ENGINEERING DEPARTMENT STANDARD P.

1 / 4
<Standard type> <Title <Std. No.>
FOR PLANNING SECTION PROCEDURE FOR HOW TO MAKE PERFORMANCE CURVE B0001

1. Scope of application
This standard is applied for procedure of planning work.
2. Detail of procedure for how to make performance curve
To make performance curve, it will basically follow these steps:

Step 1: Data in from customer:

- Pump type,
- Operating range,
- Operating condition, starting condition.
- Guarantee point requirement.
- Water level (suction, discharge side)
- Test acceptance criteria

Step 2: Select pump model by similar Ns.

Step 3: Picking up actual test data, if EVPC does not have, pls. ask EC to get the data.
We expect at least 3 referential data. If not available, the design data to be used.

Step 4: Calculate the head lost if it is available.

Step 5: Decide NPSHreq., Eff. and shaft power at guarantee point.

Step 6: Make performance curve

Fig. 1

07-8-2020 Preparation 09-9-2020 Apply

09-9-2021 Rev Up 09-9-2021 Apply Y.Satake

Approved by Prepared by Approved by Prepared by Issue to

C.Toan
Other page

EBARA VIETNAM PUMP CO., LTD.

ENGINEERING DEPARTMENT STANDARD P. 2 / 4
<Standard type> <Title <Std. No.>
FOR PLANNING SECTION PROCEDURE FOR HOW TO MAKE PERFORMANCE CURVE B0001

3. Detail of each step:

3.1 Step 1: Getting data from customer for each project.
- When receiving inquiry from customer, PIC will clarify with customer to get following data as much as
possible:
+ Operating range: System curve, water level at suction & discharge side
+ Operating condition: solo or parallel operation.
+ Starting condition: Opened or closed valve start
+ NPSHav.
+ Guarantee point requirement: Which Q, H, L, Eff. will guarantee? How many guaranteed points?
+ If VX pump, where it is measurement and guarantee point for Eff. (bowl Eff or pump Eff.)?
+ What is test acceptance criteria: JIS, ISO, HI… Negative tolerance can be accept or not.

3.2 Step 2: Select pump model by similar Ns

- CX pump: pls. use selection chart CWX in priority and CN to find out suitable model. In case no
data available in selection chart, to be considered model up or down from std. model.
- VX pump: Pls. use selection chart of new VX (M1.0) in priority, old VX.
+ In case fabrication type, pls. use fabrication curve list (Excel file).
+ In case no data available in selection chart, to be considered model up or down from similar Ns
.
3.3 Step 3: Picking up actual data.
- After selection hydro model, PIC will collect actual data of selected model as much as possible (at
least 3 data are preferable).
- The picking up data should be similar model ratio, similar impeller dia., similar vane angle, similar
bore size.

3.4 Step 4: Calculation of head loss if available.

- Pump Efficiency will be affected by model ratio, impeller cut, impeller vane angle. It needs to
calculate how much effect to specific pump.
- In case vertical pump, if specific pump has length is longer than referential project, the head loss
calculation to be performed.

3.5 Step 5: Decide NPSHreq., shaft power and Eff at guarantee point.
3.5.1. How to decide NPSHreq.
- NPSHreq. curve will be made by actual data of specific pump. If no data of specific pump, SSS value
will be referred of similar model (same Ns), similar vane angle.
- Pls. put safety factor 0.5 m if draw by actual test data and 1.0 m if draw by design test data.
For barrel pump, NPSHreq. is always tested. Pls. check how to test NPSHreq test at shop.

EBARA VIETNAM PUMP CO., LTD.

ENGINEERING DEPARTMENT STANDARD P. 3 / 4
<Standard type> <Title <Std. No.>
FOR PLANNING SECTION PROCEDURE FOR HOW TO MAKE PERFORMANCE CURVE B0001

3.5.2. How to decide pump efficiency.

3.5.2.1. If customer does not require efficiency:
- EVPC will propose as below for rated point only.
+ In case we have actual test data and negative tolerance is acceptable:
- Eff. @ rated point = Average value of actual tests.
- Acceptance criteria will apply JIS 8301 & 8302 Ver. 2000 grade 2B
- For example:
- Actual test data has 3 referential data 81%, 82%, 83%. EVPC will offer 82%.
+ In case we have no actual test data and negative tolerance is acceptable.
- Eff. @ rated point = Design value – 4% (if DSX) or 2% (If CX, VX).
3.5.2.2. If customer has Eff. target with no negative tolerance.
- Case 1: Eff. of EBARA pump (actual test data) is achieved target of Eff.
- No issue. EVPC will propose Eff. based on actual pump data.
- Case 2: Eff. of EBARA pump (actual test data) is NOT achieved target of Eff. PIC will consider some
below method to increase Eff. and evaluate if it achieves target. (Rev.1)
a) Polishing impeller: (Applied for VX only)
Polishing impeller to Ra 3.2 and calculate Eff. following calculation sheet (Attachment 1).
We can refer to pump efficiency investigation results of E202168-A01 (1000VSP) and
E211089-A01/A02 (1200VSP).

