Selection Guide

Engineering Assistance

Version 2014.06.24
 Selection Gu
uide

TA
ABLE OF CO
ONTENTS

1 Gen
neral specifications & Fe
eatures ______________________________________________________________________________ 2

1.1 General Fea

atures ________________________________________________________________
____________________________
____ 2
1.2 Optional Feeatures _______________________________________________________________
____________________________
____ 2

2 Pan
nel & Feederr Configurattions _________________________________________________________________________________ 3

2.1 Panel Confiigurations____________________________________________________________

____________________________
____ 3
2.1.1 Typical Dimensions ____________
_ ___________ ____________ ________________________ _______________ 4

2.2 Feeder Conffigurations___________________________________________________________

____________________________
____ 8
2.2.1 ACB Au
ux Feeder Conffigurations ______________ ____________ ________________________ _______________ 8

3 Bussbar Fishplatte, Vertical Busbar

B & Eaarthbar Selecction _____________________________________________________ 9
3.1.1 Busbar Fishplates ___ ___________________________________ ________________________ _______________ 9
3.1.22 Verticall Busbars for MCCB
M Panels ____________
____________ ________________________ _______________ 9
3.1.33 Earthbaar __________ ___________________________________ ________________________ _______________ 9

4 ACB
Bs, ACB Panel & Compa
artment Sizee Selection ______________
_ _____________________________________________ 10

4.1 L&T ACB ra

anges ________________________________________________________________
____________________________
___ 10
4.2 ACB & ACBB panel Selecttion Guide _____________________________________________
____________________________
___ 10
4.2.1 ACBs _____________________________________ ____________ ________________________ ______________ 10
4.2.22 ACB Panel Width sele
ection __________________ ____________ ________________________ ______________ 11
4.2.33 ACB Panel Depth sele
ection __________________ ____________ ________________________ ______________ 11

4.3 Conductor Selection

S _____________________________________________________________
____________________________
___ 12
4.3.1 HBB & Link
L Group Se election _________________ ____________ ________________________ ______________ 12
4.3.22 HBB & Link
L Groups __ _______________________ ____________ ________________________ ______________ 13

4.4 Aux equipm

ment mountin ng potential ____________________________________________
____________________________
___ 14
4.4.1 Currentt Transformerrs______________________ ____________ ________________________ ______________ 14

4.5 Customer Cabling

C Poten
ntial ____________________________________________________
____________________________
___ 15

5 MCCBs, MCCB Panel & Com

mpartment size Selectio
on _______________________________________________________ 16

5.1 L&T MCCB Range _______________________________________________________________

____________________________
___ 16
5.2 MCCB Com
mpartment sizze ______________________________________________________
____________________________
___ 16
5.3 Conductor Selection
S _____________________________________________________________
____________________________
___ 17
5.3.1 For MCCCB Outgoing Feeders
F ________________ ____________ ________________________ ______________ 17
5.3.22 For MCCCB Incomer Fe eeders _________________ ____________ ________________________ ______________ 17

5.4 Customer Cabling

C Poten
ntial ____________________________________________________
____________________________
___ 18
5.4.1 MCCB Feeders
F _____
_______________________ ____________ ________________________ ______________ 18
5.4.22 MCCB Panels
P ______
_______________________ ____________ ________________________ ______________ 18

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 Selection Gu
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1 General speciifications & Features

