www.suntechbearings.

com

?
Right Questions
!
Quality Insight
X
Integrated Solution Value Multipliers

HYDRO DYNAMIC FLUID FILM BEARING

And
Quality Requirements

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Quality Policy:

“Suntech Engineering Corporation is Committed to total

satisfaction of customer by value addition with our prime
product “Hydro Dynamic Fluid Film Bearings”

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Our TQM model:

Customer Focus

Controlled Process Planning

environment

Process Process
Improvement Management

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Road Map for Customer Focus:

Customization Easy Accessibility Customer Feed

Back

Collaboration Scheduled Delivery Conversion of

information into action

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Our Quality Process Planning :

Communication Team Work Fact Base Analysis Customer Obsession with

Understanding Quality

1 2 3 4 5

Productivity
Customer Loyalty
Outcomes
Customer Satisfaction
Initiative

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Principle and certification:

We try to maintain all TQM

1 principles

We are an ISO 9001:2015 certified

2 Company.

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Process flow diagram of our Quality check:
Our “Quality Process Flow Diagram” enable us to identify significant roll of our QC team members and a pathway to
improve our Quality

UT of Base Chemical &

Raw Material Metal Physical
If reject
Pre proof Dimension Other NDT
Machining Checking if required
If reject
Proof Dimension
Machining Checking

UT of
Cladding Cladding
Process surface
If reject
Final Turning & DP &
Milling Dimension
If reject

Final Dispatch Customer Feed Back

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Customer Feed Back from “INDAR Electric”- Spain

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Customer Feed Back form “Bharat Heavy Electric Limited”

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Some basic Data & Analysis tools for QA:

NCP & CAPA

NCP helps us to identify the products with nonconformity & CAPA help us to prevent the future problem
Why Why Analysis
For deep penetration to understand the actual reason of failure
Machine Maintenance
To minimise the machine breakdown time and cycle
Instruments Calibration
To achieve the Job accuracy
Time line Analysis
To complete the QC activity on time
All SOP and standards

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NCP & CAPA:

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AN ISO 9001 : 2015 CERTIFIRD COMPANY

NCP DETAILS DOC NO: SEC/F/09

PO NO:
DRAWING NO : RECTIFICATION NOT
1 3rd TIME UT FAILURE ON FACE AREA JOURNAL BEARING
770.0404.27
NA ZZ22140P-F568
POSSIBLE
RE-CASTING 09.04.2022
PO DATE:01.03.2022

CLARIFICATION
OD LOCKING HOLE DIAMETER DID NOT SLEEVE BEARING DRAWING NO : PO NO:F621A00035 RECTIFICATION NOT
2 MATCH THE REQUIRED DIMENSIONS CUP SIDE 11804515373 REV 04 PO DATE:25.10.2021 POSSIBLE
REQUIRED FROM 25.04.2022
BHEL

BEARING FACE SLOT (5 MM BECOME 5.2 PO NO: CLARIFICATION

DRAWING NO : RECTIFICATION NOT
3 MM) BIGGER THAN REQUIRED JOURNAL BEARING
770.0404.27
NA ZZ22140P-F568
REQUIRED
REQUIRED FROM 03.05.2022
DIMENSIONS PO DATE:01.03.2022 ARTECH

PO NO:
The material falls out from the RECTIFICATION
4 machine,And very deep scarch in ID
JOURNAL BEARING DRAWING NO : NA
REQUIRED REPEARING DEEP 18.05.2022
PO DATE: SCARTCH MARK
POINTS AND TURNING

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Why why analysis:

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Machine Maintenance:

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List of Calibrated Instruments:

SUNTECH ENGINEERING CORPORATION 50 to 300
0.01 mm.
SIW/CR-
22.10.2021 22.10.2022
INSTRUMENTS CALIBRATION STATUS SEC/F/04 mm. 5185/SEC/21-22
SL NO. DESCRIPTION RANGE L.C TC.NO. DATE OF ISSUE VALIDE UP TO 6 inside micrometer
50 to 1000 SIW/CR-
0.01 mm 11.08.2021 11.08.2021
1 Digital thermometer Gun -50⁰ C to 550⁰ C 0.1⁰C YEA(C)/200728A/S2483/001 28.07.2020 28.07.2021 mm 3233/SEC/21-22

