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Spare parts list

side dump loader


DH-L1200 (K312 LS)
serial-no. 131

ACF2684eng.doc – Stand: 23.07.09, HD

Page1
General

Name and address of manufacturer:

deilmann-haniel
mining systems gmbh
Haustenbecke 1, D-44319 Dortmund
Postfach 13 02 07, D-44312 Dortmund
Fax: 0231/2891 - 4 44
e- mail: tech@dh-ms.com
Internet:www.dh-ms.com

Contact partner for inquiries and orders


Spare parts Sales Department
Telephone: +49 231/2891- 367
Fax: +49 231/2891-121

Contact partner for Service and Repairs


Service center/Sales Department
Telephone: +49 231/2891- 150 or +49 (0) 172/257 81 93
Fax: +49 231/2891- 180

Please place your orders on the basis of the Spare parts`list.

ACF2684eng.doc – Stand: 23.07.09, HD

Page2
Note for ordering

Dear customer
Please give these details when ordering spare parts

ˆ Type of machine

ˆ Amount required

ˆ Description and

ˆ Code-no.

Ordering example:

ˆ Type of machine : DH-L1200

ˆ Amount required :1

ˆ Description : roller

ˆ Code-no. : 008858

Column „V“: Articles marked with (x) are working parts which are not covered by
the warranty.

Part V Quant. Description DIN / Material Code No. Information

14 x 10 roller 008858

12 x 4 pin AAV0126A 010130

3 x 2 hose line4x800; 6L; 2ST-AF DIN20066 004004

Thank you for your order


deilmann-haniel
mining systems

ACF2684eng.doc – Stand: 23.07.09, HD

Page3
Contents
chapter description page
↓ ↓ ↓
Side dump loader K312LS 7

1 undercarriage cpl. 9
ACF1101 center part K312LS cpl. 10
ACF1202 Crawler chassis frame left and right 11
ACF1602 Heckteil, Bild 12
ABW2110 Rotary roller joint cpl. 13
suction line 16
pin 18
pin 20
idler unit B2 cpl. with stretching cyl. 22
guide wheel compl. 24
tensioning cylinder compl. 25
crawler chain B3HD-35 links 330mm 27
chain guide 29
ABW1214 Turasschutzblech rechts/links 31
slewing cylinder bracket compl. 33
travelling gear F30 with brake + motor 35

2 undercarriage structure cpl. 37


bearing block compl. 39
lubrication device compl. 41
threaded tube R1/8" compl. 43
additional tank compl. 45
return filter 48
control stand compl. 50
Control block 3-fold cpl. 53
Control block 4-fold cpl. 54
lifting cylinder ø120/70x220 55
lowering brake valve 57
seal kit for hydr. cyl. ø120/70 59
differential cylinder 125/80x440 60
lowering brake valve 62
seal kit for hydr. cyl. ø125/80 64

ACF2684eng.doc – Stand: 23.07.09, HD

Page4
Contents
chapter description page
↓ ↓ ↓
2 undercarriage structure cpl. 37

protective guard compl. 65


lamp holder-left 67

3 boom arm cpl. 69


boom arm small compl. 71
boom arm compl. 73
support for boom arm cpl. / right 76
support for boom arm cpl. / left 78
differential cylinder 125/80x900 80
seal kit for hydr. cyl. ø125/80 82
differential cylinder 140/100x375 83
lowering brake valve 85
seal kit for hydr. cyl. ø140/100 87

4 engine compartment cpl. 88


drive unit complete DH L1200 SA 93
variable pump 95
Oil-air heat exchanger 96
inline filter 97
driver's seat cpl. 99

5 shovel SK1 with rocker complete K312LS 101


side tipping shovel. complete/single-she 103
swiwel cpl. 105
differential cylinder 70/45x339 107
seal kit 109

6 Hosing line and screwed fittings plan 110


set of hoses for K312LS serial no.131 111
set of couplings K312LS serial no.131 113

ACF2684eng.doc – Stand: 23.07.09, HD

Page5
Contents
chapter description page
↓ ↓ ↓
7 hydraulic 115
hydraulic side dump 116

8 electrical system 117


list of electrical equipment 124
switching device DHSG-3 UNI (d) 550V 126
switching device DHSG-3 Uni (d) 127
headlight DHSW200(d) 24V 141
blasting flap for DH SW 200 143
control panel DH-SP1F 145
housing bottom section cpl.- DH-SP1F 147
cover cpl. 149

9 disassembly-accessories kit 151


grease gun - lever 58 PK with hose 153

ACF2684eng.doc – Stand: 23.07.09, HD

Page6
Page7
Spare parts list Draw.-No.
ACF2685
Description side dump loader DH-L 1200 South Africa
Code No. L1200-131
Part V Quant. Description DIN/Material Code No Information

1 1 undercarriage compl. DH L1200 SA ACF2686 101682 separate list


2 1 undercarriage upper part compl. ACF2675 093488 separate list
3 X 1 boom arm cpl. ACF2638 080889 separate list
4 1 engine compartment L1200 cpl - SA ACF3077 101681 separate list
4.1 11 Cylinder screw M24x90 - 12.9 DIN EN ISO 4762 004845
4.2 11 hexagonal nut M24 -10 DIN EN ISO 7719 094170
4.3 22 washer 25 DIN 6916 009335
5 1 shovel SK1 with rocker complete K312LS ACF3218 095180 separate list
5.1 X 1 rock shovel extension ABW0813D 002908
5.2 X 1 outlet chute-right ABW0818E 006143
6.1 1 set of hoses for K312LS serial no.131 101758 separate list
6.2 1 set of couplings K312LS serial no.131 101760 separate list
8 1 electrical system L1200 - RSA 550V EKS0099-A 101321 separate list
9 1 disassembly-accessories kit NUR STÜCKLIS 091440 separate list

Date: 21.07.2009 Page 1 from 1

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Page9
Page10
Page11
Page12
Page13
Spare parts list Draw.-No.
ACF2686
Description undercarriage compl. DH L1200 SA
Code No. 000101682
Part V Quant. Description DIN/Material Code No Information

1 1 centre part ABW1104M / A 012547


2 1 ring gear ABW2101D 014040
2.1 20 cylinder screw M20x140 - 12.9 DIN EN ISO 4762 010001
2.2 20 washer 21 DIN 6916 007334
2.3 20 hexagonal nut M20 - 10 DIN 985 009052
3 1 tank cap AAV1676 004996
3.1 X 1 seal 005656
3.2 12 hexagonal screw M10x20 - 8.8 DIN EN ISO 4017 007691
3.3 24 washer 10 DIN EN ISO 7091 008429
4 1 tank cap AAV0439B 010253
4.1 X 1 locking screw M12x1,5 ED 004629
4.2 2 locking screw G½ A DIN 908 002837
4.3 2 seal ring A 21 x 26 x 2 DIN 7603 007694
4.4 X 1 seal 005655
4.5 12 hexagonal screw M10x30 - 8.8 DIN EN ISO 4017 008223
5 1 suction line ABW1844 061306 separate list
5.1 X 1 rubber hose 003919
5.2 X 4 hose clamp SC 80 - 100 DIN 3017 003808
6 2 locking screw 025637
7 4 pin AAV0507B 013059 separate list
8 4 pin AAV0505B 013054 separate list
9 1 base plate ABW4233A 077717
11 1 chassis frame left ABW1276B/ABW 097687
12 1 chassis frame right ABW1274B/ABW 097684
13 X 2 idler unit B2 cpl. with stretching cyl. ACF2617/AKI0 008849 separate list
14 X 10 track roller castor 008858
Laufrolle mit Loctite Nr.638 aufgeklebt!
14.1 48 Hexagonal screw M16x75 - 10.9 DIN EN ISO 4014 073931
Schraube mit Loctite Nr.270 eingeklebt!
14.2 48 washer M16 (galvanized) 012936
15 X 2 crawler chain B3HD-35 links 330mm 068325 separate list
16 X 2 chain guide ABW1240 010441 separate list
17 X 2 chain guide ABW1271 092927
17.1 8 hexagonal screw M16x70 - 8.8 DIN EN ISO 4014 009906

Date: 21.07.2009 Page 1 from 2

Page14
Spare parts list Draw.-No.
ACF2686
Description undercarriage compl. DH L1200 SA
Code No. 000101682
Part V Quant. Description DIN/Material Code No Information

17.2 8 washer 16 DIN EN ISO 7091 008174


18 2 guard plate ABW1278 097688
18.1 4 hexagonal screw M16x30 - 8.8 DIN EN ISO 4017 027612
18.2 4 washer 16 DIN EN ISO 7091 008174
19 X 2 drive wheel 097773
19.1 36 cylinder screw M16x90 - 10.9 DIN EN ISO 4762 005294
19.2 36 washer 17 DIN 6916 010571
21 2 cover for chassis ABW1207B 005560
21.1 4 hexagonal screw M10x20 - 8.8 DIN EN ISO 4017 007691
21.2 4 washer B10 DIN EN ISO 7090 027516
22 1 rear left ABW1625A 077724
22.2 6 Hexagonal screw M24x120 - 10.9 DIN EN ISO 4014 004739
22.3 9 hexagonal nut M24 - 10 DIN 985 009287
22.4 6 spring dowel pin 40x70 DIN EN ISO 8752 010134
22.5 11 washer 25 DIN 7349 001476
22.6 3 Hexagonal screw M24x60 - 8.8 DIN EN ISO 4017 001247
22.7 1 hose retainer ACF1739 080713
23 1 slewing cylinder bracket compl. ACF1301 006313 separate list
24 1 rear right ACF1601A 080746
24.1 3 hexagonal screw M24x80 - 8.8 DIN EN ISO 4014 001224
24.2 3 Hexagonal screw M24x60 - 8.8 DIN EN ISO 4017 001247
24.3 6 hexagonal nut M24 - 10 DIN 985 009287
29 X 2 travelling gear F30 with brake + motor 094409 separate list
29.4 36 hexagonal screw M16x55 - 10.9 DIN 6914 020582
29.5 36 washer 17 DIN 6916 010571
31 X 1 protective plate for travel motor ABW1779D 065899
31.1 2 hexagonal screw M20x90 - 8.8 DIN EN ISO 4014 029083
31.2 2 washer M20 (galvanized) 009031
31.3 2 hexagonal nut M20 - 10 DIN EN ISO 4032 001381

Date: 21.07.2009 Page 2 from 2

Page15
Page16
Spare parts list Draw.-No.
ABW1844
Description suction line
Code No. 000061306
Part V Quant. Description DIN/Material Code No Information

1 1 tube with flange for suction line ABW1845 061307


1.1 X 1 seal 005660
1.2 8 hexagonal screw M16x30 - 10.9 DIN EN ISO 4017 007941
1.3 8 washer M16 (galvanized) 012936
2 1 shut-off flap 016215
2.1 4 Cylinder screw M16x60 - 10.9 DIN EN ISO 4762 008515
2.2 4 hexagonal nut M16 - 10 DIN EN ISO 4032 001380
2.3 4 washer M16 (galvanized) 012936
3 1 flange bushing ABW1846 061308
3.1 4 hexagonal screw M16x40 - 10.9 DIN EN ISO 4017 011961
3.2 4 washer M16 (galvanized) 012936

Date: 21.07.2009 Page 1 from 1

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Page18
Spare parts list Draw.-No.
AAV0507B
Description pin
Code No. 000013059
Part V Quant. Description DIN/Material Code No Information