1.1 G
General Features

Applicattion Floor mounted

m Fixeed Distributio
on Board
ACB : L&T U-Poower Omega
Suitable Switchgear
MCCB : L&T D Sin
ne MCCBs
Form of Separation 4b Type-6
Ingress P
Protection IP42, IP
P54 (upto 25000A)
BB Mate
erial Copper / Tinned co
opper
Ratings 800 / 1000
1 / 1250 / 1600 / 2000
0 / 2500 / 3200 / 4000A
Rated O
Operational
Upto 690V AC
Voltage
HBB locaation Top / Bottom
B
Cable En
ntry Top / Bottom
B throu
ugh Cables & Ducts
Phase Clearances 20mm as per IEC 611439
Compliaances IEC 614
439, KAHRAM
MAA, ADDC, DEWA
Short Tim
me Withstand 50kA 1s, 50kA 3s, 665kA 1s
Peak Withstand 143 kA
A
Cable Acccess Rear & Front
2200 (w
with 50mm b base frame),
Height o
of Panels
2300 (w
with addition
nal plinth of 100mm)
1
Insulatio
on Voltage Income
er - 12kV & O
Outgoing - 8kV
8
Safety IP2X affter opening the door.

1.2 O
Optional Fea
atures
• Busbar Jointt Shrouds
• Sleeved Busbars
• 100mm Plintth

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 Selection Gu
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2 Pan
nel & Feeder Configu
urations

2.1 Panel Config

gurations

Deppth W
Width
Type
In mm
m IIn mm
300
500
80
00 600
800
1000
AC
CB Panels
300
500
100
00 600
800
1000

MCCCB Panels 80
00 600
Rear Cable Entry 100
00 600

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2.1.1 Typical Dim

mensions

2.1.1.1 ACB Panelss – Front & Side

S View

30 (ENDCOVE
ER) (LIFTING ANGLE)
A 67
A
B
270
200
300
540

2200
700
140

(B
BASE FRAME) 50
0 10
00 (OPTIONAL PLINTH)
P

FRO
ONT VIEW SIDE VIE
EW

Panel Width Paneel Depth ‘A’ ‘B

B’
In mmm In
n mm In mm In m
mm
500 800 500 8000
600 800 600 8000
800 800 800 8000
1000 800 1000 8000
500 11000 500 10000
600 11000 600 10000
800 11000 800 10000
1000 11000 1000 10000

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2.1.1.2 ACB Panelss – Top (Plan

n) View

REAR
A
C (GROUTING))

98
C (GROUTING)
98

D (GROUTING)
E
D (GROUTING)
E

B
B

295
295

GR
ROUTING BRACKKET
Ø12 (GROUTING HOLE)
H

Panel W
Width Panel Depth
P ‘A’ ‘B’ ‘C’ ‘D’ ‘
‘E’
Referen
nce View
In m
mm In mm In mm In mm IIn mm In
n mm In mm
50
00 800 Top V
View 1 500 800 392 692 -
--
60
00 800 Top V
View 1 600 800 492 692 -
--
80
00 800 Top V
View 1 800 800 692 692 -
--
50
00 1000 Top V
View 1 500 1000 392 892 547
60
00 1000 Top V
View 1 600 1000 492 892 547
80
00 1000 Top V
View 1 800 1000 692 892 547
100
00 1000 Top V
View 2 1000 1000 892 892 547

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 Selection Gu
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2.1.1.3 MCCB Panels – Front & Side View

600 800 / 1000

270
1740
140

(BASE
E FRAME) 50

F
FRONT VIEW
W SIDE VIEW
V

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2.1.1.4 MCCB Panels – Top (Pla

an) View

380
0

100
D
A (GROUTING)

C
163

B
239

248.5
248 5
49
92 (GROUTIING)
600

Panel De
epth ‘A’ ‘B’ ‘C’ ‘D’
In mmm In
n mm In
n mm In
n mm Inn mm
800 692 800 163 144
1000
0 892 1000
1 163 344

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2.2 Fe
eeder Conffigurationss

2.2.1 ACB Aux Fe

eeder Config
gurations

A A
200

200
A A

500
300

300
540

540

540
700

700

700

OPTION
N1 OPTIO
ON 2 OPT
TION 3

Pan
nel Width ‘A’
I n mm In mm
500 NA
600 NA
800 390
1000 490

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3 Busbar Fishpllate, Vertical Busbar & Earthbar Selection

