INDRAMAT standard) ring terminals for studs,
plug-in clamp ø see table
in set
control circuit E1-RAC
actuated
+24V
0V
7 0,75 … 1,5 mm2 1
controller 8 0,75 … 1,5 mm2 2

RAC
(nur bei IKG•••)
X14
GNYE motor type dependent
1 cross section
A1
A2
3 of motor) V1 3
A3
W1
1 6 0,75 … 1,5 mm2 4
ϑ
2 5 0,75 … 1,5 mm2 3
3 2AD132, 2AD160, 2AD180
X16 terminal box 2AD200, 2AD225
2adklrac
Fig. 14.9: Terminal diagram for motors with terminal box on RAC

Motor power connection 2AD (terminal box) on DKR
200 200
Absetzlänge ca. 150
GNYE
2
3
7
8 cable
5
6 (cores numbered per ring terminals for studs,
Schirm
INDRAMAT standard) ø see table
ferrules or
ring terminals plug-in clamp
in set S1-DKS1
controller X5
DKR
GNYE motor type dep.
1 cross section
A1
2 (see nominal data
U1 M
A2
3 of motor) V1 3
A3
(only with IKG•••) W1
0VB 5 7 0,75 … 1,5 mm2 2

max. 1,5A *)
BR 4 2 1
8 0,75 … 1,5 mm
3
TM- 2 6 0,75 … 1,5 mm2 4

ϑ
TM+ 1 5 0,75 … 1,5 mm2 3
X6
2AD132, 2AD160, 2AD180
terminal box
2AD200, 2AD225
2adkldkr
*) with electrically-clamped brakes: max. 2A
Fig. 14.10: Terminal diagram for motors with terminal box on DKR

The required cable cross sections depend on the motor type. They are listed in the relevant Technical Data documentation.
Cable Components for standard Standard cables for intermediate

Motor type Conn. cross Ready-made cables
to section for direct connection cables for direct connection clamping to terminal strip
drive of INK... cable on on the motor on the controller
2 flex./flex.,shielded on the
A [mm ] motor flex./flex., controller flex./flex.,shielded flex./flex.,shielded
shielded
For...
2AD100B-.-AS 4 IKL0071/IKG0071 INS0172/10 INK0203/INK0603 ...Studs M6 IKL0134/IKG0134 not available

2AD100C-.-AS (KDA /TDA/DDS)
6 IKL0159/IKG0159 INS0172/16 INK0204/INK0604 ...Studs M6 IKL0150/IKG0150 not available

2AD100D-.-AS KDA
(KDA /TDA/DDS)
TDA
2AD101C-.-BD 10 IKL0130/IKG0130 INS0172/10 INK0205/INK0605 ...Studs M6 IKL0134/IKG0134 not available
DDS
2AD101D-.-BD (KDA /TDA/DDS)

2AD101D-.-BS
2AD132B-.-BS
14.2Motor Power Cables
2AD132C-.-BS
(KDA /TDA/DDS)
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97

2AD132D-.-BD
(KDA /TDA/DDS)
For...
RAC2
2AD101D-.-BS RAC3 10 IKL0134/IKG0134 INS0172/10 INK0205/INK0605 ...terminal block not available
s. vorne
2AD132B-.-DS (RAC2/3, DKR2/3)
2AD132C-.-CS DKR2
DKR3 INS0172/16 ...terminal block
16 IKL0150/IKG0150 INK0206/INK0606 s. vorne not available
2AD132D-.-AS (RAC2/3, DKR2/3)
2ADKAB01
Symbols:
power plug-in conduit thread ferrules ring terminals

connector
Fig. 14.11: Standard motor power cables for motors with power connector, section I
107
Fig. 14.12: Standard motor power cables for motors with power connector, section II
AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97 •

The required cable cross sections depend on the motor type. They are outlined in the relevant Technical Data.
Motor type Contr. INK... Standard cable Standard cable components Standard cable for intermediate
cross for direction conn. for direct connection clamping to terminal block
conn. section
motor cable controller motor controller
2 flex./flex.,shielded flex./flex., flex./flex.,shielded flex./flex.,shielded
A [mm ] shielded
For...
1,5 IKG4055 INS0481/C02 INK0650 ...plug-in clamps IKG4053 not available