1 1 core AAV0508A 013056


2 1 sleeve AAV0509 013057
3 1 tensioning plate AAV0504A 013053
4 1 hexagonal nut M30 - 10-A2 DIN 985 014070

Date: 21.07.2009 Page 1 from 1

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Spare parts list Draw.-No.
AAV0505B
Description pin
Code No. 000013054
Part V Quant. Description DIN/Material Code No Information

1 1 core for conical pin AAV0502A 013050


2 1 sleeve AAV0506 013051
3 1 tensioning plate AAV0504A 013053
4 1 hexagonal nut M30 - 10-A2 DIN 985 014070

Date: 21.07.2009 Page 1 from 1

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Spare parts list Draw.-No.
ACF2617/A
Description idler unit B2 cpl. with stretching cyl.
Code No. 000008849
Part V Quant. Description DIN/Material Code No Information

1 X 1 guide wheel compl. ACF2617/AKI0 005846 separate list


7 X 1 tensioning cylinder compl. ABZ1201A 008851 separate list
7.1 2 hexagonal screw M12x50 - 10.9 DIN EN ISO 4014 003519
7.2 2 washer 12 DIN EN ISO 7091 008197
8 1 wiper 002612
8.1 3 hexagonal screw M8x20 - 8.8 DIN EN ISO 4017 007604
8.2 3 washer 8 DIN EN ISO 7090 027515

Date: 21.07.2009 Page 1 from 1

Page23
Spare parts list Draw.-No.
ACF2617/A
Description guide wheel compl.
Code No. 000005846
Part V Quant. Description DIN/Material Code No Information

4 X 1 idler unit with sliding parts 014562


5 1 guard for lead wheel 009809
5.1 4 hexagonal screw M12x35 - 8.8 DIN EN ISO 4017 009908
5.2 4 washer 12 DIN EN ISO 7091 008197
6 X 1 spring assembly 000362
6.1 2 hexagonal screw M16x40 - 8.8 DIN EN ISO 4017 009905
6.2 2 washer 16 DIN EN ISO 7091 008174

Date: 21.07.2009 Page 1 from 1

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Page25
Spare parts list Draw.-No.
ABZ1201A
Description tensioning cylinder compl.
Code No. 000008851
Part V Quant. Description DIN/Material Code No Information

1 1 tensioning cylinder housing ABZ1202A 060190


2 X 1 piston ABZ1203 008009
3 X 1 stripper 003926
4 X 1 grooved ring 004092
15 1 grease nipple AM16x1,5x85 DIN 3404 007196

Date: 21.07.2009 Page 1 from 1

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Page27
Spare parts list Draw.-No.
AAE0824
Description crawler chain B3HD-35 links 330mm
Code No. 000068325
Part V Quant. Description DIN/Material Code No Information

1 X 35 chain link right 068068


2 X 35 chain link left 068067
3 X 32 bush 001508
4 X 32 chain pin 001509
5 X 3 final socket 004492
6 X 3 pin (slick) 075688
7 X 6 final ring 009808
8 X 140 hexagonal screw for base plate 008748
9 X 140 hexagonal nut for base plate 9/16" 008749
10 X 18 base plate B2-330mm 010699
10 X 17 base plate with 2 spikes 001371

Date: 21.07.2009 Page 1 from 1

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Page29
Spare parts list Draw.-No.
ABW1240
Description chain guide
Code No. 000010441
Part V Quant. Description DIN/Material Code No Information

1 X 2 side framing ABW1241 037266


1.1 8 Hexagonal screw M16x150 - 10.9 DIN EN ISO 4014 001234
1.2 8 washer 16 DIN EN ISO 7091 008174
2 X 2 spacer tube ABW1243 003069
2.1 2 hexagonal screw M20x300 - 8.8 DIN EN ISO 4014 003070
2.2 2 hexagonal nut M20 - 10 DIN 985 009052
2.3 4 washer 20-C-100HV DIN 7989-1 001465

Date: 21.07.2009 Page 1 from 1

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Page31
Ersatzteilliste Zeichnungsnr.
ABW1214C
Bezeichnung Turasschutzblech rechts/links
Material 000012540
Teil V Stück Benennung DIN/Werkstoff Material Bemerkung

1.1 2 Sechskantschraube M16x50 - 10.9 DIN EN ISO 4017 001232


1.2 2 Scheibe 16 DIN EN ISO 7091 008174
1.3 2 Sechskantmutter M16 - 10 DIN EN ISO 4032 001380

Datum: 17.02.2007 Seite 1 von 1

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Page33
Spare parts list Draw.-No.
ACF1301
Description slewing cylinder bracket compl.
Code No. 000006313
Part V Quant. Description DIN/Material Code No Information

1 1 slewing cylinder bracket - K313 ABW1301E 003110


1.1 6 spring dowel pin 40x70 DIN EN ISO 8752 010134
1.2 10 washer 25 DIN 7349 001476
1.3 6 Hexagonal screw M24x130 - 10.9 DIN EN ISO 4014 000236
1.4 6 hexagonal nut M24 - 10 DIN 985 009287
2 X 1 pin AAV0129B 008844
3 1 axle holder AAV0411D 004691
3.1 2 hexagonal screw M12x30 - 8.8 DIN EN ISO 4017 007881
3.2 2 washer 12 DIN EN ISO 7091 008197

Date: 21.07.2009 Page 1 from 1

Page34
Page35
Spare parts list Draw.-No.
873086
Description travelling gear F30 with brake + motor
Code No. 000094409
Part V Quant. Description DIN/Material Code No Information

1 X 1 travelling gear F30 096639


2 X 1 hydraulic motor 096257

Date: 21.07.2009 Page 1 from 1

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Spare parts list Draw.-No.
ACF2675
Description undercarriage upper part compl.
Code No. 000093488
Part V Quant. Description DIN/Material Code No Information

1 1 bearing block compl. ABW1019 014734 separate list


2 1 additional tank compl. ACF1501C 020126 separate list
3 1 control stand compl. ACF1433A 091659 separate list
4 2 lifting cylinder ø120/70x220 AAT1200C 014319 separate list
4.1 1 tubing 16x600 ABW1803 011483
4.2 1 tubing 16x380 ABW1802 011484
4.3 1 throttle valve 010209
5 1 differential cylinder 125/80x440 AAT1100A 014322 separate list
6 1 protective guard compl. ACF1918 091676 separate list
7 1 lamp holder-left ABW3832/ABW1 060956 separate list

Date: 21.07.2009 Page 1 from 1

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Spare parts list Draw.-No.
ABW1019
Description bearing block compl.
Code No. 000014734
Part V Quant. Description DIN/Material Code No Information

1 1 bearing block ABW1004H/ABW 014733


1.1 20 Cylinder screw M24x1,5x140 - 10.9 DIN EN ISO 4762 011755
1.2 20 washer 25 DIN 6916 009335
2 X 2 pin AAV0129B 008844
2.1 2 axle holder AAV0411D 004691
2.2 4 hexagonal screw M12x30 - 8.8 DIN EN ISO 4017 007881
2.3 4 washer M12 (galvanized) 012747
3 X 1 pin AAV0153B 003272
3.1 1 axle holder AAV0411D 004691
3.2 2 hexagonal screw M12x30 - 8.8 DIN EN ISO 4017 007881
3.3 2 washer M12 (galvanized) 012747
4 2 wedge for arm shifting AAV0417C 007740
4.1 4 Cylinder screw M10x45 - 12.9 DIN EN ISO 4762 001181
5 1 cover plate AAV0404B 005240
6 1 lubrication device compl. AAV2242 003444 separate list

Date: 21.07.2009 Page 1 from 1

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Spare parts list Draw.-No.
AAV2242
Description lubrication device compl.
Code No. 000003444
Part V Quant. Description DIN/Material Code No Information

1 1 lubrication board 30x30x160 AAV0403C 006311


1.0.1 2 hexagonal screw M10x50 - 8.8 DIN EN ISO 4014 001210
1.0.2 2 washer 10 DIN EN ISO 7091 008429
1.1 X 6 grease nipple 007198
1.2 6 coupling GE 6-PLM-ED 020258
1.5 2 threaded tube AAV1601 001346
1.6 2 angular piece R1/8" DIN EN 10241 002775
1.7 2 coupling GE 6-PLR ED 036634
2 4 threaded tube R1/8" compl. AAV0771 004141 separate list
3 X 2 hose line4x800; 6L; 2ST-AF; DIN 20066 004004
4 X 2 hose line4x600P; 6L; 2ST-AF; DKO DIN 20066 004003
5 X 1 hose line 6x500; NN 6L; 2STK; Tecalan DIN 20066 001793
6 X 1 hose line6x340;6L;DKL Tecalan 001794

Date: 21.07.2009 Page 1 from 1

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Page43
Spare parts list Draw.-No.
AAV0771
Description threaded tube R1/8" compl.
Code No. 000004141
Part V Quant. Description DIN/Material Code No Information

1 1 double nipple 1/8" 100 mm 004007


2 1 angular piece R1/8" DIN EN 10241 002775
3 1 coupling GE 6-PLR ED 036634

Date: 21.07.2009 Page 1 from 1

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Page45
Spare parts list Draw.-No.
ACF1501C
Description additional tank compl.
Code No. 000020126
Part V Quant. Description DIN/Material Code No Information

1 1 additional tank ACF1502I/ACF 020124


1.1 1 countersunk bolt M16x40 - 10.9 DIN EN ISO 10642 010389
1.2 3 hexagonal screw M16x35 - 8.8 DIN EN ISO 4017 007869
1.3 3 washer 16 DIN EN ISO 7091 008174
1.4 3 washer M16 (galvanized) 012936
2 1 tank cap ACF1511D 020125
2.1 21 hexagonal screw M10x25 - 8.8 DIN EN ISO 4017 007594
2.2 21 washer M10 (galvanized) 012746
3 X 1 seal 003512
4 1 covering hood for headlight ABW1710D 005997
4.1 4 countersunk screw M10x25 - 10.9 DIN EN ISO 10642 001295
5 1 covering hood for temp. and level gauge ACF1711E 020128
6 X 1 return filter 077378 separate list
6.1 4 hexagonal screw M16x30 - 8.8 DIN EN ISO 4017 027612
6.2 4 washer M16 (galvanized) 012936
7 X 1 seal 000313
8 1 return tube AAW1632A 035830
9.1 2 hexagonal screw M12x20 - 8.8 DIN EN ISO 4017 007787
9.2 2 washer M12 (galvanized) 012747
10 X 1 seal 002495
11 1 filling filter R 2" 008776
13 1 locking screw G¾ A DIN 908 002838
13.1 1 seal ring A 27 x 32 x 2 DIN 7603 007556
14 1 holder for headlight ACF1732 079536
14.1 1 Cylinder screw M12x45 - 12.9 DIN EN ISO 4762 005962
14.2 1 hexagonal nut M12 - 10 DIN EN ISO 4032 006739
14.3 1 washer M12 (galvanized) 012747
15 X 2 rubber buffers 50 x 20 008593
16 X 4 rubber buffers 003928
17 1 compensator 010045
17.1 8 hexagonal screw M16x30 - 10.9 DIN EN ISO 4017 007941
17.2 8 washer M16 (galvanized) 012936
18 X 1 washer 000178
19 1 connecting piece AAV1678A 005122

Date: 21.07.2009 Page 1 from 2

Page46
Spare parts list Draw.-No.
ACF1501C
Description additional tank compl.
Code No. 000020126
Part V Quant. Description DIN/Material Code No Information