3.1.1 Busbar Fishplates

Typ
pe Bu
usbar Size Fishplate Size
1
1:10 x 40 2:5 x 220
1
1:10 x 50 2:5 x 330
1
1:10 x 80 3:5 x 660
Rectangular 1
1:10 x 100 2:10 x 880
1
1:10 x 120 2:10 x 1100
1
1:10 x 150 2:10 x 1120
2
2:10 x 100 3:10 x 880
2
2:10 x 120 4:10 x 1100
Slid
de 2
2:10 x 150 4:10 x 1120
3
3:10 x 120 5:10 x 1100

3.1.2 Vertical Bussbars for MC

CCB Panels

Droppeer Size Current ratin

ng Currrent rating
In m
mm 35 deg Ambie
3 ent 50 deeg Ambient
1:10 x 40 900 800
1:10 x 50 1150 1000
2:10 x 40 1500 1250
2:10 x 50 1800 1600

3.1.3 Earthbar

Earthbar for 50% of

HBB X
X-Section
HBB X-section
1:1
10 x 40 1:5 x 65 1
1:1
10 x 50 1:5 x 65
1:1
10 x 80 1:10
0 x 40
1:10 x 100 1:10
0 x 50
1:10 x 120 2:5 x 65
1:10 x 150 1:10
0 x 80
2:10 x 100 1:10 x 100
2:10 x 120 1:10 x 120
2:10 x 150 2:10
0 x 80
3:10 x 120 2:10 x 100

1
In case
e where nothing is specified by the cu
ustomer, the default Earth
hbar size shall be 1:5 x 65
5

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 Selection Gu
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4 AC
CBs, ACB Pa
anel & Com
mpartment Size Selecttion

4.1 L&
&T ACB ran
nges
Enersys--M is suitable
e for L&T’s U-Power
U Omeega range off ACBs. The salient featurees of this dessign are.

• The complette range confirms to IEC 660947-2

• Available in three frame sizes in both
h 3 & 4 pole variants
• Icu = Ics = Iccw for the co
omplete rang
ge
• Available in both Manual & Electricall configuratio
ons as well as Fixed & Drraw-out consstruction.

The vario
ous accessorries available are

• IP55 Front Cover.

C This sh
hall always bee ordered wh
hen the switc
chboard is IP 54.
• ACB Termina
al Adaptors. For selection
n of adaptorss, refer sectio HBB & Link Groups in
on 4.3.2 on H
Conductor selection for selection
s guiideline.
• Operation co
ounter
• UV Release
• ease
Closing Rele
• Shunt Releasse
• Matrix range
e of Electroniic Releases w
with Metering
g & Protectio
on functions having comm
munication in
selected models.

For complete details of U-Power Omega rang

ge of ACBs and its accesssories, refer tthe product catalogue
c & the
manual for applicatio
on instructions.

4.2 A
ACB & ACB panel Selection Guid e

4.2.1 ACBs

Sh
hort Circuit Withstand
W
Feeder Rating
50kA 1 se
ec 65kA 1 sec 50kA 3 sec
800
0A Fr 1 - N Type - 800A FFr 1 - S Type
e - 800A Fr 2 - H Typ
pe - 800A
1000
0A Frr 1 - N Type - 1000A FFr 1 - S Type - 1000A Fr 2 - H Typ
pe - 1000A
1250
0A Frr 1 - N Type - 1250A FFr 1 - S Type - 1250A Fr 2 - H Typ
pe - 1250A
1600
0A Frr 1 - N Type - 1600A FFr 1 - S Type - 1600A Fr 2 - H Typ
pe - 1600A
2000
0A Frr 1 - S Type - 2000A FFr 1 - S Type - 2000A Fr 2 - H Typ
pe - 2000A
2500
0A Frr 2 - S Type - 2500A FFr 2 - S Type - 2500A Fr 2 - H Typ
pe - 2500A
3000
0A Frr 2 - S Type - 3000A FFr 2 - S Type - 3000A Fr 2 - H Typ
pe - 3000A
3200
0A Frr 3 - S Type - 3200A FFr 3 - S Type - 3200A Fr 3 - H Typ
pe - 3200A
4000
0A Frr 3 - S Type - 4000A FFr 3 - S Type - 4000A Fr 3 - H Typ
pe - 4000A