2AD104B-.-CS HDS02
2,5 IKG4067 INS0481/C03 INK0602 ...terminal block/ IKG4063 not available
2AD104C-.-CS plug-in clamps
2AD104D-.-FS 4 IKG4087 INS0481/C04 INK0603 ....terminal block/ IKG4083 not available
plug-in clamps
2AD104D-.-ES
2AD134B-.-ES
HDS03/ 6 IKG4107 INS0481/C04 INK0604 ....terminal block/ IKG4103 not available
plug-in clamps
HDS04
2AD134B-.-FS 10 IKG4167 INS0381/C10 INK0605 ....terminal block/ IKG4163 not available
2AD134C-.-DS plug-in clamps
2AD134D-.-CS
16 IKG4186 INS0381/C16 INK0606 ....terminal block/ IKG4183 not available
2AD164B-.-DS plug-in clamps
Symbols:
2ADKAB03
power plug-in ferrules ferrules, if needed
connector conduit thread mounted connector
108
The required cable cross sections depend on the motor type. They are listed in the relevant Technical Data documentation.
Conn. Cable Components for standard Standard cables for intermediate

Motor type to cross Ready-made cables
cables for direct connection clamping to terminal strip
section for direct connection
drive of INK... on the controller
on the Leitung on the motor
A [mm2]
flex./flex.,shielded motor flex./flex., controller flex./flex.,shielded flex./flex.,shielded
shielded
Für... For...
10 IKL0135/IKG0135 ..Stehb. M6 INK0205/INK0605 ..Stud M6 IKL0136/IKG0136

2AD132B-.-BS not available
KDA (PG 29) M8 (KDA/TDA/DDS)
TDA 16 IKL0157/IKG0157 ..Stehb. M6 INK0206/INK0606 ..Stud M6 IKL0151/IKG0151
2AD132C-.-BS DDS not available
(PG 29) M8 (KDA/TDA/DDS)
2AD132D-.-BD 25 IKL0174/IKG0174 ..Stehb. M8 INK0207/INK0607 ..Stud M6 IKL0172/IKG0172

not available
(PG 29) M8 (KDA/TDA/DDS)
Für... For...
6 IKL0110/IKG0110 ..Stehb. M6 INK0204/INK0604 ...terminal block see previous column

2AD132B-.-DS not available
(PG 29) M8 (RAC2/3, DKR2/3)
RAC2 10 IKL0136/IKG0136 ..Stehb. M6 INK0205/INK0605 ....terminal block

2AD132C-.-CS see previous column not available
RAC3 (PG 29) M8 (RAC2/3, DKR2/3)
DKR2
16 IKL0151/IKG0151 ..Stehb. M8 INK0206/INK0606 ....terminal block not available
2AD132D-.-AS DKR3 see previous column
(PG 29) M8 (RAC2/3, DKR2/3)
25 IKL0172/IKG0172 ..Stehb. M8 INK0207/INK0607 ....terminal block
• AC Motoren 2AD • DOK-MOTOR*-2AD********-PRJ2-DE-P • 11.97

2AD160B-.-BS see previous column not available
(PG 36) M8 (RAC2/3, DKR2/3)
2AD160C-.-BS 35 IKL0182/ *) ..Stehb. M10 INK0667 ....terminal block

see previous column not available
2AD180C-.-BS (PG 42) M10 (RAC2/3, DKR2/3)
Für... For...
50 IKL 0191/ *) ..Stehb. M10 INK0268/ *) ...screw M12 *)

2AD180C-.-BS not available
RAC4 (PG 42) M10 (RAC4, DKR4)
DKR4 2x25 2xIKL0175/ 2xIKG0175 ..Stehb. M12 INK0207/INK0607 ...screw M12 *)
2AD200C-.-AS not available
Fig. 14.13: Standard motor power cables for motors with terminal box
(PG 48) M12 (RAC4, DKR4)
2x35 2xIKL0183/ *) ..Stehb. M12 INK0267/*) ...screw M12 *)
2AD225C-.-AS not available
(PG 48) M12 (RAC4, DKR4)
Symbole: *) available, request type designations

from INDRAMAT, Abt. ENT
2ADKAB02
conduit thread ferrules ring terminals
109
14.3 Motor blower connections
Axial blower conn. in 2AD100 (air flow A=>B)
L N PE capacitor
mains connection 1
2
Ø 5...8 mm 3
Motor
blower
terminal box
N 0,75 … 1,5 mm2 2 M

I>>
3
L 0,75 … 1,5 mm2 1
I>>
Dimensioning per techn. data motor Motor

blower (see Dok. 2AD•••, Project
Planning)
Allowable mains voltage

AC 230 V ±10%, 50...60 Hz : 2AD 100 • - • • • • • 2 - • • • • - • • • •
2AD 101 • - • • • • * 1 - • • • • - • • • • *  {A;B;R;L}
2AD 101 • - • • • • * 2 - • • • • - • • • • *  {A;B;R;L}
AC 115 V ±10%, 50...60 Hz : 2AD 100 • - • • • • • 5 - • • • • - • • • •
2AD 101 • - • • • • * 5 - • • • • - • • • • *  {A;B;R;L}
Axial blower connection in 2AD100/2AD104 (air flow B=>A)

and radial blower conn. in 2AD100/2AD104 about 50 with slack
40
L N PE
mains
connection
26,5
Ø 5...8 mm
15,5
26,5
plug-in connector INS0195
N 0,75 … 1,5 mm2 2 M

