You are on page 1of 3

ISSN 1068-3712, Russian Electrical Engineering, 2023, Vol. 94, No. 8, pp. 553–555. © Allerton Press, Inc., 2023.

Russian Text © The Author(s), 2023, published in Elektrotekhnika, 2023, No. 8, pp. 17–19.

A Control Device for a Polarized Electromagnet


N. Yu. Zaitseva, *, Yu. M. Zaitseva, S. P. Ivanovaa, A. V. Mikhailova, I. K. Nikiforova, and V. N. Petrova
a Chuvash State University, Cheboksary, 428015 Russia
*e-mail: innov_chuvsu@mail.ru
Received May 10, 2023; revised June 1, 2023; accepted June 1, 2023

Abstract—A device for controlling a two-winding polarized electromagnet is considered, and its disadvan-
tages are noted. A circuit for the control of a single-winding polarized electromagnet is proposed in which the
disadvantages of the existing control circuit are eliminated. Transient processes of charge/discharge of a
capacitor to ensure actuation and reset of a polarized electromagnet are considered. The operability of the
proposed circuit based on a composite transistor has been experimentally confirmed.

Keywords: polarized electromagnet, single-winding electromagnet, switching winding, disconnecting wind-


ing, vacuum contactor, composite transistor, Darlington circuit
DOI: 10.3103/S1068371223080151

In circuits in which it is unacceptable to turn off the contact SA1 returns to position 2, the storage capacitor
contactor in the event of a temporary or long-term is discharged by a reverse current, which ensures that
absence of voltage in the power circuit of a coil, polarized the polarized electromagnet is turned off. Thus, when
electromagnetic systems can be used as contactor drives the contactor is turned on, it only consumes power
with a large number of on–off operations per hour. during transient process.
Closing and breaking windings are usually The charge and discharge of the capacitor in the
employed to control polarized electromagnets. In this circuit (Fig. 1b) are similar to those in the previous cir-
case, an additional switching contact is introduced cuit. In the initial state, capacitor C1 is discharged.
into the design of the contactor, which is shunted by a When power is supplied using external closing contact
spark-extinguishing capacitor to increase wear resis- SA1, transistor VT1 is switched to the cutoff mode by a
tance [1]. With this control scheme, six wires are reverse voltage between the emitter and base, equal to
required to control the contactor, which increases the the forward voltage drop across diode VD2, which is
complexity of installation and complicates the design. provided by resistor circuit R2. This creates the condi-
It should be noted that the presence of a spark-extin- tions for charging capacitor C1 along the circuit of
guishing capacitor does not exclude the possibility of diode VD1 and Zwind (total resistance of the KM wind-
short-term sparking, which can lead to the ignition of ing) to steady-state voltage UC1st; the latter is equal to
an explosive environment and the development of an the difference of supply voltage Upow and the drop
emergency situation. across the winding Ur wind, due to the flow of electric
We consider here a control device free from these current through resistor R1 in the base circuit of tran-
shortcomings of a single-winding polarized electro- sistor VT1 designed for its subsequent saturation when
magnet, which is connected to a power source through the supply voltage is removed:
an external switching or closing contact. The device is
based on the concept of control by connecting a capaci- U C1.st = U pow – Urwind .
tor in series to the electromagnet winding circuit. The polarized electromagnet is activated; in the
Figure 1 shows the control circuits for a contactor steady state, a current flows through the winding, the
with external switching and external closing contacts. value of which depends on the resistance of resistor
In the circuit (Fig. 1a), when external switching con- R1. The resistance of resistor R1 is selected according
tact SA1 is turned on in position 1, predischarged to the condition
capacitor C1 is charged to the supply voltage. Under
I dis. max U pow − U r .wind
the action of the charge current of the capacitor, = (1)
polarized electromagnet KM is actuated. Further cur- h21e R1
rent flow stops as a result of the full charging of the where Idis.max is the maximum value of the current in
capacitor to the supply voltage. When the switching the winding when the capacitor is discharged and h21e

553
554 ZAITSEV et al.

KM Contactor Contactor
1 SA1 VD1 KM
+ +
SA1
2

p
C1 C1
R1 VT1
R2

VD2
– –

Fig. 1. Control circuits for a single-winding polarized electromagnet: (a) with an external switching contact; (b) with an external
circuit closing contact.