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 Selection Gu
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4.2.2 ACB Panel Width

W selecttion

Minimumm
ACB T
Type A Poles
ACB
Panel Wid
dth
3P, 3P+N 2 500
Fram
me 1
3
3P+N, 4P 600
3P 600
Fram
me 2
3
3P+N, 4P 800
3P 800
Fram
me 3
3
3P+N, 4P 1000

4.2.3 ACB Panel Depth

D selecttion

Cable EEntry Busbar Minimum

En
ntry Type ACB Frame
Locattion Location
n Panel
P Depth
Botto
om Cable TOP I 800
Botto
om Cable TOP II 800
Botto
om Duct TOP I 800
Botto
om Duct TOP II 800
Top
p Duct TOP I 1000
Top
p Duct TOP II 1000

2
The 3P
P+N configurration can be
e offered in 5500 as well 60
00W panel. When
W offered
d in 500W pa
anel the R-ph
hase
& neutraal are in front of each oth
her but insulaated from ea ngement with R
ach other. In 600W it is a cleaner arran
& N linkk one beside the other lik
ke other phasses.

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 Selection Gu
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4.3 Conductor Selection

S

4.3.1 HBB & Link ection3

k Group Sele

ACB Tempera
ature Rise (allowed on thee Busbars)
Rating Am
mbient IP
P
Frame 40 445 50 55 60 65 70 75 80 85
800 I 35 54
4 4,14 33,13 3,13 3,13 2,12 2,12 2,122 2,12 2,1
12 1,11
800 II 35 54
4 8 7 7 7 6 6 6 6 6 6
1000 I 35 54
4 5 44,14 4,14 4,14 3,13 3,13 3,133 3,13 3,1
13 2,12
1000 II 35 54
4 9 8 8 8 7 7 7 7 7 6
1250 I 35 54
4 10 5 5 5 4,14 4,14 4,144 4,14 4,1
14 3,13
1250 II 35 54
4 9 9 9 8 8 8 8 8 7
1600 I 35 54
4 10 10 10 5 5 5 5 5 4,14
1600 II 35 54
4 9 9 9 9 9 8
2000 I 35 54
4 10 10 10 10 10 5
2000 II 35 54
4 9
2500 II 35 54
4 10
800 I 50 54
4 3,13 33,13 2,12 2,12 2,12 2,12 1,111 1,11 1,1
11 1,11
800 II 50 54
4 7 7 6 6 6 6 6 6 6 6
1000 I 50 54
4 4,14 44,14 3,13 3,13 3,13 3,13 2,122 2,12 2,1
12 2,12
1000 II 50 54
4 8 8 7 7 7 7 6 6 6 6
1250 I 50 54
4 5 5 4,14 4,14 4,14 4,14 3,133 3,13 3,1
13 3,13
1250 II 50 54
4 9 9 8 8 8 8 7 7 7 7
1600 I 50 54
4 10 10 5 5 5 5 4,144 4,14 4,1
14 4,14
1600 II 50 54
4 9 9 9 9 8 8 8 8
2000 I 50 54
4 10 10 10 10 5 5 5 5
2000 II 50 54
4 9 9 9 9
2500 II 50 54
4 10 10 10 10

3
The cells where two
o groups are mentioned, the first group is applica
able when offfered in 600W
W panel & th
he
second g
group is appplicable when
n offered in 5500W panel.