I>>
L 0,75 … 1,5 mm2 1

I>>
Dimensioning per tech. Motor

data of motor blower

AC 230 V ±10%, 50...60 Hz : 2AD 100 • - • • • • • 1 - • • • • - • • • •
2AD 100 • - • • • • • 6 - • • • • - • • • •
2AD 100 • - • • • • • 7 - • • • • - • • • •
2AD 100 • - • • • • • 8 - • • • • - • • • •
AC 115 V ±10%, 50...60 Hz : 2AD 100 • - • • • • • 4 - • • • • - • • • •
2AD 100 • - • • • • • A - • • • • - • • • •
2AD 100 • - • • • • • B - • • • • - • • • •
2AD 100 • - • • • • • C - • • • • - • • • • LAPAD100
Fig. 14.14: Terminal diagrams for motor blower of 2AD100/2AD104

Blower connections in 2AD101 (terminal box)
L N PE capacitor
mains connection 1
Ø 5...8 mm 2
3
motor blower
windings
terminal box
N 0,75 … 1,5 mm2 2 M

I>>
2 3
L 0,75 … 1,5 mm 1
I>>
Dimensioning per tech. data motor Motor blower

blower (see Doc. 2AD•••, Project
Planning)

AC 230 V ±10%, 50...60 Hz : 2AD 100 • - • • • • • 2 - • • • • - • • • •
2AD 101 • - • • • • * 1 - • • • • - • • • • *  {A;B;R;L}
2AD 101 • - • • • • * 2 - • • • • - • • • • *  {A;B;R;L}
AC 115 V ±10%, 50...60 Hz : 2AD 100 • - • • • • • 5 - • • • • - • • • •
2AD 101 • - • • • • * 5 - • • • • - • • • • *  {A;B;R;L}
Axial blower connection in 2AD101(conn.) and 2AD104 (air flow A=>B)

9 71 max.
56,5 max.
L N PE
mains connection 28
Ø 6...10 mm
height about 21mm

plug-in conn. INS0387
4
3
N 0,75 … 1,5 mm2 2 M
I>>
3
L 0,75 … 1,5 mm2 1
I>>
Dimensioning per techn. Motor blower

data of motor blower
Allowable mains voltage:

AC 230 V ±10%, 50...60 Hz : 2AD 101 • - • • • • * 1 - • • • • - • • • • *  {C;D;E;F}
2AD 101 • - • • • • * 2 - • • • • - • • • • *  {C;D;E;F}
AC 115 V ±10%, 50...60 Hz : 2AD 101 • - • • • • * 5 - • • • • - • • • • *  {C;D;E;F}
LAPAD101
Fig. 14.15: Terminal diagrams for motor blower of 2AD101

Motor blower conn. with 2AD132 (terminal box on blower)
L1 L2 L3 PE
U
connec
mains tor
connection V
Ø 6...10 mm
Motor blower W
windings
Terminal box
bn
ge
0,75 … 1,5 mm2 U
I>>
(Wind-
0,75 … 1,5 mm2 V ings ws M
I>>
cir- bl
2 3
0,75 … 1,5 mm W cuit)
I>>
gn Motor
sw blower
Dimensioning per tech. Winings circuit for
data of motor blower 3xAC220V ±10%,
3xAC400V ±15%, 50...60Hz sw ge sw ge
3xAC460V ±10%, 60Hz 50...60Hz
(condition at delivery) U U
ws ws
The allowable mains voltage V V
bl bl
depends on windings connec
circuit of motor blower ! connec tor
W W
tor
bn gn bn gn
Axial blower connection in 2AD132/2AD134/2AD164 (conn. on blower)

9 71 max.
L1 L2 L3 PE 56,5 max.
Mains connection
28
Ø 6...10 mm
Height about 21mm
Plug-in conn. INS0354
0,75 … 1,5 mm2 3

I>>
M
0,75 … 1,5 mm2 2
I>>
3
0,75 … 1,5 mm2 1
I>>
Motor blower
Dimensioning per tech. data of
motor blower
Allowable mains voltage:

3x400V ±15%, 50...60Hz
3x460V ±10%, 60Hz LAPAD132
Fig. 14.16: Terminal diagrams for motor blower of 2AD132/-134/-164

