ZF - Diagnostics system

MOBiDIG 200 Ecomat

EST 18

0
20 STER
G E
BiDI NIC T S
O
MO TRC RE
EL E F4
F3 F
B
F2 E
7
A
F1 D
6 3
C 9 T
2 EN
8
4
5
1
/ -
.
0 +
CLR

Test instructions for

the MOBiDIG 200
with "Plug-In" card

ZF FRIEDRICHSHAFEN AG
D-88038 Friedrichshafen, Kundendienst Werk II
Telefon: (0 75 41) 77-0, Telex: 7 34 207, Fax: (0 75 41) 77-5726
6038 756 108b
Subject to alterations in design

Copyright by ZF
Reproduction in whole or in part is only allowed with our written approval and authorization.
Printed in Germany

Date of copy 12.94

Edition: 12.94

6038 756 108b

 MOBiDIG 200 with "Plug-In" card Contents

Page

Preface .................................................................................................................................................................... 5

Work safety.............................................................................................................................................................. 6
Summary ................................................................................................................................................................. 7
Test set-up on vehicle .............................................................................................................................................. 8
Test set-up with adaptor cable ................................................................................................................................. 9
Test set-up with terminal tester................................................................................................................................ 10
Inserting the "Plug-in" card..................................................................................................................................... 11
Keypad functions..................................................................................................................................................... 12
MOBiDIG 200 diagnostics unit, key to symbols .................................................................................................... 12

Menu structure
Overview ................................................................................................................................................................. 13
Main menu............................................................................................................................................................... 14
Diagnosis 1/2........................................................................................................................................................... 15
Diagnosis 1/2, data display 1/2................................................................................................................................ 16
Diagnosis 1/2, data display 2/2, in/outputs 1/2........................................................................................................ 17
Diagnosis 1/2, data display 2/2, in/outputs 2/2........................................................................................................ 18
Diagnosis 1/2, data display 2/2, sensor error........................................................................................................... 19
Diagnosis 1/2, data display 2/2, dig. error output ................................................................................................... 20
Identification ........................................................................................................................................................... 21
Address code ........................................................................................................................................................... 22
HEX Calculator 1/2 ................................................................................................................................................. 23
HEX Calculator 2/2 ................................................................................................................................................. 24
Connection diagram for ECOMAT bus................................................................................................................... 26
Connection diagram for ECOMAT truck ................................................................................................................ 27
 MOBiDIG 200 with "Plug-In" card Preface

This manual is intended for skilled personnel who have been trained by ZF Friedrichshafen AG to carry out mainte-
nance and repair work on ZF products.

This manual deals with the standard ZF product in accordance with the state of development at issue date.

However, due to continuing development of the product, repair work might require work practises and test or
adjustment data which are not contained in this manual. We therefore recommend that work done on your ZF pro-
duct is carried out only by skilled mechanics who have had their practical and theoretical knowledge updated on a
regular basis at our after-sales service training courses.

Service points equipped by ZF Friedrichshafen all over the world offer you:

1. Well-trained personnel

2. Specified equipment, e.g. specialized tools

3. Genuine ZF spares, to our latest specifications

All work performed in these service points is carried out conscientiously and with care.

Repair work carried out at ZF service points is guaranteed in accordance with the prevailing contractual
conditions.

Damage resulting from work performed by non-ZF personnel in an improper and unprofessional manner, together
with follow-on costs caused by such work, is excluded from the contractual guarantee agreement. This also applies
where ZF spares have not been used.

ZF FRIEDRICHSHAFEN AG

Friedrichshafen Division
After-Sales Service

5
 Work safety MOBiDIG 200 with "Plug-In" card

Important work safety notice:

Companies who repair ZF units are responsible for their own work safety.

To avoid injury to personnel and damage to products, all safety regulations and legal requirements which
apply to repair and maintenance work must be adhered to. Before starting work, mechanics must familiarize
themselves with these regulations.

Personnel required to carry out repairs on these ZF products must receive appropriate training in advance. It is the
responsibility of each company to ensure that their repair staff is properly trained.