19.1 4 hexagonal screw M16x35 - 8.8 DIN EN ISO 4017 007869


19.2 4 washer M16 (galvanized) 012936
20 1 oil level indicator 059260

Date: 21.07.2009 Page 2 from 2

Page47
Page48
Spare parts list Draw.-No.
AWR0218
Description return filter
Code No. 000077378
Part V Quant. Description DIN/Material Code No Information

2 3 magnetic rod 010640


3 X 1 o-ring 142x3 000300
4 1 housing cover 000308
5 X 1 o-ring 52x3 000309
6 1 locking screw 000310
7 4 hexagonal screw M8x30 - 8.8 DIN EN ISO 4017 007710
8 X 1 seal 000010
9 X 1 seal 000313
11 X 1 filter cartridge 001601
12 1 dirt pan 004203
13 X 1 maintenance indicator 006990

Date: 21.07.2009 Page 1 from 1

Page49
Page50
Spare parts list Draw.-No.
ACF1433A
Description control stand compl.
Code No. 000091659
Part V Quant. Description DIN/Material Code No Information

1 1 control stand ACF1431B 091627


1.1 4 hexagonal screw M16x40 - 8.8 DIN EN ISO 4017 009905
1.2 4 hexagonal nut M16 - 10 DIN EN ISO 4032 001380
1.3 4 washer M16 (galvanized) 012936
1.4 2 hexagonal screw M16x40 - 8.8 DIN EN ISO 4017 009905
1.5 2 washer 16 DIN EN ISO 7091 008174
3 1 control block 3-fold 080201
3.1 4 cylinder screw M12x40 - 8.8 DIN EN ISO 4762 028377
3.2 4 washer M12 (galvanized) 012747
3.3 2 cone head GN 518-27B8 020571
4 1 lever protection left ACF1425 080654
4.1 2 threaded pin M16x18 AGP4806 091340
4.2 1 spring cross-bar 092094
5 1 support lht. for operating sign ACF1742A 080716
5.2 2 hexagonal screw M12x25 - 8.8 DIN EN ISO 4017 007776
5.3 2 washer M12 (galvanized) 012747
6 1 control block 4-fold 080202
6.1 4 cylinder screw M10x35 - 12.9 DIN EN ISO 4762 008369
6.2 4 washer M10 (galvanized) 012746
7 1 lever protection right ACF1426A 080655
7.1 2 threaded pin M16x18 AGP4806 091340
7.2 1 spring cross-bar 092094
8 1 support lht. for operating sign ACF1742A 080716
8.2 2 hexagonal screw M12x25 - 8.8 DIN EN ISO 4017 007776
8.3 4 washer M12 (galvanized) 012747
9 1 support (for control panel DH-SP1E) ACF1737 080374
9.1 2 hexagonal screw M16x30 - 8.8 DIN EN ISO 4017 027612
9.2 2 washer M16 (galvanized) 012936
10.1 4 hexagonal screw M8x25 - 8.8 DIN EN ISO 4017 027462
10.2 4 hexagonal nut M8 - 10 DIN EN ISO 4032 007945
10.3 4 washer M8 (galvanized) 009030
11 1 piping AD35x750 ACF1818 080723
13 3 quick release fastener coupling ½" cpl. 092318
14 1 tubing AFE1811 037865

Date: 21.07.2009 Page 1 from 2

Page51
Spare parts list Draw.-No.
ACF1433A
Description control stand compl.
Code No. 000091659
Part V Quant. Description DIN/Material Code No Information

Date: 21.07.2009 Page 2 from 2

Page52
Page53
Page54
Page55
Spare parts list Draw.-No.
AAT1200C
Description lifting cylinder ø120/70x220
Code No. 000014319
Part V Quant. Description DIN/Material Code No Information

1 1 cylinder housing AAT1201C 005262


2 1 cover for cylinder AAU1706B 005956
3 X 1 piston rod AAT1203 005957
4 1 piston nut AAU1708C 007269
5 1 guide bush AAU1709H 014318
6 1 threaded pin M8x10 DIN EN ISO 4026 007864
7 12 cylinder screw M12x30 - 12.9 DIN EN ISO 4762 001188
15 X 2 joint bearing 010005
16 X 2 retaining ring 75x2,5 DIN 472 009592
17 1 articulated head 010528
18 X 1 lowering brake valve 008864 separate list
19 1 spring dowel pin 8x60 DIN EN ISO 8752 002365
21 X 1 locking screw VSTI ½" ED 014104
1 seal kit for hydr. cyl. ø120/70 077870 separate list

Date: 21.07.2009 Page 1 from 1

Page56
40

120

Page57
Spare parts list Draw.-No.
AWR0420.D
Description lowering brake valve
Code No. 000008864
Part V Quant. Description DIN/Material Code No Information

2 X 2 o-ring 25,12x1,78 001129


3 2 back-up ring 002465
4 X 1 o-ring 29,82x2,62 001130
5 X 1 o-ring 32,99x2,62 009131

Date: 21.07.2009 Page 1 from 1

Page58
Spare parts list Draw.-No.

Description seal kit for hydr. cyl. ø120/70


Code No. 000077870
Part V Quant. Description DIN/Material Code No Information

8 X 1 piston seal 009744


9 X 1 stripper 008947
10 X 1 rod seal kit 008338
11 X 1 o-ring 113,67x5,3 008793
12 X 1 back-up ring 113,4x123x1,5 008795
13 X 1 o-ring 42x4 004090
14 X 2 guide ring 014183
20 X 1 guide belt AAT1205 009745

Date: 21.07.2009 Page 1 from 1

Page59
Page60
Spare parts list Draw.-No.
AAT1100A
Description differential cylinder 125/80x440
Code No. 000014322
Part V Quant. Description DIN/Material Code No Information

1 1 cylinder housing AAT1101A 010537


2 1 cover for cylinder AAU1405C 010538
3 X 1 piston rod AAT1103 010541
4 1 piston nut AAU1407C 014256
5 1 guide bush AAU1408G 014257
6 1 threaded pin M8x10 DIN EN ISO 4026 007864
7 12 cylinder screw M12x30 - 12.9 DIN EN ISO 4762 001188
15 X 2 joint bearing 010005
16 X 4 retaining ring 75x2,5 DIN 472 009592
17 1 piston rod head AAT1105A 004715
18 X 2 lowering brake valve 008864 separate list
19 1 spring dowel pin 8x80 DIN EN ISO 8752 000775
1 seal kit for hydr. cyl. ø125/80 077869 separate list

Date: 21.07.2009 Page 1 from 1

Page61
40

120

Page62
Spare parts list Draw.-No.
AWR0420.D
Description lowering brake valve
Code No. 000008864
Part V Quant. Description DIN/Material Code No Information

2 X 2 o-ring 25,12x1,78 001129


3 2 back-up ring 002465
4 X 1 o-ring 29,82x2,62 001130
5 X 1 o-ring 32,99x2,62 009131

Date: 21.07.2009 Page 1 from 1

Page63
Spare parts list Draw.-No.

Description seal kit for hydr. cyl. ø125/80


Code No. 000077869
Part V Quant. Description DIN/Material Code No Information

8 X 1 piston seal 014185


9 X 1 wiper ring 008893
10 X 1 rod seal 008339
11 X 1 o-ring 120x4 009913
12 X 1 back-up ring 004850
13 X 1 o-ring 58x4 008889
14 X 2 guide ring 014184

Date: 21.07.2009 Page 1 from 1

Page64
Page65
Spare parts list Draw.-No.
ACF1918
Description protective guard compl.
Code No. 000091676
Part V Quant. Description DIN/Material Code No Information

1 1 protective guard ACF1914 091626


1.1 6 hexagonal screw M20x35 - 8.8 DIN EN ISO 4017 011932
1.2 6 washer M20 (galvanized) 009031
2 1 support ACF1909A 080725
2.1 2 hexagonal screw M20x35 - 8.8 DIN EN ISO 4017 011932
2.2 2 washer M20 (galvanized) 009031
2.3 1 Hexagonal screw M16x80 - 8.8 DIN EN ISO 4014 027592
2.4 1 washer M16 (galvanized) 012936
2.5 1 hexagonal nut M16 - 10 DIN EN ISO 4032 001380

Date: 21.07.2009 Page 1 from 1

Page66
Page67
Spare parts list Draw.-No.
ABW3832/A
Description lamp holder-left
Code No. 000060956
Part V Quant. Description DIN/Material Code No Information

1 1 covering hood for headlight ABW1710D 005997


2 1 lamp holder - left ABW1709C 005921
3 1 lamp socket for head lamp AAV0741B 000529
4 X 2 rubber buffers 75x50 061301
5 X 2 rubber buffers 50 x 20 008593
6 4 countersunk screw M10x25 - 10.9 DIN EN ISO 10642 001295
7 3 countersunk bolt M16x30 - 10.9 DIN EN ISO 10642 007876
8 1 Cylinder screw M12x45 - 12.9 DIN EN ISO 4762 005962
9 1 hexagonal nut M12 - 10 DIN EN ISO 4032 006739
10 1 washer 12 DIN EN ISO 7091 008197
11 X 2 rubber buffers 003928

Date: 21.07.2009 Page 1 from 1

Page68
Page69
Spare parts list Draw.-No.
ACF2638
Description boom arm cpl.
Code No. 000080889
Part V Quant. Description DIN/Material Code No Information

1 X 1 boom arm small compl. ABW0617 002381 separate list


2 1 boom arm compl. ACF0505 080740 separate list
3 1 support for boom arm cpl. / right ABW0706 006008 separate list
4 1 support for boom arm cpl. / left ABW0705 006009 separate list
5 X 1 differential cylinder 125/80x900 AAT1000B 014313 separate list
6 1 differential cylinder 140/100x375 AAT0400B 014042 separate list
7 X 1 housing 081172
7.1 X 2 lowering brake valve cartridge 029711
8 2 piping AD25x560 ACF1829 094541
9 1 adaptor plate for housing ACF1766A 094540
93 8 coupling WSV 16-S 007652
102 4 tubing 16 x 550 ABW1804 011482
Schlauchleitungen
32 X 4 hose line 12x1520;PP 16S;2ST;helix DIN 20066 010083
33 1 Date plate without CE AGM0434 076248
34 2 tubing 25x97 / K313 ABW1807 011485

Date: 21.07.2009 Page 1 from 1

Page70
Page71
Spare parts list Draw.-No.
ABW0617
Description boom arm small compl.
Code No. 000002381
Part V Quant. Description DIN/Material Code No Information

1 1 boom arm short ABW0601J/ABW 001854


2 X 1 pin AAV0146C 004126
2.1 1 cover AAV0321B 003434
2.2 4 countersunk screw M10x25 - 10.9 DIN EN ISO 10642 001295
3. X 1 pin AAV0147A 003028
3.1 1 cover AAV0322B 003426
3.2 4 countersunk screw M10x25 - 10.9 DIN EN ISO 10642 001295
4 1 cover plate AAV0424D 003030
4.1 4 hexagonal screw M16x45 - 8.8 DIN EN ISO 4017 009909
4.2 4 washer 16 DIN EN ISO 7091 008174
4.3 4 hexagonal nut M16 - 10 DIN EN ISO 4032 001380
5 X 2 bush AAV0228D 008683
6 3 coupling SV 16-S 007627
7 1 coupling EW 12-PS 011131
8 5 coupling EW 16-PS 011132
9 1 coupling RED 16/12-PS 011163
10 1 coupling WSV 16-S 007652