Motor blower connection in 2AD160, 2AD180, 2AD200 and 2AD225
L1 L2 L3 PE
U
connec
Mains tor
connection
V
Ø 6...10 mm
Motor blower W
windings
terminal box
bn
ge
0,75 … 1,5 mm2 U
I>>
(Wind-
2 ings
0,75 … 1,5 mm V cir- ws M
I>>
bl
2 cuit) 3
0,75 … 1,5 mm W
I>>
gn Motor blower
sw
Dimensionierung nach Windings circuit for:

techn. Daten Motorlüfter 3xAC220V ±10%,
3xAC400V ±15%, 50...60Hz sw ge sw ge
3xAC460V ±10%, 60Hz 50...60Hz
(condition at delivery) U U
ws ws
The allowable mains V V
bl bl
voltage depends on connec
windings circuit of connec tor
W W
tor
motor blower!
bn gn bn gn
LAPAD160
Fig. 14.17: Terminal diagrams for motor blower of 2AD160/-180/-200/-225

14.4Motor feedback connection
61
Stand. cable IKS0032/...
45
47
plug-in conn. (9 pin)

INS0309
52
Stand. cable IKS0315/..
26
45
cable INK0209
plug-in conn. (9 pin) (color coded per
INS0401 INDRAMAT standard)
D-Submin. plug-in connector
(15-pin) INS0439
X3
1 PK 0,25 mm2 2 0
2 GY 0,25 mm2 11 0ref
3 GN 0,25 mm2 13 B
4 BN 0,25 mm2 14 Bref
5 BU 0,25 mm2 7 A
6 VT 0,25 mm2 15 Aref
9 9
7 BN 1 mm2 12 + 5Vint
8 WH 1 mm2 10 0Vint
Motor feedback controllers

high resolution KDA, TDA, RAC
FDBHHL
Fig. 14.18: Terminal diagrams for high-resolution motor feedback ("3") on KDA/TDA/RAC

61
47

INS0309
metal housing with

52
plastic mantel Stand. cable IKS 4314/.. for HDS
26
cable INK0209
45
plug-in conn. (9 pin) (color coded per
INS0701 INDRAMAT standard)
D-Submin. plug-in conn.
metal housing (15-pin) INS 0519
52
Stand. cable IKS0314/.. for DDS02.2, DKR
26
45
cable INK0209
(color coded per
INS0401
INDRAMAT standard)
(15-pin) INS0510
X50, DZF2.1M
1 PK 0,25 mm2 2 0
2 GY 0,25 mm2 11 0ref
3 GN 0,25 mm2 13 B
4 BN 0,25 mm2 14 Bref
5 BU 0,25 mm2 7 A
6 VT 0,25 mm2 15 Aref
9 9
7 BN 1 mm2 12 + 5Vint
8 WH 1 mm2 10 0Vint
Motor feedback controllers

high resolution DDS02.2, DKR, HDS
(insulated sensor)
FDBDZF2
Fig. 14.19: Terminal diagrams for high-resolution motor feedback ("3") on DDS02.2/DKR/
HDS

47 61
plug-in conn. (12-pin)

INS0511
metal housing with

52
plastic mantel
Stand. cable IKS 4374/.. for HDS
26
45
cable INK0209
(color coded per
INS0713
INDRAMAT standard) D-Submin. plug-in conn.
metal housing (15-pin) INS0439
52
Stand. cable IKS0374/.. for DDS02.2, DKR
26
45
cable INK0209
(color coded per
INS0513
INDRAMAT standard)
(15-pin) INS0439
X4
6 GN 0,25 mm2 2 S-
5 BN 0,25 mm2 9 S+
1 PK 0,25 mm2 3 C-
8 GY 0,25 mm2 10 C+
3 BK 0,25 mm2 14 FS
2 RD 0,25 mm2 7 SCL
4 BU 0,25 mm2 15 SDI
7 VT 0,25 mm2 8 SDO
9 1
12 BN 1 mm2 12 UG
10 WH 1 mm2 4 0VM
Digital servo controllers

feedback DDS02.2, DKR, HDS
FDBDSF
Fig. 14.20: Terminal diagrams for high-resolution motor feedback ("6";"7") on DDS02.2/DKR/
HDS

14.5 Type Designations
IK L 0130 / 0010
1. Product group
standard cable = IK
2. Type of standard cable

flexible power cable =L
control cable =S
shielded power cable =G
3. ID no.
fixed by INDRAMAT e.g., 0130
4. Length of cable
length in meters e.g., 10 m
14_212AD
Fig. 14.21: Type designation of standard cables
IN S 0315
1. Product group
component of cable = IN
2. Type of standard cable

connector =S
wire =K
ready-made cable for bus connection =B
3. ID no.
fixed by INDRAMAT e.g, 0315
14_222AD
Fig. 14.22: Type designation of components of standard cables

