Service

Workshop Manual
Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail)
Engine ID
CAY CAY CLN
C B A
Edition 05.2012
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

Service Department. Technical Information

 Service
List of Workshop Manual Repair Groups

Repair Group
00 - Technical data
10 - Removing and installing engine
13 - Crankshaft group
15 - Cylinder head, valve gear
17 - Lubrication
19 - Cooling
20 - Fuel supply system
21 - Turbocharging/supercharging
23 - Mixture preparation - injection
26 - Exhaust system
28 - Ignition system

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.

All rights reserved.

No reproduction without prior agreement from publisher.

Copyright © 2015 Seat S.A D3E804E4975

 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

Contents

00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Engine characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

10 - Removing and installing engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

13 - Crankshaft group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
15 - Cylinder head, valve gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
17 - Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
19 - Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
20 - Fuel supply system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
21 - Turbocharging/supercharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
23 - Mixture preparation - injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
26 - Exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
28 - Ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

Contents i
 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

ii Contents
 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

00 – Technical data
1 Engine characteristics
Code letters CAYB CAYC CLNA
Manufactured Toledo 2013 ► 05.12 ► 05.12 ►
Exhaust limit val‐ EU5 Standard EU5 Standard EU4 standard
ues conforming to
Displacement ltr. 1,598 1,598 1,598
Output kW / rpm 66/4.200 77/4.400 77/4.400
Torque Nm at rpm 230/1.500...2500 250/1.500...2500 250/1.500...2500
Bore ∅ mm 79,5 79,5 79,5
Stroke mm 80,5 80,5 80,5
Valves per cylinder 4 4 4
Compression ratio 16,5 16,5 16,5
Fuel according to DIN EN 590 DIN EN 590 DIN EN 590
Firing order 1-3-4-2 1-3-4-2 1-3-4-2
Catalytic converter yes yes yes
Lambda control yes yes yes
Exhaust gas recirculation yes yes yes
Turbocharging yes yes yes
Intercooler systemProtected by copyright. Copying for private or yes yes
commercial purposes, in part or in whole, is not yes
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
Particulate filter yes
respect to the correctness of information yesS.A.
in this document. Copyright by SEAT no

1. Engine characteristics 1
 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

10 – Removing and installing engine

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

2 Rep. gr.10 - Removing and installing engine

 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

13 – Crankshaft group

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

1. Engine characteristics 3
 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

15 – Cylinder head, valve gear

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

4 Rep. gr.15 - Cylinder head, valve gear

 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

17 – Lubrication

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

1. Engine characteristics 5
 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

19 – Cooling

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

6 Rep. gr.19 - Cooling

 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

20 – Fuel supply system

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

1. Engine characteristics 7
 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

21 – Turbocharging/supercharging

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

8 Rep. gr.21 - Turbocharging/supercharging

 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

23 – Mixture preparation - injection

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

1. Engine characteristics 9
 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

26 – Exhaust system

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

10 Rep. gr.26 - Exhaust system

 Toledo 2013 ➤
4-cylinder diesel engine (1.6 l 4V, TDI Common-Rail) - Edition 05.2012

28 – Ignition system

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by SEAT S.A. SEAT S.A does not guarantee or accept any liability with
respect to the correctness of information in this document. Copyright by SEAT S.A.

1. Engine characteristics 11