Date: 21.07.2009 Page 1 from 1

Page72
Page73
Spare parts list Draw.-No.
ACF0505
Description boom arm compl.
Code No. 000080740
Part V Quant. Description DIN/Material Code No Information

1 1 boom arm - large K312/K313 ABW0501P/ABW 011803


2 1 support ABW0512D 001857
2.1 12 hexagonal screw M16x45 - 8.8 DIN EN ISO 4017 009909
2.2 12 washer M16 (galvanized) 012936
3 1 cover plate (in front) AAV0414F 011805
3.1 2 hexagonal screw M12x30 - 8.8 DIN EN ISO 4017 007881
3.2 2 hexagonal screw M12x25 - 8.8 DIN EN ISO 4017 007776
3.3 4 washer M12 (galvanized) 012747
4 2 cover plate (lateral) AAV0416B 011808
4.1 6 hexagonal screw M12x20 - 8.8 DIN EN ISO 4017 007787
4.2 6 washer M12 (galvanized) 012747
5 1 cover ACF1741 080715
5.1 4 hexagonal screw M12x25 - 8.8 DIN EN ISO 4017 007776
5.2 4 washer M12 (galvanized) 012747
6 1 cover ACF1740A 080714
6.1 4 Hexagonal screw M12x90 - 8.8 DIN EN ISO 4014 029078
6.2 4 washer M12 (galvanized) 012747
7 1 cover plate f. boom arm ABW1720B 004817
7.1 4 countersunk bolt M 12 x 20 - 10.9 DIN EN ISO 10642 008963
8 1 pin AAV0124B 000739
8.1 1 axle holder 30x10x90 AAV0410C 004700
8.2 2 hexagonal screw M12x30 - 8.8 DIN EN ISO 4017 007881
8.3 2 washer M12 (galvanized) 012747
9 2 pin cpl. 008841
9.1 2 axle holder 30x10x90 AAV0410C 004700
9.2 4 hexagonal screw M12x30 - 8.8 DIN EN ISO 4017 007881
9.3 4 washer M12 (galvanized) 012747
10 2 cover plate for eccentric bolt AAV0409D 010141
10.1 2 hexagonal screw M16x30 - 8.8 DIN EN ISO 4017 027612
10.2 2 washer M16 (galvanized) 012936
11 4 cover plate for eccentric bolt AAV0412F 010142
11.1 4 hexagonal screw M16x30 - 8.8 DIN EN ISO 4017 027612
11.2 4 washer M16 (galvanized) 012936
12 X 4 pin AAV0126A 010130

Date: 21.07.2009 Page 1 from 2

Page74
Spare parts list Draw.-No.
ACF0505
Description boom arm compl.
Code No. 000080740
Part V Quant. Description DIN/Material Code No Information

12.1 X 4 ring AAV0220B 004269


12.2 X 4 guide roller 010233
12.3 8 grooved pin 6x16 DIN EN 28740 007572
13 X 4 pin AAV0127A 010129
13.1 X 4 ring AAV0220B 004269
13.2 X 4 guide roller 010233
14 X 2 pin AAV0123B 010127
14.1 X 2 ring AAV0219C 004247
14.2 X 2 guide roller 000030
15 X 2 pin AAV0122B 010128
15.1 X 2 ring AAV0219C 004247
15.2 X 2 guide roller 000030
15.3 4 grooved pin 6x16 DIN EN 28740 007572
16 8 cover plate ABT1734C 048825
16.1 16 hexagonal screw M16x30 - 10.9 DIN EN ISO 4017 007941
16.2 16 washer 16 DIN EN ISO 7091 008174
17 1 support ACF1743 080717
17.1 2 hexagonal screw M12x50 - 8.8 DIN EN ISO 4017 027611
17.2 2 washer M12 (galvanized) 012747
18 1 hose guide ACF1758 091978

Date: 21.07.2009 Page 2 from 2

Page75
Page76
Spare parts list Draw.-No.
ABW0706
Description support for boom arm cpl. / right
Code No. 000006008
Part V Quant. Description DIN/Material Code No Information

1 1 support for boom arm (right) ABW0701B 014282


2 1 locking screw G 1A DIN 908 002839
3 1 seal ring A 33x39x2,0mm DIN 7603 007563
4 X 1 grease nipple 007198
5 1 housing cover AAV0317 014283
6 6 Cylinder screw M24x80 - 12.9 DIN EN ISO 4762 001207
7 6 Cylinder screw M16x30 - 8.8 DIN 7984 010572
8 6 grooved pulley 16 mm 007321
9 X 1 shaft seal 110x130x12 BA 007451
10 X 1 joint bearing 007361
11 1 retaining ring 100x3 DIN 471 009595

Date: 21.07.2009 Page 1 from 1

Page77
Page78
Spare parts list Draw.-No.
ABW0705
Description support for boom arm cpl. / left
Code No. 000006009
Part V Quant. Description DIN/Material Code No Information

1 1 support for boom arm (left) ABW0702B 014281


2 1 locking screw G 1A DIN 908 002839
3 1 seal ring A 33x39x2,0mm DIN 7603 007563
4 X 1 grease nipple 007198
5 1 housing cover AAV0317 014283
6 6 Cylinder screw M24x80 - 12.9 DIN EN ISO 4762 001207
7 6 Cylinder screw M16x30 - 8.8 DIN 7984 010572
8 6 grooved pulley 16 mm 007321
9 X 1 shaft seal 110x130x12 BA 007451
10 X 1 joint bearing 007361
11 1 retaining ring 100x3 DIN 471 009595

Date: 21.07.2009 Page 1 from 1

Page79
Page80
Spare parts list Draw.-No.
AAT1000B
Description differential cylinder 125/80x900
Code No. 000014313
Part V Quant. Description DIN/Material Code No Information

1 1 cylinder housing AAT1001C 005095


2 1 cover for cylinder AAU1405C 010538
3 X 1 piston rod AAT1005 005104
4 1 piston nut AAU1407C 014256
5 1 guide bush AAU1408G 014257
6 1 threaded pin M8x10 DIN EN ISO 4026 007864
7 12 cylinder screw M12x30 - 12.9 DIN EN ISO 4762 001188
15 1 articulated head ------------ 011039
16 1 bush AAT1006 003323
17 1 spring dowel pin 8x75 DIN EN ISO 8752 005011
18 2 bush with collar AAT1007 006413
1 seal kit for hydr. cyl. ø125/80 077869 separate list

Date: 21.07.2009 Page 1 from 1

Page81
Spare parts list Draw.-No.

Description seal kit for hydr. cyl. ø125/80


Code No. 000077869
Part V Quant. Description DIN/Material Code No Information

8 X 1 piston seal 014185


9 X 1 wiper ring 008893
10 X 1 rod seal 008339
11 X 1 o-ring 120x4 009913
12 X 1 back-up ring 004850
13 X 1 o-ring 58x4 008889
14 X 2 guide ring 014184

Date: 21.07.2009 Page 1 from 1

Page82
Page83
Spare parts list Draw.-No.
AAT0400B
Description differential cylinder 140/100x375
Code No. 000014042
Part V Quant. Description DIN/Material Code No Information

1 1 cylinder housing AAT0401C 008169


2 1 cover AAT0407D 002139
3 X 1 piston rod AAT0408A 008073
4 1 piston nut AAT0409A 014043
5 1 guide bush AAT0410D 010781
6 1 threaded pin M8x10 DIN EN ISO 4026 007864
7 12 cylinder screw M16x40 - 12.9 DIN EN ISO 4762 001194
15 X 4 bush 008886
16 X 1 lowering brake valve 008864 separate list
17 X 1 bush AAT0411B 014122
1 seal kit for hydr. cyl. ø140/100 077868 separate list

Date: 21.07.2009 Page 1 from 1

Page84
40

120

Page85
Spare parts list Draw.-No.
AWR0420.D
Description lowering brake valve
Code No. 000008864
Part V Quant. Description DIN/Material Code No Information

2 X 2 o-ring 25,12x1,78 001129


3 2 back-up ring 002465
4 X 1 o-ring 29,82x2,62 001130
5 X 1 o-ring 32,99x2,62 009131

Date: 21.07.2009 Page 1 from 1

Page86
Spare parts list Draw.-No.

Description seal kit for hydr. cyl. ø140/100


Code No. 000077868
Part V Quant. Description DIN/Material Code No Information

8 X 1 piston seal 009318


9 X 1 stripper 000702
10 X 1 rod seal 009321
11 X 1 o-ring 136x4 001909
12 1 back-up ring 001910
13 X 1 o-ring 62x3 002887
14 X 2 guide ring 010260
18 X 1 piston guide ring 001899

Date: 21.07.2009 Page 1 from 1

Page87
Page88
Spare parts list Draw.-No.
ACF3077
Description engine compartment L1200 cpl - SA
Code No. 000101681
Part V Quant. Description DIN/Material Code No Information

1 1 engine compartment compl. ACF3002D 091608


2 1 perforated steel plate ACF2950B 081215
2.1 4 countersunk bolt M 12 x 25 DIN EN ISO 7380 071117
3 1 protective plate right ACF2929B 080282
3.1 4 countersunk bolt M 12 x 25 DIN EN ISO 7380 071117
4 1 cover plate right ACF3018B 091635
4.1 2 Cylinder screw M20x60 - 8.8 DIN EN ISO 4762 028103
4.2 4 spring washer 000370
4.3 2 washer 20 DIN EN ISO 7091 007946
4.4 4 hexagonal nut M20 - 10 DIN 985 009052
4.5 2 splicing plate AGP4730 091365
4.6 1 inspection glass 080359
4.7 X 1 o-ring 80x4 007725
4.8 4 Hexagonal screw M6x16 - 8.8 DIN EN ISO 4017 027467
4.9 8 hexagonal screw M12x30 - 8.8-A2A DIN EN ISO 4017 063930
4.10 8 hexagonal nut M12 - 8-A2A DIN EN ISO 4032 070486
4.11 8 washer M12 (galvanized) 012747
5 1 cover ACF2946B 080728
5.1 1 hexagonal screw M10x30 - 8.8-A2A DIN EN ISO 4017 063924
5.2 1 hexagonal nut M10 - 8-A2A DIN EN ISO 4032 070485
5.3 1 washer M10 (galvanized) 012746
6 1 cover plate ACF3037D 092086
6.1 4 hexagonal screw M12x25 - 8.8-A2A DIN EN ISO 4017 063929
6.2 4 washer M12 (galvanized) 012747
7 1 cover plate left ACF3019B 091636
7.1 2 Cylinder screw M20x60 - 8.8 DIN EN ISO 4762 028103
7.2 4 spring washer 000370
7.3 2 washer 20 DIN EN ISO 7091 007946
7.4 4 hexagonal nut M20 - 10 DIN 985 009052
7.5 2 splicing plate AGP4730 091365
7.6 4 hexagonal screw M12x30 - 8.8-A2A DIN EN ISO 4017 063930
7.7 4 hexagonal nut M12 - 8-A2A DIN EN ISO 4032 070486
7.8 8 washer M12 (galvanized) 012747
8 1 cover plate bottom right ACF3012A 091619

Date: 21.07.2009 Page 1 from 4

Page89
Spare parts list Draw.-No.
ACF3077
Description engine compartment L1200 cpl - SA
Code No. 000101681
Part V Quant. Description DIN/Material Code No Information