15. State of Delivery
15. State of Delivery

The merchandise is packed onto a pallet or in a carton (2AD100) at the time
of delivery.
Pallet:
In the case of single item order, the motor is secured against movement with
wooden pegs wedged into strategic spots and is further fastened into place
with taut metal bands. If several motors are simultaneously delivered, then
there will be up to three motors fixed into place on one pallet. These are, in
turn, prevented against moving into other with the styrofoam which has been
wedged in between them.
A carton is placed over the pallet to protect against any inclement weather and
this also fixed firmly into place with taut bands.
Tension in bands!
Danger of injury from uncontrolled movements of the taut bands
upon removal!
ATTENTION!
Maintain sufficiently large distance! Remove the metal bands with
care!
By carefully opening the metal bands it is possible to unpack the merchandise

without causing any damage.
There is a carton on the envelope in which a delivery slip and a sticker
indicating information about customer, delivery slip number, consigment and
freight company are listed. Unless request, there are no further consignment
documents.

16. Identifying the merchandise
16. Identifying the merchandise

There is a single copy of the delivery slip on the carton. The listed contents of
the delivery can be distributed over several transport containers. This is
specified in the delivery slip or on the freight papers.
The delivery slip specifies the merchandise by name and order designation.
The packaging of the motor has a barcode sticker on it. It helps identify the
contents in terms of design and order processing.
Fig. 16.1: Barcode sticker on the packaging of a 2AD132 (Example)
If several motors are in the packaging, then there is a barcode sticker for
each motor on the packaging.
The motor itself has a type plate. It is on the front of the air baffle on the
right upper hand side (when looking onto motor shaft).
Each motor has two type plates at delivery. The second one is taped over
the original one but can be removed.
3-PHASE INDUCTION MOTOR
2AD132D-B350R2-AS03-B2N3
Part No. 253403 Build Week 23/94 Com.No. 00338867
S.No. 2AD132-11490
Made in Germany
INN 13.11
S1 S6/44% I.CI. F IP 40
Pn 22 kW P 33 kW V.CL. S1
In 54 A Mn 140 Nm
n / / n max. 1500 / / 7500 min-1
1602TS2A
Fig. 16.2: Type plate (Example 2AD132)

17. Storage and Transport
17. Storage and Transport

17.1 Notes on Packaging
There are instructions on the packaging regarding transportation, handling of
packaging and so on. These must be complied with.
Achtung
Hochwertige Elektronik
Attention
Fragile Electronic
Vor Nässe schützen Nicht werfen

nicht belasten Nicht kanten
Do not apply load Do not tip
Do not drop Keep dry
Fig. 17.1: Instructions on storage and transport on the packaging
17.2 Storage
Motor damage and loss of guarantee!

Improper storage can damage the motor. Additionally, all guarantee
rights are forfeited.
WARNING
⇒ Please note the following instructions!
Maintain the following conditions during storage:

⇒ Permissible temperature range: -20° C to +80° C.
⇒ Motors must be stored dry, dust and shock free.
⇒ Store motors in horizontal position.
⇒ Do not remove the protective plastic sleeves from the connector housing
and output shaft. They protect against moisture and mechanical damage.

18. Safety Guidelines for Electrical Drives
18. Saftey Guidelines for Electrical Drives

18.1 General Information
• The safety guidelines specified in this document must always be complied
with. Any improper handling of the equipment and non-compliance with the
warnings can cause property damage, bodily injury or, in extreme cases,
lead to death. Indramat assumes no responsibility in the case of damage
ensuing from non-compliance with all warnings and guidelines.
• The safe and easy operation of this drive assumes proper transport,
storage, mounting and installation as well as careful use and maintenance.
• Only qualified personnel may work on, with or near this equipment.
Personnel is qualified if it is trained in mounting, installation and operation
of the products as well as is familiar with all warnings and precuationary
measures as specified in this document. It is further considered as trained
if it can switch current circuits and equipment on and off, to ground and label
these. It is equipped with safety equipment and trained in first aid.
• Only use replacement parts specified by the manufacturer.
• Note the safety guidelines and regulations for each application.
• The motors are intended for mounting into machines that will be commercially
used.
• Do not start up the machine until it has been ascertained that the machine
into which the product has been installed meets EU guidelines 89/392/EWG
(machine guides).
• Operation is only permitted if the national EMC guidelines for an application
are met. In the EU, EMC guidelines 89/336/EWG are determinative.

18.2 Guidelines on Protection Against Contact with

Electrical Parts
If parts conducting voltges exceeding 50 volts are touched, then this could
seriously injury personnel. When operating electrical components, certain
parts of these inevitably conduct danagerous voltage levels.
High electrical voltage!