The following safety instructions appear in this manual:

NOTE: Refers to special processes, techniques, data, use

of auxiliary equipment, etc.

CAUTION This is used when incorrect, unprofessional

working practices could damage the product.

This is used when lack of care could lead to

! DANGER
personal injury or death.

NOTE: Read this manual carefully before starting any tests or repair work.

CAUTION
Pictures, drawings and components do not always represent the original object, but are used to illustrate working
procedures.

Pictures, drawings and components are not to scale and no information about size and weight should be inferred
(even within a complete illustration).

Always follow the working steps as described in the text.

NOTE: After completion of repair work and testing, skilled staff must satisfy themselves that the product is func-
tioning correctly.

6
 MOBiDIG 200 with "Plug-In" card Summary

The MOBiDIG 200 is one of a range of ZF diagnostics General hints

equipment. It can be used to diagnose problems in con-
trol units fitted with a diagnosis interface correspon-
ding to ISO standard 9141, Fig. 1, configuration 5.
This means:
● 2-way data transmission via cable connection
● Power via cable connection
● Baud rate (transfer speed) specific to each control
unit
● ZF-specific program card
Before connecting the test equipment, briefly inspect
the various units used:
● Is the MOBiDIG 200 serviceable?
● Are the plug connections still serviceable?
● Are there any exposed areas on the cables of test
equipment or vehicle?
● Have any of the cables on the test equipment or
vehicle been trapped or squashed?
Before starting the engine, shift transmission into
"Neutral".

Hex display function Notes on safety at work

● Diagnosis ● Under some circumstances, damaged cables can
– Display identity of control unit lead to unsafe situations when the vehicle is in moti-
– Read and display error memory on, e. g. the transmission may jump out of gear or
– Clear error memory (delete) lock solid, or (during retarder operation) loss of
– Display data inside control unit (restricted) retarder braking power.
● For tests with the engine off, the vehicle must be
Functions with "Plug-In" – Text display adequately secured against rolling away (parking
● Diagnosis brake etc.).
● Identification ● For moving-vehicle tests, 2 persons are required for
● Address code safety: tester and driver.
● HEX calculator

Special features ! DANGER!

● Basic functions have no program card
Failure to follow these instructions may lead to per-
● Can be configured to suit application using program
sonal injury or damage to property.
card

ZF-Diagnostics system EST 18

MOBiDIG 200 with "Plug-In" card

Order numbers:

Group-number Description Part-number Group-number

MOBiDIG 200 6008 003 003
6008 003 003
Connecting cable 6008 303 015
6008 070 002
"Plug-In" card 6008 203 008
6008 298 002
Test instructions 6038 756 108

7
 Test set-up on vehicle MOBiDIG 200 with "Plug-In" card

Connecting the MOBiDIG 200

1. Secure vehicle to prevent it from rolling away acci-
dentally (parking brake).
2. Switch off engine and ignition.
3. Check whether ZF system is fitted with specified
fuse (5 - 8 amps).
4. Connect MOBiDIG 200 (1) to vehicle cable harness
by fitting adapter cable to lateral output.
5. Switch on ignition and MOBiDIG 200. The
MOBiDIG 200 is now ready for operation.
! DANGER!
Failure to follow these instructions may lead to per-
sonal injury or damage to property.

Test set-up on vehicle cable harness

0
20 TER
O
M EC
EL
T
IG TES
BiDRONIC
RE
S 15
F4
F3 F
B
F2 E
7
A
F1 D
6 3
C 9 T
2 EN
8
4
5
1
/ -
.
0 +
000 832

CLR

15
Key to drawing
1 Diagnostics unit MOBiDIG 200 4 EST 18 control unit
order no. 6008 003 003 5 55-pin plug on vehicle cable harness
2 3-pin diagnostics plug 15 "Plug-In" card, order no. 6008 203 008
3 3-pin adapter cable on vehicle cable harness

8
 MOBiDIG 200 with "Plug-In" card Test set-up with adapter cable

Connecting the MOBiDIG 200

1. Secure vehicle to prevent it from rolling away acci- 6. Connect MOBiDIG 200 (1) to adapter plug (8) with
dentally (parking brake). connection cable.
2. Switch off engine and ignition. 7. Switch on ignition and MOBiDIG 200.
3. Check whether ZF system is fitted with specified The MOBiDIG 200 is now ready for operation.
fuse (5 - 8 amps).
4. Disconnect control unit (4). ! DANGER!
5. Connect adapter cable (6) between control unit (4) Failure to follow these instructions may lead to per-
and vehicle cable harness (5). sonal injury or damage to property.