2
Digital Niddle
SIW/CR-3230/SEC/21-22 11.08.2021 11.08.2022 SIW/CR-
Temparature Monitor -200⁰C to 1372C 0.1⁰ C
0 to 300 1 mm 11.08.2021 11.08.2022
3234/SEC/21-22
Vernier Caliper 0 to 150 mm 0.02 mm SIW/CR-3235/SEC/21-22 11.08.2021 11.08.2022 0 to 600 SIW/CR-
7 Steel scale 1 MM 11.08.2021 11.08.2022
mm 3229/SEC/21-22
Vernier Caliper 0 to 150 mm 0.02 mm SIW/CR-5189/SEC/21-22 22.10.2021 22.10.2022 SIW/CR-
0 to 1000 1 mm 22.10.2021 22.10.2022
5193/SEC/20-21
DIGITAL VERNIER CALIPER 0 to 150 mm 0.02 mm SIW/CR-2273/SEC/21-22 21.07.2021 21.07.2022 SIW/CR-
8 Bivel protector 360° 1° 26.08.2021 26.08.2022
1486/SEC/21-2
3
Vernier Caliper 0 to 300 mm 0.02 mm SIW/CR-5188/SEC/21-22 22.10.20214 22.10.20215
9 Bore Dial 25 to 150 0.02 mm In Process In Process In Process
Vernier Caliper 0 to 300 mm 0.02 mm SIW/CR-2274/SEC/21-22 21.07.2021 21.07.2022 0 to 300 SIW/CR-381/SEC/22-
10 Height Gauge 0.02 mm 13.04.2022 13.04.2022
mm 23
DIGITAL VERNIER CALIPER 0 to 300 mm 0.02 mm SIW/CR-379/SEC/22-23 13.04.2022 13.04.2023 CAST IRON SURFACE
11 36" X 36" 06.50 MICRON 68611 27.02.2019 27.02.2020
PLATE
Vernier Caliper 0 to 600 mm 0.02 mm SIW/CR-2275/SEC/21-22 21.07.2021 21.07.2022
0 to 150 SIW/CR-
12 DEPTH METER 0.01 mm 11.08.2021 11.08.2022
4 Vernier Dial Caliper 0 tom 300 mm 0.02 SIW/CR-5190/SEC21-22 22.10.2021 22.10.2022
mm 3232/SEC/21-22
SIW/CR-
13 MASUREING TAPE 0-5 m 1 mm 11.08.2021 11.08.2022
0 to 25 mm 0.01 mm SIW/CR-5186/SEC21-22 22.10.2021 22.10.2022 3231/SEC/21-22
SIW/CR-
14 DIAL INDICATOR 0-5 mm 0.01 mm 22.10.2021 22.10.2022
0 to 50 mm 0.01 mm SIW/CR-5183/SEC/21-22 22.10.2021 22.10.2022 5191/SEC/21-22
LEVER TYPE DIAL SIW/CR-
15 0-1 mm 0.001 mm 22.10.2021 22.10.2022
25 to 50 mm 0.01 mm SIW/CR-5182/SEC/21-22 22.10.2021 22.10.2022 INDICATOR 5192/SEC/21-22
SIW/CR-380/SEC/22-
16 DIAL INDICATOR 0-10 mm 0.01 mm 13.04.2022 13.04.2023
50 to 75 mm 0.01 mm SIW/CR-5184/SEC/21-22 22.10.2021 22.10.2022 23
SIW/CR-377/SEC/22-
17 DIAL INDICATOR 0-1 MM 0.001 micron 13.04.2022 13.04.2023
75 to 100 mm 0.01 mm SIW/CR-5187/SEC/21-22 22.10.2021 22.10.2022 23
DIAL INDICATOR SIW/CR-378/SEC/22-
18 0-1 MM 0.001 Um 13.04.2022 13.04.2023
DIGITAL 23
5 Out side micrimeter 100 To 200 mm 0.01 mm. SIW/CR-5194/SEC/21-22 22.10.2021 22.10.2022