Danger to life and limb and serious injury!
DANGER ⇒ Note general construction and safety guidelines when working on
high-voltage installations.
⇒ Upon completion of installation, check the permanent connections of
the protective condutor in all electrical components.
⇒ Any operation, even for measuring or test purposes, is only allowed
with permanently connected protective conductor in all electrical
components.
⇒ Prior to accessing electrical parts with voltages exceeding 50 volts,
remove electrical components from network or power source. Secure
against being switched back on.
⇒ Wait the five minutes discharge time after switching the power off
before accessing the motors.
⇒ Do not touch the electrical connecting points of the components if
power is on.
⇒ Cover sections conducting power to avoid contact before switching
the unit back on.
⇒ Protection against indirect contact must be implemented (perDIN EN
50178/Ausg.11.94, section 5.3.2.3).
High leakage current!

Danger of life and limb or serious bodily injury!
WARNING ⇒ Prior to powering up, connect or ground the electrical equipment, each
rive controller, power supply unit and the motor to the protective
conductor.
⇒ The leakage current exceeds 3.5 mA. Units therefore need a perma-
nent connection to the power supply system (per DIN EN 50178/ed.
11.94, section 5.3.2.3).
⇒ Prior to startup, even for test purposes, always connect the protective
conductor. Otherwise, high voltage levels could occur on the housing.

18.3 Instructions on „Safely-isolated extra low

voltages“
The connections and interfaces on the drive components for the signal
voltages lie within a voltage range of 5 to 30 volts. These current circuits are
a part of the safely-isolated current circuits (safely-isolated low voltages).
High electrical voltages due to incorrect connections!

Danger of life and seriuous bodily injury!
WARNING ⇒ To the signal voltage connections of these components only those
units, electrical components or lines may be connected that have a
sufficiently safe isolation of the connected current circuits that comply
with the standards (per DIN EN 50178/ed. 11.94, section 5.3.2.3).
18.4 Instructions on Protection While Handling and

Mounting
Danger of serious injury during handling!

Bodily injury caused by pinching, shearing, cutting and impacts!
CAUTION ⇒ General construction and safety guidelines on handling and mounting
must be noted.
⇒ Use suitable mounting and transport devices and install correctly. Use
special equipment, if necessary.
⇒ Pinching and clamping can be avoided with the use of suitable
preventive measures.
⇒ If necessary, wear suitable protective clothing (e.g., eye wear, safety
shoes, gloves and so on).
⇒ Do not stand under hanging loads.
⇒ Wipe up all spills immediately.
18.5 Instructions on Protecting Against Dangerous

Motions
The causes of dangerous motions can be various:
• a faulty setting from the control
• a software error
• a fault in the components
• wiring or cable fault
• error in the measurand and signal encoders
• problem in the use of the components
This problems can occur immediately after powering up or any time thereafter.

Dangerous movements!
Danger to life, serious bodily injury or property damage!
DANGER ⇒ The monitors in the drive components by and large exclude a malfunction
of the the connected drives. In consideration of protection of personnel,
however, this should not be exclusively relied upon. Until such time as
the built in monitoring devices are active it must be assumed that faulty
drive motions will occur the extent of which depend on the nature of the
problem and the current operating state. For this reason, personnel
protection should be secured by monitors or measures within the
installation overall. These are implemented in accordance with the
specifics of the installation and after a danger and error analysis has
been conducted by the builder of the installation. The safety measures
applicable to the installation are included in this concept.
⇒ Personnel should not remain within the motional area of the machine.
Possible steps to secure unintentional accessing by personnel are:
- protective fences
- protective bars
- covers
- and light barriers
⇒ The fences should have sufficient resistance to take up the maximum
possible motional energy of anything intruding.
⇒ Emergency stop switch should be easily accessible and within easy
reached of the user of the machine. The emergency off setup should
be checked for proper functioning prior to commissioning.
⇒ Secure against unintentional startups by shutting down the power
connection of the drive via the emergency stop loop or use a reliable
starting lockout.
⇒ Prior to accessing the hazardous area, ensure that the drives are
standing still.
⇒ Electrical equipment must be completely shut down by means of the
main switch and secured against being switched back on during:
- maintenance and service work
- when cleaning
- prior to long operational breaks
⇒ Avoid the use of high-frequency, remote control and radio equipment
in the vicinity of the electronics of the machine and its lines. If the use
of such equipment is unavoidable, then before bringing the machine
back up, check the system and installation for any possible malfunctions
in all applications. If necessary, run a special EMC check.