8.1 4 hexagonal screw M12x25 - 8.8 DIN EN ISO 4017 007776


8.2 4 washer 12 DIN EN ISO 7091 008197
9 1 cover plate bottom left ACF3014 091620
9.1 3 hexagonal screw M12x25 - 8.8 DIN EN ISO 4017 007776
9.2 3 washer M12 (galvanized) 012747
10 1 protective plate ACF0482A 070308
10.1 8 hexagonal screw M12x75 - 8.8 DIN EN ISO 4014 028389
10.2 8 hexagonal nut M12 - 8-A2A DIN EN ISO 4032 070486
10.3 8 washer M12 (galvanized) 012747
11 2 support bottom part f. fire extinguisher ACF2931A 080284
11.1 4 hexagonal screw M12x30 - 8.8 DIN EN ISO 4017 007881
11.2 4 washer M12 (galvanized) 012747
12 2 holder upper section complete for fire e ACF2932A 080285
12.1 2 hexagonal screw M10x30 - 8.8-A2A DIN EN ISO 4017 063924
12.2 2 hexagonal nut M10 - 8-A2A DIN EN ISO 4032 070485
12.3 4 washer M10 (galvanized) 012746
14 1 support lht. for switching device ACF2926C 080260
14.1 2 hexagonal screw M16x50 - 8.8 DIN EN ISO 4017 027663
14.2 2 washer M16 (galvanized) 012936
15 1 support for switching device ACF2925C 080259
15.1 2 Hexagonal screw M16x55 - 8.8-A2A DIN EN ISO 4017 071398
15.2 2 hexagonal nut M16 - 8-A2A DIN EN ISO 4032 079281
15.3 4 washer M16 (galvanized) 012936
16.1 4 hexagonal screw M12x25 - 8.8-A2A DIN EN ISO 4017 063929
16.2 4 washer M12 (galvanized) 012747
17 1 drive unit complete DH L1200 SA ACF3078 101706 separate list
17.1 4 hexagonal screw M20x100 - 8.8 DIN EN ISO 4014 001217
17.2 4 hexagonal nut M20 - 8 DIN EN ISO 7042 013643
17.3 4 washer 22 DIN 436 008959
18 1 protective frame ACF3029A 091821
18.1 8 hexagonal screw M20x40 - 8.8 DIN EN ISO 4017 007875
18.2 8 washer M20 (galvanized) 009031
19 1 support ACF3024 091831
19.1 4 hexagonal screw M8x25 - 8.8-A2A DIN EN ISO 4017 063918

Date: 21.07.2009 Page 2 from 4

Page90
Spare parts list Draw.-No.
ACF3077
Description engine compartment L1200 cpl - SA
Code No. 000101681
Part V Quant. Description DIN/Material Code No Information

19.2 4 washer M8 (galvanized) 009030


19.3 X 2 rubber buffers ø75/x40 AIA4234 091493
19.4 2 hexagonal nut M12 - 10 DIN EN ISO 4032 006739
19.5 2 washer M12 (galvanized) 012747
20 2 support ACF3032 091828
20.1 X 2 rubber-bonded metal buffer 50 x 30 029295
20.2 6 hexagonal nut M10 10 DIN EN ISO 4032 007591
20.3 6 washer M10 (galvanized) 012746
20.4 4 hexagonal screw M8x25 - 8.8-A2A DIN EN ISO 4017 063918
21 1 heat exchanger oil/air 080066
21.1 2 rubber strip ACF3034 091834
21.2 1 rubber strip ACF3033 091833
21.3 1 rubber strip ACF3035 091837
21.4 2 Hexagonal screw M12x60 - 8.8 DIN EN ISO 4014 027425
21.5 1 housing 072594
21.6 X 1 flow control valve cartridge 072593
21.7 X 1 non-return valve 081659
21.8 20 washer 8 DIN EN ISO 7091 009087
21.9 20 hexagonal screw M8x30 - 8.8-A2A DIN EN ISO 4017 075594
21.10 20 hexagonal nut M8 - 8-A2A DIN EN ISO 4032 071380
21.11 1 piping AD35x800 ACF1816A 080721
21.12 1 piping AD35x325 ACF1817A 080722
21.13 2 angle flange WVA 38/35 004177
22 1 inline filter 001397 separate list
22.1 1 support AAV0764A 008510
22.2 2 hexagonal screw M10x30 - 8.8-A2A DIN EN ISO 4017 063924
22.3 2 washer 10 DIN EN ISO 7091 008429
22.4 2 hexagonal nut M10 - 8-A2A DIN EN ISO 4032 070485
22.5 2 countersunk bolt M8x20 - 8.8 DIN EN ISO 10642 029625
23 1 support AFE1725A 058362
23.1 1 hexagonal screw M10x25 - 8.8-A2A DIN EN ISO 4017 063923
23.2 1 hexagonal nut M10 - 8-A2A DIN EN ISO 4032 070485
23.3 2 washer M10 (galvanized) 012746
23.4 1 pressure gauge R¼"; 0-400bar 001173

Date: 21.07.2009 Page 3 from 4

Page91
Spare parts list Draw.-No.
ACF3077
Description engine compartment L1200 cpl - SA
Code No. 000101681
Part V Quant. Description DIN/Material Code No Information

23.5 X 1 high pressure hose SMA 3 x 1000 002638


23.6 X 1 pressure gauge connection MAV ¼"MA3 006523
24 1 fly pump 005129
24.1 2 Hexagonal screw M12x55 - 8.8-A2A DIN EN ISO 4014 081523
24.2 2 hexagonal nut M12 - 8-A2A DIN EN ISO 4032 070486
24.3 4 washer M12 (galvanized) 012747
24.4 1 ball cock compl. AAV0446A 009948
24.5 1 non-return valve RHD 16-S 004733
24.6 1 through-way valve DIN 20030 003007
24.7 1 Operating sign empty/fill English ACF3729 100004
25 1 support ACF2945A 080727
25.1 2 hexagonal screw M12x25 - 8.8 DIN EN ISO 4017 007776
25.2 2 washer M12 (galvanized) 012747
27 1 driver's seat cpl. AGP1073 099777 separate list
27.1 4 hexagonal screw M8x25 - 10.9 DIN EN ISO 4017 027463
27.2 4 hexagonal nut M8 - 10 DIN EN ISO 4032 007945
27.3 4 washer M8 (galvanized) 009030
28 1 base plate ACF3011A 091614
28.1 4 hexagonal screw M12x25 - 8.8 DIN EN ISO 4017 007776
28.2 4 washer M12 (galvanized) 012747
30 1 shuttle valve 000961

Date: 21.07.2009 Page 4 from 4

Page92
Page93
Spare parts list Draw.-No.
ACF3078
Description drive unit complete DH L1200 SA
Code No. 000101706
Part V Quant. Description DIN/Material Code No Information

1 1 intermediate flange complete 75kW motor ACF0204A 101485


2 1 cover ACF2102B 012906
2.1 2 hexagonal screw M12x20 - 8.8-A2A DIN EN ISO 4017 063928
2.2 2 washer M12 (galvanized) 012747
3 1 variable pump A8VO80LA0KS/63R... 101639
3.1 12 Hexagonal screw M10x45 - 8.8-A2A DIN EN ISO 4014 071382
3.2 12 hexagonal nut M10 - 8 DIN EN ISO 7042 013637
3.3 2 SAE flange AFS 403/90 GM 101643
3.4 8 Cylinder screw M12x40 - 8.8 - A2A DIN EN ISO 4762 075967
3.5 8 washer M12 (galvanized) 012747
4 X 1 coupling half A 200 AAV0905B 003294
4.1 X 1 washer 78/18x6 AAV0929 035986
4.2 1 hexagonal screw M16x30 - 10.9 DIN EN ISO 4017 007941
4.3 1 washer M16 (galvanized) 012936
5 1 suction line for AVO80 DH-L1200 SA ACF3079 101568
5.1 4 cylinder screw M16x35 - 8.8 DIN EN ISO 4762 013823
5.2 4 washer M16 (galvanized) 012936
6.1 8 Hexagonal screw M16x70 - 8.8 DIN EN ISO 4017 071401
6.2 8 hexagonal nut M16-8-A2A DIN EN ISO 7042 075751
7.1 2 coupling WH 8-PSM-KDS 011180
7.2 1 coupling EL 8-PS 011124
7.3 1 coupling ET 8-PS 011128
7.4 3 coupling GZ 8-S 072895
7.5 4 coupling EW 8-PS 011130
7.6 1 coupling GE 8-PSM-ED 029160
7.7 1 coupling WH 8-PSR-KDS 011174
7.8 2 coupling GE 8-PSR 3/8"-ED 070983
7.9 1 coupling RED 12/ 8-PS 011160
7.10 1 coupling G 12-S 008349
7.11 2 measuring connection VKA 3/8 S 006522
8.1 1 housing 094614
8.2 X 1 pressure limiting valve cartridge 094613

Date: 21.07.2009 Page 1 from 1

Page94
Page95
Page96
Page97
Spare parts list Draw.-No.
AWR0214
Description inline filter
Code No. 000001397
Part V Quant. Description DIN/Material Code No Information

2 X 1 filter cartridge 002524


3 X 1 o-ring 52,07x2,62 058440
5 X 1 o-ring 18,00x2,5 009466
8 1 maintenance indicator 010223

Date: 21.07.2009 Page 1 from 1

Page98
Page99
Spare parts list Draw.-No.
AGP1073
Description driver's seat cpl.
Code No. 000099777
Part V Quant. Description DIN/Material Code No Information

1 1 driver's seat 099368


2 2 adaptor sheet metal for driver's seat AGP1072 099776
3 4 countersunk bolt M8x20 - 8.8 DIN EN ISO 10642 029625
4 12 washer M8 (galvanized) 009030
5 4 hexagonal nut M8 - 8 DIN EN ISO 4032 029118
6 4 hexagonal screw M8x35 - 8.8 DIN EN ISO 4017 016506
7 4 hexagonal screw M8x20 - 8.8 DIN EN ISO 4017 007604

Date: 21.07.2009 Page 1 from 1

Page100
") )

130:.t,3
30:1 170.:!:1

!I
. I
r-p-S}p
.
I '~}

I J ~
..: l' m ' ,..~ D 4..... J
j

" ~.n " " ~........

NadaJnik sygnalow
KFS-03
Fur diese Zeichnung Oberflache IL de/lmann-haniel
be~jalten wir uns
alle Rechte vor I
All gemeint 0\er anz
DIN ISO 2768- mK
DINISO1302
Reihe2
.,~ mln/ng
Systems
44377Dortmund (GBrmanyj
dedmann-hanH~1mlnlng systems gmbtl
Name
Bearb K Hennlgh Seilzugschal ter
Gepr
Norm KFS-03
Blattgrone Manstab
A4 QUER 11
Mat -Nr 81033 Zelchnung-Nr
AXI1002
Index Anderung Dalum I Name

Page101
Page102
Spare parts list Draw.-No.
ACF3218
Description shovel SK1 with rocker complete K312LS
Code No. 000095180
Part V Quant. Description DIN/Material Code No Information

1 X 1 side tipping shovel. complete/single-she ACF3217 093490 separate list


2 1 swiwel cpl. ABW4601 095173 separate list
3 1 differential cylinder 70/45x339 AAT0200E 007533 separate list
4 1 transport aid for shovel K313S ABW3013 071462
5 4 hexagonal screw M16x80 - 10.9 DIN EN ISO 4014 000862
6 4 hexagonal nut M16 - 10 DIN EN ISO 4032 001380
7 4 washer 16 DIN EN ISO 7091 008174

Date: 21.07.2009 Page 1 from 1

Page103
12 11 10 9 8 7 6 5 4 3 2 1

H H

11 12 10 5 1
1178

2
G G

9
1415

F F

E E
1 9 11 12 10 5 7 8 6 4 3 2 1
9 20

D D
1
1620

C C
1600
960

B B

Maßstab: 1:7,5 Gewicht: 1222 kg


Allgemeintoleranz
ISO 2768-mK
Für diese Zeichnung behalten wir uns alle Rechte vor!