200 to 300 mm 0.01 mm. SIW/CR-5195/SEC/20-21 22.10.2021 22.10.2022

300 to 400 mm 0.01 mm SIW/CR-328/SEC/22-23 13.04.2022 13.04.2023

500 to 600 mm 0.01 mm. SIW/CR-7249/SEC/21-22 02.12.2021 02.12.2022

600 to 700 mm 0.01 mm SIW/CR-2276/SEC/21-22 21.07.2021 21.07.2022

700 to 800 mm 0.01 mm SIW/CR-2277/SEC/21-22 21.07.2021 21.07.2022

800 to 900 mm 0.01 mm SIW/CR-2278/SEC/21-22 21.07.2021 21.07.2022

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List OF procedure :
As per ISO norms we implemented most common and effective procedures & formats .

List Of Procedures.
SL.NO. TITLE PROCEDURE NO.

1. IDENTIFICATION & TRACEABILITY SEC/P/01

2. PRESERVATION OF PRODUCTS SEC /P/02
3. PACKING SEC /P/03
4. SAFETY SEC /P/04
5. CONTROL OF NON-CONFORMING PRODUCT SEC /P/05
6. CORRECTIVE ACTION SEC /P/06
7. PREVENTIVE ACTION SEC /P/07
8. PAINTING SEC /P/08
9. CUSTOMER COMPLAINTS HANDLING PROCESS SEC /P/09
10. CALIBRAITON OF INSTRUMENTS SEC /P/10
11. TRAINING SEC /P/11
12. INTERNAL AUDIT SEC /P/12
13 MANAGEMENT REVIEW MEETING SEC /P/13
14. CONTROL OF EXTERNAL PROVIDERS (PURCHASE) SEC /P/14
15. RISK ASSESSMENT SEC /P/15
16 CONTROL OF DOCUMENTED INFORMATION SEC /P/16

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Time line Analysis for NCP:

After introduction of ISO 9001:2015 gradually decreased of NCP is shown and our target is to make it ZERO value.

Time Line analysis

35
30
25
20
15
10
5
0
2019-2020 2020-2021 2021-2022

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Some special practice we are doing:

 UT Testing of Babbitt surface – without Back wall echo method

 Bond strength test as per ISO 4386

 Implementation of Shock detector in Packing Box.

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Dehydrogenation Process:
Dehydrogenation has a important roll in I improvisation of bearing performance
.
 It reduce trapped Hydrogen
 Improve Bearing fatigue strength
 Improve Bonding Capacity

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UT testing on Babbitt Surface Without Back wall Echo:

11.1 If the preconditions of standard procedure are not fulfilled, testing without back wall echo becomes necessary.
11.2 Use a reference piece with good bond between similar backing material and similar bearing metal lining as the
tested bearing. Adjust the reference bond echo to 80% of full screen height; see figure 3.

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UT testing on Babbitt Surface Without Back wall Echo:

11.3 Bond is given when the echo signal of the tested plain bearing is similar to the adjusted reference bond echo; see
figure 4.

11.4 Defective bond is given when the bond echo on the plain bearing is significant above the reference bond height;
see figure 5.

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Special destructive test to assure Bond strength Between Base metal and Babbitt Metal:
Bond strength test as per: ISO : 4386.

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Implementation of Shock Detector in Packing Box:

Implementation of Shock Detector helps us to identify and prevent the mishandling during transportation which
enable us to supply the materials hassle-free up to Customer door step.

Before Shock After Shock

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KOLKATA – PUNE – KARNATAKA

THANK YOU

SUNTECH ENGINEERING CORPORATION