19. Assembly and Installation
19. Assembly and Installation

19.1 General Assembly Instructions
⇒Note the warning and safety instructions outlined in section 18 “Safety
Guidelines for Electrical Drives”. This miminizes the risk of accident and
avoids damage to the installatin and motor.
⇒Carefully conduct these instructions step by step. This ensures that both
assembling and disassembling components and parts will be easy and safe.
⇒If the motor is equipped with a labyrinth seal (M02-2AD...) or with a blower
base (M01-2AD...) then conduct assembly prior to mounting. The mounting
instructions are outlined in the relevant accessories kit.
19.2 Mounting the Motor

⇒Obtain all tools, auxiliary equipment, measuring and testing equipment.
⇒Check to ensure that all parts are clean.
⇒Check whether any parts have visible damage. If they do, then do not mount
them.
⇒Make sure that assembly takes place in an environment that is clean, dry,
and free of dust.
⇒Make sure that the motor flange is burr free.
⇒If lifting devices are used to mount the motor, then use the rings.
Do not grip the blower unit to pick up the motor!

Danger of ripping off!
ATTENTION!
⇒Mount the motor. All dimensions and tolerances must be maintained. The
relevant data is specified in the dimensional sheets.
19.3 Connecting the Motor

Once the motor is mehanically mounted, connect it.
High electrical voltage!

Touching the motor in areas which conduct voltage is dangerous.
Therefore:
DANGER
⇒ Only trained personnel may conduct work on the electrical parts. The
use of appropriate tools is absolutely necessary.
⇒ Before commencing work, switch power to the machine off and secure
the mains switch against being switched back on unintentionally or
otherwise.
⇒ Before commencing work, check whether there is any residual power
in the machine and use special tools to do so (e.g., from capacitors,
etc.). Wait discharge time.

19. Montage und Installation
Injury to personnel or property damage possible!

Disconnecting or connecting voltage-conducting lines can trigger
unpredictable dangerous situations or cause property damage. Therfore:
WARNING
⇒ Connect or disconnect all plug-in connections only if there are dry and
no power is present.
⇒ All plug-in connections must be firmly in place while the machine is in
operation.
Danger of short circuit caused by coolant or greases!

A short-circuit of voltage-conductive lines can trigger unpredictable
dangerous situations or cause serious property damage. Therfore:
WARNING
⇒ Cover open connections of power lines during installation or when
replacing drive components with protective caps, particularly if the
possibility of contamination by coolant or grease exists.
Terminal diagrams from INDRAMAT should exclusively be used to put circuit

diagrams of the installation together!
⇒Connect the motor as per the installation circuit diagram of the manufacturer
of the machine.
Power connector When connecting a power connector with bajonet joint (2AD104, -134, -164)
please proceed as follows:
⇒ Set the power connector on the bajonet thread of the connective housing
into the correct position.
⇒ Manually turn the power connector until it has audibly clicked into the final
position (this is visible if the red dot is opposite the red triangle).
When connecting a power connector with thread (2AD100, -101, -132),

proceed as follows:
⇒ Set the power connector on the thread of the connective housing into the
correct position.
⇒ Pull the power connector manually through. By feeding the cable through,
the power connector is gradually be brought into its final position.
⇒ Tighten until is is manually “firm”.
With applications with high vibration and shock loads it is advisable

to secure the power connector with a bonding agent before removing.
Motor feedback To connect the digital servo feedback, it is necessary with 2AD132, 160, 180,
200, 225 to remove a section the blower housing which is adjacent to the
motor feedback cable leadthrough!

12. Servicing Guidelines
20. Servicing Guidelines

20.1 Maintenance
It is necessary to regularly (no later than one year)
• to clean the motor of excessive dust, chips or similar,
• to check the function of surface motor blower,
• to check air circulation of any surface cooling system.
20.2 Contacting Customer Service

To quickly and effectively eliminate faults, the Service Hotline is available.
⇒ Prior to calling, make a note of the following:
• type data of the drive controller and motor involved
• fault conditions
• fault and diagnostic displays (if present)
The Service-Hotline can be reached

Monday through Friday 7 - 23 CET
Saturday 8 - 20 CET
Sundays and holidays 9 - 19 CET
at
0171 - 333 882 6 or 0172 - 660 040 6.
⇒ If you return the motor, then copy the repair slip, fill it out and include it with
the return.
⇒ If motors are air-cooled, then transport the motors only after all coolants
have been removed. There otherwise exists the danger of the coolant
freezing and damaging the coolant lines.
⇒ Include the fault report in the machine documentation, or a copy thereof, so
that the user of the machine can implement it in the event of another repair.
This will facilitate repairs and help locate application-specific problems quickly.