8 7 6 Datum Name Seitenkippschaufel kpl.


4 3 2 Bearbeitet
Geprüft
16.10.2006 Walasek
einschalig -K312
Norm
Für Schweißkonstruktionen gilt:
A Allgemeintoleranz: DIN EN ISO 13920-BF Zeichnungsnummer A
Bewertungsgruppe C(B): DIN EN ISO 5817
ACF3217 - 1
Brennschnittgüte: DIN EN ISO 9013-341 A1
Index Änderungen / ÄM-Nr. Datum Name ZE-Status: InBearbeitung Mat.-Nr.: 93490 ZE-Stand: V13
12 11 10 9 8 7 6 5 4 3 2 1

Page104
Spare parts list Draw.-No.
ACF3217
Description side tipping shovel. complete/single-she
Code No. 000093490
Part V Quant. Description DIN/Material Code No Information

1 X 1 shovel / single bowl ACF3202A 093113


2 X 1 pin 80x464 cpl. ACF3204 093193
3 2 washer 16 DIN EN ISO 7091 008174
4 2 hexagonal screw M16x35 - 8.8 DIN EN ISO 4017 007869
5 X 4 bush AAV0216B 012456
6 X 1 pin AAV0116E 008730
7 2 washer 12 DIN EN ISO 7091 008197
8 2 hexagonal screw M12x30 - 8.8 DIN EN ISO 4017 007881
9 X 1 lateral plate f. shovel K312 ABW0820A 002537
10 12 countersunk bolt M 16 x 80 - 8.8 DIN EN ISO 10642 011521
11 12 washer 16 DIN EN ISO 7091 008174
12 12 hexagonal nut M16 - 10 DIN EN ISO 4032 001380
13 X 1 outlet chute-left ABW0815D 002942
14 10 hexagonal screw M16x80 - 10.9 DIN EN ISO 4014 000862
15 10 hexagonal nut M16 - 10 DIN EN ISO 4032 001380
16 10 washer 16 DIN EN ISO 7091 008174

Date: 21.07.2009 Page 1 from 1

Page105
8 7 6 5 4 3 2 1

5,8
F
4,6 F
442
332 382

9,10
n60

E
11,12 E
n30

3,7
1

804
D
13 1 4 6 D
346,5

9
10

C
960
1081
7 C

2
8
13
B
2 5 B
n80

Maßstab: 1:5 Gewicht: 296 kg


Allgemeintoleranz
ISO 2768-mK

Für diese Zeichnung behalten wir uns alle Rechte vor!


Datum Name
Bearbeitet
Geprüft
14.02.2007 Cieslik Schwinge kpl.
A Norm A
Für Schweißkonstruktionen gilt: einschalige Seitenkippschaufel K312LS
Allgemeintoleranz: DIN EN ISO 13920-BF Zeichnungsnummer
Bewertungsgruppe C(B): DIN EN ISO 5817
ABW4601 - 1
Brennschnittgüte: DIN EN ISO 9013-341 A2
Index Änderungen / ÄM-Nr. Datum Name ZE-Status: InBearbeitung Mat.-Nr.: 95173 ZE-Stand: V8
8 7 6 5 4 3 2 1
Page106
Spare parts list Draw.-No.
ABW4601
Description swiwel cpl.
Code No. 000095173
Part V Quant. Description DIN/Material Code No Information

1 1 swiwel ABW4602B 095170


2 X 4 DU-bush 85/80x80 093600
3 X 2 bushing AAV0225A 009273
4 X 2 bush AAV0228D 008683
5 X 2 bush AAV0216B 012456
6 X 1 pin 60x445 ABW4604A 095171
7 X 1 pin 60x340 ABW4605 095172
8 X 1 pin AAV0116E 008730
9 4 washer M16 (galvanized) 012936
10 4 hexagonal screw M16x35 - 8.8 DIN EN ISO 4017 007869
11 2 washer M12 (galvanized) 012747
12 2 hexagonal screw M12x25 - 8.8 DIN EN ISO 4017 007776
13 X 2 grease nipple 007198

Date: 21.07.2009 Page 1 from 1

Page107
Page108
Spare parts list Draw.-No.
AAT0200E
Description differential cylinder 70/45x339
Code No. 000007533
Part V Quant. Description DIN/Material Code No Information

1 1 cylinder housing AAT0201A 005499


2 1 cover AAT0106B 010232
3 X 1 piston rod AAT0204B 010132
4 1 piston nut AAT0108B 009404
5 1 guide bush AAT0110E 010238
6 1 threaded pin M8x10 DIN EN ISO 4026 007864
7 8 cylinder screw M10x25 - 12.9 DIN EN ISO 4762 008896
15 X 1 joint bearing 001170
16 X 2 retaining ring 47x1,75 DIN 472 009579
17 1 pressure limiting valve 002627
18 1 adaptor kit 003258
19 1 ring AAT0107 010277
20 X 1 bush AAU7901A 014697
X 1 seal kit ------------ 074063 separate list
21 X 1 locking screw VSTI ½" ED 014104

Date: 21.07.2009 Page 1 from 1

Page109
Spare parts list Draw.-No.
---------
Description seal kit
Code No. 000074063
Part V Quant. Description DIN/Material Code No Information

8 X 1 piston seal 008483


9 X 1 wiper ring 005449
10 X 1 rod seal 008482
11 X 1 o-ring 65x4 008794
12 X 1 back-up-ring 008797
13 X 1 o-ring 27x2,5 000731
14 X 1 guide ring AAT0112 010239

Date: 21.07.2009 Page 1 from 1

Page110
Page111
Spare parts list Draw.-No.
ACF2687
Description set of hoses for K312LS serial no.131
Code No. 000101758
Part V Quant. Description DIN/Material Code No Information

1 X 2 hose line 6x1800; PN 8S/8L; 2ST-FLH DIN 20066 058081


3 X 3 hose line 6x800; PP; 8S; 2ST-FLH DIN 20066 003784
4 X 1 hose line 6x1000; PP 8S; 2ST-FLH DIN 20066 007150
5 X 1 hose line 6x1600;PP 8S; 2ST-FLH DIN 20066 004798
6 X 1 hose line 6x2300; PP 8S; 2ST-FLH DIN 20066 010226
15 X 1 hose line10x1500; PP; 12S; 2ST-FLH DIN 20066 009601
17 X 2 hose line 10x450; PP; 12S; 4SP-FLH DIN 20066 075992
18 X 1 hose line 10x940; PP; 12S; 4SP-FLH DIN 20066 075991
19 X 1 hose line10x700; PP; 12S; 2ST-FLH DIN 20066 038826
20 X 1 hose line10x2600; PP; 12S; 2ST-FLH DIN 20066 062944
24 X 1 hose line 12x1030; PP 16S; 2ST-FLH DIN 20066 002306
26 X 2 hose line 12x1450;NN 15L; 2ST-FLH DIN 20066 009298
27 X 1 hose line 12x1800; NN 15L;2SC-FLH DIN 20066 076488
28 X 1 hose line 12x1520;PP 16S;2ST;helix DIN 20066 010083
30 X 1 hose line 12x525; PP 16S; 2ST-FLH DIN 20066 001730
31 X 2 hose line 12x660; PP 16S; 2ST-FLH DIN 20066 001731
32 X 2 hose line 12x1300; PP 16S; 2ST-FLH DIN 20066 004792
33 X 1 hose line 12x2000; PP 16S; 2ST-FLH DIN 20066 004209
34 X 1 hose line 12x2100; PP45; 16S; 2ST-FLH DIN 20066 092308
35 X 1 hose line12x1800; PP45; 16S; 2ST-FLH DIN 20066 092309
36 X 3 hose line 12x2500;PP 16S;2ST-helix DIN 20066 014789
37 X 2 hose line12x2500; PP45; 16S; 2ST-FLH DIN 20066 092310
38 X 1 hose line 12x3500;PP 16S;2ST-helix DIN 20066 014790
46 X 2 hose line16x1800; PP; 20S; 2ST-FLH DIN 20066 002319
47 X 2 hose line16x2220; PP; 20S; 2ST-FLH DIN 20066 002317
60 X 1 hose line 19x900; PP90;25S;4SP-FLH DIN 20066 096489
61 X 2 hose line 19x1700;PP 25S;2SC-FLH DIN 20066 075930
62 X 1 hose line 19x1850;PP 25S;2SC-FLH DIN 20066 079359
65 X 1 hose line 25x1300; PP 30S; 4SP-FLH DIN 20066 081660
68 X 1 hose line 38x3500P; 42L; 1ST-AF; DKO DIN 20066 077849
70 X 1 hose line 31x2300;NN 35L;1ST-FLH DIN 20066 065845
75 X 1 high pressure hose SMA 3 x 1000 002638
77 X 1 hose line 19x1900;PP 25S;2SC-FLH DIN 20066 059491

Date: 28.07.2009 Page 1 from 1

Page112
Spare parts list Draw.-No.
ACF2687
Description set of couplings K312LS serial no.131
Code No. 000101760
Part V Quant. Description DIN/Material Code No Information

9 3 coupling EGE 16-PSR-ED 011123


10 1 coupling EGE 12-PSR-ED 027316
11 5 coupling EL 8-PS 011124
12 1 coupling EL 15-PL 013564
13 1 coupling EL 12-PS 011125
14 1 coupling EL 16-PS 011126
15 2 coupling EL 35-PL 014085
18 1 coupling EL 25-PS 011996
19 2 coupling EW 8-PL 011135
20 7 coupling EW 8-PS 011130
21 2 coupling EW 15-PL 011138
22 10 coupling EW 12-PS 011131
23 19 coupling EW 16-PS 011132
26 4 coupling EW 25-PS 011134
27 5 coupling EW 35-PL 011140
29 1 coupling EW 30-PSR-ED 012076
30 4 coupling GFS 63/20 PS 096511
32 8 coupling G 16-S 007589
33 7 coupling GE 8-PSR-ED 011143
36 2 coupling GE 8-PLM-ED 012350
37 7 coupling GE 12-PSR-1/4"ED 027342
38 4 coupling GE 12-PSR-ED 011144
39 2 coupling GE 15-PLM-ED 037117
40 2 coupling GE 15-PLR-ED 011154
42 11 coupling GE 16-PSR-ED 011145
43 8 coupling GE 16-PSR-¾"ED 016518
46 8 coupling GE 25-PSR-¾" ED 012193
47 10 coupling GE 25-PSR-ED 011150
48 4 coupling GE 35-PLR-ED-1" 020257
49 1 coupling GE 35-PLR-ED 011157
50 1 coupling GE 42-PLR-ED 011158
51 4 coupling GZ 20-S 064918
52 X 1 pressure gauge connection MAV ¼"MA3 006523
53 1 coupling GZ 42L 081662