Test set-up with adapter cable

4 7

3 3
5
8
2

0
20 TER
IG TES
BiD ONIC S
MO ECTR RE
EL F4
F3 F
B
F2 E
7
A
F1 D
6 3
C 9 T
2 EN
8 5
.
000 833

4 1
-
0 +/
CLR

1 15
Key to drawing
1 Diagnostics unit MOBiDIG 200 6 Adapter cable, order no. 6008 004 004
order no. 6008 003 003 7 55-pin plug on adapter cable
2 3-pin diagnostics plug 8 55-pin adapter plug on adapter cable
3 3-pin adapter cable on vehicle cable harness 15 "Plug-In" card, order no. 6008 203 008
4 EST 18 control unit
5 55-pin plug on vehicle cable harness

9
 Test set-up with terminal tester MOBiDIG 200 with "Plug-In" card

Connecting the MOBiDIG 200

1. Secure vehicle to prevent it from rolling away acci- 6. Connect MOBiDIG 200 (1) to adapter plug (8) with
dentally (parking brake). connection cable.
2. Switch off engine and ignition. 7. Switch on ignition and MOBiDIG 200.
3. Check whether ZF system is fitted with specified The MOBiDIG 200 is now ready for operation.
fuse (5 - 8 amps).
4. Disconnect control unit (4). ! DANGER!
5. Connect terminal tester (9) between control unit (4) Failure to follow these instructions may lead to per-
and vehicle cable harness (5). sonal injury or damage to property.

Test set-up with terminal tester

4 10

9 5
11
2

0
20 TER
IG TES
BiD ONIC S
MO ECTR RE
EL F4
F3 F
B
F2 E
7
A
F1 D
6 3
C 9 T
2 EN
8
4
5
1
-
.
+/
000 834

0
CLR

1 15

Key to drawing 9* 55-pin terminal tester, Order No. 1P01 137 834
1 Diagnostics unit MOBiDIG 200 9 68-pin terminal tester with 55-pin or 68-pin
order no. 6008 003 003 adapter plug, Order No. 6008 199 001
2 3-pin diagnostics plug 10 55-pin or 68-pin plug on terminal tester
3 3-pin adapter cable on vehicle cable harness 11 55-pin or 68-pin adapter plug on terminal tester
4 EST 18 control unit 15 "Plug-In" card, Order No. 6008 203 008
5 55-pin plug on vehicle cable harness * no longer supplied

10
 MOBiDIG 200 with "Plug-In" card Inserting the "Plug-In" card

Inserting the "Plug-In" card into the

MOBiDIG 200

1. Engage parking brake to prevent the vehicle rolling ! DANGER!

away accidentally. Failure to follow these instructions may lead to per-
2. Switch off MOBiDIG 200. sonal injury or damage to property.
3. Insert "Plug-In" card (15) into MOBiDIG 200 (1)
with written side uppermost.
4. Switch on ignition. Switch on MOBiDIG 200.
The MOBiDIG 200 is now operational.

Inserting the "Plug-In" card

12

MOBiDIG 200
ELECTRONIC TESTER

RES

F1 F2 F3 F4

C D E F

8 9 A B 1
4 5 6 7

0 1 2 3

CLR +/- • ENT

15
000 835

Key to drawing
1 MOBiDIG 200 diagnostics device
order no. 6008 003 003
12 ON/OFF switch
15 "Plug-In" card, order no. 6008 203 008

11
 Keypad functions MOBiDIG 200 Diagnostics unit MOBiDIG 200
with "Plug-In" card Key to symbols with "Plug-In" card

MOBiDIG 200 diagnostics unit

RES Reset key Press this key if there is a functional fault, or if reque-
sted by the MOBiDIG 200.
13
12
F1 Function key 1
Display

F2 Function key 2 These keys are used for selecting various functions dis- MOBiDIG 200
ELECTRONIC TESTER
played in the menu.