20. Servicing Instructions
20.3 Repair Card
REPAIR CARD
for INDRAMAT equipment and components
Name: Co./loc.: Date:
If single parts replaced, SN: Del. cons. no.:

then part designation:
SN: Del. date:
Mach. manuf.: Type Mach. no.: Commissioning date:
Fault in axis: horizontal Ref. time: Date of fault:

vertical
Problem: Add. notes: Cause:

(e.g., LED diagnostics,
Fault fault message on displ.) unknown
terminal fault
always present ext. short-circuit
occurs sporadically mech. damage
occurs after approx. hrs. loose wiring/line
occurs after vibrations other
temperature-dependent *
other
*
*
* *
Additional notes
Drive, supply unit,

General information: Additional problems: amplifier, mains:
no function problem with mechanics control volt. fault
drive not running smooth mains failure mains failure, fuse F
uncontr. drive movements control unit failure blower def.
fault in one direction only motor failure bleeder res. def.
supply fuse blown break in failure power supply fault
other other bolt torn off
other
Control unit Motor Remarks:
no function
no display defective
thermocouple
no command value output defective brake
diagnostics defective blower
dim. offset in direction defective feedback
E-stop loop interrupt defective speed
enc. signal
pos. control loop won't close defective BLC signal
program seq. fault ground short-circuit
aux. func. int. fault overheating
(outputs) other
acknowledgements not acc.
(inputs
other
PlRepBegl
Fig. 20.1: Repair card

21. Index
21. Index
A
Assembly and Installation 125
B
Barcode sticker 119
Blower base 97
C
Connecting the Motor 125
Construction principle 99
Contacting Customer Service 127
D
Dangerous movements 124
G
General Assembly Instructions 125
Guidelines on Protection Against Contact with Elec 122
H
High leakage current 122
Holding torque 69
I
Identifying the merchandise 119
Instructions on Protecting Against Dangerous Motio 123
Instructions on Protection While Handling and Moun 123
L
Labyrinth seal 99
Lubricant consumption 68
M
Maintenance 127
Motor blower 69
Motor power connections 101
Mounting the Motor 125
N
Nominal conn. voltage 69
Nominal current 69
Notes on Packaging 120
P
Permissible shaft load 68
Power connector 126

21. Index
R
Repair Card 128
S
Safely-isolated extra low voltages 123
Safety guidelines 121
Saftey Guidelines for Electrical D 121
Service-Hotline 127
Servicing Guidelines 127
State of Delivery 118
Storage and Transport 120
T
Technical data of motor blower 93
Type Designations 117
Type plate 119

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2AD Project Planning Manual

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2AD Project Planning Manual

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engineering

Title 2AD AC Motors

Type of documentation Project Planning

Document number DOK-MOTOR*-2AD********-PRJ2-EN-P

The purpose of this This documentation

Editing sequence Document designation Release date Comments

209-0042-4122-00 07.94 1st edition

Copyright © INDRAMAT GmbH, 1997

Published by INDRAMAT GmbH • Bgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

2 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •

1. Introducing 2AD AC Motors 7

2.1. Ambient conditions......................................................................... 10

3. Technical data - 2AD 100 21

3.1 Nominal data .................................................................................. 21

4. Technical data - 2AD 101 29

4.1 Nominal data .................................................................................. 29

5. Technical data 2AD104 35

5.1 Nominal data .................................................................................. 35

• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 3

6. Technical data - 2AD 132 43

6.1 Nominal data .................................................................................. 43

7. Technical data 2AD134 51

7.1 Nominal data .................................................................................. 51

8. Technical data 2AD160 59

8.1 Nominal data .................................................................................. 59

9. Technical data 2AD164 67

9.1 Nominal data .................................................................................. 67

4 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •

10. Technical data 2AD180 75

10.1 Nominal data .................................................................................. 75

11. Technical data 2AD200 83

11.1 Nominal data .................................................................................. 83

12. Technical data 2AD225 91

12.1 Nominal data .................................................................................. 91

13. Mechanical Accessories 97

13.1 Blower base ................................................................................... 97

14. Electrical connections 101

14.1 Motor power connections ............................................................. 101

• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 5

15. State of Delivery 118

16. Identifying the merchandise 119

17. Storage and Transport 120

17.1 Notes on Packaging ..................................................................... 120

18. Saftey Guidelines for Electrical Drives 121

18.1 General Information ..................................................................... 121

19. Assembly and Installation 125

19.1 General Assembly Instructions .................................................... 125

20. Servicing Guidelines 127

20.1 Maintenance ................................................................................ 127

21. Index 129

6 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •

1. Introducing 2AD AC Motors

Application AC motors of the 2AD series are used in:

Power range In conjunction with drive controllers, these motors feature:

20 7,5 7,5 9,5

Fig. 1.1: Nominal power stages of 2AD motors

No maintenance As the main spindle motor is an asynchronous motor, it requires no maintenance.

• AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 7

7 6 Motor feedback connectin

8 side B shaft end

with key with shaft

8 AC Motors 2AD • DOK-MOTOR*-2AD********-PRJ2-EN-P • 11.97 •

Power connection Accessories