Date: 28.07.2009 Page 1 from 2

Page113
Spare parts list Draw.-No.
ACF2687
Description set of couplings K312LS serial no.131
Code No. 000101760
Part V Quant. Description DIN/Material Code No Information

55 1 coupling RED 30/12-PS 070987


56 4 coupling RED 16/12-PS 011163
57 4 coupling RED 25/20-PS 011165
58 2 coupling RED 42/35-PL 011169
60 3 coupling RI 3/8"-EDx¼" 011170
61 1 coupling RI 2" ED-1½" AAV0402 011172
62 13 coupling SNV 16-S 011415
63 1 coupling SNV 25-S 011480
64 3 coupling SV 16-S 007627
66 1 coupling T 16-S 007634
67 5 measuring connection VKA 3/8 S 006522
68 2 measuring connection VKA 3/12 S 005919
71 4 coupling W 20-S 004374
72 4 coupling W 25-S 007644
73 1 coupling W 42 L 025646
74 4 coupling W 16-S 007642
77 1 coupling WFS 65/30 PS - 1¼" SAE 058865
82 5 coupling WH 8-PSM-KDS 011180
83 8 coupling WH 8-PSR-KDS 011174
86 2 coupling WH 22-PLR-KDS 014044
87 2 coupling WH 12-PSR-KDS 011175
88 1 coupling WH 15-PLR-KDS 011186
89 9 coupling WH 16-PSR-KDS 011176
90 4 coupling WH 25-PSR-KDS 011179
93 9 coupling WSV 16-S 007652
97 1 coupling EW 30-PSR-ED 012076
98 1 coupling ET 12-PS 027325
99 1 coupling EL 30-PS 014361
102 1 coupling GZ 35L 035419
103 1 coupling T 42-L 025623
105 2 coupling RI ½"- ED x ¼" 011171
106 1 coupling RI ¾"-EDx½" 012504

Date: 28.07.2009 Page 2 from 2

Page114
Page115
Fabr.-nr.
131 partlist hydraulic circuit
Zng.-Nr./Draw.-No. Side dump loader K312LS
ABN 0443 South Afrika (A8VO) sheet 1 of 1
Teil Stück Benennung DIN / Werkstoff Artikel.-Nr.
Part Quantity Description Material Code No.

1 1 e-motor 75 kW
2 1 coupling
3 1 variable displacement pump A8VO30/63…LAOKS…. 101639
4 1 control block PSV5 3-fold (Size 5) 80201
5 1 control block PSV5 4-fach (Size 3) 80202
6 2 compact gear F30B 96628
7 2 variable displacement motor A6VE55 96257
8 1 feedcylinder ø125/80x900 stroke AAT 1000 14313
9 1 shovel cylinder ø140/100x375 stroke AAT 0400 14042
10 2 lift cylinder ø120/70x220 stroke AAT 1200 14319
11 1 swivel cylinder ø125/80x440 stroke AAT 1100 14322
12 1 tilt cylinderø70/45x339 stroke AAT 0200 7533
13 1 housing YJX/S 81172
13.1 2 counter-balance-valve CAGA-LHN 29711

18 1 housing GAU/S 72594


18.1 1 flow control valve (cartridge) FDBA-LAN 72593
19 1 heat exchanger oil air type SHC-023… 80066
20 1 non-return-valve RHD 35-L ( 5 bar ) 81659
21 1 flypump 5129
22 1 3/2 way ballvalve 9948
23 1 non-return-valve RHD 16-S 4733
24 1 through-way-valve K19 ½“ 3007
25 4 shuttle valveRS286 ¼“ 961

29 2 quick-connector-coupling ½“ complete 92318

35 1 additional tank
36 1 returnfilter RL 330 77378
37 1 temperature and level switch 70°C
38 1 fill-filter and breather 2“ 8776

40 1 pressure relief valve (cartridge) RDBA-LWN 94613


40.1 1 housing AEU/S 94614

Date : 28.07.2009 made by : Breidung


File : ABN0443engeng

Page116
DHSG-3

IM2 EE x d ib [ib ] I
d e i l m ann-h a ni e l
mi ni n g s y st ems
d ei l m an n - han i el m i n i n g s y ste m s g m bh 4 4 317 D o r t m u n d ( G e r m a n y )

Page117
M
3

d e i l m ann-h a ni e l
mi ni n g s y st ems
d ei l m an n - han i el m i n i n g s y ste m s g m bh 4 4 317 D o r t m u n d ( G e r m a n y )

Page118
M
3

X 2: 4 X 1: 3
3 2
56a
56b

2 1
1
ÜL 3
31

ÜL 2
ÜL1

d e i l m ann-h a ni e l
mi ni n g s y st ems
d ei l m an n - han i el m i n i n g s y ste m s g m bh 4 4 317 D o r t m u n d ( G e r m a n y )

Page119
d e i l m ann-h a ni e l
mi ni n g s y st ems
d ei l m an n - han i el m i n i n g s y ste m s g m bh 4 4 317 D o r t m u n d ( G e r m a n y )

Page120
q

d e i l m ann-h a ni e l
mi ni n g s y st ems
d ei l m an n - han i el m i n i n g s y ste m s g m bh 4 4 317 D o r t m u n d ( G e r m a n y )

Page121
Spare parts list Draw.-No.
EKS0099-A
Description electrical system L1200 - RSA 550V
Code No. 000101321
Part V Quant. Description DIN/Material Code No Information

A 1 switching device DHSG-3 UNI (d) 550V 101332 separate list


M111 1 electric motor 75kW 550V Ø75x80mm shaft 101320
M111 1 coupling AAV0912A 081218
H1 1 headlight DHSW200(d) 24V AXI0409 100750 separate list
H1 1 blasting flap for DH SW 200 AXM0110 074748 separate list
S3 1 control panel DH-SP1F AXB0231/ESO0 100751 separate list
S7 1 temperature and level switch 465mm cpl. AXB0501B 092147
H5 1 loud speaker 009193
S4 1 emergency stop 006746
S6 1 emergency stop 006746
4 transmission connection piece M22x1,5 076226
1 line connecting piece 077367
2 transmission connection piece M36x1,5 076228
1 line connecting piece 077369
1 line connection M65x1.5 with flange (d) 077155
2 transmission connection piece 072325
1 transmission connection piece M36x1,5 075863
9 threaded coupling M28x1,5 076233
3 threaded coupling M36x1,5 076234
1 threaded coupling M48x1,5 076235
1 srew-type cap 077639
2 blind flange 077156
1 screw cap M22x1,5 072333
2 adapter nozzle M28 auf M30 - DHSG 1 075813
3 reduction nozzle iM22-aM28 (d) 081264
1 coupling M20 - Ipon plastic 072338
W4 5 cable NSSHöu 3x35+3x16/3E+3x2,5 005749
Steuergerät - Motor
W5 5 cable NSSHöu 3x2,5+3x2,5/3E 004549
Steuergerät - Scheinwerfer
W9 5 cable L-YY ( zg ) Y 7x2x0,5mm 003053
Steuergerät - Steuerpult
W13 5 cable L-YY(zg) Y 2x2x0,5mm 005352
Steuergerät - Temp.-/ Niveauwächter

Date: 21.07.2009 Page 1 from 2

Page122
Spare parts list Draw.-No.
EKS0099-A
Description electrical system L1200 - RSA 550V
Code No. 000101321
Part V Quant. Description DIN/Material Code No Information

W14 5 cable L-YY(zg) Y 2x2x0,5mm 005352


Steuergerät - Warnhupe
W12 5 cable L-YY(zg) Y 2x2x0,5mm 005352
Steuergerät - Not-Aus
W11 5 cable L-YY(zg) Y 2x2x0,5mm 005352
Not-Aus - Not-Aus
W10 5 cable L-YY(zg) Y 2x2x0,5mm 005352
Not-Aus - Steuerpult
W5-6 10 protective conduit for cable 25x3 yellow 063393
Scheinwerfer
W9 5 protective conduit for cable 25x3 blue 013740
Steuerpult
20 cable marker small 140 mm long 020422
10 cable-marker largely 175mm 020420
3 hose clamp SC 32-50 DIN 3017 005043
S7 2 Diode type: BC-D1 Sch(i) valent 004558

Date: 21.07.2009 Page 2 from 2

Page123
(flame-proof ) list of electrical equipment
order no: rm - no: drawing no.:
mechanical part 603583 1161614 EKS0099A
electrical part
inventory-
object: Loader K312LS /fabrication no.: 131
work site cost unit
/custumer: Grinaka-LTA Südafrika
/custumer no.:

num- placing at recon- voltage: BVS certf. on operation serial no.:


ber: disposal: ditioned in mine test gallery:
run. power: system of BVS- BVS- test
no.: electrical equipment: protection: addition supplem. to date:
to certific. certific.
type: electric current: BVS certificate file no.: Iinventory no.:

1 550 IBExU 04 ATEX 1066 09/319


1 Control box IM2EExd[ib]I 2009
DHSG-3DA1-B 160 DH-MS

1 60 IBExU 04 ATEX 1156 09/8027


2 Control desk IM2EExde[ia]I 2009
DH-SP1F DH-MS

1 60 DMT 02 ATEX E160 9445


3 Emergency switch IM2 EExiaI
K64/20998 Vershoven

1 60 DMT 02 ATEX E160 9224


4 Emergency switch IM2 EExiaI
K64/20998 Vershoven

1 24 IBExU 03 ATEX 1167 09/6044


5 Headlight 0,075 IM2 EExdI 2009
DHSW-200d DH-MS

1 12 BVS 03 ATEX E112 0754816


6 Horn IM2 EExiaI 04.09Ri
5801K 0,12 FHF Bergbautechnik

1 13,5 IBExU 06 ATEX 1085 09/F057


7 Temp.- and level switch IM2 EEx ia l 2009
DH-iTN1A0170/465 0,5 DH-MS

x These parts have been tested as to their electro-technical efficiecy during inspection according to the valid regulation of
German mining authorities for the use of electrical equipment underground (EIBergV21.para 5). During inspection no damages
or defects were detected.

voltage: 550 flange diameter: length of temper-ature


and level controler: 465
length of shaft end:
electrician: Dankowski date of inspection:
diameter of shaft:
author: A. Heitmann
structural shape:
expert:
date: 15. Jul. 09 dimension sheet:

©DG Seite 1 von 2

Page124
(flame-proof ) list of electrical equipment
order no: rm - no: drawing no.:
mechanical part 603583 1161614 EKS0099A
electrical part
inventory-
object: Loader K312LS /fabrication no.: 131
work site cost unit
/custumer: Grinaka-LTA Südafrika
/custumer no.:

num- placing at recon- voltage: BVS certf. on operation serial no.:


ber: disposal: ditioned in mine test gallery:
run. power: system of BVS- BVS- test
no.: electrical equipment: protection: addition supplem. to date:
to certific. certific.
type: electric current: BVS certificate file no.: Iinventory no.:

1 550 KDB 04 ATEX 277X A32273


8 Three-phase current motor 75 IM2 EExdI 2009
dSLg280S4-EP 93 CELMA

x These parts have been tested as to their electro-technical efficiecy during inspection according to the valid regulation of
German mining authorities for the use of electrical equipment underground (EIBergV21.para 5). During inspection no damages
or defects were detected.

voltage: 550 flange diameter: length of temper-ature


and level controler: 465
length of shaft end:
electrician: Dankowski date of inspection:
diameter of shaft:
author: A. Heitmann
structural shape:
expert:
date: 15. Jul. 09 dimension sheet:

©DG Seite 2 von 2

Page125
Spare parts list Draw.-No.