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 Selection Gu
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4.3.2 HBB & Link

k Groups

Group ACB HBB Size HBB to ACCB HBB to

o ACB HB
BB to ACB ACB to Cable ACB to Cable
C
No. Frame FFor Incomer Direct Linkk Removable Link Adaptors
A Adaptors 4 Cable Liinks
1 I 1:10 x 40 2:5 x 65 2:5 x 65 2:5 x 65 - 1:5 x 100
1
2 I 1:10 x 50 2:5 x 65 2:5 x 65 2:5 x 65 - 1:5 x 100
1
3 I 1:10 x 80 3:5 x 65 3:5 x 65 3:5 x 65 CL60963 2:5 x 100
1
4 I 1:10 x 100 4:5 x 65 4:5 x 65 5:5 x 65 CL60963 3:5 x 100
1
5 I 1:10 x 150 6:5 x 65 6:5 x 65 6:5 x 65 CL60963 3:5 x 100
1
6 II 1:10 x 50 2:5 x 65 2:5 x 65 2:5 x 65 - 1:5 x 100
1
7 II 1:10 x 80 3:5 x 65 3:5 x 65 3:5 x 65 CL60964 2:5 x 100
1
8 II 1:10 x 100 3:5 x 65 3:5 x 65 3:5 x 65 CL60964 2:5 x 100
1
9 II 1:10 x 150 4:5 x 65 4:5 x 65 4:5 x 65 CL60964 3:5 x 100
1
10 II 2:10 x 100 4:5 x 100 4:5 x 100 5:10 x 100 CL60964 4:5 x 100
1
11 I 1:10 x 40 2:5 x 65 2:5 x 65 2:5 x 65 - 2:5 x 65
6
12 I 1:10 x 50 2:5 x 65 2:5 x 65 2:5 x 65 - 2:5 x 65
6
13 I 1:10 x 80 3:5 x 65 3:5 x 65 3:5 x 65 - 3:5 x 65
6
14 I 1:10 x 100 4:5 x 65 4:5 x 65 5:5 x 65 - 4:5 x 65
6

4
These aare standard ACB adapto
ors which shaall be ordered
d along with the L&T ACB
Bs.

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 Selection Gu
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4.4 A
Aux equipm
ment mountting potenttial

4.4.1 Current Transformers

Group N
No. A B(min) C D E F(min) G J K H (3P) H (4P)
1,2 74 10 158 922 91 65 135 1000 166 33 46
3 79 15 153 822 91 65 135 1000 166 33 46
4 69 35 133 611 91 65 135 1355 201 46 46
5 69 55 113 644 91 65 135 1355 201 46 46
6 74 10 158 922 107 65 201 1000 160 59 130
7 74 15 153 822 107 65 201 1000 160 59 130
8 79 15 153 822 107 65 201 1000 160 59 130
9 89 25 143 622 107 65 201 1000 160 61 130
10 74 50 111 622 90 100 166 85 166 43 110
11 74 10 158 922 91 65 135 1000 166 33 46
12 74 10 158 922 91 65 135 1000 166 33 46
13 79 15 153 822 91 65 135 1000 166 33 46
14 69 35 133 611 91 65 135 1355 201 46 46

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 Selection Gu
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4.5 Customer Ca
abling Pote
ential
• For 1000mm
m Depth Pane
el Æ 10 cablees of up to 400sq.mm.
4

• For 800mm Depth Panel Æ 6 cables of up to 400

0sq.mm.

• hamber Æ 6 cables of up to 400sq.mm

For additional 300mm Depth AOC ch m.

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 Selection Gu
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5 MC
CCBs, MCCB
B Panel & Compartm
C ent size Se
election

5.1 L&
&T MCCB Range
R
Enersys--M is suitable
e for L&T D-S
Sine range o
of MCCBs. The salient feattures of this d
design are

• The entire ra ms to IEC 609447.

ange confirm
• Microprocesssor & Therm
mal-Magneticc based prote
ection releases

The vario
ous accessorries available are

• Spreader Terminals & Ph

hase barriers
• UV & Shunt Releases
• Auxiliary & Trip
T alarm co
ontacts
• Direct, Exten
nded & Electrical operatin
ng mechanisms
• Panel mountted key-locks

For detaailed information on this product pleaase refer the complete catalogue & thhe manual fo
or operating and
a
installatiion instructio
ons.