b) Reduce clearance between Impeller (ring) and casing ring:

Firstly, to calculate the flow leakage from wearing parts by calculation sheet (Attachment 2).
In this calculation, PIC should select middle radius clearance of actual pump data and
maximum radius clearance of job (design) pump data.
Note to check whether the deflection is problem or not from minimum radius clearance of
job (design) pump data.
Secondly, to calculate estimated flow when narrowing wearing clearance.
After this calculation, we can draw up a pump performance curve.
Note to set the same value of pump total head and shaft power as before narrowing
clearance.
We can refer to pump efficiency investigation result of E202185-A05 (500x350CJN) and
E212010-A01 (200x150VDM).

c) To consider shape of hydro parts, discharge elbow to reduce friction loss.

d) After consider above method but it is still NOT achieved target. Pls. discuss with
manager for project by project.

EBARA VIETNAM PUMP CO., LTD.

ENGINEERING DEPARTMENT STANDARD P. 4 / 4
<Standard type> <Title <Std. No.>
FOR PLANNING SECTION PROCEDURE FOR HOW TO MAKE PERFORMANCE CURVE B0001

3.5.3. How to decide shaft power.

- Shaft power is depended Q, H and Eff. When Q, H, Eff. fixed, shaft power will be made accordingly.
- If customer requests to guarantee shaft power or pump performance test following API610, pump Eff.
will consider with tolerance following
a) If actual test is available: Min. Eff. of actual test result minus 1%
b) If actual test is not available: Design Eff. minus 4% (if DSX) or 2% (If CX, VX)

3.6 Make performance curve.

- After make clear of Q, H, NPSHreq, Shaft power and Eff. PIC will make performance curve then get
manager approval.

EBARA VIETNAM PUMP CO., LTD.

Ser. No. E202168-A01
Model 1000VSP

Pump efficiency relation between pump A and pump B

1 B
0.002144 C fB
1 A 0.002144 C fA
2.5 D1 2.5
Cf {1.89 1.62 log( )}
Rmax
Where:
A, B Pump A, pump B - -
D1A Impeller eye diameter pump A 787 mm
D1B Impeller eye diameter pump B 787 mm
Rmax Maximum roughness - -
11.4S Smooth surface 0.0114 mm
35S Coal tar epoxy paint 0.0350 mm
80S BS as cast surface 0.0800 mm
100S SCS as cast surface 0.1000 mm
RmaxAI Maximum roughness pump A-Impeller 0.063
RmaxAC Maximum roughness pump A-Casing 0.035
RmaxA Maximum roughness pump A 0.049 mm
RmaxBI Maximum roughness pump B-Impeller 0.032
RmaxBC Maximum roughness pump B-Casing 0.035
RmaxB Maximum roughness pump B 0.0335 mm
CfA Friction coefficiency pump A 0.00374283 -
CfB Friction coefficiency pump B 0.00348789 -
hA Pump A efficiency 70.8%
hB Pump B efficiency 72.1%
1.26%
 Attachment 1
VY-M1.0-HIGH POLISHING