Description switching device DHSG-3 UNI (d) 550V


Code No. 000101332
Part V Quant. Description DIN/Material Code No Information

1 switching device DHSG-3 Uni (d) 100749 separate list


1 transformer 550V / 230/42/24V 101333

Date: 21.07.2009 Page 1 from 1

Page126
DHSG-3

IM2 EE x d ib [ib] I
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M
3

d e i l m ann-hani e l
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Page128
X 4 - - - > U1
R5-B5
R1- S1

X 4 - --> U2
R 5 - A1
R1- S1

X 4 -- -> 500 V
S1- S 5 - R1
S3 -B5 -R5

X 4 -- -> 660 V
S1- S 5 - R1
S3 -B5
A1- R 5

X 4 - - - > 10 0 0 V
S1- R1
S3 - S5
R5-B5

X 4 - - - > 116 0 V
S1- R1
S3 - S5
A1- R 5

24V
230 V 42 V 24V
d e i l m ann-hani e l
mi ni ng s y st ems
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Page129
d e i l m ann-hani e l
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Page130
24V

d e i l m ann-hani e l
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I> I>>

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230 V 42 V

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d e i l m ann-hani e l
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d e i l m ann-hani e l
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-H009 -H110 -H111 -H115
42 V

-H009 -H110 -H111 -H115 -H20 2 -H40 4 -H112 -H116


24 V
ge ge ge rt 230 V I>
-H20 2 -H4 0 4 -H112 -H116 -H105 -H405 -H113 -H117
ge rt rt rt I>>
-H105 -H4 05 -H113 -H117 -H40 6 -H114
gn ge rt rt

-H40 6 -H114
d e i l m ann-h ani e l
ge rt mi ni ng s y st ems
4 4 317 D o r t m u n d ( G e r m a n y )

d e i l m ann-hani e l
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d e i l m ann-hani e l
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d e i l m ann-hani e l
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d e ilm a nn - ha ni e l m inin g s y s t e m s gm bh 4 4 3 17 D o r t m u n d ( G e r m a n y )

Page139
Spare parts list Draw.-No.
EKS0087-A
Description switching device DHSG-3 Uni (d)
Code No. 000100749
Part V Quant. Description DIN/Material Code No Information

Q001 1 separation switch 315 A 1000 V 060590


K111 1 vacuum contactor 160 A, 1 000 V 060587
T009 1 transformer 500/660/1000/1160V 101217
K001 1 auxiliary relay 072928
K112 1 auxiliary relay 072928
K405 1 auxiliary relay 072928
K406 1 auxiliary relay 072928
K407 1 auxiliary relay 072928
K408 1 auxiliary relay 072928
F404 1 accidental ground lock 064765
L114 1 single phase throttle 009019
C114 1 capacitor accidental ground watcher 009322
U03 1 coupling block i/e DHKO-A1R4 074514
U04 1 coupling block i/e DHKO-A1R4 074514
U01 1 coupling block DHKO-S1N1 074515
U02 1 coupling block DHKO-N1xx 074516
F113 1 multifunctional component 092306
V1 1 end link KR-xxx 077364
S001 1 earth fault test switch 077365
T113.U 1 converter for multifunctional block 064764
T113.V 1 converter for multifunctional block 064764
T113.W 1 converter for multifunctional block 064764
F06 1 automatic circuit breaker ETA 1A without 101200
F07 1 miniature circuit breaker ETA-3400 (1A) 067996
F04 1 automatic circuit breaker ETA 6A 101218
F05 1 automatic circuit breaker ETA 6A 101218
F006 1 fuse 1000V , 2A 101216
F007 1 fuse 1000V , 2A 101216
V9 1 LED display module (14x) 101221
X404 1 terminal block 6 pole, 400V, 4mm² 101215

Date: 21.07.2009 Page 1 from 1

Page140
Page141
Spare parts list Draw.-No.
AXI0409
Description headlight DHSW200(d) 24V
Code No. 000100750
Part V Quant. Description DIN/Material Code No Information

17 1 cover AXM0303 091602


2 1 cover for headlamp with glass AXM0113A/AXM 074750
2.1 4 Cylinder screw M8x35 - 8.8 - A2C DIN 7984 075820
3.1 5 Cylinder screw M8x20 DIN 7984 008330
2.1 9 washer M8 (galvanized) 009030
4 3 clamping bracket 005021
4.1 3 cylinder screw M6x16 - 8.8 - A2A DIN EN ISO 4762 063951
4.2 3 washer M 6 (galvanized) 020235
5 1 passage M 33 x 1,5; 4 x 1,5 mm² 074642
5.1 1 locknut M33x1,5; d=5mm 074640
6 1 clamping stone 3-pin, 1 000 V, 16 mm² 028157
9 1 bulb retaiing plate AXM0104C 074698
9.1 3 threaded bolt AXM0109 074702
9.2 X 3 pressure spring 0,8 x 8 x 21,5 x 55 076023
11 1 connector 3 way 074639
12 X 1 lamp H4; 24V; 75/70W 074641
13 1 reflector 008639
18 1 terminal block 2,5 mm² 3-way grey 063381
2 warning sign pictogram voltage ESO0086-A 101302

Date: 21.07.2009 Page 1 from 1

Page142
Page143
Spare parts list Draw.-No.
AXM0110
Description blasting flap for DH SW 200
Code No. 000074748
Part V Quant. Description DIN/Material Code No Information

1 1 blasting flap for DHSW 200 AXM0111 074749


2 1 fork AXM0112 074747
3 X 1 pressure spring 001836
4 X 1 ball 10,319 KL 3 Pos. 7 008051
5 1 Hexagonal screw M10x90 - 4.6-TZN DIN EN ISO 4016 008050
6 1 hexagonal nut M10 - 10 DIN 985 011953

Date: 21.07.2009 Page 1 from 1

Page144
Page145
Spare parts list Draw.-No.
AXB0231/E
Description control panel DH-SP1F
Code No. 000100751
Part V Quant. Description DIN/Material Code No Information

1 1 housing bottom section cpl.- DH-SP1F AXB0204 100936 separate list


2 1 cover cpl. AXB0230 100768 separate list
5 Diode type: BC-D1 Sch(i) valent 004558
15 cable H05V-K 0,5mm² blue 055722
4 cable H05V-K 0,5mm² red 055723
3 1 blanking plate 077953

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Page146
Page147
Spare parts list Draw.-No.
AXB0204
Description housing bottom section cpl.- DH-SP1F
Code No. 000100936
Part V Quant. Description DIN/Material Code No Information

1 1 housing bottom part AXB0205 077768


2 4 washer M 6 (galvanized) 020235
3 4 hexagonal nut M6 - 8-A2A DIN EN ISO 4032 071378
4 2 clamping carrier 1,5x12x20 074175
5 2 Hexagonal screw M6x10 - 5-A2A DIN EN ISO 4014 074176
9 44 terminal block MXK4-Ex blue 063325
10 3 terminal block end plate D-MXK4 072576
11 1 carrier rail NS15 029004
12 4 terminal block endfixation Phoenix type 063545
13 1 mounting plate for cntrol panel AXB0207 078058

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Page148
Page149
Spare parts list Draw.-No.
AXB0230
Description cover cpl.
Code No. 000100768
Part V Quant. Description DIN/Material Code No Information

1 1 cover cpl. AXB0229 100781


12 X 1 seal 185x260x5 077813
14 2 Cylinder screw M8x30 - 8.8 - A2A DIN EN ISO 4762 074239
15 2 washer M8 (galvanized) 009030
18 X 2 o-ring 7x2 028705
20 1 mushroom head pressure button red 073366
22 1 pressure pushbutten element red 073368
21 1 pressure pushbutten element green 073369
23 1 pressure pushbutten element blue 076451
24 5 mounting flange 073370
25 4 auxiliary switch, normally open contact 073372
26 4 auxiliary switch TELE ZBE-102 (opener) 073371
27 2 LED 12V (i) (yellow) 080198
28 2 LED 12V (i) (green) 080197
29 1 contrast plate yellow 22,5 mm 001574

Date: 21.07.2009 Page 1 from 1

Page150
Spare parts list Draw.-No.
NUR STÜCK
Description disassembly-accessories kit
Code No. 000091440
Part V Quant. Description DIN/Material Code No Information

0000 1 Transportation box 3 003972


0000 1 grease gun - lever 58 PK with hose 007185 separate list
0000 1 connection with push clutch 007188
0000 2 coupling WH 8-PSR-KDS 011174
0000 1 coupling WH 8-PLM-KDS 011188
0000 2 coupling EW 8-PS 011130
0000 10 hexagonal screw M12x35 - 8.8 DIN EN ISO 4017 009908
0000 5 hexagonal screw M16x40 - 8.8 DIN EN ISO 4017 009905
0000 2 Hexagonal screw M24x110 - 10.9 DIN EN ISO 4014 001238
0000 2 hexagonal screw M24x80 - 8.8 DIN EN ISO 4014 001224
0000 10 hexagonal screw M16x35 - 8.8 DIN EN ISO 4017 007869
0000 10 hexagonal screw M12x30 - 8.8 DIN EN ISO 4017 007881
0000 4 hexagonal screw M12x40 - 8.8 DIN EN ISO 4017 001244
0000 5 Thinner - EPOXI K30 016075
0000 1 spring dowel pin 40x70 DIN EN ISO 8752 010134
0000 5 washer 25 DIN 7349 001476
0000 20 Primer 313-44 white RAL 9100 092236
0000 8 transmission oil 007120
0000 2 Masking tape 50mm wide at 50m 007450
0000 3 grease (cartridge) 007151
0000 1 Grease L2 A (multi-purpose grease)- 007146
0000 2 coupling EL 8-PS 011124
0000 1 coupling WH 10-PLR-KDS 011184
0000 1 coupling WH 15-PLR-KDS 011186
0000 4 hexagonal screw M16x45 - 8.8 DIN EN ISO 4017 009909
0000 10 hexagonal screw M12x16 - 8.8 DIN EN ISO 4017 008964
0000 4 hexagonal screw M16x55 - 8.8 DIN EN ISO 4014 008690
0000 1 locking screw G 1A DIN 908 002839
0000 1 coupling EL 10-PL 011127
0000 1 Cleaning cloth 007086
0000 1 threaded tape 003350
0000 2 Screw bag 40/70 007082
0000 1 Lining installation set complete - pump ACF3101 092673
4 Load ring VLBG2.5t-M20 099514

Date: 21.07.2009 Page 1 from 2

Page151
Spare parts list Draw.-No.
NUR STÜCK
Description disassembly-accessories kit
Code No. 000091440
Part V Quant. Description DIN/Material Code No Information

20 Hexagonal screw M16x70 - 8.8 DIN EN ISO 4017 071401


20 countersunk bolt M 16 x 80 - 8.8 DIN EN ISO 10642 011521

Date: 21.07.2009 Page 2 from 2

Page152
Spare parts list Draw.-No.
AAV2001
Description grease gun - lever 58 PK with hose
Code No. 000007185
Part V Quant. Description DIN/Material Code No Information

1.1 1 high - pressure hose 007187


2 1 connection with push clutch 007188

Date: 21.07.2009 Page 1 from 1

Page153

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