RES

F3 Function key 3 F1 F2 F3 F4
14

}
C D E F

8 9 A B
F4 Function key 4 This key is used to return to the previous menu. 1
4 5 6 7

0 1 2 3

CLR +/-
0-F Input keys These keys can be used to input hexadecimal figures or
• ENT
to select main menus.

CLR Clear key Clears an entry

15
000836

+/– Variable function key not assigned

000 836
not assigned
• Variable function key

Key to drawing
ENT Enter key Key used to call up selected menu on MOBiDIG 200 or 12 ON/OFF switch
to acknowledge input. 13 Display
14 Hexadecimal keypad - acknowledge key (e.g. key 1)
15 "Plug-In" card, order no. 6008 203 008

12
 MOBiDIG 200 Menu structure:
with "Plug-In" card Overview

Main Menu 1/2 1 Diagnosis

1/2 1 Read error
Page 2 Erase error
14
Page memory
15 3 Data
display 1/2
1 HEX Data
display
Page 2 Speed/
16
Frequency
3 Drive Info

Data
display 2/2 4 In-/
Output 1/2 1 Digital-I/O
Page 2 Selector
17 Page switch
17
3 Inputs
ED1 – ED16

In-/
Output 2/2
4 Gear
Page clutches
18 5 Output
AD9 – AD16
6 Analog-I/O

5 Sensor
failure
6 Fault
2 Identifica- dig. Output
tion
3 Address code

Main menu 2/2 4 HEX Calcu-

lator 1/2 1 Addition
Page 2 Subtraction
14 Page 3 Multipli-
23 cation

HEX Calcu-
lator 2/2 4 Division
5 HEX -> DEC
Page 6 DEC -> HEX
24

13
 Menu structure: MOBiDIG 200
Main menu with "Plug-In" card

ZF Friedrichshafen
Diagnosis M200 V2.1
ECOMAT 203 008
Continue: ENTer (F1)

ENT F1

* Main Menu 1/2 * * Main Menu 2/2 *

1 Diagnosis 4 HEX-Calculator
2 Identification ENT
3 Addresscode 6CH

1 2 3 4

Page Page Page Page

15 21 22 23

NOTE:
No communication if address code incorrect or if
clutch "C" of AD1 – AD8 interrupted.

14
 MOBiDIG 200 Menu structure:
with "Plug-In" card Diagnosis 1/2

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* Diagnosis 1/2 * * Diagnosis 2/2 *

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1 Read error memory

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2 Erase error memory For ZF internal use

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3 Data display only

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?@@@@@@@@

1 2 3
Initialization Initialization Page
of the ECU of the ECU 16

Please wait! Please wait!

Error memory is Erase error memory

being read.
Please confirm
Please wait! with F2 key

F2
10 Blocks read Are you sure?
F1 -> Displ. forward Yes -> F2 key
F2 -> Displ. reverse ->
F3 -> Displ. toggle Escape -> F4 key

F1 F2
e.g. Page 1
1. block Erasing
Load sensor error memory
failure
Number: 12 Please wait!

F3
Page 2
1. block Error memory has
F_Out = 510 Hz been erased.
=> 03FCH Check -> F2
Forward 2. gear Escape -> F4

Page 1: Page 2:
This displays type of error and error frequency. This displays output frequency and gear engaged when
error first occurred.