Standard roughness High polishing for impeller

Standard
Can do high High polishing Efficiency
Casing Impeller Average Casing Impeller Average roughness
No Hydro Model D1 D2 DI G polishing CfA CfB efficiency increasing Remarks
(Ra 8) (Ra 8) (mm) (Ra 8) (Ra 8) (mm) efficiency
(Yes/No) (%) (%)
(%)
1 GN470 442.1 456.1 274.8 50.1 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 83.50% 0.003917425 0.003640838 84.25% 0.75%
2 GN510 479.8 494.9 298.2 54.4 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 83.50% 0.003856778 0.003586083 84.24% 0.74%
3 GN690 649.1 669.6 403.4 73.6 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 84.00% 0.003643418 0.003393173 84.69% 0.69%
4 GN750 705.6 727.8 438.5 80.0 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 85.00% 0.003587478 0.003342522 85.64% 0.64%
6 GN810 762.0 786.0 473.6 86.4 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 86.00% 0.003536907 0.003296705 86.59% 0.59%
7 GN860 809.0 834.5 502.8 91.7 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 85.00% 0.003498236 0.003261653 85.63% 0.63%
8 GN930 874.9 902.4 543.7 99.2 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 85.00% 0.003448602 0.003216641 85.62% 0.62%
9 GN1020 959.6 989.8 596.3 108.8 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 85.00% 0.00339127 0.003164618 85.61% 0.61%
10 GN1130 1063.0 1096.5 660.6 120.5 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 85.50% 0.003329254 0.003108306 86.09% 0.59%
11 GN1240 1166.5 1203.3 724.9 132.3 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 85.50% 0.003274368 0.003058435 86.08% 0.58%
12 GN1430 1345.3 1387.6 836.0 152.5 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 85.80% 0.00319257 0.002984053 86.35% 0.55%
13 GN430 404.5 417.3 251.4 45.9 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 83.50% 0.003984998 0.003701807 84.26% 0.76%
14 GN580 545.6 562.8 339.1 61.9 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 84.00% 0.003763913 0.003502172 84.71% 0.71%
15 GN630 592.7 611.3 368.3 67.2 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 84.00% 0.003705853 0.003449669 84.70% 0.70%
19 GN820 771.4 795.7 479.4 87.5 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 86.00% 0.003528937 0.003289482 86.59% 0.59%
1 SN390 352.6280148 390 252.9573284 57.74025974 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 83.00% 0.004092537 0.003798747 83.80% 0.80%
2 SN430 388.7949907 430 278.9016698 63.66233766 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 83.50% 0.004015643 0.003729442 84.27% 0.77%
3 SN460 415.9202226 460 298.3599258 68.1038961 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 84.00% 0.003963707 0.003682601 84.74% 0.74%
4 SN580 524.4211503 580 376.1929499 85.87012987 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 84.50% 0.003792201 0.003527741 85.19% 0.69%
5 SN640 578.6716141 640 415.109462 94.75324675 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 85.30% 0.003722502 0.003464728 85.95% 0.65%
6 SN700 632.9220779 700 454.025974 103.6363636 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 85.80% 0.003660603 0.003408727 86.42% 0.62%
7 SN860 777.5899814 860 557.8033395 127.3246753 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 86.00% 0.003523765 0.003284795 86.59% 0.59%
8 SN920 831.8404453 920 596.7198516 136.2077922 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 86.50% 0.003480492 0.003245564 87.06% 0.56%
9 SN1000 904.174397 1000 648.6085343 148.0519481 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 87.00% 0.003428012 0.003197962 87.54% 0.54%
10 SN1140 1030.758813 1140 739.4137291 168.7792208 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 87.50% 0.003347757 0.003125112 88.01% 0.51%
11 SN360 325.5027829 360 233.4990724 53.2987013 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 83.00% 0.004157119 0.003856915 83.81% 0.81%
13 SN490 443.0454545 490 317.8181818 72.54545455 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 84.00% 0.003915903 0.003639465 84.73% 0.73%
14 SN530 479.2124304 530 343.7625232 78.46753247 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 84.00% 0.003857644 0.003586865 84.72% 0.72%
1 EN380 345.1135484 380 256.8309677 53.91096774 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 81.00% 0.004109778 0.003814279 81.90% 0.90%
2 EN410 372.3593548 410 277.1070968 58.16709677 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 81.00% 0.004049407 0.003759881 81.89% 0.89%
3 EN510 463.1787097 510 344.6941935 72.35419355 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 81.00% 0.003882759 0.003609544 81.86% 0.86%
4 EN550 499.5064516 550 371.7290323 78.02903226 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 82.50% 0.00382734 0.003559493 83.28% 0.78%
5 EN600 544.916129 600 405.5225806 85.12258065 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 83.00% 0.003764842 0.003503012 83.75% 0.75%
6 EN660 599.4077419 660 446.0748387 93.63483871 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 83.50% 0.00369801 0.003442574 84.22% 0.72%
7 EN720 653.8993548 720 486.6270968 102.1470968 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 84.00% 0.003638439 0.003388665 84.69% 0.69%
8 EN780 708.3909677 780 527.1793548 110.6593548 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 84.00% 0.003584818 0.003340112 84.68% 0.68%
9 EN850 771.9645161 850 574.4903226 120.5903226 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 84.30% 0.003528469 0.003289058 84.96% 0.66%
11 EN1010 917.2754839 1010 682.6296774 143.2896774 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 85.00% 0.00341907 0.003189848 85.62% 0.62%
12 EN1100 999.0129032 1100 743.4580645 156.0580645 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 85.50% 0.003366677 0.003142292 86.09% 0.59%
13 EN350 317.8677419 350 236.5548387 49.65483871 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 81.00% 0.004176544 0.003874403 81.91% 0.91%
14 EN470 426.8509677 470 317.6593548 66.67935484 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 81.00% 0.003943981 0.003664803 81.87% 0.87%
 VY-Small-HIGH POLISHING Attachment 1