5.2 M
MCCB Comp
partment size

Maxx Module Height (m

mm)
Feeder
Conducto
or Curren
nt 3P TPN/4P
P 3P TPN/4P 3P TPN/4P TPN
N/4P
Type
Rating (A) Type 0 Type 0 Type 1 Type 1 Type 2 Type
T 2 Type 3
DL100 Wire 100 1800 180 NA NA NA NA N
NA
DL100 Link 100 1800 240 NA NA NA NA N
NA
DN2 Link 250 2400 240 240 240 300 300 N
NA
DN3 Link 500 2400 300 240 300 300 360 N
NA
DN3 Link 630 3600 420 360 420 420 480 N
NA
DN4 Link 1000
0 NA NA NA NA NA NA 7
720

• A Type 0 size
e consists of only the maain MCCB & its
i release.
• A Type 1 size
e considers 3 Metering C
CTs, 10 CT Sh
horting Termiinal, Ammeteer & Ammete
er selector sw
witch
(ASS), 3 lamp
ps
• A Type 2 size
e considers 3 Lamps, MC
CCBs with MT
TX release with Power sup
pply, Commu
unication &
Display mod
dule
• A Type 3 size
e considers MCCBs
M with MTX release with Power supply, Com
mmunication & Display
module, 4 Fu
uses, KWH meter,
m Voltmeeter & Voltm
meter selectorr switch (VSSS) and 3 lamp
ps.

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 Selection Gu
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5.3 Conductor Selection

S

5.3.1 For MCCB Outgoing

O Fe
eeders

Current Cable Link Size

MCCB
(A) Sq
q.mm. In mm
0-8 1
8-12
2 1.5
12-20 2.5
20-25 4
25-32 6 1 : 3 x 15 DL100
32-50 10
50-65 16
65-85 25
85-10
00 35
100
0 1 : 3 x 15
100-160 1 : 3 x 25 DN2
160-250 1 : 10 x 20
--
250-400 1 : 8 x 32
400-500 1 : 10 x 40 DN3
500-630 1 : 10 x 50

5.3.2 For MCCB In

ncomer Feeders

HBB to Direect Link to MCCBB to

Curre
ent (A)
Direct Link MCCCB Terminal Cable Link
80
00 3:5 x 50 22:5 x 65 2:5 x 65
10
000 4:5 x 50 33:5 x 65 3:5 x 65

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5.4 Customer Ca
abling Pote
ential

5.4.1 MCCB Feeders

Cable PPotential Cable Potential

MCCB T
Type Rating
For 1 run ((in sq.mm) For 2 run
n (in sq.mm)
DL10
00 100A 995 NA
DN2 100A 240 / 1885 / 150 NA
DN2 160A 240 / 1885 / 150 NA
DN2 250A 240 / 1885 / 150 NA
DN3 400A 400 / 3000 / 240 300 / 240
0 / 185 / 150
DN3 500A 400 / 3000 / 240 300 / 240
0 / 185 / 150
DN3 630A 400 / 3000 / 240 300 / 240
0 / 185 / 150
DN4
4 800A 4 Runss of 300
DN4
4 1000A 4 Runss of 300

• The above cable sizes are

e for 3½ Corre cables.

5.4.2 MCCB Pane

els

Panel De
epth Cable
e Size Cable
e Potential Gland Footp
print
800 120 / 95 11 86 x 86
800 185 / 150 7 95 x 95
800 24
40 7 107 x 107
800 30
00 7 115 x 115
800 40
00 3 131 x 131

• The above cable sizes are

e for 3½ Corre cables.
• For calculating cable pottential of diffferent sizes refer the cabling zone of tthe plan view
w in section
2.1.1.4 and fit uares of the required cab
f the Gland footprint squ bles.

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