15
 Menu structure: MOBiDIG 200
Diagnosis 1/2, Data display 1/2 with "Plug-In" card

* Data display 1/2 *

1 HEX-Data display Page
2 Speed/Frequency ENT 17
3 Drive-Info

1 2 3
This is the Start display with: Start display with:
MOBiDIG 200 F1 -> read once F1 -> read once
basic function F3 -> dynamic on/off F3 -> dynamic on/off

F3 F3
e.g. e.g.
* Turbine-Speed *n_T = 1271 rpm
n_T = 1271 rpm f_out = 900 Hz
Output-Frequency LS LC DM Gear
f_out = 900 Hz 64% PT3 fwd 3

This function corresponds to the Codes

basic MOBiDIG 200 function. n_T Turbine speed rpm
The dynamic display is shown by f_out Output frequency Hz
means of a flashing star. LS Load sensor in %
Use keys F1 or F3 to stop and start LC Load condition
dynamic display. Coasting = Coasting
EB = Engine brake
PT1 = Part-load 1
PT2 = Part-load 2
PT3 = Part-load 3
FT = Full-load
KD = Kickdown
DM Drive mode
neut = Neutral
fwd = Forwards
rev = Reverse
Gear Current gear

NOTE:
In Neutral or Reverse
Gear = 1

16
 MOBiDIG 200 Menu structure:
with "Plug-In" card Diagnosis 1/2, Data display 2/2, In-/Outputs 1/2

* Data display 2/2 *

4 In-/Outputs
5 Sensor failure
6 Fault dig. output

4 5 6
* In-/Outputs 1/2 *
1 Digital I/O Page Page
Page
2 Selector switch 19 20
3 Inputs ED1-16 ENT 18

1 2 3
Start display with: Start display with: Start display with:
F1 -> read once F1 -> read once F1 -> read once
F3 -> dynamic on/off F3 -> dynamic on/off F3 -> dynamic on/off
F2 -> toggle display

F3 F3 F3
e.g. e.g. e.g. Page 1
*1-----Inputs-----16 * B1 B2 B3 F R * 1 0 0 0
0000 0010 0111 1100 1 0 0 1 0 ED1 SKD SRC SEB PTO
1-- --Outputs----16 0 0 0 0
1010 1010 1010 1010 Forward - D - ED5 SPS GIE NbS SNE

e.g.
F2 Page 2
0 0 0 1
In the above example, Codes ED9 --- --- --- B1
inputs B1 = Range cable 1 0 0 1 0
ED 7,10,11,12,13 B2 = Range cable 2 ED13 B2 B3 F R
and 14 are ON. B3 = Range cable 3
Inputs F = Forwards
ED 1,2,3,4,5,6,8, R = Reverse Codes
9,15 and 16 are OFF Selector lever positions SND = Neutral switch
- Neutral SRC = Retarder switch
Outputs - Pivot SEB = Switch for engine brake
AD 1,3,5,7,9,11,13 - Forward PTO = PTO switch
and 15 are ON 1,2,3,D,5,6,7,8 NbS = Bus stop neutral switch
Outputs - Reverse SNE = External neutral switch
AD 2,4,6,8,10,12,14 2,3,4 SKD = Kickdown switch
and 16 are OFF. - Fault SLE = Steering switch
SRR = Retarder torque reduction
1 = ON switch
O = OFF SPS = Program change-over switch
GIE = Gear release switch
Bx = Range cable

17
 Menu structure: MOBiDIG 200
Diagnosis 1/2, Data display 2/2, In-/Outputs 2/2 with "Plug-In" card

* In-/Outputs 2/2 *
4 Gear clutches
5 Outputs AD9 - 16
6 Analog I/O

4 5 6
Start display with: Start display with: Start display with:
F1 -> read once F1 -> read once F1 -> read once
F3 -> dynamic on/off F3 -> dynamic on/off F3 -> dynamic on/off

F3 F3 F3
e.g.
* Gear clutches * 0 1 0 1 * D1-current: 1020 mA
AD9 RT EB GS1 VS1 Load sensor: 0.9 V
0 0 0 0 0 1 1 0 0 0 0 1
G F E D C B A H AD13 PTO AG DS SM