Standard roughness High polishing for impeller

Standard
Can do high High polishing Efficiency
Casing Impeller Average Casing Impeller Average roughness
No Hydro Model D2 DI G polishing CfA CfB efficiency increasing Remarks
(Ra 8) (Ra 8) (mm) (Ra 8) (Ra 8) (mm) efficiency
(Yes/No) (%) (%)
(%)

1 1G33A 232.5 132.9 20.8 0.035 0.035 0.035 0.035 0.0125 0.02375 No 0.019856109 0.019856109 0.00% 0.00%
2 1H33B 284.5 140.6 17.4 0.035 0.035 0.035 0.035 0.0125 0.02375 No 0.019273528 0.019273528 0.00% 0.00%
3 2G33B 274.6 157.0 24.6 0.035 0.035 0.035 0.035 0.0125 0.02375 No 0.017313898 0.017313898 0.00% 0.00%
4 2H34D 336.0 166.0 20.5 0.035 0.035 0.035 0.035 0.0125 0.02375 No 0.016822624 0.016822624 0.00% 0.00%
5 4F33C 286.7 195.8 37.7 0.035 0.035 0.035 0.035 0.0125 0.02375 No 0.016822624 0.016822624 0.00% 0.00%
6 3G34D 320.3 183.1 28.7 0.035 0.035 0.035 0.035 0.0125 0.02375 No 0.016386325 0.016386325 0.00% 0.00%
7 3H34D 391.9 193.6 23.9 0.035 0.035 0.035 0.035 0.0125 0.02375 No 0.016057645 0.016057645 0.00% 0.00%
8 5G34E 373.7 213.7 33.5 0.035 0.035 0.035 0.035 0.0125 0.02375 No 0.015641995 0.015641995 0.00% 0.00%
9 5H36F 457.2 225.9 27.9 0.035 0.035 0.035 0.035 0.0125 0.02375 No 0.015170471 0.015170471 0.00% 0.00%
10 8F34E 367.3 250.8 48.4 0.035 0.035 0.035 0.035 0.0125 0.02375 Yes 80.00% 0.014670628 0.01297358 82.02% 2.02%
11 8G36F 435.9 249.2 30.1 0.035 0.035 0.035 0.035 0.0125 0.02375 No 0.014236971 0.014236971 0.00% 0.00%
12 8H37G 533.4 263.5 32.5 0.035 0.035 0.035 0.035 0.0125 0.02375 No 0.013605618 0.013605618 0.00% 0.00%
E202185-A05 Before After Impeller Shop liner ring
(m) - - Minimum radius gap Max radius gap Middle radius gap
Diameter d(mm) 425 0.425 425 0.425 425 -0.608 0.286 Max 0.954 0.38 0.477 0.4285
Tolerance b(mm) 0.4285 0.000429 0.3825 0.000383 -0.668 0.152 Min 0.76
Length l(mm) 35 0.035 35 0.035 ↓
Head H(m) 80 80 80 80 H8 Minimum radius gap Max radius gap
425 -0.608 0.097 Max 0.765 0.304 0.3825
Leakage q(m3/min) 0.74427 0.643411 -0.668 0 Min 0.608
Number of Ring 2 2
Total leakage qt(m3/min) 1.48854 1.286822 Regarding gap (Tolerance b),
Rated Q Q(m3/min) 33.33333 33.33333
Before: Consider at Middle radius gap
qt/Q(%) 4.465621 3.860467
After: Consider at Max radius gap
Difference leakage rate(qt/Q) 0.6 %

漏れ量q=π*d*b*(2*g*H/(λ*l/2b+1.5)^0.5 [m3/s]
(ETR76-30より)
q:leakage per wearing(m3/mim)
qt:total leakage(m3/mim)
d:wearing diamter(m)
b:隙間(m)
l:wearin length(m)
H:Total head(m)
λ:0.045