is the current-transfer coefficient in a common emitter ings of a two-coil contactor connected in series were
circuit. used.
Thus, when the contactor is turned on, the power Inductance L and active resistance of the windings
consumption is primarily determined by the power rwind, which were previously measured, are Lin = 2.02 H,
dissipated by resistor R1, since its resistance should be Lfin =3.18 H, and rwind = 102 Ω, where Lin is the wind-
chosen much larger than winding resistance rwind, ing inductance with an open magnetic system and Lfin
when condition (1) is met. is the inductance with a closed magnetic system.
It should be taken into account that the power con- The capacitance of storage capacitor C1, which was
sumed by resistor R1 will be smaller with a greater selected experimentally to ensure a clear-cut actuation
transfer factor h21e. Therefore, it is recommended to of the electromagnet under the condition of an aperi-
use composite transistors VT1 connected according to odic charge process [2], was 417 μF (two 220-μF, 450-V
the Darlington circuit as a transistor. capacitors of Jamicon LS type). A composite transis-
tor connected according to the Darlington circuit (two
The scheme of the developed device was tested on n–p–n 2SC3039 transistors) was used as a transistor
a vacuum contactor of the KV2-250 series with mag- switch.
netic memory. In the tests, only the switching wind- Figures 2 and 3 show oscillograms of currents in the
windings of a polarized electromagnet during its actu-
ation (Fig. 2, oscillogram 1) and reset (Fig. 3, oscillo-
gram 1). The direct-supply voltage was assumed to be
220 V. For current oscillography, a shunt with a resis-
A
B tance of 0.097 Ω was used, which was included in the
winding circuit. Oscillograms of the armature-posi-
tion sensors during actuation (Fig. 2, oscillograms 2
and 3) and reset (Fig. 3, oscillograms 3 and 4) are also
C displayed.
In the initial state, capacitor C1 is discharged; the
armature is in its initial position, and the current in the
windings is zero. When power is applied, the current in
the electromagnet winding increases from zero to a
certain maximum value. At point A, which corre-
sponds to the beginning of the movement of the arma-
ture (Fig. 2, oscillogram 2), its value reaches that of
the actuation current, which is equal to 1.26 A. The
Fig. 2. Oscillogram of the current in the winding of a character of the transient process after point A
polarized electromagnet during activation (switching on). depends on the value of active resistance of the wind-

RUSSIAN ELECTRICAL ENGINEERING Vol. 94 No. 8 2023


A CONTROL DEVICE FOR A POLARIZED ELECTROMAGNET 555

(a) decrease to zero are observed. When the supply voltage


is removed, the p–n transitions of diodes VD1 and
VD2 are shifted in the opposite direction, and the cur-
rent flow through resistor R2 stops; the current starts
flowing through resistor circuit R1 into the base of
D transistor VT1, triggering it. The transistor saturates,
E
allowing current to flow from the charged capacitor
through the winding in the opposite direction from
zero to some maximum value.
When the current reaches the value of the reset cur-
rent of the electromagnet, the armature starts moving
(point D). The moment of starting the armature
during the reset is detected by the corresponding posi-
tion sensor (Fig. 3, oscillogram 4). The moment of
breaking of the main contacts is detected at point E
(Fig. 3, oscillogram 3). A further change in the current
depends on the parameters of the circuit elements and
(b)
the time of the discharge of the capacitor to zero values
of current and voltage.
In summary, the considered control circuit for a
single-winding polarized electromagnet with a storage
capacitor is characterized by efficiency and a number
D E of advantages over existing control circuits for two-
winding polarized electromagnets.

FUNDING
This work was supported by ongoing institutional fund-
ing. No additional grants to carry out or direct this particu-
lar research were obtained.

CONFLICT OF INTEREST
The authors of this work declare that they have no con-
flicts of interest.
Fig. 3. Oscillogram of the current in the winding of a
polarized electromagnet during reset (disconnection):
(a) waveform of the current in the winding of the electro- REFERENCES
magnet; (b) a fragment of the oscillogram in the area of
starting the armature and opening the main contacts of 1. Gibadullin, A., IV International scientific and practical
the contactor. conference Actual problems of the energy complex:
physical processes, mining, production, transmission,
processing and environmental protection (APEC-IV-
ing rwind, the capacitance of capacitor С1, and so- 2021), IOP Conf. Ser.: Earth Environ. Sci., 2022,
called “electromotive force of motion” i [3], which vol. 990, p. 011001.
https://doi.org/10.1088/1755-1315/990/1/011001
changes when the armature moves from the initial
2. Zeveke, G.V., Ionkin, P.A., Netushil, A.V., and Strak-
position to the final position and is directed towards hov, S.V., Osnovy teorii tsepei (Foundation of Circuit
decreasing current in the windings. This explains the Theory), Moscow: Energiya, 1975.
decrease in current to a minimum, which occurs when 3. Bul’, B.K., Butkevich, G.V., Godzhello, A.G., et al.,
the armature stops completely (point C). Osnovy teorii elektricheskikh apparatov (Foundations of
the Theory of Electric Apparatuses), Moscow: Vyssha-
Oscillogram 3 (Fig. 2) shows the closing of the ya Shkola, 1970.
main contacts of the contactor (point B); after point
C, a slight increase in current and its subsequent Translated by M. Shmatikov

RUSSIAN ELECTRICAL ENGINEERING Vol. 94 No. 8 2023

You might also like