In the above example, clutches B In the above example, outputs Example in case of load sensor
and A are engaged. MB, VS1 and ZUE are switched error
on
1 = ON * D1-current: 1020 mA
O = OFF Codes Load sensor: Fault
RT = Retarder
EB = Engine brake
GS1 = Gear signal 1
VS1 = Speed signal 1
PTO = PTO
AG = Antigas
DS = Detent solenoid*
AR = Accelerator reduction*
SM = Situation monitoring

* according to program

18
 MOBiDIG 200 Menu structure:
with "Plug-In" card Diagnosis 1/2, Data display 2/2, Sensor error

Start display with:

F1 -> read once
F3 -> dynamic on/off

F3
*Turbine :
Output :
Sel. sw.:
Loadsen.:

On error:

*Turbine : sen.failure
Output : sen.failure
Sel.sw. : Fault
Loadsen.: Fault/

If an error occurs, this is displayed

in the appropriate column.
Otherwise the line after the code is
empty.

Codes
Fault = Fault
FJust = Incorrect adjustment

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 Menu structure: MOBiDIG 200
Diagnosis 1/2, Data display 2/2, Fault dig. Output with "Plug-In" card

Start display with:

F1 -> read once
F3 -> dynamic on/off

F3
*1----Outputs----16
---- ---- ---- ----
---- ---- ---- ----

On error:

*1----Outputs----16
---- --S- -S-- ----
I--- -I-- ---- ---I

If an error occurs, this is displayed

in the appropriate column.
Otherwise the line after the code is
empty.

Codes
- = No error
S = Short circuit
I = Interruption (return
current)

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 MOBiDIG 200 Menu structure:
with "Plug-In" card Identification

ID-Block
paging
F1 -> forward
F2 -> reverse

F1
Sheet 1
EST.. : 6009038.....
Eprom: 6009238.....
EprmSw: 6009338.....
DPrg1: 6009738.....

F1
Sheet 2
DPrg2 : 6009738.....
Gtr/Js: 4139003.....
Blk 07: ..
Blk 08: ..

F1
Sheet 3
Blk 09: ..
Blk 10: ..
Blk 11: ..
Blk 12: ..

F1
Sheet 4
Blk 13: ..
Blk 14: ..
Blk 15: .. Codes
Blk 16: .. EST = EST parts list no.
Eprom = Complete EPROM parts list no.
EprmSw = No. of EPROM contents
F1 DPrg1 = No. of Drive program 1
Sheet 5
DPrg2 = No. of Drive program 2
Blk 17: .. Gtr/Js = First 7 figures of transmission parts list + jumper
Blk 18: .. position, e.g. (D)
GrdPr : 20_901129_S.. Blk xx = Block no. xx
GrdPr : .. GrdPr = Description of basic program

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 Menu structure: MOBiDIG 200
Address code with "Plug-In" card

ECU address 6CH

to change
Yes: ENTer
No : F4-key

ENT
Enter old
address: -H

ENT
Old address: 6CH
Enter new
address: -H
(default addr: 6CH)

ENT
Old address: **H
New address: **H
Confirmation
with ENTer!

ENT
!!!!!!!!!!!!!!!!!!!!!!
!! New Address !!
!! accepted !!
!!!!!!!!!!!!!!!!!!!!!!

When address wrong,

no communication
possible !!!
Press F4-key

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 MOBiDIG 200 Menu structure:
with "Plug-In" card HEX Calculator 1/2

* HEX Calculator 1/2 *

1 Addition Page
2 Subtraction ENT 24
3 Multiplication

1 2 3
e.g. e.g. e.g.
Addition HEX Subtraction HEX Multiplication HEX
1st value: FFFF_ 1st value: FFFF_ 1st value: FFFF_
2nd value: +FF00 2nd value: -FF00 2nd value: *FF00
Result : =FEFF Result : =00FF Result : =0100

Return by pressing F4

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 ECOMAT Circuit diagram for buses MOBiDIG 200 with "Plug In" card

Circuit diagram Drawing no.: 4139 720 001 (c)

VEHICLE POWER SUPPLY VEHICLE POWER SUPPLY

+ BN + BN + BN

Key to drawing:
ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION

A1 ELECTR. CONTROL UNIT EST 18 K1 RELAY, ENGINE BRAKE S1 SWITCH, KICKDOWN

A2 SPEED RANGE SELECTOR K2 RELAY, GEAR SIGNAL S2 SWITCH, RETARDER-CONTROL
A3 LOAD SENSOR K3 RELAY, SPEED SIGNAL S3 SWITCH, ENGINE BRAKE
A4 TRANSMISSION HP 500/590/600 K4 RELAY, DETENT SOLENOID S4 SWITCH, LOCK-UP CLUTCH OPEN/UPSHIFT INTERLOCK
A5 TEMPERATURE GAUGE K6 RELAY, STARTER INTERLOCK S5 SWITCH, PROGRAM SELECTION
A6 TEMPERATURE SENSOR K7 RELAY, NEUTRAL S6 SWITCH, EXTERNAL GEAR INTERLOCK
A7 DIAGNOSIS UNIT (SPEED RANGE SELECTOR) S7 SWITCH, NEUTRAL AT BUS STOP (NBS)
A8 PWM INTERFACE (OPTIONAL) K8 RELAY, REVERSING LAMP S8 SWITCH, NEUTRAL EXTERNAL
K9 RELAY, TEMPERATURE WARNING
F1 FUSE 8 AMPS K10 RELAY, RETARDER "ON" Y1 SOLENOID VALVE, RETARDER MV1
F2 FUSE 8 AMPS Y2 SOLENOID VALVE, RETARDER ACCUMULATOR MV2
F3 FUSE 8 AMPS Y3 SOLENOID VALVE, PTO
Y4 SOLENOID VALVE, ANTI-GAS
H1 LAMP, STATUS MONITORING Y5 SOLENOID VALVE, RETARDER TORQUE REDUCTION
4139 S 0032e

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 MOBiDIG 200 with "Plug In" card ECOMAT Circuit diagram for commercial vehicles

Circuit diagram Drawing no.: 4139 720 051

VEHICLE POWER SUPPLY VEHICLE POWER SUPPLY

K DIAGNOSE LINE
+ LIGHTING TO ISO 9141

L DIAGNOSE LINE
TO ISO 9141

1ST V SIGNAL
(ALTERNATIVE)

Key to drawing:
ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION
A1 ELECTR. CONTROL UNIT EST 18 K1 RELAY, ENGINE BRAKE S1 SWITCH, KICKDOWN
A2 SPEED RANGE SELECTOR K2 RELAY, GEAR SIGNAL S2 SWITCH, RETARDER-CONTROL
A3 LOAD SENSOR K4 RELAY, DETENT SOLENOID S3 SWITCH, ENGINE BRAKE
A4 TRANSMISSION HP 500/590/600 K6 RELAY, STARTER INTERLOCK S4 SWITCH, LOCK-UP CLUTCH OPEN/UPSHIFT INTERLOCK
A5 TEMPERATURE GAUGE K7 RELAY, NEUTRAL S5 SWITCH, PROGRAM SELECTION
A6 TEMPERATURE SENSOR (SPEED RANGE SELECTOR) S6 SWITCH, EXTERNAL GEAR INTERLOCK
A7 DIAGNOSIS UNIT K8 RELAY, REVERSING LAMP S8 SWITCH, NEUTRAL EXTERNAL
A8 PWM INTERFACE (OPTIONAL) K9 RELAY, TEMPERATURE WARNING
K10 RELAY, RETARDER "ON" Y1 SOLENOID VALVE, RETARDER MV1
F1 FUSE 8 AMPS K11 RELAY, LOAD REDUCTION Y2 SOLENOID VALVE, RETARDER ACCUMULATOR MV2
F2 FUSE 8 AMPS Y3 SOLENOID VALVE, PTO
F3 FUSE 8 AMPS Y4 SOLENOID VALVE, ANTI-GAS
Y5 SOLENOID VALVE, RETARDER TORQUE REDUCTION
H1 LAMP, STATUS MONITORING 4139 S 0032

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